CN113117796A - Crushing and filtering device for biomass fuel processing and using method thereof - Google Patents

Crushing and filtering device for biomass fuel processing and using method thereof Download PDF

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Publication number
CN113117796A
CN113117796A CN202110449716.XA CN202110449716A CN113117796A CN 113117796 A CN113117796 A CN 113117796A CN 202110449716 A CN202110449716 A CN 202110449716A CN 113117796 A CN113117796 A CN 113117796A
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China
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crushing
belt
box
rotate
belt pulley
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Granted
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CN202110449716.XA
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Chinese (zh)
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CN113117796B (en
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陆迎庆
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Anhui Zhenyun Biological Energy Co ltd
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Anhui Zhenyun Biological Energy Co ltd
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Priority to CN202110449716.XA priority Critical patent/CN113117796B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/02Crushing or disintegrating by roller mills with two or more rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/286Feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/42Driving mechanisms; Roller speed control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B3/00Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs
    • B30B3/04Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs co-operating with one another, e.g. with co-operating cones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2201/00Codes relating to disintegrating devices adapted for specific materials
    • B02C2201/06Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

Abstract

The invention discloses a crushing and filtering device for processing biomass fuel and a using method thereof. The invention can effectively break and tear the long straws, is convenient for the long straws to be placed into the crushing and filtering equipment for processing, does not need to manually process the length of the long straws and then carry out crushing and filtering, and meanwhile, certain tearing is carried out on the straws in the breaking and tearing process of the long straws, thereby being convenient for the subsequent crushing and processing of the straws.

Description

Crushing and filtering device for biomass fuel processing and using method thereof
Technical Field
The invention relates to the technical field of biomass fuel processing, in particular to a crushing and filtering device for biomass fuel processing and a using method thereof.
Background
Biomass fuel: the biomass material is burnt to be used as fuel, and is generally mainly agricultural and forestry waste. Mainly distinguished from fossil fuels. In the current national policy and environmental protection standard, the direct combustion biomass belongs to a high-pollution fuel, is only used in a rural large stove and is not allowed to be used in a city. The application of biomass fuel, which is actually mainly biomass briquette fuel, is a novel clean fuel which is prepared by taking agricultural and forestry wastes as raw materials and preparing the raw materials into various briquettes, granules and the like through the processes of crushing, mixing, extruding, drying and the like and can be directly combusted. Straw is one of biomass fuels, and is also a biomass fuel with more use.
Patent document (201410808923.X) discloses a biomass fuel breaker, this biomass fuel breaker adopts the crawler-type feeding conveyer horizontal feeding that the level was arranged for different types, the biomass fuel of different shapes can both carry the feed smoothly in proper order, has avoided the jam and the confusion of broken feed inlet department, has promoted the commonality of breaker. But this biomass fuel breaker is inconvenient carries out broken handle to long straw, and long straw is inconvenient directly puts into the breaker and carries out the breakage, and the filtration and the collection effect after the breakage are unsatisfactory after current breakage simultaneously, also the quantity of straw powder is collected to inconvenient control.
