CN113045223A

CN113045223A - Novel hollow glass production line and control system

Info

Publication number: CN113045223A
Application number: CN201911377218.8A
Authority: CN
Inventors: 易前锋; 王恒杰; 徐光勇; 孙大龙
Original assignee: Shanghai Star Blue Glass Machinery Co ltd
Current assignee: Shanghai Star Blue Glass Machinery Co ltd
Priority date: 2019-12-27
Filing date: 2019-12-27
Publication date: 2021-06-29

Abstract

The invention discloses a novel hollow glass production line and a control system thereof, belonging to the technical field of hollow glass production equipment, and particularly comprising a glass cleaning and drying unit, a glass inspection unit, an aluminum frame attaching unit and a sheet combining unit which are sequentially connected, wherein the sheet combining unit at least comprises two sheet combining modules which are sequentially connected; the double-laminating concept is originally provided, a second laminating module is additionally arranged on the basis of the traditional single-laminating module, when the small-size single-cavity glass is produced, one laminating module can be selected to operate to normally produce, and the two laminating modules can also operate in a coordinated mode, so that the production rate is doubled; when the small-size double-cavity glass is produced, a two-sheet combination cooperative operation mode can be adopted, and the production rate is many times that of the traditional process; when the large-size single-cavity or double-cavity glass is produced, the two laminating modules are operated synchronously, and the technical problems that the large-size glass cavity cannot be automatically produced and manual inflation cannot be realized in the traditional method are solved.

Description

Novel hollow glass production line and control system

Technical Field

The invention relates to the technical field of hollow glass production equipment, in particular to a novel hollow glass production line and a control system of a double-combination sheet.

Background

At present, people put forward higher requirements on the aspects of safety, aesthetic property and the like of glass products, the existing glass is mostly non-aerated hollow glass, the glass has the defects of poor heat insulation and preservation effect, poor ultraviolet resistance and the like, and the performance requirements of people on the glass products are difficult to meet; in order to improve the performance of the hollow glass, inert gas is generally required to be filled in a glass cavity of the hollow glass so as to improve the performance of the hollow glass;

the existing hollow glass production line on the market can only produce the longest 3.5 m of inflatable hollow glass, and the oversized hollow glass exceeding 3.5 m can only be inflated manually, so that the efficiency is extremely low; in addition, the glass is designed by a single-combination-sheet structure flow line, and the defect that the production speed of a single-cavity glass product is low and the production speed is low when a double-cavity glass product is processed is particularly obvious.

Disclosure of Invention

The invention aims to provide a novel hollow glass production line which originally provides a double-sheet combination concept, wherein a second sheet combination module is additionally arranged on the basis of a traditional single sheet combination module, so that when small-size single-cavity glass is produced, one sheet combination module can be selected to operate to normally produce, and the two sheet combination modules can also operate in a cooperative manner, so that the production rate is doubled; when the small-size double-cavity glass is produced, a two-sheet combination cooperative operation mode can be adopted, and the production rate is many times that of the traditional process; when the large-size single-cavity or double-cavity glass is produced, the two laminating modules are operated synchronously, and the technical problems that the large-size glass cavity cannot be automatically produced and manual inflation cannot be realized in the traditional method are solved.

In order to solve the technical problems that large-size hollow glass cannot be automatically produced in a hollow glass production line in the prior art, and the quality of the manual inflation efficiency is unstable, the application provides a novel hollow glass production line which comprises a glass cleaning and drying unit, a glass inspection unit, an aluminum frame attaching unit and a sheet combining unit which are sequentially connected, and the novel hollow glass production line is characterized in that the sheet combining unit at least comprises two sheet combining modules which are sequentially connected;

the sheet combining module comprises a base, a fixed side combining sheet, a moving side combining sheet, a sheet combining driving mechanism, a belt transmission assembly and an inflation assembly, wherein the fixed side combining sheet and the moving side combining sheet are arranged in parallel;

wherein, a slide rail is arranged on the base;

the fixed side closing pieces are fixed on the two bases in a crossing manner;

the vacuum-suction-type laminating machine comprises a movable side laminating piece, wherein a vacuum generator is arranged in the movable side laminating piece, a plurality of vacuum suction cups are uniformly distributed in a laminating surface of the movable side laminating piece, and the vacuum suction cups are connected with the vacuum generator through pipelines; the bottom of the moving side combining piece is provided with a sliding groove, and the moving side combining piece is assembled on the base through the matching of the sliding groove and the sliding rail;

the sheet combining driving mechanism comprises a driving motor and a plurality of ball screw pairs; the nut of each ball screw pair is fixedly connected with the moving side combining piece, and the screw penetrates through the fixed side combining piece and extends towards the direction far away from the moving side combining piece; the driving motor is fixed on the fixed side combining piece and is connected with and drives the screw rod of each ball screw pair to synchronously rotate through a belt;

the belt transmission assembly is arranged at the bottom of the sheet combining module, is opposite to a cavity between the moving side combining sheet and the fixed side combining sheet, and is used for transmitting glass;

the inflation assembly comprises an inflation tube and an inflation nozzle, the inflation tube is arranged at the bottom of the sheet combining unit, the inflation nozzle penetrates through the tube wall of the inflation tube and extends towards the direction of a cavity between the movable side combining sheet and the fixed side combining sheet, and the inflation nozzle is used for inflating the cavity between the movable side combining sheet and the fixed side combining sheet;

the belt transmission assemblies of the two sheet combining modules are connected end to end and used for transition transmission.

Furthermore, the novel hollow glass production line further comprises a fixed side glass transmission device, wherein the fixed side glass transmission device comprises an air cavity and a fan; the air cavity is arranged in the fixed side closing sheet, a plurality of air holes are distributed in the pressing surface of the fixed side closing sheet, and the air holes are communicated with the air cavity; the fan is fixed on the installation station, and the air outlet of the fan is communicated with the air cavity through a pipeline.

