CN211056965U - A new type of insulating glass production line and control system - Google Patents

A new type of insulating glass production line and control system Download PDF

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CN211056965U
CN211056965U CN201922400531.0U CN201922400531U CN211056965U CN 211056965 U CN211056965 U CN 211056965U CN 201922400531 U CN201922400531 U CN 201922400531U CN 211056965 U CN211056965 U CN 211056965U
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glass
module
piece
lamination
belt transmission
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孙大龙
徐光勇
王恒杰
易前锋
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Shanghai Star Blue Glass Machinery Co ltd
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Abstract

本实用新型公开了一种新型中空玻璃生产线及其控制系统,属于中空玻璃生产设备的技术领域,具体包括顺序相连的玻璃清洗干燥单元、玻璃检验单元、铝框贴附单元和合片单元,其特征在于,所述合片单元至少包括两个顺序相连的合片模块;其独创性地提出双合片概念,在传统单合片模块的基础上增设第二合片模块,在生产小尺寸单腔玻璃时,可以择一运作以正常生产,亦可两个合片模块协同运作,使得生产速率加倍;在生产小尺寸双腔玻璃时,可以采用两个合片协同运作模式,生产速率多倍于传统工艺;在生产大尺寸单腔或双腔玻璃时,采用两个合片模块同步运作模式,解决了传统无法自动化生产大尺寸玻腔和人工充气的技术问题。

Figure 201922400531

The utility model discloses a novel insulating glass production line and a control system thereof, which belong to the technical field of insulating glass production equipment. In this case, the sheet-packing unit includes at least two sheet-packing modules that are connected in sequence; it creatively proposes the concept of double sheet-packing, adding a second sheet-packing module on the basis of the traditional single sheet-packing module, which can produce small-sized single-chamber When it comes to glass, you can choose one operation for normal production, or two lamination modules can work together to double the production rate; when producing small-sized double-chamber glass, you can use two lamination modes to work together, and the production rate is many times faster than Traditional craftsmanship; when producing large-size single-chamber or double-chamber glass, the synchronous operation mode of two lamination modules is adopted, which solves the technical problems that traditional large-size glass chambers cannot be automatically produced and manual inflation.

Figure 201922400531

Description

一种新型中空玻璃生产线及控制系统A new type of insulating glass production line and control system

技术领域technical field

本实用新型涉及中空玻璃生产设备的技术领域,尤其是一种新型中空玻璃生产线以及双合片的控制系统。The utility model relates to the technical field of insulating glass production equipment, in particular to a novel insulating glass production line and a control system for double-combined sheets.

背景技术Background technique

目前,人们对玻璃产品的安全性、美观性等方面提出了更高的要求,现有玻璃多为非充气中空玻璃,此种玻璃存在隔热保温效果差、防紫外线能力差等缺点,难以满足人们对玻璃产品的性能要求;为了提高中空玻璃的性能,通常需要在中空玻璃的玻腔内充填惰性气体,以此来提高中空玻璃的性能;At present, people put forward higher requirements for the safety and aesthetics of glass products. Most of the existing glass is non-pneumatic insulating glass. This kind of glass has disadvantages such as poor thermal insulation effect and poor UV protection ability, which is difficult to meet. People have requirements for the performance of glass products; in order to improve the performance of insulating glass, it is usually necessary to fill the glass cavity of insulating glass with inert gas to improve the performance of insulating glass;

市面上现有中空玻璃生产线只能生产最长3.5米的充气中空玻璃,超过3.5米的超大中空玻璃只能进行人工充气,效率极低;此外,均为单合片结构流水线设计,对于单腔玻璃制品生产速度低,面对双腔玻璃制品的加工时生产速度低下的弊端尤为显著。Existing insulating glass production lines on the market can only produce gas-filled insulating glass with a maximum length of 3.5 meters, and super-large insulating glass over 3.5 meters can only be manually inflated, which is extremely inefficient. The production speed of glass products is low, and the disadvantages of low production speed in the processing of double-chamber glass products are particularly significant.

实用新型内容Utility model content

本实用新型的目的之一是提供一种新型中空玻璃生产线,其独创性地提出双合片概念,在传统单合片模块的基础上增设第二合片模块,在生产小尺寸单腔玻璃时,可以择一运作以正常生产,亦可两个合片模块协同运作,使得生产速率加倍;在生产小尺寸双腔玻璃时,可以采用两个合片协同运作模式,生产速率多倍于传统工艺;在生产大尺寸单腔或双腔玻璃时,采用两个合片模块同步运作模式,解决了传统无法自动化生产大尺寸玻腔和人工充气的技术问题。One of the objectives of the present utility model is to provide a new type of insulating glass production line, which creatively proposes the concept of double-coated sheets, and adds a second combined-sheet module on the basis of the traditional single-coated sheet module. When producing small-sized single-chamber glass , you can choose one operation for normal production, or two lamination modules can work together to double the production rate; when producing small-sized double-chamber glass, two lamination modes can be used together, and the production rate is multiple times that of the traditional process. ; In the production of large-size single-chamber or double-chamber glass, the synchronous operation mode of two lamination modules is adopted, which solves the traditional technical problems that cannot be automated to produce large-size glass chambers and artificially inflated.

为解决现有技术中中空玻璃生产线无法自动化生产大尺寸中空玻璃、人工充气效率质量不稳定的技术问题,本申请提供了一种新型中空玻璃生产线,包括顺序相连的玻璃清洗干燥单元、玻璃检验单元、铝框贴附单元和合片单元,其特征在于,所述合片单元至少包括两个顺序相连的合片模块;In order to solve the technical problems that the production line of insulating glass in the prior art cannot automatically produce large-sized insulating glass, and the efficiency and quality of artificial inflation are unstable, the present application provides a new production line for insulating glass, which includes a glass washing and drying unit and a glass inspection unit that are connected in sequence. , an aluminum frame attaching unit and a chip unit, characterized in that, the chip unit includes at least two serially connected chip modules;

所述合片模块包括底座,相互平行设置的固定侧合片和移动侧合片,合片驱动机构,皮带传输组件,充气组件;The splicing module includes a base, a fixed side splicing and a moving side splicing arranged in parallel with each other, a splicing drive mechanism, a belt transmission assembly, and an inflatable assembly;

其中,所述底座上设置有滑轨;Wherein, the base is provided with a slide rail;

固定侧合片,所述固定侧合片横跨固定于两个所述的底座;a fixed side joint piece, the fixed side joint piece is fixed across the two bases;

移动侧合片,所述移动侧合片内设置有真空发生器,在所述移动侧合片的压合面内均布若干真空吸盘,所述真空吸盘管路连接所述真空发生器;所述移动侧合片的底部开设有滑槽,所述移动侧合片通过所述滑槽和所述滑轨的配合装配于所述底座;Moving the side joint sheet, a vacuum generator is arranged in the moving side joint sheet, a plurality of vacuum suction cups are evenly distributed in the pressing surface of the moving side joint sheet, and the vacuum suction cup pipeline is connected to the vacuum generator; A chute is provided at the bottom of the movable side joint piece, and the movable side joint piece is assembled on the base through the cooperation of the chute and the slide rail;

合片驱动机构,所述合片驱动机构包括驱动电机和若干滚珠丝杠副;每一个所述的滚珠丝杠副的螺母固定连接于所述移动侧合片、螺杆贯穿所述固定侧合片并朝向远离所述移动侧合片方向延伸;所述驱动电机固定于所述固定侧合片、并通过皮带连接驱动每一个所述的滚珠丝杠副的螺杆作同步旋转运动;A piecing drive mechanism, the piecing driving mechanism includes a drive motor and a plurality of ball screw pairs; the nut of each ball screw pair is fixedly connected to the moving side piecing, and the screw penetrates the fixed side piecing and extend in the direction away from the moving side joint piece; the drive motor is fixed on the fixed side joint piece, and drives the screw of each of the ball screw pairs through a belt connection to make a synchronous rotational movement;

皮带传输组件,所述皮带传输组件设置于所述合片模块的底部且正对所述移动侧合片和所述固定侧合片之间的腔室,用于传输玻璃;a belt transmission assembly, the belt transmission assembly is disposed at the bottom of the sheet-bonding module and faces the chamber between the moving side sheet and the fixed side sheet, and is used for transporting glass;

充气组件,所述充气组件包括充气管和充气嘴,所述充气管设置于所述合片单元的底部,所述充气嘴贯穿所述充气管的管壁、并朝向所述移动侧合片和固定侧合片之间的腔室方向延伸,用于对所述移动侧合片和固定侧合片之间的腔室进行充气;an inflatable assembly, the inflatable assembly includes an inflatable tube and an inflatable nozzle, the inflatable tube is arranged at the bottom of the sheet unit, the inflatable nozzle penetrates through the tube wall of the inflatable tube and faces the moving side joint piece and The direction of the chamber between the fixed side panels extends, and is used for inflating the chamber between the moving side panels and the fixed side panels;

两个所述的合片模块的皮带传输组件首尾相连,用于过渡传输。The belt transmission assemblies of the two said sheet-bonding modules are connected end to end for transitional transmission.

进一步的,本申请提供的一种新型中空玻璃生产线,其中,还包括固定侧玻璃传输装置,所述固定侧玻璃传输装置包括风腔和风机;所述风腔开设于所述固定侧合片内部,在所述固定侧合片的压合面内布设若干气孔,所述气孔连通所述风腔;所述风机固定于安装工位,所述风机的出风口通过管道连通所述风腔。Further, a novel insulating glass production line provided by the present application further includes a fixed-side glass transmission device, and the fixed-side glass transmission device includes an air cavity and a fan; the air cavity is opened inside the fixed-side composite sheet A number of air holes are arranged in the pressing surface of the fixed side joint piece, and the air holes communicate with the air cavity; the fan is fixed at the installation station, and the air outlet of the fan communicates with the air cavity through a pipeline.

进一步的,本申请提供的一种新型中空玻璃生产线,其中,所述移动侧合片的端部且沿所述玻璃传输方向向外延伸有防护网框体,防止操作人员误接触所述移动侧合片和所述固定侧合片之间的腔室。Further, a new type of insulating glass production line provided by the present application, wherein a protective net frame body extends outwardly from the end of the moving side sheet along the glass conveying direction to prevent the operator from accidentally touching the moving side. The cavity between the lamination piece and the fixed side lamination piece.