Disclosure of Invention
The invention aims to provide a crushing and filtering device for processing biomass fuel and a using method thereof, and solves the following technical problems: (1) the straw is inserted into a fuel inlet of the breaking box, the straw passes through the upper surfaces of the three lower fixed rollers, then a piston rod of the lifting cylinder is opened to push the lifting shell downwards, the lifting shell drives the two upper extrusion rollers to descend, the two upper extrusion rollers and the three lower fixed rollers are matched to extrude the straw, the straw is bent, the mounting motor is opened, an output shaft of the mounting motor drives the three gears to rotate, the two gears rotate in three directions, the three gears drive the upper extrusion rollers to rotate, the upper extrusion rollers are matched with the lower fixed rollers to break and tear the straw, through the structure, the breaking and filtering device for biomass fuel processing can effectively break and tear the long straw, the long straw can be conveniently placed into the breaking and filtering device for processing, the long straw does not need to be manually processed and then is broken and filtered, and meanwhile, the straw is torn to a certain extent in the breaking and tearing process of the long, the subsequent crushing treatment of the straws is convenient; (2) broken straws enter a crushing box, a crushing motor is started, an output shaft of the crushing motor drives a belt pulley to rotate, the belt pulley drives a belt pulley II to rotate through a belt I, the belt pulley II drives a driving shaft to rotate, the two driving shafts are matched with two gears I to rotate in opposite directions, then the two crushing rollers rotate in opposite directions, the broken straws enter a space between the two crushing rollers through the guide of two guide plates, the two crushing rollers crush the straws, the crushed straws fall into a filter box, the crushed straws fall onto a filter plate through the guide of two guide plates, straw residues generated after crushing enter the bottom of the filter box through the filter plate, a driving motor is started after filtering, an output shaft of the driving motor drives a belt pulley IV to rotate, the belt pulley IV drives a belt pulley II to rotate through a belt IV, the belt pulley III and a stirring frame are coaxially driven to rotate by the belt IV, straw powder on the filter plate is stirred by the stirring frame, the belt pulley tee joint drives the belt pulley I to rotate through the belt III, the belt pulleys coaxially drive one of the fluted discs to rotate, the two fluted discs rotate in opposite directions, the fluted discs coaxially drive the first belt roller to rotate, the first belt roller is matched with the second belt roller to drive the conveying belts to rotate, the negative pressure pump is started to pump the stirred straw powder from between the two conveying belts, the two conveying belts are matched with the negative pressure pump to convey the straw powder, the negative pressure pump discharges the straw powder into the mounting hopper on the discharge box, through the structure arrangement, the crushing and filtering device for biomass fuel processing can efficiently collect the straw after crushing and filtering the straw, the straw is stirred by the stirring frame during collection, the straw powder can be efficiently collected by matching with the conveying belts and the negative pressure pump, and meanwhile, the filter plate can be automatically pulled, the filter plate is convenient to clean; (3) when needing to collect the straw powder, open gear motor, gear motor output shaft drives installation axle and rotates, and installation axle cooperation connects the piece soon and drives the pull rod and rotate, and the pull rod will fight the door and open, fight the below from collecting and collect the straw powder, through above structure setting, the device can separately collect the straw powder through two independent collection fill after the straw breakage filters, and collection efficiency is high, can be simultaneously the quantity of accuse single collection.
The purpose of the invention can be realized by the following technical scheme:
a crushing and filtering device for processing biomass fuel comprises a processing frame, wherein a crushing box is arranged above the processing frame, a breaking box is arranged above the crushing box, two crushing rollers are arranged in the crushing box, three lower fixing rollers are arranged in the breaking box, a lifting shell is arranged in the breaking box, two upper extrusion rollers are arranged on the lifting shell, a filtering box is arranged below the crushing box, a stirring frame is arranged in the filtering box, a conveying channel is arranged on one side of the filtering box, the filtering box is communicated with the conveying channel, two conveying mechanisms are arranged between the filtering box and the conveying channel, each conveying mechanism comprises a conveying belt, a first belt roller and a second belt roller, the first belt roller and the second belt roller are in transmission connection through the conveying belt, a filtering plate is arranged in an inner cavity of the filtering box, and a negative pressure pump is arranged in the conveying channel, conveying channel keeps away from rose box one side and installs out the workbin, install the installation fill in the play workbin, two collection mechanisms are installed to installation fill bottom, collect the mechanism including collecting the fill, it installs the fill door to rotate on the fill to collect, fill door both sides are rotated and are installed two pull rods, the pull rod is kept away from fill door one end and is rotated and connect the joint piece soon, and two joint pieces are fixed mounting axle both ends respectively soon, installation hub connection gear motor output shaft.
Further, two crushing rollers rotate and set up in broken incasement, the drive shaft is located to the crushing roller cover, install gear one in the drive shaft, two gear intermeshing, install broken motor on the processing frame, belt pulley one is installed to broken motor output shaft end, installs belt pulley two in one of them drive shaft, through belt drive connection between belt pulley one and the belt pulley two, install two guide boards in the broken incasement, two guide boards symmetry set up, and two guide boards set up in two crushing roller tops.