Further, the novel cavity glass production line that this application provided, wherein, the tip that the removal side closed the piece and follows glass transmission direction outwards extends has the protection network framework, prevents that operating personnel from contacting by mistake the removal side closed the piece with fixed side closes the cavity between the piece.

Further, the application provides a novel cavity glass production line, wherein, the bottom that the piece was closed to the removal side extends there is the stabilizer blade, the spout is seted up in the stabilizer blade, the piece is closed to the removal side passes through the foot rest is located on the base.

Further, the application provides a novel cavity glass production line, wherein, each the screw rod and with fixed side close the piece junction with driving motor's the equal key-type connection belt pulley of output, driving motor passes through the belt pulley with the cooperation of belt is connected the drive remove the side and close piece pressfitting action.

Further, the application provides a novel cavity glass production line, wherein, the belt periphery parcel has the protection pipeline.

The second purpose of the application is to provide a control system, which is used for flexibly selecting a processing mode according to actual processing requirements in the actual production process and specifically comprises a control center, an information recording sub-device, a judgment module, a fixed side photoelectric switch, a speed reduction photoelectric switch and a glass positioning switch;

the information input sub-device is used for inputting glass size data and the processing requirements of a single cavity or a double cavity;

the judging module is used for receiving the input information of the information input sub-device, and when the acquired glass size data is smaller than or equal to the rated size of a single laminating module and the processing requirement is a single cavity, the system selects a laminating module for processing production or a front laminating module and a rear laminating module to cooperatively operate; when the acquired glass size data is smaller than or equal to the rated size of a single laminating module and the processing requirement is double cavities, the system starts the front laminating module and the rear laminating module to carry out collaborative processing production; when the acquired glass size data is larger than the rated size of a single laminating module and the processing requirement is a single cavity, the system starts the front laminating module and the rear laminating module to synchronously process and produce; when the acquired glass size data is larger than the rated size of a single laminating module and the processing requirement is double cavities, the system starts a front laminating module and a rear laminating module to be synchronously processed and produced, wherein the front laminating module is one of the two laminating modules which are sequentially connected and is close to one side of the aluminum frame attaching unit, and the rear laminating module is one of the two laminating modules which are sequentially connected and is far away from one side of the aluminum frame attaching unit;

the fixed side photoelectric switch is arranged at the head end of each sheet combination module and used for controlling the fan to blow air into the air cavity when sensing that glass enters the cavity and floating the glass on the pressing surface of the fixed side sheet combination;

the speed reduction photoelectric switches are arranged in each laminating module, and when the front end of the glass is sensed by the speed reduction photoelectric switches in the advancing process, the speed reduction photoelectric switches control the belt transmission assembly to perform speed reduction transmission;

the glass positioning switches are arranged at the tail ends of the sheet combining modules, and control the belt transmission assembly to stop running when the front ends of the glass touch the glass positioning switches;

the glass size data is input through the information input sub-device, when the size of the glass received by the control center is smaller than the rated size of a single sheet combining module and the processing requirement is a single cavity, the system selects one of the sheet combining modules to operate or two sheet combining modules to operate cooperatively, when one of the sheet combining modules operates, the first glass enters the sheet combining module, the fixed side photoelectric switch at the head end of the sheet combining module detects the first glass and then drives the fan to operate through the control center, the first glass is blown and floated on the laminating surface of the fixed side laminated sheet, along with the further advance of the first glass, the deceleration photoelectric switch in the sheet combining module senses the first glass and then decelerates and transmits the first glass through the control center instruction belt transmission component, and when the front end of the first glass touches the glass positioning switch, the control center instruction belt transmission component stops operating, the control center drives the ball screw pair to operate until a vacuum sucker in the pressing surface of the moving side combining piece is tightly attached to a first piece of glass, a vacuum generator is started to adsorb the first piece of glass to the vacuum sucker, the first piece of glass is taken away from the pressing surface of the fixed side combining piece through the ball screw pair, then a second piece of glass attached with an aluminum frame enters the combining piece module, a deceleration photoelectric switch in the combining piece module senses the second piece of glass and then performs deceleration transmission through a control center instruction belt transmission assembly, when the front end of the second piece of glass touches a glass positioning switch, the control center instructs the belt transmission assembly to stop operating, a fan is controlled to operate reversely at the same time, the second piece of glass is adsorbed to the pressing surface of the fixed side combining piece, the control center drives the ball screw pair until the moving side combining piece operates to enable the first piece of glass to be close to the other side of the aluminum frame, the inflation assembly is driven to inflate the chamber, after the inflation quantity reaches a set value, the ball screw pair is further driven to operate until the moving side laminating piece presses the first piece of glass to the other side of the aluminum frame, at the moment, the vacuum chuck cancels the adsorption effect on the first piece of glass, the fan blows and floats the second piece of glass on the laminating surface of the fixed side laminating piece, finally, the belt transmission assembly outputs a finished product out of the laminating unit, and the fan is stopped; when the front sheet combining module and the rear sheet combining module operate cooperatively, a first piece of glass passes through the front sheet combining module from the aluminum frame attaching unit and enters the rear sheet combining module, a fixed side photoelectric switch at the head end of the front sheet combining module detects the first piece of glass and then drives a fan of the front sheet combining module to operate through a control center, a fixed side photoelectric switch at the head end of the rear sheet combining module detects the first piece of glass and then drives a fan of the rear sheet combining module to operate through the control center, the first piece of glass is blown and floated on a pressing surface of a fixed side sheet combining module, along with the further advancing of the first piece of glass, a speed reduction photoelectric switch in the rear sheet combining module senses the first piece of glass and then transmits the first piece of glass in a speed reduction mode through a belt transmission assembly of the rear sheet combining module instructed by the control center, and when the front end of the first piece of glass touches a glass positioning switch of the rear sheet combining module, the belt transmission assembly of the, a second piece of glass enters the front sheet combining module through the aluminum frame attaching unit, the speed reduction photoelectric switch in the front sheet combining module senses the second piece of glass and then instructs the belt transmission assembly of the front sheet combining module to perform speed reduction transmission through the control center, when the front end of the second piece of glass touches the glass positioning switch of the front sheet combining module, the control center instructs the belt transmission assembly of the front sheet combining module to stop running, the control center drives the ball screw pair to run until the vacuum chuck in the moving side sheet combining pressing surface is tightly attached to the second piece of glass, the vacuum generator is started to adsorb the second piece of glass onto the vacuum chuck, and the second piece of glass is separated from the pressing surface of the fixed side sheet combining through the ball screw pair; a third piece of glass adhered with an aluminum frame passes through the front sheet combination module to enter the rear sheet combination module, a fourth piece of glass adhered with the aluminum frame enters the front sheet combination module through the aluminum frame adhering unit, after the third piece of glass and the fourth piece of glass respectively touch the glass positioning switch of the rear sheet combination module and the glass positioning switch of the front sheet combination module to stop, the fan is controlled to operate reversely, the third piece of glass is adsorbed on the laminating surface of the fixed side sheet combination, the control system controls the ball screw pair of the front sheet combination module and the ball screw pair of the rear sheet combination module to operate synchronously, the first piece of glass is pressed on the other side of the aluminum frame on the third piece of glass, the second piece of glass is pressed on the other side of the aluminum frame on the fourth piece of glass, at the moment, the vacuum chuck cancels the adsorption effect on the first piece of glass and the second piece of glass, and the fan blows and floats the third piece of glass on the laminating surface of the fixed side sheet, finally, the belt transmission assembly outputs the finished products to the laminating unit, and the fan is stopped;

