CN111484263A - Method for preparing novel sintered brick from construction waste - Google Patents

Method for preparing novel sintered brick from construction waste Download PDF

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Publication number
CN111484263A
CN111484263A CN202010352209.XA CN202010352209A CN111484263A CN 111484263 A CN111484263 A CN 111484263A CN 202010352209 A CN202010352209 A CN 202010352209A CN 111484263 A CN111484263 A CN 111484263A
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CN
China
Prior art keywords
construction waste
conveying
rotate
mixing
frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202010352209.XA
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Chinese (zh)
Inventor
陈俊华
陈俊星
黄志华
张旭鑫
付旭飞
张春如
颜炳初
罗本成
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Shenzhen Junlong Environmental Protection Technology Co ltd
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Shenzhen Junlong Environmental Protection Technology Co ltd
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Application filed by Shenzhen Junlong Environmental Protection Technology Co ltd filed Critical Shenzhen Junlong Environmental Protection Technology Co ltd
Priority to CN202010352209.XA priority Critical patent/CN111484263A/en
Publication of CN111484263A publication Critical patent/CN111484263A/en
Withdrawn legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/026Comminuting, e.g. by grinding or breaking; Defibrillating fibres other than asbestos
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/72Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices
    • B01F27/721Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices with two or more helices in the same receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/0084Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
    • B02C18/0092Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage for waste water or for garbage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/02Crushing or disintegrating by roller mills with two or more rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C3/00Apparatus or methods for mixing clay with other substances
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1328Waste materials; Refuse; Residues without additional clay
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2201/00Codes relating to disintegrating devices adapted for specific materials
    • B02C2201/06Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Food Science & Technology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a method for preparing novel baked bricks by using construction wastes, which comprises the following steps: the method comprises the following steps: collecting the construction waste, and removing impurities from the construction waste for later use; step two: the construction waste is thrown into a crushing mechanism to be crushed, and the construction waste after being crushed by extrusion falls into a conveying mechanism through a discharge hopper; conveying the crushed construction waste into a mixing mechanism through a conveying mechanism; step three: adding water into the mixed raw materials of the sintered bricks, stirring to form brick body pug, and preparing the brick body pug into a green body of the sintered bricks; step four: the invention relates to a method for preparing a novel baked brick, which comprises the steps of putting a baked brick blank into a brick kiln for roasting, drying and shaping, and taking out of the kiln to prepare the novel baked brick.

Description

Method for preparing novel sintered brick from construction waste
Technical Field
The invention relates to the technical field of preparation of sintered bricks, in particular to a method for preparing a novel sintered brick from construction wastes.
Background
The traditional baked bricks, namely bricks for building load-bearing and non-load-bearing walls, which are prepared by molding and high-temperature roasting clay, shale, coal gangue or fly ash as raw materials, are collectively called baked bricks, and are divided into baked clay bricks, baked fly ash bricks, baked shale bricks and the like according to different raw materials. The construction waste refers to residue soil, waste materials, sludge and other wastes generated in the process of constructing, laying, dismantling and repairing various buildings, structures, pipe networks and the like by construction, construction units or individuals, the construction waste is used as a raw material for preparing sintered bricks, and the problems of recycling of the construction waste and new materials of the sintered bricks are effectively solved.
The publication number is: the patent of CN101666129B discloses a construction waste baked brick and a preparation process thereof, compared with the application, the problems that the application proposes: in the process of preparing the baked bricks from the construction wastes in the prior art, the treatment effect of the construction wastes is poor, the construction wastes cannot be effectively crushed and can not be fully mixed with other raw materials of the baked bricks, and the problem of poor quality of the baked bricks prepared from the construction wastes is caused.
Disclosure of Invention
The invention aims to provide a method for preparing novel baked bricks from construction wastes, wherein the construction wastes are conveyed and cut simultaneously through a spiral conveying piece and a spiral chopping knife, so that the processing steps of the construction wastes are effectively reduced, the processing efficiency is improved, the performance quality of the baked bricks is favorably improved after the construction wastes are chopped, a plurality of groups of second mixing frames are driven by a turntable to stir and mix the construction wastes and raw materials of the baked bricks, and meanwhile, a first mixing frame rotates around the turntable and rotates per se, so that the raw materials for preparing the baked bricks can be fully and uniformly mixed and stirred, and the quality of the raw materials for preparing the baked bricks is better.