Furthermore, the upper extrusion roller is rotatably installed on the lifting shell, the three lower fixed rollers are arranged at equal intervals, a side shell is installed on the outer side wall of the lifting shell, two third gears are rotatably arranged in the side shell and are meshed with each other, the two third gears correspond to the two upper extrusion rollers one by one, the upper extrusion rollers are coaxially connected with the three gears, an installation motor is installed on the outer side wall of the side shell, an output shaft of the installation motor is connected with one of the third gears, the two upper extrusion rollers and the three lower fixed rollers are arranged in a vertically staggered mode, and a fuel inlet is formed in one side of the breaking box.
Furthermore, a lifting cylinder is installed at the top of the breaking box, a piston rod of the lifting cylinder is connected with a lifting shell, two telescopic rods are installed at the top of the lifting shell, the telescopic rods are connected with the inner wall of the top of the breaking box, and the lower fixing roller is fixed in the inner cavity of the breaking box.
Further, be provided with two deflectors in the rose box, two deflector symmetries are installed at rose box inner chamber top, and two conveying mechanism distribute about being, two fluted discs are installed to the rose box lateral wall, two fluted disc intermeshing, two fluted discs and two first belt roller one-to-ones, fluted disc and first belt roller coaxial coupling, one of them fluted disc coaxial coupling belt pulley is one, belt pulley two is installed to the rose box lateral wall, two coaxial coupling agitator frames of belt pulley, belt pulley two still coaxial coupling belt pulley three, be connected through the three transmission of belt between belt pulley three and the belt pulley one, the rose box below is provided with driving motor, driving motor output shaft end portion installs belt pulley four, be connected through the four transmission of belt between belt pulley four and the belt pulley two.
Further, two racks are symmetrically installed on two sides of the upper surface of the filter plate, two translation motors are arranged in the filter box, the two translation motors are symmetrically installed on two sides of the filter box, a second gear is installed at the end part of an output shaft of the translation motor, the two racks correspond to the two gears, the two gears are meshed with the connecting racks, the filter plate penetrates through one side of the filter box, and a blocking strip is installed on one side of the filter plate.
Further, a use method of the crushing and filtering device for biomass fuel processing comprises the following steps:
the method comprises the following steps: inserting straws into a fuel inlet of the breaking box, enabling the straws to pass through the upper surfaces of the three lower fixed rollers, then opening a piston rod of a lifting cylinder to push a lifting shell downwards, driving the two upper extrusion rollers to descend by the lifting shell, enabling the two upper extrusion rollers to be matched with the three lower fixed rollers to extrude the straws, bending the straws, starting an installation motor, driving an output shaft of the installation motor to rotate three gears, driving the upper extrusion rollers to rotate by the three gears, and breaking and tearing the straws by the upper extrusion rollers in cooperation with the lower fixed rollers;
step two: the broken straw enters a breaking box, a breaking motor is started, an output shaft of the breaking motor drives a belt pulley to rotate, the belt pulley drives a belt pulley II to rotate through a belt I, the belt pulley II drives a driving shaft to rotate, the two driving shafts are matched with two gears I to rotate in opposite directions, then the two breaking rollers rotate in opposite directions, the broken straw enters a space between the two breaking rollers through the guide of two guide plates, the two breaking rollers break the straw, the broken straw falls into a filter box, the broken straw falls onto a filter plate through the guide of the two guide plates, and straw slag generated after breaking enters the bottom of the filter box through the filter plate;
step three: after filtration, a driving motor is started, an output shaft of the driving motor drives a belt pulley IV to rotate, the belt pulley IV drives a belt pulley II to rotate through a belt IV, the belt pulley II coaxially drives a belt pulley III and a stirring frame to rotate, the stirring frame stirs straw powder on a filter plate, the belt pulley III drives the belt pulley I to rotate through the belt III, the belt pulleys coaxially drive one fluted disc to rotate, the two fluted discs rotate in opposite directions, the fluted discs coaxially drive a first belt roller to rotate, the first belt roller is matched with a second belt roller to drive a conveying belt to rotate, a negative pressure pump is started to extract the straw powder in stirring from between the two conveying belts, the two conveying belts are matched with a negative pressure pump to convey the straw powder, the negative pressure pump discharges the straw powder into an installation hopper on a discharge box, when the straw powder needs to be collected, a speed reduction motor is started, an output shaft of the, the installation shaft is matched with the rotary connecting piece to drive the pull rod to rotate, the pull rod opens the hopper door, and straw powder is collected from the lower part of the collecting hopper.