进一步的,本申请提供的一种新型中空玻璃生产线,其中,所述移动侧合片的底端延伸有支脚,所述滑槽开设于所述支脚,所述移动侧合片通过所述支脚架设于所述底座之上。Further, the present application provides a new type of insulating glass production line, wherein the bottom end of the movable side panel is extended with a leg, the chute is provided on the leg, and the movable side panel is erected by the leg on the base.

进一步的,本申请提供的一种新型中空玻璃生产线,其中,在每一个所述的螺杆且与所述固定侧合片连接处和所述驱动电机的输出端均键连接皮带轮,所述驱动电机通过所述皮带轮和所述皮带的配合连接带动所述移动侧合片压合动作。Further, a new type of insulating glass production line provided by the present application, wherein each of the screw and the connection with the fixed side piece and the output end of the drive motor are all keyed to connect the pulley, and the drive motor The press-fitting action of the moving side piece is driven by the cooperative connection of the pulley and the belt.

进一步的,本申请提供的一种新型中空玻璃生产线,其中,在所述皮带外周包裹有防护管道。Further, the present application provides a novel insulating glass production line, wherein a protective pipe is wrapped around the outer periphery of the belt.

本申请的目的之二是提供一种控制系统,用于解决实际生产过程中根据实际加工要求灵活选择加工模式,具体包括控制中心、信息录入子装置、判定模块、固定侧光电开关、减速光电开关和玻璃定位开关;The second purpose of this application is to provide a control system, which is used to flexibly select the processing mode according to the actual processing requirements in the actual production process, which specifically includes a control center, an information input sub-device, a determination module, a fixed side photoelectric switch, and a deceleration photoelectric switch. and glass positioning switch;

信息录入子装置,所述信息录入子装置用于输入玻璃尺寸数据及单腔或双腔的加工要求;Information input sub-device, which is used for inputting glass size data and processing requirements of single cavity or double cavity;

判定模块,所述判定模块用于接收所述信息录入子装置的录入信息,当获取的玻璃尺寸数据小于等于单个合片模块的额定尺寸且加工要求为单腔时,系统择一合片模块加工生产或前合片模块和后合片模块协同运作;当获取的玻璃尺寸数据小于等于单个合片模块的额定尺寸且加工要求为双腔时,系统开启前合片模块和后合片模块协同加工生产;当获取的玻璃尺寸数据大于单个合片模块的额定尺寸且加工要求为单腔时,系统开启前合片模块和后合片模块同步加工生产;当获取的玻璃尺寸数据大于单个合片模块的额定尺寸且加工要求为双腔时,系统开启前合片模块和后合片模块同步加工生产,所述前合片模块为两个所述的顺序相连的合片模块中且靠近所述铝框贴附单元一侧的合片模块,所述后合片模块为两个所述的顺序相连的合片模块中且远离所述铝框贴附单元一侧的合片模块;Judging module, the judging module is used to receive the input information of the information input sub-device, when the obtained glass size data is less than or equal to the rated size of a single composite module and the processing requirement is a single cavity, the system selects a composite module for processing Production or the front and rear lamination modules work together; when the obtained glass size data is less than or equal to the rated size of a single lamination module and the processing requirement is dual cavities, the system enables the front lamination module and the rear lamination module to cooperate in processing. Production; when the obtained glass size data is larger than the rated size of a single lamination module and the processing requirement is a single cavity, the system enables simultaneous processing and production of the front lamination module and the rear lamination module; when the obtained glass size data is larger than a single lamination module When the rated size and the processing requirement are double cavities, the system starts the simultaneous processing and production of the front assembling module and the rear assembling module, and the front assembling module is one of the two sequentially connected assembling modules and is close to the aluminum a sheet-combining module on one side of the frame attaching unit, and the rear sheet-melting module is a sheet-combining module on the side away from the aluminum frame attaching unit in the two sequentially connected sheet-melting modules;

固定侧光电开关,所述固定侧光电开关设置于每一个所述的合片模块的首端,用于感测到玻璃进入所述腔室时控制所述风机向所述风腔内鼓风,将所述玻璃吹浮于所述固定侧合片压合面之上;a fixed-side photoelectric switch, which is arranged at the head end of each of the lamination modules, and is used to control the fan to blow air into the air chamber when the glass is sensed entering the chamber, blowing and floating the glass on the pressing surface of the fixed side sheet;

减速光电开关,所述减速光电开关设置于每一个所述的合片模块内,当玻璃前端行进过程中被所述减速光电开关感测到时,所述减速光电开关控制所述皮带传输组件减速传输;A deceleration photoelectric switch, the deceleration photoelectric switch is arranged in each of the lamination modules, when the glass front end is detected by the deceleration photoelectric switch during the traveling process, the deceleration photoelectric switch controls the belt transmission assembly to decelerate transmission;

玻璃定位开关,所述玻璃定位开关设置于每一个所述合片模块的末端,当所述玻璃前端触碰到所述玻璃定位开关后,所述玻璃定位开关控制所述皮带传输组件停止运行;a glass positioning switch, the glass positioning switch is arranged at the end of each of the lamination modules, and when the front end of the glass touches the glass positioning switch, the glass positioning switch controls the belt transmission assembly to stop running;

通过信息录入子装置输入玻璃尺寸数据,模式一、控制中心接收到的玻璃尺寸小于单个合片模块额定尺寸、且加工要求为单腔时,系统选择其中一个合片模块运作抑或两个合片模块协同运作,当其中一个合片模块运作时,第一块玻璃进入合片模块,位于合片模块首端的固定侧光电开关检测到第一块玻璃后通过控制中心驱动风机运作,将该第一块玻璃吹浮于固定侧合片的压合面之上,随着第一块玻璃的进一步行进,位于合片模块内的减速光电开关感测到第一块玻璃后通过控制中心指令皮带传输组件减速传输,当第一块玻璃前端触碰到玻璃定位开关后、控制中心指令皮带传输组件停止运行,控制中心驱动滚珠丝杠副运作直至移动侧合片压合面内的真空吸盘贴紧第一块玻璃,开启真空发生器将第一块玻璃吸附于真空吸盘,并通过滚珠丝杠副将第一块玻璃带离固定侧合片的压合面,随后贴附有铝框的第二块玻璃进入合片模块,位于合片模块内的减速光电开关感测到第二块玻璃后通过控制中心指令皮带传输组件减速传输,当第二块玻璃前端触碰到玻璃定位开关后、控制中心指令皮带传输组件停止运行,同时控制风机反向运作,将该第二块玻璃吸附于固定侧合片的压合面,控制中心驱动滚珠丝杠副运作直至移动侧合片将所述第一块玻璃靠近铝框的另一侧时,驱动充气组件对腔室进行充气,充气量达到设定值之后进一步驱动滚珠丝杠副运作直至移动侧合片将所述第一块玻璃压紧于铝框的另一侧,此时真空吸盘取消对第一块玻璃的吸附作用、风机将第二块玻璃吹浮于固定侧合片的压合面之上,最终皮带传输组件将成品输出合片单元,停止风机;当前合片模块和后合片模块协同运作时,第一块玻璃由铝框贴附单元穿过前合片模块进入后合片模块,位于前合片模块首端的固定侧光电开关检测到第一块玻璃后通过控制中心驱动前合片模块的风机运作,位于后合片模块首端的固定侧光电开关检测到第一块玻璃后通过控制中心驱动后合片模块的风机运作,将该第一块玻璃吹浮于固定侧合片的压合面之上,随着第一块玻璃的进一步行进,位于后合片模块内的减速光电开关感测到第一块玻璃后通过控制中心指令后合片模块的皮带传输组件减速传输,当第一块玻璃前端触碰到后合片模块的玻璃定位开关后、控制中心指令后合片模块的皮带传输组件停止运行,第二块玻璃由铝框贴附单元进入前合片模块,位于前合片模块内的减速光电开关感测到第二块玻璃后通过控制中心指令前合片模块的皮带传输组件减速传输,当第二块玻璃前端触碰到前合片模块的玻璃定位开关后、控制中心指令前合片模块的皮带传输组件停止运行,控制中心驱动滚珠丝杠副运作直至移动侧合片压合面内的真空吸盘贴紧第二块玻璃,开启真空发生器将第二块玻璃吸附于真空吸盘,并通过滚珠丝杠副将第二块玻璃带离固定侧合片的压合面;贴附有铝框的第三块玻璃穿过前合片模块进入后合片模块,贴附有铝框的第四块玻璃由铝框贴附单元进入前合片模块,当第三块玻璃和第四块玻璃分别触碰到后合片模块的玻璃定位开关和前合片模块的玻璃定位开关停止后,控制风机反向运作,将该第三块玻璃吸附于固定侧合片的压合面,控制系统控制前合片模块的滚珠丝杠副和后合片模块的滚珠丝杠副同步运行,将第一块玻璃压紧于第三块玻璃上铝框的另一侧,将第二块玻璃压紧于第四块玻璃上铝框的另一侧,此时真空吸盘取消对第一块玻璃和第二块玻璃的吸附作用、风机将第三块玻璃和第四块玻璃吹浮于固定侧合片的压合面之上,最终皮带传输组件将成品输出合片单元,停止风机;Input the glass size data through the information input sub-device. In mode 1, when the glass size received by the control center is smaller than the rated size of a single lamination module, and the processing requirement is a single cavity, the system selects one lamination module to operate or two lamination modules to operate. Synergistic operation, when one of the splicing modules operates, the first piece of glass enters into the splicing module, and the photoelectric switch on the fixed side at the head of the splicing module detects the first piece of glass and drives the fan through the control center to operate the first piece of glass. The glass is blown and floated on the pressing surface of the fixed side lamination. As the first piece of glass travels further, the deceleration photoelectric switch located in the lamination module senses the first piece of glass and instructs the belt transmission assembly to decelerate through the control center. Transmission, when the front end of the first piece of glass touches the glass positioning switch, the control center instructs the belt transmission assembly to stop running, and the control center drives the ball screw pair to operate until the vacuum suction cup in the pressing surface of the moving side piece is close to the first piece Glass, turn on the vacuum generator to adsorb the first piece of glass to the vacuum suction cup, and take the first piece of glass away from the pressing surface of the fixed side joint piece through the ball screw pair, and then the second piece of glass with the aluminum frame attached to it enters the joint. In the film module, the deceleration photoelectric switch located in the combination module senses the second piece of glass and then instructs the belt transmission assembly to decelerate and transmit through the control center. When the front end of the second glass touches the glass positioning switch, the control center instructs the belt transmission assembly. Stop the operation, and control the fan to operate in reverse at the same time, adsorb the second piece of glass on the pressing surface of the fixed side panel, and control the center to drive the ball screw pair to operate until the side panel is moved to move the first piece of glass close to the aluminum frame On the other side, drive the inflatable component to inflate the chamber, and after the inflation amount reaches the set value, the ball screw pair is further driven to operate until the moving side panel presses the first piece of glass against the other side of the aluminum frame , at this time, the vacuum suction cup cancels the adsorption of the first piece of glass, the fan blows the second piece of glass on the pressing surface of the fixed side lamination, and finally the belt transmission assembly outputs the finished product to the lamination unit and stops the fan; When the composite module and the rear composite module work together, the first piece of glass passes through the front composite module and enters the rear composite module from the aluminum frame attachment unit. The fixed side photoelectric switch at the head of the front composite module detects the first glass. After the glass, the control center drives the fan of the front splicing module to operate. The fixed side photoelectric switch located at the head of the rear splicing module detects the first piece of glass and drives the fan of the rear splicing module through the control center to operate the first piece of glass. It floats on the pressing surface of the fixed side splicing. As the first piece of glass travels further, the deceleration photoelectric switch located in the rear splicing module senses the first piece of glass and instructs the rear splicing module through the control center. When the front end of the first piece of glass touches the glass positioning switch of the rear assembling module, the control center instructs the belt transmission assembly of the rear assembling module to stop running, and the second piece of glass is attached to the unit by the aluminum frame. After entering the front assembling module, the deceleration photoelectric switch located in the front assembling module senses the second piece of glass and then instructs the belt transmission component of the front assembling module to decelerate the transmission through the control center. After the glass positioning switch of the slice module . The control center instructs the belt transmission component of the front splicing module to stop running, and the control center drives the ball screw pair to operate until the vacuum suction cup in the pressing surface of the moving side splicing surface is close to the second piece of glass, and the vacuum generator is turned on to remove the second piece of glass. The glass is adsorbed on the vacuum suction cup, and the second piece of glass is taken away from the pressing surface of the fixed side piece through the ball screw pair; The fourth piece of glass attached with the aluminum frame enters the front splicing module from the aluminum frame attaching unit. When the third glass and the fourth glass touch the glass positioning switch of the rear splicing module and the glass of the front singulation module, respectively After the positioning switch is stopped, the fan is controlled to operate in the reverse direction, and the third piece of glass is adsorbed on the pressing surface of the fixed side joint. The control system controls the ball screw pair of the front joint module and the ball screw pair of the rear joint module. Synchronous operation, press the first glass to the other side of the aluminum frame on the third glass, and press the second glass to the other side of the aluminum frame on the fourth glass. At this time, the vacuum suction cup cancels the The adsorption of one piece of glass and the second piece of glass, the fan blows the third piece of glass and the fourth piece of glass on the pressing surface of the fixed side lamination, and finally the belt transmission assembly outputs the finished product to the lamination unit, and stops the fan ;