The purpose of the invention can be realized by the following technical scheme:
a method for preparing novel baked bricks by using construction wastes comprises the following steps:
the method comprises the following steps: collecting the construction waste, and removing impurities from the construction waste for later use;
step two: building garbage is thrown into a crushing mechanism for crushing, the building garbage is thrown into a material box from a feeding hole, a first motor works to drive a first belt wheel to rotate, a first connecting shaft and a first driving bevel gear are driven to rotate by the first belt wheel, the first driving bevel gear drives a first driven bevel gear and a conveying main shaft to rotate through gear meshing transmission, the conveying main shaft drives a spiral conveying piece to rotate to move and convey the building garbage in the material box, meanwhile, a spiral chopping knife rotates to cut and crush the conveyed building garbage, the chopped building garbage falls into a transfer material box through a discharging hole and a blanking inclined plate, a second motor works to drive a second belt wheel to rotate, the second belt wheel drives a gear set meshed with a gear box to rotate, the first pressing roller and the second pressing roller are driven to rotate oppositely through the gear set, and the building garbage falls onto a material guide belt through the blanking inclined plate, the construction waste is extruded and crushed through the two groups of compression rollers along with the movement of the guide belt between the first compression roller and the second compression roller, and the extruded and crushed construction waste falls into the conveying mechanism through the discharge hopper;
the third motor works to drive the third belt pulley to rotate, the third belt pulley drives the conveying rotating shaft to rotate, the conveying rotating shaft drives the conveying belt to convey the construction waste, a plurality of groups of material guide supporting rollers support and convey the construction waste, and the material guide supporting rollers are distributed in a V shape to prevent the construction waste from falling off in the conveying process;
the crushed construction waste is conveyed into a mixing mechanism through a conveying mechanism, other raw materials for producing the baked bricks are added into a mixing hopper, a fourth motor works to drive a fourth belt wheel to rotate, the fourth belt wheel drives a fourth connecting shaft and a second driving bevel gear to rotate, a second driven bevel gear drives a rotating sleeve and a rotating disc to rotate through gear engagement connection, the rotating disc drives a second mixing frame to mix and stir the construction waste and the raw materials for the baked bricks in the mixing hopper, meanwhile, a third driven bevel gear drives a mixing rotating shaft and a driving sprocket to rotate through gear engagement connection, the driving sprocket drives a driven sprocket and a first mixing frame to rotate through a chain, the first mixing frame rotates along with the rotating disc and rotates under the action of the driven sprocket, the construction waste and the raw materials for the baked bricks in the mixing hopper are mixed and stirred, and the mixed raw materials after mixing and mixing are discharged out of the mixing hopper through a discharge chute, the scraping plate scrapes the inner side wall of the mixing hopper along with the rotation of the turntable;
step three: adding water into the mixed raw materials of the sintered bricks, stirring to form brick body pug, and preparing the brick body pug into a green body of the sintered bricks;
step four: and (3) putting the green body of the sintered brick into a brick kiln for roasting, drying and shaping, and taking out of the kiln to obtain the novel sintered brick.
Preferably, the crushing mechanism comprises a main body frame and a conveying and crushing device; the conveying and chopping device comprises a material box, a first motor, a first connecting shaft, a first driving bevel gear, a first driven bevel gear and a conveying and chopping mechanism;
the material box is fixedly arranged on the main body frame, a feeding hole is arranged at the upper end of the material box, a discharging hole is arranged at the lower end of the material box, a fixed baffle is arranged at one end of the material box close to the discharging hole, a blanking inclined plate is arranged at the discharging hole, the conveying chopping mechanism is arranged in the material box and comprises a conveying main shaft, a spiral conveying sheet, a fixed connecting rod and a spiral chopping knife, the two ends of the conveying main shaft are fixedly connected with a second connecting shaft, one end of the second connecting shaft is rotatably connected to the fixed baffle, the other end of the second connecting shaft is connected with a first driven helical gear, the spiral conveying sheet is fixedly connected to the periphery of the conveying main shaft, the fixed connecting rod is provided with a plurality of groups and is fixedly connected to the periphery of the conveying main shaft, and, the first motor is fixedly installed on the main body rack, the output end of the first motor is connected with a first belt wheel through belt transmission, the first belt wheel is fixedly connected to a first connecting shaft, the first connecting shaft is rotatably connected to the material box, a first driving helical gear is fixedly installed on the first connecting shaft, and the first driving helical gear is meshed with a first driven helical gear.
Preferably, the main body frame is provided with an extrusion device, and the extrusion device comprises a second motor, a second belt wheel, a gear box, a transfer box, a guide roller, a guide belt and a discharge hopper; the transfer material box is fixedly arranged on the main body frame, an inlet arranged at the upper end of the transfer material box is connected with the blanking sloping plate, a first compression roller and a second compression roller are arranged in the transfer material box, one end of the first compression roller and one end of the second compression roller are rotatably connected on the side wall of the transfer material box, the other end of the first compression roller and the other end of the second compression roller are connected on a gear set which is in meshing connection with the gear box, the first compression roller and the second compression roller rotate oppositely, the gear box is fixedly arranged on the side wall of the transfer material box, the gear box is connected with the second belt pulley, the second motor is fixedly arranged on the main body frame, the output end of the second motor is connected with the second belt pulley through belt transmission, the guide rollers are provided with a plurality of groups, the guide rollers are rotatably connected in the transfer material box, the material guide belt is connected on the first compression roller and the guide roller positioned on one side of the first compression roller, the material guide belt is connected on the second compression roller and the guide roller positioned on one side of the second compression roller, the discharging hopper is connected at the lower end of the transfer material box, and the discharging hopper discharging port is positioned right above the conveying mechanism.
Preferably, the conveying mechanism comprises a conveying rack, a third motor, a third belt wheel, a conveying rotating shaft and a conveying driving roller; carry frame fixed mounting in the main part frame, it is connected with a plurality of groups guide backing rolls to rotate in the transport frame, third motor fixed mounting in carry in the frame, third motor output pass through belt drive with the third band pulley links to each other, the third band pulley with carry the pivot to link to each other, carry the pivot with carry the drive roller to link to each other, carry the drive roller to rotate to be connected in carry in the frame, carry the drive roller with be connected with the conveyer belt on the guide backing roll.