The invention has the beneficial effects that:
(1) the invention relates to a crushing and filtering device for processing biomass fuel and a using method thereof, wherein straws are inserted into a fuel inlet of a breaking box and pass through the upper surfaces of three lower fixed rollers, then a lifting cylinder piston rod is opened to push a lifting shell downwards, the lifting shell drives two upper extrusion rollers to descend, the two upper extrusion rollers are matched with the three lower fixed rollers to extrude the straws, the straws are bent, an installation motor is opened, an output shaft of the installation motor drives a gear to rotate in three directions, two gears rotate in three directions, the gear drives the upper extrusion rollers to rotate, the upper extrusion rollers are matched with the lower fixed rollers to break and tear the straws, and through the structural arrangement, the crushing and filtering device for processing the biomass fuel can effectively break and tear long straws, is convenient for the long straws to be placed into crushing and filtering equipment to be processed, and does not need manual work to crush and filter the long straws after being processed, meanwhile, the straws are torn to a certain extent in the process of breaking and tearing the long straws, so that the subsequent crushing treatment of the straws is facilitated;
(2) broken straws enter a crushing box, a crushing motor is started, an output shaft of the crushing motor drives a belt pulley to rotate, the belt pulley drives a belt pulley II to rotate through a belt I, the belt pulley II drives a driving shaft to rotate, the two driving shafts are matched with two gears I to rotate in opposite directions, then the two crushing rollers rotate in opposite directions, the broken straws enter a space between the two crushing rollers through the guide of two guide plates, the two crushing rollers crush the straws, the crushed straws fall into a filter box, the crushed straws fall onto a filter plate through the guide of two guide plates, straw residues generated after crushing enter the bottom of the filter box through the filter plate, a driving motor is started after filtering, an output shaft of the driving motor drives a belt pulley IV to rotate, the belt pulley IV drives a belt pulley II to rotate through a belt IV, the belt pulley III and a stirring frame are coaxially driven to rotate by the belt IV, straw powder on the filter plate is stirred by the stirring frame, the belt pulley tee joint drives the belt pulley I to rotate through the belt III, the belt pulleys coaxially drive one of the fluted discs to rotate, the two fluted discs rotate in opposite directions, the fluted discs coaxially drive the first belt roller to rotate, the first belt roller is matched with the second belt roller to drive the conveying belts to rotate, the negative pressure pump is started to pump the stirred straw powder from between the two conveying belts, the two conveying belts are matched with the negative pressure pump to convey the straw powder, the negative pressure pump discharges the straw powder into the mounting hopper on the discharge box, through the structure arrangement, the crushing and filtering device for biomass fuel processing can efficiently collect the straw after crushing and filtering the straw, the straw is stirred by the stirring frame during collection, the straw powder can be efficiently collected by matching with the conveying belts and the negative pressure pump, and meanwhile, the filter plate can be automatically pulled, the filter plate is convenient to clean;
(3) when needing to collect the straw powder, open gear motor, gear motor output shaft drives installation axle and rotates, and installation axle cooperation connects the piece soon and drives the pull rod and rotate, and the pull rod will fight the door and open, fight the below from collecting and collect the straw powder, through above structure setting, the device can separately collect the straw powder through two independent collection fill after the straw breakage filters, and collection efficiency is high, can be simultaneously the quantity of accuse single collection.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic structural diagram of a crushing and filtering device for biomass fuel processing according to the present invention;
FIG. 2 is an internal structural view of a filter box of the present invention;
FIG. 3 is an internal structural view of the break-off box of the present invention;
FIG. 4 is a perspective view of a filter panel of the present invention;
FIG. 5 is a perspective view of the collection bucket of the present invention;
FIG. 6 is a schematic view of the construction of the transport mechanism of the present invention;
FIG. 7 is an internal structural view of the crushing box of the present invention;
FIG. 8 is a schematic view of the construction of the crushing roller of the present invention;
fig. 9 is a schematic structural view of the driving motor of the present invention.