模式二、当玻璃尺寸小于单个合片模块额定尺寸、且加工要求为双腔时,系统开启前合片模块和后合片模块协同运作,第一块玻璃由铝框贴附单元穿过前合片模块进入后合片模块,位于前合片模块首端的固定侧光电开关检测到第一块玻璃后通过控制中心驱动前合片模块的风机运作,位于后合片模块首端的固定侧光电开关检测到第一块玻璃后通过控制中心驱动后合片模块的风机运作,将该第一块玻璃吹浮于固定侧合片的压合面之上,随着第一块玻璃的进一步行进,位于后合片模块内的减速光电开关感测到第一块玻璃后通过控制中心指令后合片模块的皮带传输组件减速传输,当第一块玻璃前端触碰到后合片模块的玻璃定位开关后、控制中心指令后合片模块的皮带传输组件停止运行,第二块玻璃由铝框贴附单元进入前合片模块,位于前合片模块内的减速光电开关感测到第二块玻璃后通过控制中心指令前合片模块的皮带传输组件减速传输,当第二块玻璃前端触碰到前合片模块的玻璃定位开关后、控制中心指令前合片模块的皮带传输组件停止运行,控制中心驱动滚珠丝杠副运作直至移动侧合片压合面内的真空吸盘贴紧第二块玻璃,开启真空发生器将第二块玻璃吸附于真空吸盘,并通过滚珠丝杠副将第二块玻璃带离固定侧合片的压合面;贴附有铝框的第三块玻璃穿过前合片模块进入后合片模块,贴附有铝框的第四块玻璃由铝框贴附单元进入前合片模块,当第三块玻璃和第四块玻璃分别触碰到后合片模块的玻璃定位开关和前合片模块的玻璃定位开关停止后,控制系统控制前合片模块的滚珠丝杠副和后合片模块的滚珠丝杠副同步运行,将第一块玻璃压紧于第三块玻璃上铝框的另一侧、并通过后合片模块的移动侧合片将第一块玻璃和第三块玻璃一起带离后合片模块的固定侧合片,将第二块玻璃压紧于第四块玻璃上铝框的另一侧、并通过前合片模块的移动侧合片将第二块玻璃和第四块玻璃一起带离前合片模块的固定侧合片;贴附有铝框的第五块玻璃穿过前合片模块进入后合片模块,贴附有铝框的第六块玻璃由铝框贴附单元进入前合片模块,当第五块玻璃和第六块玻璃均定位停止后,控制系统控制前合片模块的滚珠丝杠副和后合片模块的滚珠丝杠副同步运行,将第三块玻璃压紧于第五块玻璃上铝框的另一侧,将第四块玻璃压紧于第六块玻璃上铝框的另一侧,此时移动侧合片上的真空吸盘均取消对第一块玻璃和第二块玻璃的吸附作用,最终皮带传输组件将成品输出合片单元,停止风机;Mode 2. When the glass size is smaller than the rated size of a single composite module, and the processing requirement is double cavities, the system enables the front composite module and the rear composite module to work together, and the first piece of glass is passed through the front composite module by the aluminum frame attachment unit. The sheet module enters the rear sheet module, the photoelectric switch on the fixed side at the head of the front sheet module detects the first piece of glass and drives the fan of the front sheet module through the control center to operate, and the fixed side photoelectric switch at the head end of the rear sheet module detects the After the first piece of glass is reached, the control center drives the fan of the rear lamination module to operate, and the first piece of glass is blown on the pressing surface of the fixed side lamination. After the deceleration photoelectric switch in the assembling module senses the first piece of glass, the control center instructs the belt transmission component of the rear assembling module to decelerate the transmission. When the front end of the first piece of glass touches the glass positioning switch of the rear assembling module, The control center instructs the belt transmission component of the rear assembling module to stop running, the second piece of glass enters the front assembling module from the aluminum frame attachment unit, and the deceleration photoelectric switch located in the front assembling module senses the second piece of glass and passes the control The center instructs the belt transmission assembly of the front splicing module to decelerate the transmission. When the front end of the second glass touches the glass positioning switch of the front splicing module, the control center instructs the belt transmission assembly of the front splicing module to stop running, and the control center drives the balls. The screw pair operates until the vacuum suction cup in the pressing surface of the moving side piece is close to the second piece of glass, the vacuum generator is turned on to attract the second piece of glass to the vacuum suction cup, and the second piece of glass is taken away from the fixed piece through the ball screw pair. The pressing surface of the side sheet; the third piece of glass attached with the aluminum frame passes through the front sheet module and enters the rear sheet module, and the fourth glass with the aluminum frame is attached to the front sheet through the aluminum frame attachment unit Module, when the third glass and the fourth glass touch the glass positioning switch of the rear module and the glass positioning switch of the front module respectively and stop, the control system controls the ball screw pair of the front module and the rear module. The ball screw pair of the assembling module runs synchronously, pressing the first piece of glass to the other side of the aluminum frame on the third piece of glass, and assembling the first piece of glass and the third piece of glass through the moving side of the rear assembling module. The pieces of glass are taken away from the fixed side joint of the rear joint module together, the second piece of glass is pressed against the other side of the aluminum frame on the fourth piece of glass, and the second piece of glass is pressed by the movable side joint of the front joint module. The glass and the fourth piece of glass are taken away from the fixed side lamination of the front lamination module together; the fifth piece of glass attached with the aluminum frame passes through the front lamination module and enters the rear lamination module, and the sixth piece of glass attached with the aluminum frame The glass enters the front assembly module from the aluminum frame attachment unit. When the fifth glass and the sixth glass are positioned and stopped, the control system controls the ball screw pair of the front assembly module and the ball screw pair of the rear assembly module. Synchronous operation, press the third glass on the other side of the aluminum frame on the fifth glass, press the fourth glass on the other side of the aluminum frame on the sixth glass, and move the The vacuum suction cups cancel the adsorption effect on the first glass and the second glass, and finally the belt transmission assembly outputs the finished product to the splicing unit and stops the fan;