and in a second mode, when the size of the glass is smaller than the rated size of a single sheet combining module and the processing requirement is a double cavity, the system starts the cooperative operation of the front sheet combining module and the rear sheet combining module, a first piece of glass passes through the front sheet combining module by the aluminum frame attaching unit to enter the rear sheet combining module, the fixed side photoelectric switch at the head end of the front sheet combining module detects the first piece of glass and then drives the fan of the front sheet combining module to operate through the control center, the fixed side photoelectric switch at the head end of the rear sheet combining module drives the fan of the rear sheet combining module to operate through the control center after detecting the first piece of glass, the first piece of glass is blown and floated on the pressing surface of the fixed side sheet combining module, the speed reduction photoelectric switch in the rear sheet combining module instructs the belt transmission component of the rear sheet combining module to reduce the speed by the control center along with the further advancing of the first piece of glass, and when the front end of the first piece of glass touches the glass, The control center instructs a belt transmission component of the rear sheet combining module to stop running, a second piece of glass enters the front sheet combining module from the aluminum frame attaching unit, the speed reduction photoelectric switch in the front sheet combining module senses the second piece of glass and then instructs the belt transmission component of the front sheet combining module to perform speed reduction transmission through the control center, when the front end of the second piece of glass touches the glass positioning switch of the front sheet combining module, the control center instructs the belt transmission component of the front sheet combining module to stop running, the control center drives the ball screw pair to run until a vacuum chuck in the moving side sheet combining pressing surface is tightly attached to the second piece of glass, the vacuum generator is started to adsorb the second piece of glass to the vacuum chuck, and the second piece of glass is taken away from the pressing surface of the fixed side sheet combining through the ball screw pair; the third piece of glass adhered with the aluminum frame passes through the front laminating module to enter the rear laminating module, the fourth piece of glass adhered with the aluminum frame enters the front laminating module through the aluminum frame adhering unit, when the third glass and the fourth glass respectively touch the glass positioning switch of the rear laminating module and the glass positioning switch of the front laminating module to stop, the control system controls the ball screw pair of the front sheet combining module and the ball screw pair of the rear sheet combining module to synchronously operate, the first glass is pressed on the other side of the aluminum frame on the third glass, the first glass and the third glass are taken away from the fixed side sheet combining of the rear sheet combining module through the moving side sheet combining of the rear sheet combining module, the second glass is pressed on the other side of the aluminum frame on the fourth glass, and the second glass and the fourth glass are taken away from the fixed side sheet combining of the front sheet combining module through the moving side sheet combining of the front sheet combining module; a fifth piece of glass attached with an aluminum frame penetrates through the front sheet combining module to enter the rear sheet combining module, a sixth piece of glass attached with the aluminum frame enters the front sheet combining module through the aluminum frame attaching unit, when the fifth piece of glass and the sixth piece of glass are positioned and stopped, the control system controls the ball screw pair of the front sheet combining module and the ball screw pair of the rear sheet combining module to synchronously operate, the third piece of glass is tightly pressed on the other side of the aluminum frame on the fifth piece of glass, the fourth piece of glass is tightly pressed on the other side of the aluminum frame on the sixth piece of glass, at the moment, the vacuum suction cups on the moving side sheet combining module cancel the adsorption effect on the first piece of glass and the second piece of glass, finally, the belt transmission assembly outputs a finished product out of the sheet combining unit, and the fan is stopped;