In the figure: 1. processing a frame; 2. a crushing box; 3. breaking the box; 4. a crushing roller; 5. a drive shaft; 6. a crushing motor; 7. a guide plate; 8. a lower fixed roller; 9. a lifting shell; 10. a lifting cylinder; 11. a telescopic rod; 12. an upper squeeze roll; 13. a side casing; 14. installing a motor; 15. a fuel inlet; 16. a filter box; 17. a conveying mechanism; 171. a conveyor belt; 172. a first belt roller; 173. a second belt roller; 18. a stirring frame; 19. a guide plate; 20. a delivery channel; 21. a fluted disc; 22. a belt pulley I; 23. a third belt pulley; 24. a belt pulley II; 25. a belt pulley IV; 26. a drive motor; 27. a filter plate; 28. a translation motor; 29. blocking strips; 30. a negative pressure pump; 31. a discharging box; 311. installing a hopper; 32. a collection mechanism; 33. a collecting hopper; 34. a hopper door; 35. a pull rod; 36. a rotary connecting sheet; 37. installing a shaft; 38. a speed reducing motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, the invention is a crushing and filtering device for processing biomass fuel, comprising a processing frame 1, a crushing box 2 is arranged above the processing frame 1, a breaking box 3 is arranged above the crushing box 2, two crushing rollers 4 are arranged in the crushing box 2, three lower fixed rollers 8 are arranged in the breaking box 3, a lifting shell 9 is arranged in the breaking box 3, two upper squeezing rollers 12 are arranged on the lifting shell 9, a filtering box 16 is arranged below the crushing box 2, a stirring frame 18 is arranged in the filtering box 16, a conveying channel 20 is arranged on one side of the filtering box 16, the filtering box 16 is communicated with the conveying channel 20, two conveying mechanisms 17 are arranged between the filtering box 16 and the conveying channel 20, each conveying mechanism 17 comprises a conveying belt 171, a first belt roller 172 and a second belt roller 173, the first belt roller 172 and the second belt roller 173 are in transmission connection through the conveying belt 171, the filter plate 27 is arranged in the inner cavity of the filter box 16, the negative pressure pump 30 is arranged in the conveying channel 20, the conveying channel 20 is far away from one side of the filter box 16 and is provided with the discharge box 31, the installation hopper 311 is arranged in the discharge box 31, the bottom of the installation hopper 311 is provided with the two collection mechanisms 32, each collection mechanism 32 comprises the collection hopper 33, the collection hopper 33 is rotatably provided with the hopper door 34, two pull rods 35 are rotatably arranged on two sides of the hopper door 34, one ends of the pull rods 35, far away from the hopper door 34, are rotatably connected with the rotary connecting pieces 36, the two rotary connecting pieces 36 are respectively fixedly arranged at two ends of a.
Specifically, two crushing rollers 4 rotate and set up in broken case 2, 4 covers of crushing roller are located on drive shaft 5, install gear one on the drive shaft 5, two gear intermeshing, install broken motor 6 on the processing frame 1, belt pulley one is installed to 6 output shaft tip of broken motor, install belt pulley two on one of them drive shaft 5, through belt drive connection between belt pulley one and the belt pulley two, install two guide boards 7 in broken case 2, two guide boards 7 symmetry set up, two guide boards 7 set up in two crushing rollers 4 tops.
The upper squeeze roll 12 is rotatably installed on the lifting shell 9, the three lower fixed rolls 8 are arranged at equal intervals, the outer side wall of the lifting shell 9 is provided with a side shell 13, two third gears are arranged in the side shell 13 in a rotating mode and are meshed with each other, the three gears are in one-to-one correspondence with the two upper squeeze rolls 12, the upper squeeze rolls 12 are coaxially connected with the three gears, the outer side wall of the side shell 13 is provided with an installation motor 14, the output shaft of the installation motor 14 is connected with one of the three gears, the two upper squeeze rolls 12 and the three lower fixed rolls 8 are arranged in an up-and-down staggered mode, and a fuel inlet 15 is formed in one.
The lifting cylinder 10 is installed at the top of the breaking box 3, a piston rod of the lifting cylinder 10 is connected with the lifting shell 9, two telescopic rods 11 are installed at the top of the lifting shell 9, the telescopic rods 11 are connected with the inner wall of the top of the breaking box 3, and the lower fixing roller 8 is fixed in the inner cavity of the breaking box 3.