模式三、当玻璃尺寸大于单个合片模块额定尺寸、且加工要求为单腔时,系统开启前合片模块和后合片模块同步运作,第一块玻璃由铝框贴附单元进入合片单元,前合片模块首端的固定侧光电开关检测到第一块玻璃后通过控制中心驱动风机运作,将该第一块玻璃吹浮于固定侧合片的压合面之上,随着第一块玻璃的进一步行进,位于后合片模块内的减速光电开关感测到第一块玻璃后通过控制中心指令前合片模块的皮带传输组件和后合片模块的皮带传输组件同步减速传输,当第一块玻璃前端触碰到后合片模块的玻璃定位开关后、控制中心指令前合片模块的皮带传输组件和后合片模块的皮带传输组件同步停止运行,控制中心驱动前合片模块和后合片模块的滚珠丝杠副同步运作直至移动侧合片压合面内的真空吸盘贴紧第一块玻璃,开启真空发生器将第一块玻璃吸附于真空吸盘,并通过滚珠丝杠副将第一块玻璃带离固定侧合片的压合面,随后贴附有铝框的第二块玻璃进入合片单元,位于后合片模块内的减速光电开关感测到第二块玻璃后通过控制中心指令前合片模块的皮带传输组件和后合片模块的皮带传输组件同步减速传输,当第二块玻璃前端触碰到后合片模块的玻璃定位开关后、控制中心指令前合片模块的皮带传输组件和后合片模块的皮带传输组件同步停止运行,同时控制风机反向运作,将该第二块玻璃吸附于固定侧合片的压合面,控制中心驱动滚珠丝杠副运作直至移动侧合片将所述第一块玻璃靠近铝框的另一侧时,驱动充气组件对腔室进行充气,充气量达到设定值之后进一步驱动滚珠丝杠副运作直至移动侧合片将第一块玻璃压紧于铝框的另一侧,此时真空吸盘取消对第一块玻璃的吸附作用、风机将第二块玻璃吹浮于固定侧合片的压合面之上,最终皮带传输组件将成品输出合片单元,停止风机;Mode 3. When the glass size is larger than the rated size of a single lamination module and the processing requirement is a single cavity, the system enables the front lamination module and the rear lamination module to operate synchronously, and the first piece of glass enters the lamination unit from the aluminum frame attachment unit , the photoelectric switch on the fixed side at the head end of the front sheet module detects the first piece of glass and drives the fan through the control center to blow the first piece of glass on the pressing surface of the fixed side sheet. When the glass further travels, the deceleration photoelectric switch located in the rear assembling module senses the first piece of glass and instructs the belt transmission component of the front assembling module and the belt transmission component of the rear assembling module to synchronously decelerate and transmit through the control center. After the front end of a piece of glass touches the glass positioning switch of the rear assembling module, the control center instructs the belt transmission assembly of the front assembling module and the belt transmission assembly of the rear assembling module to stop running synchronously, and the control center drives the front assembling module and the rear assembling module. The ball screw pair of the lamination module operates synchronously until the vacuum suction cup in the lamination surface of the moving side is close to the first piece of glass, the vacuum generator is turned on to suck the first piece of glass on the vacuum suction cup, and the second piece of glass is sucked by the ball screw pair. A piece of glass is separated from the pressing surface of the fixed side lamination, and then the second piece of glass attached with the aluminum frame enters the lamination unit, and the deceleration photoelectric switch located in the rear lamination module senses the second piece of glass and passes the control The center instructs the belt transmission assembly of the front assembly module and the belt transmission assembly of the rear assembly module to synchronously decelerate and transmit. When the front end of the second glass touches the glass positioning switch of the rear assembly module, the control center instructs the front assembly module. The belt transmission assembly and the belt transmission assembly of the rear splicing module stop running synchronously, and control the fan to operate in the reverse direction. The second piece of glass is adsorbed on the pressing surface of the fixed side splicing plate, and the control center drives the ball screw pair to operate until it moves. When the side panel closes the first piece of glass to the other side of the aluminum frame, the inflatable component is driven to inflate the chamber, and after the inflation amount reaches the set value, the ball screw pair is further driven to operate until the side panel moves the first glass. The piece of glass is pressed against the other side of the aluminum frame. At this time, the vacuum suction cup cancels the adsorption of the first piece of glass, and the fan blows the second piece of glass on the pressing surface of the fixed side piece. Finally, the belt transmission assembly The finished product is output to the splicing unit, and the fan is stopped;

模式四、当玻璃尺寸大于单个合片模块额定尺寸、且加工要求为双腔时,系统开启前合片模块和后合片模块同步运作,第一块玻璃由铝框贴附单元进入合片单元,前合片模块首端的固定侧光电开关检测到第一块玻璃后通过控制中心驱动风机运作,将该第一块玻璃吹浮于固定侧合片的压合面之上,随着第一块玻璃的进一步行进,位于后合片模块内的减速光电开关感测到第一块玻璃后通过控制中心指令前合片模块的皮带传输组件和后合片模块的皮带传输组件同步减速传输,当第一块玻璃前端触碰到后合片模块的玻璃定位开关后、控制中心指令前合片模块的皮带传输组件和后合片模块的皮带传输组件同步停止运行,控制中心驱动前合片模块和后合片模块的滚珠丝杠副同步运作直至移动侧合片压合面内的真空吸盘贴紧第一块玻璃,开启真空发生器将第一块玻璃吸附于真空吸盘,并通过滚珠丝杠副将第一块玻璃带离固定侧合片的压合面,随后贴附有铝框的第二块玻璃进入合片单元,位于后合片模块内的减速光电开关感测到第二块玻璃后通过控制中心指令前合片模块的皮带传输组件和后合片模块的皮带传输组件同步减速传输,当第二块玻璃前端触碰到后合片模块的玻璃定位开关后、控制中心指令前合片模块的皮带传输组件和后合片模块的皮带传输组件同步停止运行,同时控制风机反向运作,将该第二块玻璃吸附于固定侧合片的压合面,控制中心驱动滚珠丝杠副运作直至移动侧合片将所述第一块玻璃靠近铝框的另一侧时,驱动充气组件对腔室进行充气,充气量达到设定值之后进一步驱动滚珠丝杠副运作直至移动侧合片将第一块玻璃压紧于铝框的另一侧,此时真空吸盘取消对第一块玻璃的吸附作用、风机将第二块玻璃吹浮于固定侧合片的压合面之上,最终皮带传输组件将成品输出合片单元,停止风机。Mode 4. When the glass size is larger than the rated size of a single lamination module and the processing requirement is dual-chamber, the system starts the front lamination module and the rear lamination module to operate synchronously, and the first piece of glass enters the lamination unit from the aluminum frame attachment unit. , the photoelectric switch on the fixed side at the head end of the front sheet module detects the first piece of glass and drives the fan through the control center to blow the first piece of glass on the pressing surface of the fixed side sheet. When the glass further travels, the deceleration photoelectric switch located in the rear assembling module senses the first piece of glass and instructs the belt transmission component of the front assembling module and the belt transmission component of the rear assembling module to synchronously decelerate and transmit through the control center. After the front end of a piece of glass touches the glass positioning switch of the rear assembling module, the control center instructs the belt transmission assembly of the front assembling module and the belt transmission assembly of the rear assembling module to stop running synchronously, and the control center drives the front assembling module and the rear assembling module. The ball screw pair of the lamination module operates synchronously until the vacuum suction cup in the lamination surface of the moving side is close to the first piece of glass, the vacuum generator is turned on to suck the first piece of glass on the vacuum suction cup, and the second piece of glass is sucked by the ball screw pair. A piece of glass is separated from the pressing surface of the fixed side lamination, and then the second piece of glass attached with the aluminum frame enters the lamination unit, and the deceleration photoelectric switch located in the rear lamination module senses the second piece of glass and passes the control The center instructs the belt transmission assembly of the front assembly module and the belt transmission assembly of the rear assembly module to synchronously decelerate and transmit. When the front end of the second glass touches the glass positioning switch of the rear assembly module, the control center instructs the front assembly module. The belt transmission assembly and the belt transmission assembly of the rear splicing module stop running synchronously, and control the fan to operate in the reverse direction. The second piece of glass is adsorbed on the pressing surface of the fixed side splicing plate, and the control center drives the ball screw pair to operate until it moves. When the side panel closes the first piece of glass to the other side of the aluminum frame, the inflatable component is driven to inflate the chamber, and after the inflation amount reaches the set value, the ball screw pair is further driven to operate until the side panel moves the first glass. The piece of glass is pressed against the other side of the aluminum frame. At this time, the vacuum suction cup cancels the adsorption of the first piece of glass, and the fan blows the second piece of glass on the pressing surface of the fixed side piece. Finally, the belt transmission assembly The finished product is output to the composite unit, and the fan is stopped.

本实用新型一种新型中空玻璃生产线与现有技术相比具有以下优点:一方面,本申请采用双合片结构,在生产常规尺寸玻璃制品时,可以达到传统设备生产效率的两倍;另一方面,在生产常规尺寸多玻腔玻璃制品时,由于双合片协同运作,效率可以达到传统设备的多倍;此外,还可以生产传统设备无法自动化生产的大尺寸玻璃制品,全过程实现自动化压合和自动化充气效果,效率远高于传统设备。Compared with the prior art, the novel insulating glass production line of the present utility model has the following advantages: on the one hand, the application adopts a double-coated sheet structure, which can achieve twice the production efficiency of traditional equipment when producing glass products of conventional size; In the production of conventional-sized multi-glass cavity glass products, the efficiency can be many times that of traditional equipment due to the synergistic operation of the double-column; Combine and automate the inflation effect, and the efficiency is much higher than that of traditional equipment.

附图说明Description of drawings

图1为本实用新型一种新型中空玻璃生产线结构示意图;1 is a schematic structural diagram of a novel insulating glass production line of the present invention;

图2为本实用新型一种新型中空玻璃生产线中合片单元第一方位结构示意图;Fig. 2 is a schematic diagram of the first orientation structure of a lamination unit in a novel insulating glass production line of the present invention;

图3为图2第二方位结构示意图;FIG. 3 is a schematic diagram of the second orientation structure of FIG. 2;

图4为图2第三方位结构示意图;Fig. 4 is a schematic diagram of the third bit structure of Fig. 2;

图5为图2第四方位结构示意图;FIG. 5 is a schematic diagram of the fourth azimuth structure of FIG. 2;

图6为图2去除移动侧合片结构示意图;FIG. 6 is a schematic view of the structure of FIG. 2 with the removal of the moving side assembly;

图7为图2去除固定侧合片和底座结构示意图;FIG. 7 is a schematic view of the structure of FIG. 2 with the fixed side joint piece and the base removed;

图8为控制系统结构示意图。FIG. 8 is a schematic diagram of the structure of the control system.