and the third mode is that when the size of the glass is larger than the rated size of a single sheet combining module and the processing requirement is a single cavity, the system starts the front sheet combining module and the rear sheet combining module to synchronously operate, the first piece of glass enters the sheet combining unit from the aluminum frame attaching unit, the fixed side photoelectric switch at the head end of the front sheet combining module drives the fan to operate through the control center after detecting the first piece of glass, the first piece of glass is blown and floated on the pressing surface of the fixed side sheet combining unit, along with the further advancing of the first piece of glass, the speed reduction photoelectric switch in the rear sheet combining module instructs the belt transmission component of the front sheet combining module and the belt transmission component of the rear sheet combining module to synchronously decelerate and transmit through the control center after sensing the first piece of glass, and when the front end of the first piece of glass touches the glass positioning switch of the rear sheet combining module, the control center instructs the belt transmission component of the front sheet combining module and the belt transmission component of the rear sheet combining module, the control center drives the ball screw pair of the front combining piece module and the rear combining piece module to synchronously operate until the vacuum chuck in the pressing surface of the moving side combining piece is tightly attached to a first piece of glass, the vacuum generator is started to adsorb the first piece of glass to the vacuum chuck, the ball screw pair is used for leading the first piece of glass to be separated from the pressing surface of the fixed side combining piece, then a second piece of glass attached with an aluminum frame enters the combining piece unit, the deceleration photoelectric switch in the rear combining piece module senses the second piece of glass and then instructs the belt transmission component of the front combining piece module and the belt transmission component of the rear combining piece module to synchronously decelerate and transmit through the control center, when the front end of the second piece of glass touches the glass positioning switch of the rear combining piece module, the control center instructs the belt transmission component of the front combining piece module and the belt transmission component of the rear combining piece module to synchronously stop operating, and simultaneously controls the fan to reversely operate to adsorb the second piece of glass to the pressing surface of the fixed side combining piece, the control center drives the ball screw pair to operate until the moving side combining piece enables the first piece of glass to be close to the other side of the aluminum frame, the inflation assembly is driven to inflate the cavity, after the inflation quantity reaches a set value, the ball screw pair is further driven to operate until the moving side combining piece enables the first piece of glass to be tightly pressed on the other side of the aluminum frame, at the moment, the vacuum chuck cancels the adsorption effect on the first piece of glass, the fan blows and floats the second piece of glass on the pressing surface of the fixed side combining piece, finally, the belt transmission assembly outputs a finished product to the combining piece unit, and the fan is stopped;

and when the size of the glass is larger than the rated size of a single sheet combining module and the processing requirement is a double cavity, the system starts the front sheet combining module and the rear sheet combining module to synchronously operate, a first piece of glass enters the sheet combining unit from the aluminum frame attaching unit, a fixed side photoelectric switch at the head end of the front sheet combining module detects the first piece of glass and then drives a fan to operate through a control center, the first piece of glass is blown and floated on the pressing surface of the fixed side sheet combining module, along with the further advancing of the first piece of glass, a speed reduction photoelectric switch in the rear sheet combining module senses the first piece of glass and then instructs a belt transmission component of the front sheet combining module and a belt transmission component of the rear sheet combining module to synchronously decelerate and transmit through the control center, and when the front end of the first piece of glass touches a glass positioning switch of the rear sheet combining module, the control center instructs the belt transmission component of the front sheet combining module and the belt transmission component of the rear sheet combining module to synchronously, the control center drives the ball screw pair of the front combining piece module and the rear combining piece module to synchronously operate until the vacuum chuck in the pressing surface of the moving side combining piece is tightly attached to a first piece of glass, the vacuum generator is started to adsorb the first piece of glass to the vacuum chuck, the ball screw pair is used for leading the first piece of glass to be separated from the pressing surface of the fixed side combining piece, then a second piece of glass attached with an aluminum frame enters the combining piece unit, the deceleration photoelectric switch in the rear combining piece module senses the second piece of glass and then instructs the belt transmission component of the front combining piece module and the belt transmission component of the rear combining piece module to synchronously decelerate and transmit through the control center, when the front end of the second piece of glass touches the glass positioning switch of the rear combining piece module, the control center instructs the belt transmission component of the front combining piece module and the belt transmission component of the rear combining piece module to synchronously stop operating, and simultaneously controls the fan to reversely operate to adsorb the second piece of glass to the pressing surface of the fixed side combining piece, the control center drives the ball screw pair to operate until the moving side combining piece enables the first piece of glass to be close to the other side of the aluminum frame, the inflation assembly is driven to inflate the cavity, after the inflation quantity reaches a set value, the ball screw pair is further driven to operate until the moving side combining piece enables the first piece of glass to be tightly pressed on the other side of the aluminum frame, at the moment, the vacuum chuck cancels the adsorption effect on the first piece of glass, the fan blows and floats the second piece of glass on the pressing surface of the fixed side combining piece, finally, the belt transmission assembly outputs a finished product to the combining piece unit, and the fan is stopped.

Compared with the prior art, the novel hollow glass production line has the following advantages: on one hand, the double-laminating structure is adopted, so that the production efficiency of the traditional equipment can be doubled when the glass product with the conventional size is produced; on the other hand, when the multi-glass-cavity glass product with the conventional size is produced, the efficiency can reach multiple times of that of the traditional equipment due to the cooperative operation of the double-combination sheet; in addition, large-size glass products which cannot be automatically produced by traditional equipment can be produced, the automatic pressing and automatic inflation effects are realized in the whole process, and the efficiency is far higher than that of the traditional equipment.

Drawings

FIG. 1 is a schematic structural view of a novel hollow glass production line according to the present invention;

FIG. 2 is a schematic view of a first orientation structure of a laminating unit in the novel hollow glass production line of the present invention;

FIG. 3 is a schematic view of the second orientation of FIG. 2;

FIG. 4 is a schematic view of the third orientation of FIG. 2;

FIG. 5 is a schematic view of a fourth orientation of FIG. 2;

FIG. 6 is a schematic view of the structure of FIG. 2 with the moving side flaps removed;

FIG. 7 is a schematic view of the structure of FIG. 2 with the fixed side flaps and the base removed;

fig. 8 is a schematic diagram of the control system.

Wherein: 1. a glass cleaning and drying unit; 2. a glass inspection unit; 3. an aluminum frame attaching unit; 4. a sheet combining unit; 40. a front laminating module; 41. a rear laminating module; 5. a base; 50. a slide rail; 6. fixing the side laminating sheet; 7. moving the side laminating sheet; 71. a vacuum chuck; 72. a vacuum generator; 73. a chute; 74. a support leg; 75. a protective net frame body; 8. a sheet-combining driving mechanism; 80. a drive motor; 81. a ball screw pair; 810. a screw; 82. a belt; 83. a belt pulley; 84. protecting the pipeline; 9. a belt transport assembly; 10. an inflation assembly; 100. an air tube; 101. an air charging nozzle; 11. a fixed-side glass transfer device; 110. a wind cavity; 111. a fan; 12. air holes; 13. a control center; 14. an information entry sub-device; 15. a decision module; 16. a fixed side photoelectric switch; 17. a deceleration photoelectric switch; 18. glass positioning switch.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without any creative effort belong to the protection scope of the present invention;