Two guide plates 19 are arranged in the filter box 16, the two guide plates 19 are symmetrically arranged at the top of an inner cavity of the filter box 16, the two conveying mechanisms 17 are distributed up and down, two fluted discs 21 are arranged on the outer side wall of the filter box 16, the two fluted discs 21 are meshed with each other, the two fluted discs 21 correspond to the two first belt rollers 172 one by one, the fluted discs 21 are coaxially connected with the first belt rollers 172, one fluted disc 21 is coaxially connected with a first belt disc 22, a belt disc 24 is arranged on the outer side wall of the filter box 16, the second belt disc 24 is coaxially connected with the stirring frame 18, the second belt disc 24 is also coaxially connected with a third belt pulley 23, the third belt pulley 23 is in transmission connection with the first belt disc 22 through a third belt, a driving motor 26 is arranged below the filter box 16, a fourth belt pulley 25 is arranged at the end part of an output shaft of the driving.
Two racks are symmetrically installed on two sides of the upper surface of the filter plate 27, two translation motors 28 are arranged in the filter box 16, the two translation motors 28 are symmetrically installed on two sides of the filter box 16, a second gear is installed at the end part of an output shaft of the translation motors 28, the two racks correspond to the two first gears, the two second gears are meshed with the racks, the filter plate 27 penetrates through one side of the filter box 16, and a blocking strip 29 is installed on one side of the filter plate 27.
Referring to fig. 1-9, the operation of the crushing and filtering device for processing biomass fuel according to the present embodiment is as follows:
the method comprises the following steps: inserting straws into a fuel inlet 15 of the breaking box 3, enabling the straws to pass through the upper surfaces of the three lower fixed rollers 8, then starting a lifting cylinder 10 to push a lifting shell 9 downwards, driving the two upper extrusion rollers 12 to descend by the lifting shell 9, enabling the two upper extrusion rollers 12 to be matched with the three lower fixed rollers 8 to extrude the straws, bending the straws, starting an installation motor 14, driving an output shaft of the installation motor 14 to rotate three gears, driving the two gears to rotate in three opposite directions, driving the upper extrusion rollers 12 to rotate by the three gears, and enabling the upper extrusion rollers 12 to be matched with the lower fixed rollers 8 to break and tear the straws;
step two: broken straws enter a crushing box 2, a crushing motor 6 is started, an output shaft of the crushing motor 6 drives a belt pulley to rotate, the belt pulley drives a belt pulley II to rotate through a belt I, the belt pulley II drives a driving shaft 5 to rotate, the two driving shafts 5 are matched with two gears I to rotate in opposite directions, then two crushing rollers 4 rotate in opposite directions, the broken straws enter a space between the two crushing rollers 4 through the guide of two guide plates 7, the two crushing rollers 4 crush the straws, the crushed straws fall into a filter box 16, the crushed straws fall onto a filter plate 27 through the guide of two guide plates 19, and straw residues generated after crushing enter the bottom of the filter box 16 through the filter plate 27;
step three: after filtration, the driving motor 26 is started, the output shaft of the driving motor 26 drives the belt pulley four 25 to rotate, the belt pulley four 25 drives the belt pulley two 24 to rotate through the belt four, the belt pulley two 24 drives the belt pulley three 23 and the stirring frame 18 to rotate coaxially, the stirring frame 18 stirs the straw powder on the filter plate 27, the belt pulley three 23 drives the belt pulley one 22 to rotate through the belt three, the belt pulley one 22 drives one of the fluted discs 21 to rotate coaxially, the two fluted discs 21 rotate oppositely, the fluted disc 21 drives the first belt roller 172 to rotate coaxially, the first belt roller 172 drives the conveying belt 171 to rotate through matching with the second belt roller 173, the negative pressure pump 30 is started, the straw powder under stirring is extracted from between the two conveying belts 171 by the negative pressure pump 30, the two conveying belts 171 match with the negative pressure pump 30 to convey the straw powder, the negative pressure pump 30 discharges the straw powder into the mounting hopper 311 on the discharge, when the straw powder needs to be collected, the speed reducing motor 38 is started, the output shaft of the speed reducing motor 38 drives the mounting shaft 37 to rotate, the mounting shaft 37 is matched with the rotary connecting piece 36 to drive the pull rod 35 to rotate, the hopper door 34 is opened by the pull rod 35, and the straw powder is collected from the lower part of the collecting hopper 33.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the invention as defined in the following claims.