其中:1、玻璃清洗干燥单元;2、玻璃检验单元;3、铝框贴附单元;4、合片单元;40、前合片模块;41、后合片模块;5、底座;50、滑轨;6、固定侧合片;7、移动侧合片;71、真空吸盘;72、真空发生器;73、滑槽;74、支脚;75、防护网框体;8、合片驱动机构;80、驱动电机;81、滚珠丝杠副;810、螺杆;82、皮带;83、皮带轮;84、防护管道;9、皮带传输组件;10、充气组件;100、气管;101、充气嘴;11、固定侧玻璃传输装置;110、风腔;111、风机;12、气孔;13、控制中心;14、信息录入子装置;15、判定模块;16、固定侧光电开关;17、减速光电开关;18、玻璃定位开关。Among them: 1. Glass cleaning and drying unit; 2. Glass inspection unit; 3. Aluminum frame attachment unit; Rail; 6. Fixed side joint; 7. Moving side joint; 71, Vacuum suction cup; 72, Vacuum generator; 73, Chute; 74, Support foot; 75, Protective mesh frame; 80. Drive motor; 81. Ball screw pair; 810. Screw; 82. Belt; 83. Pulley; , fixed side glass transmission device; 110, air cavity; 111, fan; 12, air hole; 13, control center; 14, information input sub-device; 15, determination module; 16, fixed side photoelectric switch; 17, deceleration photoelectric switch; 18. Glass positioning switch.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围;The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention;

如图1~7所示,本实施例提供了一种新型中空玻璃生产线,包括顺序相连的玻璃清洗干燥单元1、玻璃检验单元2、铝框贴附单元3和合片单元4,所述合片单元4至少包括两个顺序相连的合片模块;As shown in Figures 1 to 7, this embodiment provides a new type of insulating glass production line, including a glass cleaning and drying unit 1, a glass inspection unit 2, an aluminum frame attaching unit 3 and a lamination unit 4, which are connected in sequence. Unit 4 includes at least two assembling modules connected in sequence;

所述合片模块包括底座5,相互平行设置的固定侧合片6和移动侧合片7,合片驱动机构8,皮带传输组件9,充气组件10;The sheet-bonding module includes a base 5, a fixed side sheet 6 and a movable side sheet 7 arranged in parallel with each other, a sheet-bonding drive mechanism 8, a belt transmission assembly 9, and an inflatable assembly 10;

其中,所述底座5上设置有滑轨50;Wherein, the base 5 is provided with a slide rail 50;

固定侧合片6,所述固定侧合片6横跨固定于两个所述的底座5;Fixing the side joints 6, the fixed side joints 6 are fixed across the two bases 5;

移动侧合片7,所述移动侧合片7内设置有真空发生器72,在所述移动侧合片7的压合面内均布若干真空吸盘71,所述真空吸盘71管路连接所述真空发生器72;所述移动侧合片7的底部开设有滑槽73,所述移动侧合片7通过所述滑槽73和所述滑轨50的配合装配于所述底座5,进一步的,本实施例中所述移动侧合片7的底端延伸有支脚74,所述滑槽73开设于所述支脚74,所述移动侧合片7通过所述支脚74架设于所述底座5之上,所述移动侧合片7的端部且沿所述玻璃传输方向向外延伸有防护网框体75,防止操作人员误接触所述移动侧合片7和所述固定侧合片6之间的腔室;The moving side sheet 7 is provided with a vacuum generator 72, and a number of vacuum suction cups 71 are evenly distributed on the pressing surface of the moving side sheet 7, and the vacuum suction cups 71 are connected by pipelines. The vacuum generator 72; the bottom of the movable side panel 7 is provided with a chute 73, and the movable side panel 7 is assembled on the base 5 through the cooperation of the chute 73 and the slide rail 50, and further In this embodiment, a support leg 74 extends from the bottom end of the movable side joint piece 7 , the sliding slot 73 is opened on the support foot 74 , and the movable side joint piece 7 is erected on the base through the support foot 74 5, the end of the movable side gusset 7 and along the glass conveying direction extends outward with a protective mesh frame 75 to prevent the operator from accidentally touching the movable side gusset 7 and the fixed side gusset 6 chambers between;

合片驱动机构8,所述合片驱动机构8包括驱动电机80和若干滚珠丝杠副81;每一个所述的滚珠丝杠副81的螺母固定连接于所述移动侧合片7、螺杆810贯穿所述固定侧合片6并朝向远离所述移动侧合片7方向延伸;所述驱动电机80固定于所述固定侧合片6、并通过皮带82连接驱动每一个所述的滚珠丝杠副81的螺杆810作同步旋转运动;The piecing drive mechanism 8 includes a driving motor 80 and a plurality of ball screw pairs 81; the nut of each ball screw pair 81 is fixedly connected to the moving side piecing piece 7 and the screw 810 The driving motor 80 is fixed to the fixed side cleat 6 and drives each of the ball screws through the belt 82 connection. The screw 810 of the pair 81 performs synchronous rotational motion;

皮带传输组件9,所述皮带传输组件9设置于所述合片模块的底部且正对所述移动侧合片7和所述固定侧合片6之间的腔室,用于传输玻璃,具体如图3所示,在每一个所述的螺杆810且与所述固定侧合片6连接处和所述驱动电机80的输出端均键连接皮带轮83,所述驱动电机80通过所述皮带轮83和所述皮带82的配合连接带动所述移动侧合片7压合动作,为了保证操作的安全性,在皮带82外周包裹有防护管道84;A belt transmission assembly 9, the belt transmission assembly 9 is arranged at the bottom of the sheet assembly module and faces the chamber between the moving side sheet 7 and the fixed side sheet 6, and is used for transporting glass, specifically As shown in FIG. 3 , each of the screws 810 and the connection with the fixed side panel 6 and the output end of the drive motor 80 are all keyed to a pulley 83 , and the drive motor 80 passes through the pulley 83 . The cooperative connection with the belt 82 drives the pressing action of the moving side piece 7. In order to ensure the safety of the operation, a protective pipe 84 is wrapped around the belt 82;

充气组件10,所述充气组件10包括充气管100和充气嘴101,所述充气管100设置于所述合片单元4的底部,所述充气嘴101贯穿所述充气管100的管壁、并朝向所述移动侧合片7和固定侧合片6之间的腔室方向延伸,用于对所述移动侧合片7和固定侧合片6之间的腔室进行充气;Inflatable assembly 10, the inflatable assembly 10 includes an inflatable tube 100 and an inflatable nozzle 101, the inflatable tube 100 is arranged at the bottom of the sheet unit 4, the inflatable nozzle 101 penetrates the wall of the inflatable tube 100, and Extends toward the direction of the cavity between the moving side joint piece 7 and the fixed side joint piece 6, and is used to inflate the cavity between the moving side joint piece 7 and the fixed side joint piece 6;

两个所述的合片模块的皮带传输组件9首尾相连,用于过渡传输;The belt transmission assemblies 9 of the two described splicing modules are connected end to end for transitional transmission;

如图6所示,本申请考虑到玻璃在沿固定侧合片6压合面传输过程中由于摩擦作用会在玻璃面上留下滑移印痕,印痕如果留在玻腔内就无法清理,造成残次率升高,为此本实施例还包括固定侧玻璃传输装置11,所述固定侧玻璃传输装置11包括风腔110和风机111;所述风腔110开设于所述固定侧合片6内部,在所述固定侧合片6的压合面内布设若干气孔12,所述气孔12连通所述风腔110;所述风机111固定于安装工位,所述风机111的出风口通过管道连通所述风腔110;该结构显著优于传统滚轮方式,传统滚轮亦可在玻璃面上留下印痕,本申请采用气浮方式将玻璃面抬离固定侧合片6的压合面,从根本上消除了产生印痕的现象;As shown in FIG. 6 , the present application considers that sliding marks will be left on the glass surface due to friction during the transmission of the glass along the pressing surface of the fixed side sheet 6. If the marks remain in the glass cavity, they cannot be cleaned, resulting in The failure rate is increased. Therefore, the present embodiment further includes a fixed-side glass transmission device 11, and the fixed-side glass transmission device 11 includes an air cavity 110 and a fan 111; the air cavity 110 is opened on the fixed side joint 6 Inside, a plurality of air holes 12 are arranged in the pressing surface of the fixed side joint piece 6, and the air holes 12 communicate with the air cavity 110; the fan 111 is fixed at the installation station, and the air outlet of the fan 111 passes through a pipe Connect the air cavity 110; this structure is significantly better than the traditional roller method, and the traditional roller can also leave imprints on the glass surface. Fundamentally eliminates the phenomenon of imprinting;

除此之外,如图8所示,本实施例还提供一种控制系统,用于解决实际生产过程中根据实际加工要求灵活选择加工模式,具体包括控制中心13、信息录入子装置14、判定模块15、固定侧光电开关16、减速光电开关17和玻璃定位开关18;In addition, as shown in FIG. 8 , this embodiment also provides a control system, which is used to flexibly select a processing mode according to actual processing requirements in the actual production process, which specifically includes a control center 13 , an information entry sub-device 14 , a judgment Module 15, fixed side photoelectric switch 16, deceleration photoelectric switch 17 and glass positioning switch 18;

信息录入子装置14,所述信息录入子装置14用于输入玻璃尺寸数据及单腔或双腔的加工要求;an information input sub-device 14, the information input sub-device 14 is used for inputting glass size data and processing requirements of single cavity or double cavity;

判定模块15,所述判定模块15用于接收所述信息录入子装置14的录入信息,当获取的玻璃尺寸数据小于等于单个合片模块的额定尺寸且加工要求为单腔时,系统择一合片模块加工生产或前合片模块40和后合片模块41协同运作;当获取的玻璃尺寸数据小于等于单个合片模块的额定尺寸且加工要求为双腔时,系统开启前合片模块40和后合片模块41协同加工生产;当获取的玻璃尺寸数据大于单个合片模块的额定尺寸且加工要求为单腔时,系统开启前合片模块40和后合片模块41同步加工生产;当获取的玻璃尺寸数据大于单个合片模块的额定尺寸且加工要求为双腔时,系统开启前合片模块40和后合片模块41同步加工生产,所述前合片模块40为两个所述的顺序相连的合片模块中且靠近所述铝框贴附单元3一侧的合片模块,所述后合片模块41为两个所述的顺序相连的合片模块中且远离所述铝框贴附单元3一侧的合片模块;Determination module 15, the determination module 15 is used to receive the input information of the information input sub-device 14, when the obtained glass size data is less than or equal to the rated size of a single combination module and the processing requirement is a single cavity, the system selects a combination The processing and production of the wafer module or the cooperative operation of the front wafer module 40 and the rear wafer module 41; when the obtained glass size data is less than or equal to the rated size of a single wafer module and the processing requirement is dual cavities, the system turns on the front wafer module 40 and the rear wafer module 41. The rear lamination module 41 is processed and produced together; when the obtained glass size data is larger than the rated size of a single lamination module and the processing requirement is a single cavity, the system enables the simultaneous processing and production of the front lamination module 40 and the rear lamination module 41; When the size data of the glass is larger than the rated size of a single lamination module and the processing requirement is dual cavities, the system starts the simultaneous processing and production of the front lamination module 40 and the rear lamination module 41, and the front lamination module 40 is two of the above lamination modules. Among the sequentially connected sheet-bonding modules and the sheet-bonding module close to one side of the aluminum frame attachment unit 3, the rear sheet-bonding module 41 is one of the two sequentially connected sheet-bonding modules and is far from the aluminum frame A composite module on one side of the attachment unit 3;