Preferably, each group of the material guide supporting rollers is symmetrically provided with two pairs by the center of the conveying rack, and the two pairs of the material guide supporting rollers are distributed in a V shape.
Preferably, the mixing mechanism comprises a mixing rack, a mixing hopper, a fourth motor, a fourth belt wheel, a fourth connecting shaft, a fixed sleeve, a bearing and a rotating sleeve; the mixing hopper is fixedly arranged on the mixing frame, the mixing hopper is positioned at the discharge port of the conveying mechanism, a discharge chute is arranged at the lower end of the mixing hopper, the fourth motor is fixedly arranged on the mixing frame, the output end of the fourth motor is connected with the fourth belt wheel through belt transmission, the fourth belt wheel is fixedly connected on the fourth connecting shaft, the fourth connecting shaft is connected with the mixing frame through a bearing seat, one end of the fourth connecting shaft, far away from the fourth belt wheel, is connected with a second driving helical gear, the fixed sleeve is connected at the bottom of the mixing hopper in a penetrating way, the fixed sleeve is fixedly connected with the mixing hopper, the fixed sleeve is rotatably connected with a rotating sleeve through the bearing, a second driven helical gear is fixedly arranged at the lower end of the rotating sleeve, and is meshed with the second driving helical gear, the carousel fixed connection be in the rotating sleeve upper end, carousel lower extreme fixedly connected with a plurality of groups second mixes the frame.
Preferably, the outer end of the rotary table is fixedly connected with a scraper, and the scraper is connected to the inner side wall of the mixing hopper in a sliding fit manner.
Preferably, rotate the cover in, through the bearing rotates and is connected with mixed pivot, mixed pivot lower extreme fixed mounting has the driven helical gear of third, the driven helical gear of third with the meshing of second drive helical gear is connected, mixed pivot upper end fixedly connected with drive sprocket, fixed mounting has the mount on the carousel, the mount lower extreme rotates and is connected with first mixed frame, first mixed frame upper end fixedly connected with driven sprocket, driven sprocket pass through the chain with drive sprocket links to each other.
The invention has the beneficial effects that: firstly, the construction waste is collected and decontaminated, and the sundries which can not be prepared into the baked bricks in the construction waste are removed, thereby effectively ensuring the quality of the baked bricks prepared from the construction waste,
the construction waste is thrown into a smashing mechanism to be smashed, the construction waste is thrown into a material box from a feeding hole, a first motor works to drive a first belt wheel to rotate, a first connecting shaft and a first driving helical gear are driven to rotate through the first belt wheel, the first driving helical gear drives a first driven helical gear and a conveying main shaft to rotate through gear meshing transmission, the conveying main shaft drives a spiral conveying piece to rotate to move and convey the construction waste in the material box, meanwhile, a spiral chopping knife rotates to cut and crush the conveyed construction waste, the construction waste is conveyed and simultaneously cut through the spiral conveying piece and the spiral chopping knife, the processing efficiency of the construction waste is effectively reduced, and the performance quality of sintered bricks is improved due to the cut construction waste;
the chopped construction waste falls into a transfer material box through a discharge port and a blanking inclined plate, a second motor works to drive a second belt wheel to rotate, the second belt wheel drives a gear set engaged with a gear box to rotate, a first compression roller and a second compression roller are driven to rotate in opposite directions through the gear set, the construction waste falls onto a material guide belt through the blanking inclined plate and moves between the first compression roller and the second compression roller along with the material guide belt, the construction waste is extruded and crushed through two sets of compression rollers, the construction waste is extruded and crushed through the two sets of compression rollers rotating in opposite directions, the crushing effect on the construction waste is further improved, the construction waste is conveniently and fully mixed with other raw materials of the baked bricks, and the molding quality of the baked bricks is ensured;
the construction waste after extrusion crushing falls into the conveying mechanism through the discharge hopper, the third motor works to drive the third belt wheel to rotate, the third belt wheel drives the conveying rotating shaft to rotate, the conveying rotating shaft drives the conveying belt to convey the construction waste, a plurality of groups of guide supporting rollers support and convey the construction waste, the guide supporting rollers are distributed in a V shape to prevent the construction waste from falling in the conveying process, and the raw material waste in the construction waste conveying process is effectively reduced;
the crushed construction waste is conveyed into a mixing mechanism through a conveying mechanism, other raw materials for producing the baked bricks are added into a mixing hopper, a fourth motor works to drive a fourth belt wheel to rotate, the fourth belt wheel drives a fourth connecting shaft and a second driving bevel gear to rotate, a second driven bevel gear drives a rotating sleeve and a rotating disc to rotate through gear engagement connection, the rotating disc drives a second mixing frame to mix and stir the construction waste and the raw materials for the baked bricks in the mixing hopper, meanwhile, a third driven bevel gear drives a mixing rotating shaft and a driving sprocket to rotate through gear engagement connection, the driving sprocket drives a driven sprocket and a first mixing frame to rotate through a chain, the first mixing frame rotates along with the rotating disc and rotates under the action of the driven sprocket, the construction waste and the raw materials for the baked bricks in the mixing hopper are mixed and stirred, and the mixed raw materials after mixing and mixing are discharged out of the mixing hopper through a discharge chute, the scraper blade strikes off the mixing hopper inside wall along with the carousel rotates, drives a plurality of groups second mixing frame through the carousel and stirs building rubbish and baked brick raw materials and mix, and self rotated when first mixing frame was round the carousel pivoted simultaneously, can fully carry out the mixing stirring to the baked brick preparation raw materials to the quality is better when ensureing raw materials preparation baked brick.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the shredder mechanism of the present invention;