as shown in fig. 1 to 7, the present embodiment provides a novel hollow glass production line, which includes a glass cleaning and drying unit 1, a glass inspection unit 2, an aluminum frame attaching unit 3, and a sheet combining unit 4, which are connected in sequence, where the sheet combining unit 4 includes at least two sheet combining modules connected in sequence;

the sheet combining module comprises a base 5, a fixed side combining sheet 6 and a moving side combining sheet 7 which are arranged in parallel, a sheet combining driving mechanism 8, a belt transmission assembly 9 and an inflation assembly 10;

wherein, a slide rail 50 is arranged on the base 5;

the fixed side folding pieces 6 span and are fixed on the two bases 5;

the device comprises a moving side laminating sheet 7, wherein a vacuum generator 72 is arranged in the moving side laminating sheet 7, a plurality of vacuum suckers 71 are uniformly distributed in the laminating surface of the moving side laminating sheet 7, and the vacuum suckers 71 are connected with the vacuum generator 72 through pipelines; a sliding groove 73 is formed in the bottom of the moving side combining piece 7, the moving side combining piece 7 is assembled on the base 5 through the matching of the sliding groove 73 and the sliding rail 50, further, in this embodiment, a supporting leg 74 extends from the bottom end of the moving side combining piece 7, the sliding groove 73 is formed in the supporting leg 74, the moving side combining piece 7 is erected on the base 5 through the supporting leg 74, and a protective net frame 75 extends outwards from the end of the moving side combining piece 7 along the glass conveying direction, so that an operator is prevented from mistakenly contacting a cavity between the moving side combining piece 7 and the fixed side combining piece 6;

the sheet combining driving mechanism 8 comprises a driving motor 80 and a plurality of ball screw pairs 81; the nut of each ball screw pair 81 is fixedly connected to the moving side joint sheet 7, and the screw 810 penetrates through the fixed side joint sheet 6 and extends towards the direction away from the moving side joint sheet 7; the driving motor 80 is fixed on the fixed side clutch plate 6 and is connected with and drives the screw 810 of each ball screw pair 81 to synchronously rotate through a belt 82;

the belt transmission assembly 9 is arranged at the bottom of the sheet combining module and is opposite to a cavity between the moving side combining sheet 7 and the fixed side combining sheet 6, and is used for transmitting glass, specifically, as shown in fig. 3, a belt pulley 83 is in key connection with the joint of each screw 810 and the fixed side combining sheet 6 and the output end of the driving motor 80, the driving motor 80 drives the moving side combining sheet 7 to perform pressing action through the matching connection of the belt pulley 83 and the belt 82, and in order to ensure the operation safety, a protective pipeline 84 is wrapped on the periphery of the belt 82;

the inflation assembly 10 comprises an inflation tube 100 and an inflation nozzle 101, the inflation tube 100 is arranged at the bottom of the sheet combining unit 4, and the inflation nozzle 101 penetrates through the tube wall of the inflation tube 100 and extends towards the direction of a chamber between the moving side combining sheet 7 and the fixed side combining sheet 6, so as to inflate the chamber between the moving side combining sheet 7 and the fixed side combining sheet 6;

the belt transmission components 9 of the two sheet combining modules are connected end to end and used for transition transmission;

as shown in fig. 6, the present application considers that the glass leaves a slip mark on the glass surface due to friction during the glass is transported along the pressing surface of the fixed side combining sheet 6, and the mark cannot be cleaned if being left in the glass cavity, so that the defective rate is increased, and for this reason, the present embodiment further comprises a fixed side glass transporting device 11, wherein the fixed side glass transporting device 11 comprises an air cavity 110 and an air blower 111; the air cavity 110 is arranged in the fixed side closing sheet 6, a plurality of air holes 12 are distributed in the pressing surface of the fixed side closing sheet 6, and the air holes 12 are communicated with the air cavity 110; the fan 111 is fixed at the installation station, and an air outlet of the fan 111 is communicated with the air cavity 110 through a pipeline; the structure is obviously superior to the traditional roller mode, the traditional roller can also leave marks on the glass surface, the air floatation mode is adopted to lift the glass surface away from the pressing surface of the fixed side combining sheet 6, and the phenomenon of generating the marks is fundamentally eliminated;

in addition, as shown in fig. 8, the present embodiment further provides a control system for flexibly selecting a processing mode according to an actual processing requirement in an actual production process, and specifically includes a control center 13, an information recording sub-device 14, a determination module 15, a fixed-side photoelectric switch 16, a deceleration photoelectric switch 17, and a glass positioning switch 18;

the information input sub-device 14 is used for inputting glass size data and the processing requirements of a single cavity or a double cavity;

the judging module 15 is used for receiving the input information of the information input sub-device 14, and when the acquired glass size data is smaller than or equal to the rated size of a single laminating module and the processing requirement is a single cavity, a laminating module is selected by the system for processing production or the front laminating module 40 and the rear laminating module 41 are cooperatively operated; when the acquired glass size data is smaller than or equal to the rated size of a single laminating module and the processing requirement is double cavities, the system starts the front laminating module 40 and the rear laminating module 41 to carry out cooperative processing production; when the acquired glass size data is larger than the rated size of a single laminating module and the processing requirement is a single cavity, the system starts the front laminating module 40 and the rear laminating module 41 to perform synchronous processing production; when the acquired glass size data is larger than the rated size of a single lamination module and the processing requirement is a double cavity, the system starts a front lamination module 40 and a rear lamination module 41 for synchronous processing production, wherein the front lamination module 40 is the lamination module which is positioned in two lamination modules connected in sequence and is close to one side of the aluminum frame attaching unit 3, and the rear lamination module 41 is the lamination module which is positioned in two lamination modules connected in sequence and is far away from one side of the aluminum frame attaching unit 3;