固定侧光电开关16,所述固定侧光电开关16设置于每一个所述的合片模块的首端,用于感测到玻璃进入所述腔室时控制所述风机111向所述风腔110内鼓风,将所述玻璃吹浮于所述固定侧合片6压合面之上;A fixed side photoelectric switch 16, the fixed side photoelectric switch 16 is disposed at the head end of each of the lamination modules, and is used to sense the glass entering the chamber to control the fan 111 to the wind chamber 110 Internal blast blows and floats the glass on the pressing surface of the fixed side sheet 6;

减速光电开关17,所述减速光电开关17设置于每一个所述的合片模块内,当玻璃前端行进过程中被所述减速光电开关17感测到时,所述减速光电开关17控制所述皮带传输组件9减速传输;A deceleration photoelectric switch 17, the deceleration photoelectric switch 17 is arranged in each of the splicing modules, when the glass front end is sensed by the deceleration photoelectric switch 17, the deceleration photoelectric switch 17 controls the deceleration photoelectric switch 17. Belt transmission assembly 9 decelerates transmission;

玻璃定位开关18,所述玻璃定位开关18设置于每一个所述合片模块的末端,当所述玻璃前端触碰到所述玻璃定位开关18后,所述玻璃定位开关18控制所述皮带传输组件9停止运行;Glass positioning switch 18, the glass positioning switch 18 is arranged at the end of each of the lamination modules, when the front end of the glass touches the glass positioning switch 18, the glass positioning switch 18 controls the belt transmission Component 9 stops running;

通过信息录入子装置14输入玻璃尺寸数据,The glass size data is input through the information input sub-device 14,

模式一、控制中心13接收到的玻璃尺寸小于单个合片模块额定尺寸、且加工要求为单腔时,系统选择其中一个合片模块运作抑或两个合片模块协同运作,当其中一个合片模块运作时,第一块玻璃进入合片模块,位于合片模块首端的固定侧光电开关16检测到第一块玻璃后通过控制中心13驱动风机111运作,将该第一块玻璃吹浮于固定侧合片6的压合面之上,随着第一块玻璃的进一步行进,位于合片模块内的减速光电开关17感测到第一块玻璃后通过控制中心13指令皮带传输组件9减速传输,当第一块玻璃前端触碰到玻璃定位开关18后、控制中心13指令皮带传输组件9停止运行,控制中心13驱动滚珠丝杠副81运作直至移动侧合片7压合面内的真空吸盘71贴紧第一块玻璃,开启真空发生器72将第一块玻璃吸附于真空吸盘71,并通过滚珠丝杠副81将第一块玻璃带离固定侧合片6的压合面,随后贴附有铝框的第二块玻璃进入合片模块,位于合片模块内的减速光电开关17感测到第二块玻璃后通过控制中心13指令皮带传输组件9减速传输,当第二块玻璃前端触碰到玻璃定位开关18后、控制中心13指令皮带传输组件9停止运行,同时控制风机111反向运作,将该第二块玻璃吸附于固定侧合片6的压合面,控制中心13驱动滚珠丝杠副81运作直至移动侧合片7将所述第一块玻璃靠近铝框的另一侧时,驱动充气组件10对腔室进行充气,充气量达到设定值之后进一步驱动滚珠丝杠副81运作直至移动侧合片7将所述第一块玻璃压紧于铝框的另一侧,此时真空吸盘71取消对第一块玻璃的吸附作用、风机111将第二块玻璃吹浮于固定侧合片6的压合面之上,最终皮带传输组件9将成品输出合片单元,停止风机111;当前合片模块40和后合片模块41协同运作时,第一块玻璃由铝框贴附单元3穿过前合片模块40进入后合片模块41,位于前合片模块40首端的固定侧光电开关16检测到第一块玻璃后通过控制中心13驱动前合片模块40的风机111运作,位于后合片模块41首端的固定侧光电开关16检测到第一块玻璃后通过控制中心13驱动后合片模块41的风机111运作,将该第一块玻璃吹浮于固定侧合片6的压合面之上,随着第一块玻璃的进一步行进,位于后合片模块41内的减速光电开关17感测到第一块玻璃后通过控制中心13指令后合片模块41的皮带传输组件9减速传输,当第一块玻璃前端触碰到后合片模块41的玻璃定位开关18后、控制中心13指令后合片模块41的皮带传输组件9停止运行,第二块玻璃由铝框贴附单元进入前合片模块40,位于前合片模块40内的减速光电开关17感测到第二块玻璃后通过控制中心13指令前合片模块40的皮带传输组件9减速传输,当第二块玻璃前端触碰到前合片模块40的玻璃定位开关18后、控制中心13指令前合片模块40的皮带传输组件9停止运行,控制中心13驱动滚珠丝杠副81运作直至移动侧合片7压合面内的真空吸盘71贴紧第二块玻璃,开启真空发生器72将第二块玻璃吸附于真空吸盘71,并通过滚珠丝杠副81将第二块玻璃带离固定侧合片6的压合面;贴附有铝框的第三块玻璃穿过前合片模块40进入后合片模块41,贴附有铝框的第四块玻璃由铝框贴附单元3进入前合片模块40,当第三块玻璃和第四块玻璃分别触碰到后合片模块41的玻璃定位开关18和前合片模块40的玻璃定位开关18停止后,控制风机111反向运作,将该第三块玻璃吸附于固定侧合片6的压合面,控制系统控制前合片模块40的滚珠丝杠副81和后合片模块41的滚珠丝杠副81同步运行,将第一块玻璃压紧于第三块玻璃上铝框的另一侧,将第二块玻璃压紧于第四块玻璃上铝框的另一侧,此时真空吸盘71取消对第一块玻璃和第二块玻璃的吸附作用、风机111将第三块玻璃和第四块玻璃吹浮于固定侧合片6的压合面之上,最终皮带传输组件9将成品输出合片单元,停止风机111;Mode 1. When the size of the glass received by the control center 13 is smaller than the rated size of a single lamination module, and the processing requirement is a single cavity, the system selects one lamination module to operate or two lamination modules to work together. During operation, the first piece of glass enters the splicing module, and the photoelectric switch 16 on the fixed side at the head of the splicing module detects the first piece of glass and drives the fan 111 through the control center 13 to operate, blowing the first piece of glass on the fixed side. On the pressing surface of the composite sheet 6, as the first piece of glass travels further, the deceleration photoelectric switch 17 located in the composite sheet module senses the first piece of glass and instructs the belt transmission assembly 9 to decelerate the transmission through the control center 13. When the front end of the first piece of glass touches the glass positioning switch 18 , the control center 13 instructs the belt conveying assembly 9 to stop running, and the control center 13 drives the ball screw pair 81 to operate until the vacuum suction cup 71 in the pressing surface of the side sheet 7 is moved. Adhere to the first piece of glass, turn on the vacuum generator 72 to adsorb the first piece of glass on the vacuum suction cup 71, and take the first piece of glass away from the pressing surface of the fixed side piece 6 through the ball screw pair 81, and then attach the first piece of glass. The second piece of glass with an aluminum frame enters the splicing module, and the deceleration photoelectric switch 17 located in the splicing module senses the second piece of glass and instructs the belt transmission assembly 9 to decelerate and transmit through the control center 13. When the front end of the second piece of glass touches After encountering the glass positioning switch 18, the control center 13 instructs the belt transmission assembly 9 to stop running, and at the same time controls the fan 111 to operate in the reverse direction, attracting the second piece of glass to the pressing surface of the fixed side piece 6, and the control center 13 drives the ball The screw pair 81 operates until the side panel 7 is moved to move the first piece of glass close to the other side of the aluminum frame, then the inflatable assembly 10 is driven to inflate the chamber, and the ball screw pair is further driven after the inflation amount reaches the set value 81 operates until the moving side sheet 7 presses the first piece of glass against the other side of the aluminum frame. At this time, the vacuum suction cup 71 cancels the adsorption of the first piece of glass, and the fan 111 blows the second piece of glass to float on the other side. On the pressing surface of the fixed side sheet 6, the final belt transmission assembly 9 outputs the finished product to the sheet unit, and stops the fan 111; when the front sheet module 40 and the rear sheet module 41 work together, the first piece of glass is made of an aluminum frame. The attachment unit 3 passes through the front splicing module 40 and enters the rear splicing module 41 . The fixed-side photoelectric switch 16 located at the head of the front splicing module 40 detects the first piece of glass and drives the fan of the front splicing module 40 through the control center 13 . 111 operates, the photoelectric switch 16 on the fixed side at the head end of the rear splicing module 41 detects the first piece of glass, and then drives the fan 111 of the rear splicing module 41 through the control center 13 to operate, blowing the first piece of glass on the fixed side. On the pressing surface of the sheet 6, as the first piece of glass further travels, the deceleration photoelectric switch 17 located in the rear lamination module 41 senses the first piece of glass and instructs the rear lamination module 41 through the control center 13. The belt transmission assembly 9 is decelerated for transmission. When the front end of the first piece of glass touches the glass positioning switch 18 of the rear splicing module 41, the control center 13 instructs the belt transmission assembly of the rear splicing module 41. The component 9 stops running, the second piece of glass enters the front lamination module 40 from the aluminum frame attachment unit, and the deceleration photoelectric switch 17 located in the front lamination module 40 senses the second piece of glass and commands the front lamination through the control center 13. The belt transmission assembly 9 of the module 40 decelerates the transmission. When the front end of the second piece of glass touches the glass positioning switch 18 of the front lamination module 40, the control center 13 instructs the belt transmission assembly 9 of the front lamination module 40 to stop running, and the control center 13. Drive the ball screw pair 81 to operate until the vacuum suction cup 71 in the pressing surface of the moving side piece 7 is close to the second glass, turn on the vacuum generator 72 to suck the second glass on the vacuum suction cup 71, and pass the ball screw Vice 81 takes the second piece of glass away from the pressing surface of the fixed side sheet 6; the third piece of glass attached with the aluminum frame passes through the front sheet module 40 and enters the rear sheet module 41, and the third piece of glass attached with the aluminum frame passes through the front sheet module 40 into the rear sheet module 41. The four pieces of glass enter the front lamination module 40 from the aluminum frame attachment unit 3. When the third glass and the fourth glass touch the glass positioning switch 18 of the rear lamination module 41 and the glass positioning switch of the front lamination module 40, respectively After the switch 18 is stopped, the fan 111 is controlled to operate in the reverse direction, and the third piece of glass is adsorbed on the pressing surface of the fixed side panel 6, and the control system controls the ball screw pair 81 of the front panel module 40 and the rear panel module 41. The ball screw pair 81 runs synchronously, pressing the first glass to the other side of the aluminum frame on the third glass, and pressing the second glass to the other side of the aluminum frame on the fourth glass. When the vacuum suction cup 71 cancels the adsorption effect on the first glass and the second glass, the fan 111 blows the third glass and the fourth glass on the pressing surface of the fixed side joint 6, and finally the belt transmission assembly 9. The finished product is output to the splicing unit, and the fan 111 is stopped;