FIG. 3 is an isometric view of FIG. 2 of the present invention;
FIG. 4 is a schematic view of the internal structure of the tank according to the invention;
FIG. 5 is a schematic view of the conveyor shredder mechanism of the present invention;
FIG. 6 is a schematic view of the internal structure of the transfer box of the present invention;
FIG. 7 is an enlarged view of the structure at A in FIG. 2 according to the present invention;
FIG. 8 is a schematic view of the installation structure of the material guiding supporting roller according to the present invention;
FIG. 9 is a schematic structural view of a mixing mechanism of the present invention;
FIG. 10 is a front view of FIG. 9 in accordance with the present invention;
fig. 11 is a schematic view of the internal structure of the pouch of the present invention;
in the figure: 1. a crushing mechanism; 2. a conveying mechanism; 3. a mixing mechanism; 4. a main body frame; 5. a conveying and shredding device; 6. an extrusion device; 7. a material box; 71. a feed inlet; 72. a discharge port; 73. a blanking sloping plate; 74. fixing a baffle plate; 8. a first motor; 9. a first pulley; 10. a first connecting shaft; 11. a first driving bevel gear; 12. a first driven helical gear; 13. a conveying shredder mechanism; 131. a conveying main shaft; 132. a second connecting shaft; 133. a spiral conveying sheet; 134. a fixed connecting rod; 135. a spiral chopping knife; 14. a second motor; 15. a second pulley; 16. a gear case; 17. transferring a material box; 18. a first press roll; 19. a second press roll; 20. a guide roller; 21. a material guide belt; 22. a discharge hopper; 23. a conveyor frame; 24. a third motor; 25. a third belt pulley; 26. a conveying rotating shaft; 27. a conveying drive roller; 28. a material guiding support roller; 29. a mixing frame; 30. a mixing hopper; 31. a fourth motor; 32. a fourth pulley; 33. a fourth connecting shaft; 34. a second driving bevel gear; 35. a second driven helical gear; 36. a third driven helical gear; 37. fixing a sleeve; 38. a bearing; 39. rotating the sleeve; 40. a mixing spindle; 41. a drive sprocket; 42. a turntable; 43. a driven sprocket; 44. a fixed mount; 45. a first mixing rack; 46. a second mixing frame; 47. a squeegee; 48. a discharge chute.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 11, a method for preparing a novel baked brick from construction waste comprises the following steps:
the method comprises the following steps: collecting the construction waste, and removing impurities from the construction waste for later use;
step two: the construction waste is put into the crushing mechanism 1 for crushing, the construction waste is put into the material box 7 from the feeding hole 71, the first motor 8 works to drive the first belt pulley 9 to rotate, the first connecting shaft 10 and the first driving bevel gear 11 are driven to rotate by the first belt pulley 9, the first driving bevel gear 11 drives the first driven bevel gear 12 and the conveying main shaft 131 to rotate by gear meshing transmission, the conveying main shaft 131 drives the spiral conveying piece 133 to rotate to move and convey the construction waste in the material box 7, meanwhile, the spiral chopping knife 135 rotates to cut and crush the conveyed construction waste, the chopped construction waste falls into the intermediate material box 17 through the discharging hole 72 and the blanking inclined plate 73, the second motor 14 works to drive the second belt pulley 15 to rotate, the second belt pulley 15 drives the gear set of the gear box 16 to rotate, and drives the first compression roller 18 and the second compression roller 19 to rotate oppositely through the gear set, the construction waste falls onto the material guide belt 21 through the blanking inclined plate 73, moves between the first compression roller 18 and the second compression roller 19 along with the material guide belt 21, is extruded and crushed through the two sets of compression rollers, and falls into the conveying mechanism 2 through the discharge hopper 22;
the third motor 24 works to drive the third belt wheel 25 to rotate, the third belt wheel 25 drives the conveying rotating shaft 26 to rotate, the conveying rotating shaft 26 drives the conveying belt to convey the construction waste, a plurality of groups of material guide supporting rollers 28 support and convey the construction waste, and the material guide supporting rollers 28 are distributed in a V shape to prevent the construction waste from falling off in the conveying process;
the crushed construction waste is conveyed to the mixing mechanism 3 through the conveying mechanism 2, other raw materials for producing the baked bricks are added into the mixing hopper 30, the fourth motor 31 works to drive the fourth belt pulley 32 to rotate, the fourth belt pulley 32 drives the fourth connecting shaft 33 and the second driving bevel gear 34 to rotate, the second driven bevel gear 35 drives the rotating sleeve 39 and the rotating disc 42 to rotate through gear meshing connection, the rotating disc 42 drives the second mixing frame 46 to mix and stir the construction waste and the baked bricks in the mixing hopper 30, meanwhile, the third driven bevel gear 36 drives the mixing rotating shaft 40 and the driving sprocket 41 to rotate through gear meshing connection, the driving sprocket 41 drives the driven sprocket 43 and the first mixing frame 45 to rotate through a chain, the first mixing frame 45 rotates along with the rotating disc 42 and rotates under the action of the driven sprocket 43 at the same time, and the construction waste and the baked bricks in the mixing hopper 30 are mixed and stirred, the mixed raw materials after being stirred and mixed are discharged out of the mixing hopper 30 through a discharge chute 48, and a scraper 47 scrapes the inner side wall of the mixing hopper 30 along with the rotation of the turntable 42;
step three: adding water into the mixed raw materials of the sintered bricks, stirring to form brick body pug, and preparing the brick body pug into a green body of the sintered bricks;
step four: and (3) putting the green body of the sintered brick into a brick kiln for roasting, drying and shaping, and taking out of the kiln to obtain the novel sintered brick.