the fixed-side photoelectric switch 16 is arranged at the head end of each film combining module and used for controlling the fan 111 to blow air into the air cavity 110 when sensing that glass enters the cavity and blowing the glass over the pressing surface of the fixed-side film combining 6;

the speed reduction photoelectric switch 17 is arranged in each laminating module, and when the speed reduction photoelectric switch 17 senses that the front end of the glass moves in the process, the speed reduction photoelectric switch 17 controls the belt transmission assembly 9 to perform speed reduction transmission;

the glass positioning switch 18 is arranged at the tail end of each laminating module, and when the front end of the glass touches the glass positioning switch 18, the glass positioning switch 18 controls the belt transmission assembly 9 to stop running;

glass size data is entered via the information entry sub-assembly 14,

in the first mode, when the size of the glass received by the control center 13 is smaller than the rated size of a single laminating module and the processing requirement is a single cavity, the system selects one of the laminating modules to operate or the two laminating modules to operate cooperatively, when one of the laminating modules operates, the first glass enters the laminating module, the fixed side photoelectric switch 16 at the head end of the laminating module detects the first glass and then drives the fan 111 to operate through the control center 13, the first glass is blown and floated on the laminating surface of the fixed side laminating sheet 6, along with the further travel of the first glass, the deceleration photoelectric switch 17 in the laminating module senses the first glass and then instructs the belt transmission assembly 9 to decelerate and transmit through the control center 13, when the front end of the first glass touches the glass positioning switch 18, the control center 13 instructs the belt transmission assembly 9 to stop operating, and the control center 13 drives the ball screw pair 81 to operate until the vacuum chuck 71 in the laminating surface of the moving side laminating sheet 7 is tightly attached to the single cavity Starting a vacuum generator 72 to adsorb a first piece of glass to a vacuum chuck 71, enabling the first piece of glass to be separated from a laminating surface of a fixed side laminating sheet 6 through a ball screw pair 81, enabling a second piece of glass attached with an aluminum frame to enter a laminating module, sensing the second piece of glass by a speed reduction photoelectric switch 17 in the laminating module, then performing speed reduction transmission through a control center 13 instruction belt transmission assembly 9, when the front end of the second piece of glass touches a glass positioning switch 18, the control center 13 instructs the belt transmission assembly 9 to stop running, and simultaneously controlling a fan 111 to reversely run, enabling the second piece of glass to be adsorbed to the laminating surface of the fixed side laminating sheet 6, enabling the control center 13 to drive the ball screw pair 81 to run until a moving side laminating sheet 7 enables the first piece of glass to be close to the other side of the aluminum frame, driving an inflating assembly 10 to inflate a cavity, and further driving the ball screw pair 81 to run until the moving side laminating sheet 7 enables the first piece of glass to be close to the other side of the aluminum frame after the inflating amount The glass is tightly pressed on the other side of the aluminum frame, at the moment, the vacuum chuck 71 cancels the adsorption effect on the first piece of glass, the fan 111 blows and floats the second piece of glass on the pressing surface of the fixed side combining piece 6, finally, the belt transmission assembly 9 outputs a finished product out of the combining piece unit, and the fan 111 is stopped; when the front sheet combining module 40 and the rear sheet combining module 41 cooperate, a first piece of glass passes through the front sheet combining module 40 by the aluminum frame attaching unit 3 and enters the rear sheet combining module 41, the fixed side photoelectric switch 16 at the head end of the front sheet combining module 40 drives the fan 111 of the front sheet combining module 40 to operate through the control center 13 after detecting the first piece of glass, the fixed side photoelectric switch 16 at the head end of the rear sheet combining module 41 drives the fan 111 of the rear sheet combining module 41 to operate through the control center 13 after detecting the first piece of glass, and blows the first piece of glass on the pressing surface of the fixed side sheet combining module 6, along with the further advancing of the first piece of glass, the speed reduction photoelectric switch 17 in the rear sheet combining module 41 instructs the belt transmission component 9 of the rear sheet combining module 41 to perform speed reduction transmission through the control center 13 after sensing the first piece of glass, and when the front end of the first piece of glass touches the glass positioning switch 18 of the rear sheet combining module 41, The control center 13 instructs the belt transmission component 9 of the rear sheet combining module 41 to stop running, the second piece of glass enters the front sheet combining module 40 from the aluminum frame attaching unit, the deceleration photoelectric switch 17 in the front sheet combining module 40 senses the second piece of glass and then instructs the belt transmission component 9 of the front sheet combining module 40 to decelerate and transmit through the control center 13, when the front end of the second piece of glass touches the glass positioning switch 18 of the front sheet combining module 40, the control center 13 instructs the belt transmission component 9 of the front sheet combining module 40 to stop running, the control center 13 drives the ball screw pair 81 to run until the vacuum chuck 71 in the pressing surface of the moving side sheet combining 7 tightly sticks to the second piece of glass, the vacuum generator 72 is started to suck the second piece of glass to the vacuum chuck 71, and the second piece of glass is separated from the pressing surface of the fixed side sheet combining 6 through the ball screw pair 81; a third piece of glass adhered with an aluminum frame passes through the front sheet combination module 40 to enter the rear sheet combination module 41, a fourth piece of glass adhered with an aluminum frame enters the front sheet combination module 40 through the aluminum frame adhering unit 3, when the third piece of glass and the fourth piece of glass respectively touch the glass positioning switch 18 of the rear sheet combination module 41 and the glass positioning switch 18 of the front sheet combination module 40 to stop, the fan 111 is controlled to operate reversely to adsorb the third piece of glass on the laminating surface of the fixed side sheet combination 6, the control system controls the ball screw pair 81 of the front sheet combination module 40 and the ball screw pair 81 of the rear sheet combination module 41 to operate synchronously to press the first piece of glass on the other side of the aluminum frame on the third piece of glass and press the second piece of glass on the other side of the aluminum frame on the fourth piece of glass, at the moment, the vacuum chuck 71 cancels the adsorption effect on the first piece of glass and the second piece of glass, and the fan 111 blows the third piece of glass and the fourth piece of glass on the laminating surface of the fixed side sheet combination module 6, finally, the belt transmission assembly 9 outputs the finished products out of the laminating unit, and the fan 111 is stopped;