模式二、当玻璃尺寸小于单个合片模块额定尺寸、且加工要求为双腔时,系统开启前合片模块40和后合片模块41协同运作,第一块玻璃由铝框贴附单元3穿过前合片模块40进入后合片模块41,位于前合片模块40首端的固定侧光电开关16检测到第一块玻璃后通过控制中心13驱动前合片模块40的风机111运作,位于后合片模块41首端的固定侧光电开关16检测到第一块玻璃后通过控制中心13驱动后合片模块41的风机111运作,将该第一块玻璃吹浮于固定侧合片6的压合面之上,随着第一块玻璃的进一步行进,位于后合片模块41内的减速光电开关17感测到第一块玻璃后通过控制中心13指令后合片模块41的皮带传输组件9减速传输,当第一块玻璃前端触碰到后合片模块41的玻璃定位开关18后、控制中心13指令后合片模块41的皮带传输组件9停止运行,第二块玻璃由铝框贴附单元3进入前合片模块40,位于前合片模块40内的减速光电开关17感测到第二块玻璃后通过控制中心13指令前合片模块40的皮带传输组件9减速传输,当第二块玻璃前端触碰到前合片模块40的玻璃定位开关18后、控制中心13指令前合片模块40的皮带传输组件9停止运行,控制中心13驱动滚珠丝杠副81运作直至移动侧合片7压合面内的真空吸盘71贴紧第二块玻璃,开启真空发生器72将第二块玻璃吸附于真空吸盘71,并通过滚珠丝杠副81将第二块玻璃带离固定侧合片6的压合面;贴附有铝框的第三块玻璃穿过前合片模块40进入后合片模块41,贴附有铝框的第四块玻璃由铝框贴附单元3进入前合片模块40,当第三块玻璃和第四块玻璃分别触碰到后合片模块41的玻璃定位开关18和前合片模块40的玻璃定位开关18停止后,控制系统控制前合片模块40的滚珠丝杠副81和后合片模块41的滚珠丝杠副81同步运行,将第一块玻璃压紧于第三块玻璃上铝框的另一侧、并通过后合片模块41的移动侧合片7将第一块玻璃和第三块玻璃一起带离后合片模块41的固定侧合片6,将第二块玻璃压紧于第四块玻璃上铝框的另一侧、并通过前合片模块40的移动侧合片7将第二块玻璃和第四块玻璃一起带离前合片模块40的固定侧合片6;贴附有铝框的第五块玻璃穿过前合片模块40进入后合片模块41,贴附有铝框的第六块玻璃由铝框贴附单元3进入前合片模块40,当第五块玻璃和第六块玻璃均定位停止后,控制系统控制前合片模块40的滚珠丝杠副81和后合片模块41的滚珠丝杠副81同步运行,将第三块玻璃压紧于第五块玻璃上铝框的另一侧,将第四块玻璃压紧于第六块玻璃上铝框的另一侧,此时移动侧合片7上的真空吸盘71均取消对第一块玻璃和第二块玻璃的吸附作用,最终皮带传输组件9将成品输出合片单元,停止风机111;Mode 2. When the glass size is smaller than the rated size of a single lamination module and the processing requirement is dual cavities, the system enables the front lamination module 40 and the rear lamination module 41 to work together, and the first piece of glass is passed through the aluminum frame attachment unit 3. After the front splicing module 40 enters the rear splicing module 41, the fixed side photoelectric switch 16 at the head end of the front splicing module 40 detects the first piece of glass and drives the fan 111 of the front splicing module 40 through the control center 13 to operate. The photoelectric switch 16 on the fixed side at the head end of the splicing module 41 detects the first piece of glass and drives the fan 111 of the rear splicing module 41 through the control center 13 to operate, and the first piece of glass is blown onto the pressing of the fixing side splicing piece 6 . Above the surface, as the first piece of glass travels further, the deceleration photoelectric switch 17 located in the rear lamination module 41 senses the first piece of glass and instructs the belt transmission assembly 9 of the rear lamination module 41 to decelerate through the control center 13 For transmission, when the front end of the first piece of glass touches the glass positioning switch 18 of the rear splicing module 41, the control center 13 instructs the belt transmission assembly 9 of the rear splicing module 41 to stop running, and the second piece of glass is attached to the unit by the aluminum frame. 3 Entering the front assembling module 40, the deceleration photoelectric switch 17 located in the front assembling module 40 senses the second piece of glass and instructs the belt transmission assembly 9 of the front assembling module 40 to decelerate the transmission through the control center 13. After the front end of the glass touches the glass positioning switch 18 of the front splicing module 40, the control center 13 instructs the belt transmission assembly 9 of the front splicing module 40 to stop running, and the control center 13 drives the ball screw pair 81 to operate until the side splicing 7 is moved. The vacuum suction cup 71 in the pressing surface is tightly attached to the second piece of glass, the vacuum generator 72 is turned on to suck the second piece of glass on the vacuum suction cup 71, and the second piece of glass is taken away from the fixed side piece 6 through the ball screw pair 81 The third glass attached with the aluminum frame passes through the front lamination module 40 and enters the rear lamination module 41, and the fourth glass attached with the aluminum frame enters the front lamination through the aluminum frame attachment unit 3 Module 40, when the third piece of glass and the fourth piece of glass touch the glass positioning switch 18 of the rear lamination module 41 and the glass positioning switch 18 of the front lamination module 40 and stop respectively, the control system controls the front lamination module 40. The ball screw pair 81 and the ball screw pair 81 of the rear joining module 41 run synchronously, pressing the first piece of glass to the other side of the aluminum frame on the third piece of glass, and passing through the moving side of the rear joining module 41 The sheet 7 takes the first piece of glass and the third piece of glass away from the fixed side sheet 6 of the back sheet module 41, and presses the second piece of glass on the other side of the aluminum frame on the fourth piece of glass, and passes the The movable side panel 7 of the front panel module 40 takes the second glass and the fourth glass away from the fixed side panel 6 of the front panel module 40; the fifth glass attached with the aluminum frame passes through the front panel. The sheet module 40 enters the rear lamination module 41, and the sixth piece of glass attached with the aluminum frame enters the front lamination module 40 from the aluminum frame attachment unit 3. When the fifth glass and the sixth glass are both positioned and stopped, the control The system controls the synchronization of the ball screw pair 81 of the front joint module 40 and the ball screw pair 81 of the rear joint module 41 Running, press the third glass on the other side of the aluminum frame on the fifth glass, press the fourth glass on the other side of the aluminum frame on the sixth glass, and move the side panel 7 The vacuum suction cups 71 of the first and second glass all cancel the adsorption effect on the first piece of glass and the second piece of glass, and finally the belt conveying assembly 9 outputs the finished product to the splicing unit, and stops the fan 111;

模式三、当玻璃尺寸大于单个合片模块额定尺寸、且加工要求为单腔时,系统开启前合片模块40和后合片模块41同步运作,第一块玻璃由铝框贴附单元3进入合片单元,前合片模块40首端的固定侧光电开关16检测到第一块玻璃后通过控制中心13驱动风机111运作,将该第一块玻璃吹浮于固定侧合片6的压合面之上,随着第一块玻璃的进一步行进,位于后合片模块41内的减速光电开关17感测到第一块玻璃后通过控制中心13指令前合片模块40的皮带传输组件9和后合片模块41的皮带传输组件9同步减速传输,当第一块玻璃前端触碰到后合片模块41的玻璃定位开关18后、控制中心13指令前合片模块40的皮带传输组件9和后合片模块41的皮带传输组件9同步停止运行,控制中心13驱动前合片模块40和后合片模块41的滚珠丝杠副81同步运作直至移动侧合片7压合面内的真空吸盘71贴紧第一块玻璃,开启真空发生器72将第一块玻璃吸附于真空吸盘71,并通过滚珠丝杠副81将第一块玻璃带离固定侧合片6的压合面,随后贴附有铝框的第二块玻璃进入合片单元,位于后合片模块41内的减速光电开关17感测到第二块玻璃后通过控制中心13指令前合片模块40的皮带传输组件9和后合片模块41的皮带传输组件9同步减速传输,当第二块玻璃前端触碰到后合片模块41的玻璃定位开关18后、控制中心13指令前合片模块40的皮带传输组件9和后合片模块41的皮带传输组件9同步停止运行,同时控制风机111反向运作,将该第二块玻璃吸附于固定侧合片6的压合面,控制中心13驱动滚珠丝杠副81运作直至移动侧合片7将所述第一块玻璃靠近铝框的另一侧时,驱动充气组件对腔室进行充气,充气量达到设定值之后进一步驱动滚珠丝杠副81运作直至移动侧合片7将第一块玻璃压紧于铝框的另一侧,此时真空吸盘71取消对第一块玻璃的吸附作用、风机111将第二块玻璃吹浮于固定侧合片6的压合面之上,最终皮带传输组件9将成品输出合片单元,停止风机111;Mode 3. When the glass size is larger than the rated size of a single lamination module and the processing requirement is a single cavity, the system enables the front lamination module 40 and the rear lamination module 41 to operate synchronously, and the first piece of glass enters from the aluminum frame attachment unit 3 In the lamination unit, the fixed side photoelectric switch 16 at the head end of the front lamination module 40 detects the first piece of glass and drives the fan 111 through the control center 13 to operate, and blows the first piece of glass on the pressing surface of the fixed side lamination 6 Above, with the further travel of the first piece of glass, the deceleration photoelectric switch 17 located in the rear lamination module 41 senses the first piece of glass and instructs the belt transmission assembly 9 of the front lamination module 40 and the rear through the control center 13 after sensing the first piece of glass. The belt transmission assembly 9 of the splicing module 41 synchronously decelerates and transmits. When the front end of the first piece of glass touches the glass positioning switch 18 of the rear splicing module 41, the control center 13 instructs the belt transmission assembly 9 of the front splicing module 40 to move to the rear. The belt transmission assembly 9 of the lamination module 41 stops synchronously, and the control center 13 drives the ball screw pair 81 of the front lamination module 40 and the rear lamination module 41 to operate synchronously until the vacuum suction cup 71 in the pressing surface of the side lamination 7 is moved. Adhere to the first piece of glass, turn on the vacuum generator 72 to adsorb the first piece of glass on the vacuum suction cup 71, and take the first piece of glass away from the pressing surface of the fixed side piece 6 through the ball screw pair 81, and then attach the first piece of glass. The second glass with an aluminum frame enters the splicing unit, and the deceleration photoelectric switch 17 located in the rear splicing module 41 senses the second glass and instructs the belt transmission assembly 9 of the front splicing module 40 and the rear through the control center 13. The belt transmission assembly 9 of the splicing module 41 is synchronously decelerated for transmission. When the front end of the second piece of glass touches the glass positioning switch 18 of the rear splicing module 41, the control center 13 instructs the belt transmission assembly 9 of the front splicing module 40 and the rear The belt transmission assembly 9 of the sheet-bonding module 41 stops running synchronously, and at the same time, the fan 111 is controlled to operate in the reverse direction, and the second piece of glass is adsorbed on the pressing surface of the fixed side sheet 6, and the control center 13 drives the ball screw pair 81 to operate until When the moving side panel 7 moves the first piece of glass to the other side of the aluminum frame, the inflatable component is driven to inflate the chamber, and after the inflation amount reaches the set value, the ball screw pair 81 is further driven to operate until the side panel is moved. 7. Press the first piece of glass to the other side of the aluminum frame. At this time, the vacuum suction cup 71 cancels the adsorption of the first piece of glass, and the fan 111 blows the second piece of glass to the pressing surface of the fixed side piece 6. Above, the final belt transmission assembly 9 outputs the finished product to the splicing unit, and stops the fan 111;