Preferably, the shredder mechanism 1 comprises a main body housing 4 and a conveying shredder 5; the conveying and chopping device 5 comprises a material box 7, a first motor 8, a first connecting shaft 10, a first driving bevel gear 11, a first driven bevel gear 12 and a conveying and chopping mechanism 13;
the feed box 7 is fixedly arranged on the main body frame 4, the upper end of the feed box 7 is provided with a feed inlet 71, the lower end of the feed box 7 is provided with a discharge outlet 72, one end of the feed box 7 close to the discharge outlet 72 is provided with a fixed baffle 74, a blanking inclined plate 73 is arranged at the discharge outlet 72, the conveying chopping mechanism 13 is arranged in the feed box 7, the conveying chopping mechanism 13 comprises a conveying main shaft 131, a spiral conveying sheet 133, a fixed connecting rod 134 and a spiral chopping knife 135, two ends of the conveying main shaft 131 are fixedly connected with a second connecting shaft 132, one end of the second connecting shaft 132 is rotatably connected on the fixed baffle 74, the other end of the second connecting shaft 132 is connected with a first driven helical gear 12, the spiral conveying sheet 133 is fixedly connected on the periphery of the conveying main shaft 131, the fixed connecting rod 134 is provided with a plurality of groups and is fixedly connected on, the output end of the first motor 8 is connected with a first belt pulley 9 through belt transmission, the first belt pulley 9 is fixedly connected to a first connecting shaft 10, the first connecting shaft 10 is rotatably connected to the material box 7, a first driving helical gear 11 is fixedly mounted on the first connecting shaft 10, and the first driving helical gear 11 is meshed with a first driven helical gear 12.
The main body frame 4 is provided with an extrusion device 6, and the extrusion device 6 comprises a second motor 14, a second belt wheel 15, a gear box 16, a transfer box 17, a guide roller 20, a guide belt 21 and a discharge hopper 22; the transfer box 17 is fixedly arranged on the main body frame 4, an inlet arranged at the upper end of the transfer box 17 is connected with the blanking sloping plate 73, a first press roller 18 and a second press roller 19 are arranged in the transfer box 17, one ends of the first press roller 18 and the second press roller 19 are rotatably connected on the side wall of the transfer box 17, the other ends of the first press roller 18 and the second press roller 19 are connected on a gear set in meshing connection with the gear box 16, the first press roller 18 and the second press roller 19 rotate oppositely, the gear box 16 is fixedly arranged on the side wall of the transfer box 17, the gear box 16 is connected with the second belt wheel 15, the second motor 14 is fixedly arranged on the main body frame 4, the output end of the second motor 14 is connected with the second belt wheel 15 through belt transmission, the guide rollers 20 are provided with a plurality of groups, the guide rollers 20 are rotatably connected in the transfer box 17, the guide belts 21 are provided with two groups, one group of guide belts 21 is connected on the, the other group of guide belts 21 are connected to the second press roller 19 and the guide roller 20 positioned on one side of the second press roller 19, the discharge hopper 22 is connected to the lower end of the intermediate material box 17, and the discharge port of the discharge hopper 22 is positioned right above the conveying mechanism 2.
The conveying mechanism 2 comprises a conveying rack 23, a third motor 24, a third belt wheel 25, a conveying rotating shaft 26 and a conveying driving roller 27; the conveying rack 23 is fixedly installed on the main body rack 4, a plurality of groups of material guide supporting rollers 28 are connected to the conveying rack 23 in a rotating mode, the third motor 24 is fixedly installed on the conveying rack 23, the output end of the third motor 24 is connected with the third belt wheel 25 through belt transmission, the third belt wheel 25 is connected with the conveying rotating shaft 26, the conveying rotating shaft 26 is connected with the conveying driving roller 27, the conveying driving roller 27 is connected to the conveying rack 23 in a rotating mode, and conveying belts are connected to the conveying driving roller 27 and the material guide supporting rollers 28.
Two pairs of material guiding supporting rollers 28 are symmetrically arranged on the center of the conveying rack 23, and the two pairs of material guiding supporting rollers 28 are distributed in a V shape.