Claims (7)

1. The crushing and filtering device for processing the biomass fuel is characterized by comprising a processing frame (1), wherein a crushing box (2) is arranged above the processing frame (1), a breaking box (3) is arranged above the crushing box (2), two crushing rollers (4) are arranged in the crushing box (2), three lower fixing rollers (8) are arranged in the breaking box (3), a lifting shell (9) is arranged in the breaking box (3), two upper extrusion rollers (12) are arranged on the lifting shell (9), a filtering box (16) is arranged below the crushing box (2), a stirring frame (18) is arranged in the filtering box (16), a conveying channel (20) is arranged on one side of the filtering box (16), the filtering box (16) is communicated with the conveying channel (20), two conveying mechanisms (17) are arranged between the filtering box (16) and the conveying channel (20), conveying mechanism (17) includes conveyor belt (171), first belt roller (172), second belt roller (173), connect through conveyor belt (171) transmission between first belt roller (172), second belt roller (173), the rose box (16) inner chamber is provided with filter (27), be provided with negative pressure pump (30) in transfer passage (20), transfer passage (20) are kept away from rose box (16) one side and are installed play workbin (31), install installation fill (311) in play workbin (31), two collection mechanism (32) are installed to installation fill (311) bottom, collection mechanism (32) are including collecting fill (33), it installs fill door (34) to rotate on collecting fill (33), fill door (34) both sides are rotated and are installed two pull rods (35), pull rod (35) are kept away from fill door (34) one end and are rotated and are connected swivel piece (36), two are revolved contact pin (36) and are fixed connection installation axle (37) both ends respectively, installation axle (37) are connected gear motor (38) output shaft.
2. The crushing and filtering device for processing the biomass fuel according to claim 1, wherein the two crushing rollers (4) are rotatably arranged in the crushing box (2), the crushing rollers (4) are sleeved on the driving shaft (5), the first driving shaft (5) is provided with a first gear, the first two gears are meshed with each other, the processing frame (1) is provided with a crushing motor (6), the end part of an output shaft of the crushing motor (6) is provided with a first belt pulley, one driving shaft (5) is provided with a second belt pulley, the first belt pulley and the second belt pulley are in transmission connection through a belt, the crushing box (2) is internally provided with two guide plates (7), the two guide plates (7) are symmetrically arranged, and the two guide plates (7) are arranged above the two crushing rollers (4).
3. The crushing and filtering device for processing the biomass fuel as claimed in claim 1, wherein the upper squeeze roll (12) is rotatably mounted on the lifting shell (9), the three lower fixed rolls (8) are arranged at equal intervals, the outer side wall of the lifting shell (9) is provided with a side shell (13), the side shell (13) is rotatably provided with two gear wheels III, the two gear wheels III are meshed with each other, the two gear wheels III correspond to the two upper squeeze rolls (12) one by one, the upper squeeze rolls (12) are coaxially connected with the gear wheels III, the outer side wall of the side shell (13) is provided with a mounting motor (14), an output shaft of the mounting motor (14) is connected with one of the gear wheels III, the two upper squeeze rolls (12) and the three lower fixed rolls (8) are arranged in an up-down staggered manner, and one side of the breaking box (3) is provided with a fuel inlet (15).
4. The crushing and filtering device for processing the biomass fuel according to claim 1, wherein a lifting cylinder (10) is installed at the top of the breaking box (3), a piston rod of the lifting cylinder (10) is connected with a lifting shell (9), two telescopic rods (11) are installed at the top of the lifting shell (9), the telescopic rods (11) are connected with the inner wall of the top of the breaking box (3), and the lower fixing roller (8) is fixed in the inner cavity of the breaking box (3).