in the second mode, when the size of the glass is smaller than the rated size of a single sheet combining module and the processing requirement is a double cavity, the system starts the front sheet combining module 40 and the rear sheet combining module 41 to operate cooperatively, a first piece of glass passes through the front sheet combining module 40 from the aluminum frame attaching unit 3 and enters the rear sheet combining module 41, the fixed side photoelectric switch 16 at the head end of the front sheet combining module 40 detects the first piece of glass and then drives the fan 111 of the front sheet combining module 40 to operate through the control center 13, the fixed side photoelectric switch 16 at the head end of the rear sheet combining module 41 detects the first piece of glass and then drives the fan 111 of the rear sheet combining module 41 to operate through the control center 13, the first piece of glass is blown and floated on the pressing surface of the fixed side sheet combining module 6, along with the further travel of the first piece of glass, the deceleration photoelectric switch 17 in the rear sheet combining module 41 senses the first piece of glass and then instructs the belt transmission component 9 of the rear sheet combining module 41 to decelerate and transmit, when the front end of the first piece of glass touches the glass positioning switch 18 of the rear laminating module 41 and the control center 13 instructs the belt transmission component 9 of the rear laminating module 41 to stop running, the second piece of glass enters the front laminating module 40 from the aluminum frame attaching unit 3, the speed reduction photoelectric switch 17 in the front laminating module 40 senses the second piece of glass and then instructs the belt transmission component 9 of the front laminating module 40 to perform speed reduction transmission through the control center 13, when the front end of the second piece of glass touches the glass positioning switch 18 of the front piece combining module 40, the control center 13 instructs the belt transmission assembly 9 of the front piece combining module 40 to stop running, the control center 13 drives the ball screw pair 81 to run until the vacuum chuck 71 in the pressing surface of the moving side piece combining 7 is tightly attached to the second piece of glass, the vacuum generator 72 is started to adsorb the second piece of glass to the vacuum chuck 71, and the ball screw pair 81 is used for separating the second piece of glass from the pressing surface of the fixed side piece combining 6; the third piece of glass attached with the aluminum frame passes through the front laminating module 40 and enters the rear laminating module 41, the fourth piece of glass attached with the aluminum frame enters the front laminating module 40 from the aluminum frame attaching unit 3, when the third glass and the fourth glass respectively touch the glass positioning switch 18 of the rear laminating module 41 and the glass positioning switch 18 of the front laminating module 40 to stop, the control system controls the ball screw pair 81 of the front sheet combining module 40 and the ball screw pair 81 of the rear sheet combining module 41 to synchronously operate, the first glass is pressed on the other side of the aluminum frame on the third glass, the first glass and the third glass are taken away from the fixed side sheet combining 6 of the rear sheet combining module 41 through the moving side sheet combining 7 of the rear sheet combining module 41, the second glass is pressed on the other side of the aluminum frame on the fourth glass, and the second glass and the fourth glass are taken away from the fixed side sheet combining 6 of the front sheet combining module 40 through the moving side sheet combining 7 of the front sheet combining module 40; a fifth piece of glass attached with an aluminum frame penetrates through the front sheet combining module 40 to enter the rear sheet combining module 41, a sixth piece of glass attached with the aluminum frame enters the front sheet combining module 40 through the aluminum frame attaching unit 3, when the fifth piece of glass and the sixth piece of glass are positioned and stopped, the control system controls the ball screw pair 81 of the front sheet combining module 40 and the ball screw pair 81 of the rear sheet combining module 41 to synchronously operate, a third piece of glass is pressed on the other side of the aluminum frame on the fifth piece of glass, a fourth piece of glass is pressed on the other side of the aluminum frame on the sixth piece of glass, at the moment, the vacuum suction cups 71 on the moving side combining sheets 7 cancel the adsorption effect on the first piece of glass and the second piece of glass, and finally the belt transmission assembly 9 outputs a finished product to the sheet combining unit and stops the fan 111;

and in a third mode, when the size of the glass is larger than the rated size of a single sheet combining module and the processing requirement is a single cavity, the system starts the front sheet combining module 40 and the rear sheet combining module 41 to synchronously operate, a first piece of glass enters the sheet combining unit from the aluminum frame attaching unit 3, the fixed side photoelectric switch 16 at the head end of the front sheet combining module 40 drives the fan 111 to operate through the control center 13 after detecting the first piece of glass, the first piece of glass floats on the laminating surface of the fixed side sheet combining 6, along with the further advance of the first piece of glass, the deceleration photoelectric switch 17 in the rear sheet combining module 41 instructs the belt transmission assembly 9 of the front sheet combining module 40 and the belt transmission assembly 9 of the rear sheet combining module 41 to synchronously decelerate and transmit through the control center 13 after sensing the first piece of glass, and when the front end of the first piece of glass touches the glass positioning switch 18 of the rear sheet combining module 41, the control center 13 instructs the belt transmission assembly 9 of the front sheet combining module 40 and the belt transmission assembly 9 of the rear sheet combining module 41 to synchronously stop Stopping running, the control center 13 drives the ball screw pair 81 of the front sheet combining module 40 and the rear sheet combining module 41 to synchronously run until the vacuum chuck 71 in the pressing surface of the moving side sheet combining module 7 is tightly attached to the first glass, the vacuum generator 72 is started to adsorb the first glass to the vacuum chuck 71, the first glass is separated from the pressing surface of the fixed side sheet combining module 6 through the ball screw pair 81, then the second glass attached with an aluminum frame enters the sheet combining unit, the deceleration photoelectric switch 17 in the rear sheet combining module 41 senses the second glass and then instructs the belt transmission component 9 of the front sheet combining module 40 and the belt transmission component 9 of the rear sheet combining module 41 to synchronously decelerate and transmit through the control center 13, when the front end of the second glass touches the glass positioning switch 18 of the rear sheet combining module 41, the control center 13 instructs the belt transmission component 9 of the front sheet combining module 40 and the belt transmission component 9 of the rear sheet combining module 41 to synchronously stop running, meanwhile, the fan 111 is controlled to operate reversely, the second piece of glass is adsorbed on the laminating surface of the fixed side laminating piece 6, the control center 13 drives the ball screw pair 81 to operate until the moving side laminating piece 7 enables the first piece of glass to be close to the other side of the aluminum frame, the inflation assembly is driven to inflate the chamber, after the inflation amount reaches a set value, the ball screw pair 81 is further driven to operate until the moving side laminating piece 7 enables the first piece of glass to be tightly pressed on the other side of the aluminum frame, at the moment, the vacuum chuck 71 cancels the adsorption effect on the first piece of glass, the fan 111 blows and floats the second piece of glass on the laminating surface of the fixed side laminating piece 6, finally, the belt transmission assembly 9 outputs a finished product out of the laminating unit, and the fan 111 is stopped;