The mixing mechanism 3 comprises a mixing frame 29, a mixing hopper 30, a fourth motor 31, a fourth belt pulley 32, a fourth connecting shaft 33, a fixed sleeve 37, a bearing 38 and a rotating sleeve 39; the mixing hopper 30 is fixedly arranged on the mixing frame 29, the mixing hopper 30 is positioned at the discharge port of the conveying mechanism 2, the lower end of the mixing hopper 30 is provided with a discharge chute 48, the fourth motor 31 is fixedly arranged on the mixing frame 29, the output end of the fourth motor 31 is connected with the fourth belt wheel 32 through belt transmission, the fourth belt wheel 32 is fixedly connected on the fourth connecting shaft 33, the fourth connecting shaft 33 is connected with the mixing frame 29 through a bearing seat, one end of the fourth connecting shaft 33 far away from the fourth belt wheel 32 is connected with a second driving helical gear 34, a fixed sleeve 37 is connected at the bottom of the mixing hopper 30 in a penetrating way, the fixed sleeve 37 is fixedly connected with the mixing hopper 30, the inside of the fixed sleeve 37 is rotatably connected with a rotating sleeve 39 through a bearing 38, the lower end of the rotating sleeve 39 is fixedly provided with a second driven helical gear 35, the second driven helical gear 35 is meshed with the second, a plurality of groups of second mixing frames 46 are fixedly connected to the lower end of the rotating disc 42.
The outer end of the rotary disk 42 is fixedly connected with a scraper 47, and the scraper 47 is connected on the inner side wall of the mixing hopper 30 in a sliding fit manner.
A mixing rotating shaft 40 is rotatably connected in the rotating sleeve 39 through a bearing 38, a third driven bevel gear 36 is fixedly mounted at the lower end of the mixing rotating shaft 40, the third driven bevel gear 36 is meshed with the second driving bevel gear 34, a driving sprocket 41 is fixedly connected at the upper end of the mixing rotating shaft 40, a fixing frame 44 is fixedly mounted on the turntable 42, a first mixing frame 45 is rotatably connected at the lower end of the fixing frame 44, a driven sprocket 43 is fixedly connected at the upper end of the first mixing frame 45, and the driven sprocket 43 is connected with the driving sprocket 41 through a chain.
When the invention is used, construction waste is put into the crushing mechanism 1 for crushing, the construction waste is put into the bin 7 from the feed inlet 71, the first motor 8 works to drive the first belt pulley 9 to rotate, the first connecting shaft 10 and the first driving bevel gear 11 are driven to rotate by the first belt pulley 9, the first driving bevel gear 11 drives the first driven bevel gear 12 and the conveying main shaft 131 to rotate by gear meshing transmission, the conveying main shaft 131 drives the spiral conveying piece 133 to rotate to move and convey the construction waste in the bin 7, simultaneously the spiral chopping knife 135 rotates to cut and crush the conveyed construction waste, the chopped construction waste falls into the intermediate bin 17 through the discharge outlet 72 and the blanking inclined plate 73, the second motor 14 works to drive the second belt pulley 15 to rotate, the second belt pulley 15 drives the gear set meshed with the gear box 16 to rotate, the first press roll 18 and the second press roll 19 are driven to rotate oppositely by the gear set, the construction waste falls onto the material guide belt 21 through the blanking inclined plate 73, moves between the first compression roller 18 and the second compression roller 19 along with the material guide belt 21, is extruded and crushed through the two sets of compression rollers, and falls into the conveying mechanism 2 through the discharge hopper 22; the third motor 24 works to drive the third belt wheel 25 to rotate, the third belt wheel 25 drives the conveying rotating shaft 26 to rotate, the conveying rotating shaft 26 drives the conveying belt to convey the construction waste, a plurality of groups of material guide supporting rollers 28 support and convey the construction waste, and the material guide supporting rollers 28 are distributed in a V shape to prevent the construction waste from falling off in the conveying process; the crushed construction waste is conveyed to the mixing mechanism 3 through the conveying mechanism 2, other raw materials for producing the baked bricks are added into the mixing hopper 30, the fourth motor 31 works to drive the fourth belt pulley 32 to rotate, the fourth belt pulley 32 drives the fourth connecting shaft 33 and the second driving bevel gear 34 to rotate, the second driven bevel gear 35 drives the rotating sleeve 39 and the rotating disc 42 to rotate through gear meshing connection, the rotating disc 42 drives the second mixing frame 46 to mix and stir the construction waste and the baked bricks in the mixing hopper 30, meanwhile, the third driven bevel gear 36 drives the mixing rotating shaft 40 and the driving sprocket 41 to rotate through gear meshing connection, the driving sprocket 41 drives the driven sprocket 43 and the first mixing frame 45 to rotate through a chain, the first mixing frame 45 rotates along with the rotating disc 42 and rotates under the action of the driven sprocket 43 at the same time, and the construction waste and the baked bricks in the mixing hopper 30 are mixed and stirred, the mixed raw materials after being stirred and mixed are discharged out of the mixing hopper 30 through the discharge chute 48, and the scraper 47 scrapes the inner side wall of the mixing hopper 30 along with the rotation of the turntable 42.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (8)

1. A method for preparing novel baked bricks by using construction wastes is characterized by comprising the following steps:
the method comprises the following steps: collecting the construction waste, and removing impurities from the construction waste for later use;