5. The crushing and filtering device for processing the biomass fuel according to claim 1, wherein two guide plates (19) are arranged in the filter box (16), the two guide plates (19) are symmetrically arranged at the top of an inner cavity of the filter box (16), the two conveying mechanisms (17) are distributed up and down, two fluted discs (21) are arranged on the outer side wall of the filter box (16), the two fluted discs (21) are meshed with each other, the two fluted discs (21) correspond to the two first belt rollers (172) one by one, the fluted discs (21) are coaxially connected with the first belt rollers (172), one fluted disc (21) is coaxially connected with the first belt disc (22), the second belt disc (24) is arranged on the outer side wall of the filter box (16), the second belt disc (24) is coaxially connected with the stirring frame (18), and the second belt disc (24) is also coaxially connected with the third belt pulley (23), the belt pulley is connected with the belt pulley I (22) through three belt transmissions, a driving motor (26) is arranged below the filter box (16), a belt pulley II (25) is installed at the end part of an output shaft of the driving motor (26), and the belt pulley II (24) is connected with the belt pulley II (25) through four belt transmissions.
6. The crushing and filtering device for processing the biomass fuel as claimed in claim 1, wherein two racks are symmetrically arranged on two sides of the upper surface of the filter plate (27), two translation motors (28) are arranged in the filter box (16), the two translation motors (28) are symmetrically arranged on two sides of the filter box (16), a second gear is arranged at the end part of an output shaft of the translation motor (28), the two racks correspond to the two first gears, the second gear is meshed with the racks, the filter plate (27) penetrates through one side of the filter box (16), and a barrier strip (29) is arranged on one side of the filter plate (27).
7. The use method of the crushing and filtering device for processing the biomass fuel is characterized by comprising the following steps of:
the method comprises the following steps: the straw is inserted into a fuel inlet (15) of the breaking box (3), the straw passes through the upper surfaces of three lower fixing rollers (8), then a lifting cylinder (10) is started, a piston rod pushes a lifting shell (9) downwards, the lifting shell (9) drives two upper extrusion rollers (12) to descend, the two upper extrusion rollers (12) are matched with the three lower fixing rollers (8) to extrude the straw, the straw is bent, an installation motor (14) is started, an output shaft of the installation motor (14) drives a gear to rotate in three directions, the two gears rotate in three directions, the gear drives the upper extrusion rollers (12) to rotate, and the upper extrusion rollers (12) are matched with the lower fixing rollers (8) to break and tear the straw;
step two: broken straws enter a crushing box (2), a crushing motor (6) is started, an output shaft of the crushing motor (6) drives a belt pulley I to rotate, the belt pulley I drives a belt pulley II to rotate through a belt I, the belt pulley II drives a driving shaft (5) to rotate, the two driving shafts (5) are matched to drive two gears I to rotate in opposite directions, then the two crushing rollers (4) rotate in opposite directions, the broken straws enter a space between the two crushing rollers (4) through the guide of two guide plates (7), the two crushing rollers (4) crush the straws, the crushed straws fall into a filter box (16), the crushed straws fall onto a filter plate (27) through the guide of two guide plates (19), and straw residues generated after crushing enter the bottom of the filter box (16) through the filter plate (27);
step three: after filtration, a driving motor (26) is started, an output shaft of the driving motor (26) drives a belt pulley four (25) to rotate, the belt pulley four (25) drives a belt pulley two (24) to rotate through a belt four, the belt pulley two (24) coaxially drives a belt pulley three (23) and a stirring frame (18) to rotate, the stirring frame (18) stirs straw powder on a filter plate (27), the belt pulley three (23) drives a belt pulley one (22) to rotate through a belt three, the belt pulley one (22) coaxially drives one fluted disc (21) to rotate, the two fluted discs (21) rotate oppositely, the fluted disc (21) coaxially drives a first belt roller (172) to rotate, the first belt roller (172) is matched with a second belt roller (173) to drive a conveying belt (171) to rotate, a negative pressure pump (30) is started, the straw powder in stirring is pumped from between the two conveying belts (171) by the pump (30), two conveyor belt (171) cooperation negative pressure pump (30) carry the straw powder, negative pressure pump (30) arrange the straw powder to go out in installation fill (311) on workbin (31), when needing to collect the straw powder, open gear motor (38), gear motor (38) output shaft drives installation axle (37) and rotates, installation axle (37) cooperation is revolved contact sheet (36) and is driven pull rod (35) and rotate, pull rod (35) are opened fill door (34), from collecting fill (33) below collection straw powder.
CN202110449716.XA 2021-04-25 2021-04-25 Crushing and filtering device for biomass fuel processing and application method thereof Active CN113117796B (en)

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