and in a fourth mode, when the size of the glass is larger than the rated size of a single sheet combining module and the processing requirement is a double cavity, the system starts the front sheet combining module 40 and the rear sheet combining module 41 to synchronously operate, a first piece of glass enters the sheet combining unit from the aluminum frame attaching unit 3, the fixed side photoelectric switch 16 at the head end of the front sheet combining module 40 drives the fan 111 to operate through the control center 13 after detecting the first piece of glass, the first piece of glass floats on the pressing surface of the fixed side sheet combining 6, along with the further advance of the first piece of glass, the deceleration photoelectric switch 17 in the rear sheet combining module 41 instructs the belt transmission assembly 9 of the front sheet combining module 40 and the belt transmission assembly 9 of the rear sheet combining module 41 to synchronously decelerate and transmit through the control center 13 after sensing the first piece of glass, and when the front end of the first piece of glass touches the glass positioning switch 18 of the rear sheet combining module 41, the control center 13 instructs the belt transmission assembly 9 of the front sheet combining module 40 and the belt transmission assembly 9 of the rear sheet combining module 41 to synchronously stop Stopping running, the control center 13 drives the ball screw pair 81 of the front sheet combining module 40 and the rear sheet combining module 41 to synchronously run until the vacuum chuck 71 in the pressing surface of the moving side sheet combining module 7 is tightly attached to the first glass, the vacuum generator 72 is started to adsorb the first glass to the vacuum chuck 71, the first glass is separated from the pressing surface of the fixed side sheet combining module 6 through the ball screw pair 81, then the second glass attached with an aluminum frame enters the sheet combining unit, the deceleration photoelectric switch 17 in the rear sheet combining module 41 senses the second glass and then instructs the belt transmission component 9 of the front sheet combining module 40 and the belt transmission component 9 of the rear sheet combining module 41 to synchronously decelerate and transmit through the control center 13, when the front end of the second glass touches the glass positioning switch 18 of the rear sheet combining module 41, the control center 13 instructs the belt transmission component 9 of the front sheet combining module 40 and the belt transmission component 9 of the rear sheet combining module 41 to synchronously stop running, and simultaneously controlling the fan 111 to reversely operate, adsorbing the second glass on the laminating surface of the fixed side laminating sheet 6, driving the ball screw pair 81 to operate by the control center 13 until the moving side laminating sheet 7 makes the first glass close to the other side of the aluminum frame, driving the inflation assembly to inflate the chamber, further driving the ball screw pair 81 to operate until the moving side laminating sheet 7 presses the first glass on the other side of the aluminum frame after the inflation amount reaches a set value, at the moment, canceling the adsorption effect on the first glass by the vacuum chuck 71, blowing and floating the second glass on the laminating surface of the fixed side laminating sheet 6 by the fan 111, finally outputting a finished product out of the laminating unit by the belt transmission assembly 9, and stopping the fan 111.

The invention is not described in detail, but is well known to those skilled in the art.

Finally, it is to be noted that: although the present invention has been described in detail with reference to examples, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the spirit and scope of the invention as defined in the appended claims.

Claims

1. A novel hollow glass production line is characterized by comprising a glass cleaning and drying unit, a glass inspection unit, an aluminum frame attaching unit and a sheet combining unit which are sequentially connected, wherein the sheet combining unit at least comprises two sheet combining modules which are sequentially connected;

wherein, a slide rail is arranged on the base;

the fixed side closing pieces are fixed on the two bases in a crossing manner;

2. The novel insulated glass production line of claim 1, further comprising a fixed-side glass conveying device, wherein the fixed-side glass conveying device comprises an air cavity and a fan; the air cavity is arranged in the fixed side closing sheet, a plurality of air holes are distributed in the pressing surface of the fixed side closing sheet, and the air holes are communicated with the air cavity; the fan is fixed on the installation station, and the air outlet of the fan is communicated with the air cavity through a pipeline.

3. The novel insulating glass production line of claim 1, wherein a protective net frame body extends outwards from the end of the moving side combining piece along the glass conveying direction to prevent an operator from mistakenly contacting a cavity between the moving side combining piece and the fixed side combining piece.

4. The production line of the hollow glass as claimed in claim 1, wherein a support leg extends from the bottom end of the movable side folding sheet, the sliding groove is formed in the support leg, and the movable side folding sheet is arranged on the base through the support leg.

5. The novel hollow glass production line as claimed in claim 1, wherein a belt pulley is connected to the connection position of each screw rod and the fixed side laminating piece and the output end of the driving motor in a key connection mode, and the driving motor drives the movable side laminating piece to perform pressing action through the matching connection of the belt pulley and the belt.

6. The novel insulating glass production line of claim 1 or 5, wherein a protective pipe is wrapped around the belt.

7. A control system relates to a sheet combining unit in a novel hollow glass production line as claimed in claim 2, and is characterized in that the control system comprises a control center, an information recording sub-device, a judging module, a fixed side photoelectric switch, a speed-reducing photoelectric switch and a glass positioning switch;