step two: the construction waste is put into a crushing mechanism (1) for crushing, the construction waste is put into a material box (7) from a feeding hole (71), a first motor (8) works to drive a first belt wheel (9) to rotate, a first connecting shaft (10) and a first driving helical gear (11) are driven to rotate through the first belt wheel (9), the first driving helical gear (11) drives a first driven helical gear (12) and a conveying main shaft (131) to rotate through gear meshing transmission, the conveying main shaft (131) drives a spiral conveying sheet (133) to rotate to move and convey the construction waste in the material box (7), meanwhile, a spiral crushing knife (135) rotates to cut and crush the conveyed construction waste, the crushed construction waste falls into a transfer material box (17) through a discharging hole (72) and an inclined blanking plate (73), and a second motor (14) works to drive a second belt wheel (15) to rotate, the second belt wheel (15) drives a gear set engaged with the gear box (16) to rotate, the gear set drives the first compression roller (18) and the second compression roller (19) to rotate oppositely, the construction waste falls onto the material guide belt (21) through the blanking inclined plate (73) and moves between the first compression roller (18) and the second compression roller (19) along with the material guide belt (21), the construction waste is extruded and crushed through the two sets of compression rollers, and the extruded and crushed construction waste falls into the conveying mechanism (2) through the discharge hopper (22);
the third motor (24) works to drive the third belt wheel (25) to rotate, the third belt wheel (25) drives the conveying rotating shaft (26) to rotate, the conveying rotating shaft (26) drives the conveying belt to convey the construction waste, a plurality of groups of material guide supporting rollers (28) support and convey the construction waste, and the material guide supporting rollers (28) are distributed in a V shape to prevent the construction waste from falling off in the conveying process;
the crushed construction waste is conveyed to a mixing mechanism (3) through a conveying mechanism (2), other raw materials for producing sintered bricks are added into a mixing hopper (30), a fourth motor (31) works to drive a fourth belt wheel (32) to rotate, the fourth belt wheel (32) drives a fourth connecting shaft (33) and a second driving bevel gear (34) to rotate, a second driven bevel gear (35) drives a rotating sleeve (39) and a rotating disc (42) to rotate through gear meshing connection, the rotating disc (42) drives a second mixing frame (46) to mix and stir the raw materials for producing the construction waste and the sintered bricks in the mixing hopper (30), meanwhile, a third driven bevel gear (36) drives a mixing rotating shaft (40) and a driving sprocket (41) to rotate through gear meshing connection, the driving sprocket (41) drives a driven sprocket (43) and a first mixing frame (45) to rotate through a chain, the first mixing frame (45) rotates along with the rotating disc (42), meanwhile, the stirring device rotates under the action of a driven chain wheel (43), raw materials for building garbage and baked bricks in the mixing hopper (30) are stirred and mixed, the stirred and mixed raw materials are discharged out of the mixing hopper (30) through a discharge chute (48), and a scraper (47) scrapes off the inner side wall of the mixing hopper (30) along with the rotation of the turntable (42);
step three: adding water into the mixed raw materials of the sintered bricks, stirring to form brick body pug, and preparing the brick body pug into a green body of the sintered bricks;
step four: and (3) putting the green body of the sintered brick into a brick kiln for roasting, drying and shaping, and taking out of the kiln to obtain the novel sintered brick.
2. The method for preparing the novel baked brick from the construction waste is characterized in that the crushing mechanism (1) comprises a main body frame (4) and a conveying and crushing device (5); the conveying and chopping device (5) comprises a material box (7), a first motor (8), a first connecting shaft (10), a first driving bevel gear (11), a first driven bevel gear (12) and a conveying and chopping mechanism (13);
the feed box (7) is fixedly arranged on the main body rack (4), a feed inlet (71) is formed in the upper end of the feed box (7), a discharge port (72) is formed in the lower end of the feed box (7), a fixed baffle (74) is arranged at one end, close to the discharge port (72), of the feed box (7), a blanking inclined plate (73) is arranged at the discharge port (72), the conveying chopping mechanism (13) is arranged in the feed box (7) and comprises a conveying main shaft (131), a spiral conveying sheet (133), a fixed connecting rod (134) and a spiral chopping knife (135), the two ends of the conveying main shaft (131) are fixedly connected with a second connecting shaft (132), one end of the second connecting shaft (132) is rotatably connected to the fixed baffle (74), the other end of the second connecting shaft (132) is connected with a first driven helical gear (12), spiral conveying piece (133) fixed connection be in carry main shaft (131) periphery, fixed link rod (134) are provided with multiunit and fixed connection and are in carry main shaft (131) periphery, spiral shredding knife (135) fixed mounting be in on fixed link rod (134), first motor (8) fixed mounting be in on main part frame (4), first motor (8) output is connected with first band pulley (9) through belt transmission, first band pulley (9) fixed connection be in on first connecting axle (10), first connecting axle (10) rotate to be connected on workbin (7), fixed mounting has first drive helical gear (11) on first connecting axle (10), first drive helical gear (11) with first driven helical gear (12) meshing is connected.
3. The method for preparing the novel baked brick from the construction waste is characterized in that an extrusion device (6) is installed on the main body frame (4), and the extrusion device (6) comprises a second motor (14), a second belt wheel (15), a gear box (16), a transfer box (17), a guide roller (20), a guide belt (21) and a discharge hopper (22); the utility model discloses a well material box (17) fixed mounting be in on main part frame (4), the entry that well material box (17) upper end set up with blanking swash plate (73) link to each other, be provided with first compression roller (18) and second compression roller (19) in well material box (17), first compression roller (18) and second compression roller (19) one end are rotated and are connected on well material box (17) lateral wall, first compression roller (18) and second compression roller (19) other end are connected on the gear train that gear box (16) inner gearing is connected, first compression roller (18) and second compression roller (19) rotate in opposite directions, gear box (16) fixed mounting be in on well material box (17) lateral wall, gear box (16) with second band pulley (15) link to each other, second motor (14) fixed mounting be in on main part frame (4), second motor (14) output pass through belt drive with second band pulley (15) link to each other, guide roll (20) are provided with a plurality of groups, and a plurality of groups guide roll (20) rotate to be connected in transfer workbin (17), guide strip (21) are provided with two sets ofly, and are a set of guide strip (21) are connected first compression roller (18) with be located on guide roll (20) of first compression roller (18) one side, another group guide strip (21) are connected second compression roller (19) with be located second compression roller (19) one side on guide roll (20), it connects to go out hopper (22) transfer workbin (17) lower extreme, it is located to go out hopper (22) discharge gate directly over conveying mechanism (2).
4. The method for preparing the novel baked brick from the construction waste is characterized in that the conveying mechanism (2) comprises a conveying rack (23), a third motor (24), a third belt wheel (25), a conveying rotating shaft (26) and a conveying driving roller (27); carry frame (23) fixed mounting in on main part frame (4), it is connected with a plurality of groups guide backing rolls (28) to rotate on carrying frame (23), third motor (24) fixed mounting be in carry frame (23) is last, third motor (24) output pass through belt drive with third band pulley (25) link to each other, third band pulley (25) with carry pivot (26) to link to each other, carry pivot (26) with carry drive roller (27) to link to each other, carry drive roller (27) to rotate to be connected in carry frame (23) is last, carry drive roller (27) with be connected with the conveyer belt on guide backing roll (28).
5. The method for preparing the novel clinker brick from the construction waste according to claim 4, wherein two pairs of the guide supporting rollers (28) are symmetrically arranged on the center of the conveyor frame (23), and the two pairs of the guide supporting rollers (28) are distributed in a V shape.
6. The method for preparing the novel baked brick from the construction waste is characterized in that the mixing mechanism (3) comprises a mixing rack (29), a mixing hopper (30), a fourth motor (31), a fourth belt wheel (32), a fourth connecting shaft (33), a fixed sleeve (37), a bearing (38) and a rotating sleeve (39); mixing hopper (30) fixed mounting be in on mixing frame (29), mixing hopper (30) are located conveying mechanism (2) discharge gate department, mixing hopper (30) lower extreme is provided with blown down tank (48), fourth motor (31) fixed mounting be in on mixing frame (29), fourth motor (31) output pass through belt drive with fourth band pulley (32) link to each other, fourth band pulley (32) fixed connection be in on fourth connecting axle (33), fourth connecting axle (33) pass through the bearing frame with mixing frame (29) link to each other, the one end that fourth band pulley (32) were kept away from in fourth connecting axle (33) is connected with second initiative helical gear (34), fixed cover (37) through connection be in mixing hopper (30) bottom, fixed cover (37) with mixing hopper (30) fixed connection, fixed cover (37) interior through bearing (38) rotate and are connected with rotation cover (39), it has the driven helical gear of second (35) to rotate cover (39) lower extreme fixed mounting, the driven helical gear of second (35) with second initiative helical gear (34) meshing is connected, carousel (42) fixed connection be in rotate cover (39) upper end, a plurality of groups second of carousel (42) lower extreme fixedly connected with mix frame (46).
7. The method for preparing the novel baked brick from the construction waste as claimed in claim 6, wherein the outer end of the rotary table (42) is fixedly connected with a scraper (47), and the scraper (47) is connected to the inner side wall of the mixing hopper (30) in a sliding fit manner.
8. The method for preparing the novel baked brick from the construction waste according to claim 6, wherein a mixing rotating shaft (40) is rotatably connected in the rotating sleeve (39) through the bearing (38), a third driven helical gear (36) is fixedly mounted at the lower end of the mixing rotating shaft (40), the third driven helical gear (36) is meshed with the second driving helical gear (34), a driving sprocket (41) is fixedly connected at the upper end of the mixing rotating shaft (40), a fixing frame (44) is fixedly mounted on the rotating disc (42), a first mixing frame (45) is rotatably connected at the lower end of the fixing frame (44), a driven sprocket (43) is fixedly connected at the upper end of the first mixing frame (45), and the driven sprocket (43) is connected with the driving sprocket (41) through a chain.
CN202010352209.XA 2020-04-28 2020-04-28 Method for preparing novel sintered brick from construction waste Withdrawn CN111484263A (en)

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CN113019651A (en) * 2021-03-04 2021-06-25 安徽理工大学 Underground coal gangue sorting equipment
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CN119140220A (en) * 2024-08-13 2024-12-17 莱州市裕茂面粉有限公司 Flour production grinding device and grinding method

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CN119140220A (en) * 2024-08-13 2024-12-17 莱州市裕茂面粉有限公司 Flour production grinding device and grinding method
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