模式四、当玻璃尺寸大于单个合片模块额定尺寸、且加工要求为双腔时,系统开启前合片模块40和后合片模块41同步运作,第一块玻璃由铝框贴附单元3进入合片单元,前合片模块40首端的固定侧光电开关16检测到第一块玻璃后通过控制中心13驱动风机111运作,将该第一块玻璃吹浮于固定侧合片6的压合面之上,随着第一块玻璃的进一步行进,位于后合片模块41内的减速光电开关17感测到第一块玻璃后通过控制中心13指令前合片模块40的皮带传输组件9和后合片模块41的皮带传输组件9同步减速传输,当第一块玻璃前端触碰到后合片模块41的玻璃定位开关18后、控制中心13指令前合片模块40的皮带传输组件9和后合片模块41的皮带传输组件9同步停止运行,控制中心13驱动前合片模块40和后合片模块41的滚珠丝杠副81同步运作直至移动侧合片7压合面内的真空吸盘71贴紧第一块玻璃,开启真空发生器72将第一块玻璃吸附于真空吸盘71,并通过滚珠丝杠副81将第一块玻璃带离固定侧合片6的压合面,随后贴附有铝框的第二块玻璃进入合片单元,位于后合片模块41内的减速光电开关17感测到第二块玻璃后通过控制中心13指令前合片模块40的皮带传输组件9和后合片模块41的皮带传输组件9同步减速传输,当第二块玻璃前端触碰到后合片模块41的玻璃定位开关18后、控制中心13指令前合片模块40的皮带传输组件9和后合片模块41的皮带传输组件9同步停止运行,同时控制风机111反向运作,将该第二块玻璃吸附于固定侧合片6的压合面,控制中心13驱动滚珠丝杠副81运作直至移动侧合片7将所述第一块玻璃靠近铝框的另一侧时,驱动充气组件对腔室进行充气,充气量达到设定值之后进一步驱动滚珠丝杠副81运作直至移动侧合片7将第一块玻璃压紧于铝框的另一侧,此时真空吸盘71取消对第一块玻璃的吸附作用、风机111将第二块玻璃吹浮于固定侧合片6的压合面之上,最终皮带传输组件9将成品输出合片单元,停止风机111。Mode 4. When the glass size is larger than the rated size of a single lamination module and the processing requirement is dual cavities, the system enables the front lamination module 40 and the rear lamination module 41 to operate synchronously, and the first piece of glass is entered by the aluminum frame attachment unit 3 In the lamination unit, the fixed side photoelectric switch 16 at the head end of the front lamination module 40 detects the first piece of glass and drives the fan 111 through the control center 13 to operate, and blows the first piece of glass on the pressing surface of the fixed side lamination 6 Above, with the further travel of the first piece of glass, the deceleration photoelectric switch 17 located in the rear lamination module 41 senses the first piece of glass and instructs the belt transmission assembly 9 of the front lamination module 40 and the rear through the control center 13 after sensing the first piece of glass. The belt transmission assembly 9 of the splicing module 41 synchronously decelerates and transmits. When the front end of the first piece of glass touches the glass positioning switch 18 of the rear splicing module 41, the control center 13 instructs the belt transmission assembly 9 of the front splicing module 40 to move to the rear. The belt transmission assembly 9 of the lamination module 41 stops synchronously, and the control center 13 drives the ball screw pair 81 of the front lamination module 40 and the rear lamination module 41 to operate synchronously until the vacuum suction cup 71 in the pressing surface of the side lamination 7 is moved. Adhere to the first piece of glass, turn on the vacuum generator 72 to adsorb the first piece of glass on the vacuum suction cup 71, and take the first piece of glass away from the pressing surface of the fixed side piece 6 through the ball screw pair 81, and then attach the first piece of glass. The second glass with an aluminum frame enters the splicing unit, and the deceleration photoelectric switch 17 located in the rear splicing module 41 senses the second glass and instructs the belt transmission assembly 9 of the front splicing module 40 and the rear through the control center 13. The belt transmission assembly 9 of the splicing module 41 is synchronously decelerated for transmission. When the front end of the second piece of glass touches the glass positioning switch 18 of the rear splicing module 41, the control center 13 instructs the belt transmission assembly 9 of the front splicing module 40 and the rear The belt transmission assembly 9 of the sheet-bonding module 41 stops running synchronously, and at the same time, the fan 111 is controlled to operate in the reverse direction, and the second piece of glass is adsorbed on the pressing surface of the fixed side sheet 6, and the control center 13 drives the ball screw pair 81 to operate until When the moving side panel 7 moves the first piece of glass to the other side of the aluminum frame, the inflatable component is driven to inflate the chamber, and after the inflation amount reaches the set value, the ball screw pair 81 is further driven to operate until the side panel is moved. 7. Press the first piece of glass to the other side of the aluminum frame. At this time, the vacuum suction cup 71 cancels the adsorption of the first piece of glass, and the fan 111 blows the second piece of glass to the pressing surface of the fixed side piece 6. On top of that, the final belt conveying assembly 9 outputs the finished product to the splicing unit, and the fan 111 is stopped.

本实用新型未详述之处,均为本领域技术人员的公知技术。What is not described in detail in the present invention is the well-known technology of those skilled in the art.

最后所要说明的是:以上具体实施方式仅用以说明本实用新型的技术方案而非限制,尽管参照实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改和等同替换,而不脱离本实用新型技术方案的精神和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it should be noted that: the above specific embodiments are only used to illustrate the technical solutions of the present utility model rather than limitations. Although the present utility model has been described in detail with reference to the embodiments, those of ordinary skill in the art should The technical solutions can be modified and equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be included in the scope of the claims of the present invention.

Claims (7)

1.一种新型中空玻璃生产线,其特征在于,包括顺序相连的玻璃清洗干燥单元、玻璃检验单元、铝框贴附单元和合片单元,所述合片单元至少包括两个顺序相连的合片模块;1. A novel insulating glass production line, characterized in that it comprises a glass cleaning and drying unit, a glass inspection unit, an aluminum frame attaching unit and a sheet unit that are connected in sequence, and the sheet unit includes at least two sheets that are connected in sequence. ; 所述合片模块包括底座,相互平行设置的固定侧合片和移动侧合片,合片驱动机构,皮带传输组件,充气组件;The splicing module includes a base, a fixed side splicing and a moving side splicing arranged in parallel with each other, a splicing drive mechanism, a belt transmission assembly, and an inflatable assembly; 其中,所述底座上设置有滑轨;Wherein, the base is provided with a slide rail; 固定侧合片,所述固定侧合片横跨固定于两个所述的底座;a fixed side joint piece, the fixed side joint piece is fixed across the two bases; 移动侧合片,所述移动侧合片内设置有真空发生器,在所述移动侧合片的压合面内均布若干真空吸盘,所述真空吸盘管路连接所述真空发生器;所述移动侧合片的底部开设有滑槽,所述移动侧合片通过所述滑槽和所述滑轨的配合装配于所述底座;Moving the side joint sheet, a vacuum generator is arranged in the moving side joint sheet, a plurality of vacuum suction cups are evenly distributed in the pressing surface of the moving side joint sheet, and the vacuum suction cup pipeline is connected to the vacuum generator; A chute is provided at the bottom of the movable side joint piece, and the movable side joint piece is assembled on the base through the cooperation of the chute and the slide rail; 合片驱动机构,所述合片驱动机构包括驱动电机和若干滚珠丝杠副;每一个所述的滚珠丝杠副的螺母固定连接于所述移动侧合片、螺杆贯穿所述固定侧合片并朝向远离所述移动侧合片方向延伸;所述驱动电机固定于所述固定侧合片、并通过皮带连接驱动每一个所述的滚珠丝杠副的螺杆作同步旋转运动;A piecing drive mechanism, the piecing driving mechanism includes a drive motor and a plurality of ball screw pairs; the nut of each ball screw pair is fixedly connected to the moving side piecing, and the screw penetrates the fixed side piecing and extend in the direction away from the moving side joint piece; the drive motor is fixed on the fixed side joint piece, and drives the screw of each of the ball screw pairs through a belt connection to make a synchronous rotational movement; 皮带传输组件,所述皮带传输组件设置于所述合片模块的底部且正对所述移动侧合片和所述固定侧合片之间的腔室,用于传输玻璃;a belt transmission assembly, the belt transmission assembly is disposed at the bottom of the sheet-bonding module and faces the chamber between the moving side sheet and the fixed side sheet, and is used for transporting glass; 充气组件,所述充气组件包括充气管和充气嘴,所述充气管设置于所述合片单元的底部,所述充气嘴贯穿所述充气管的管壁、并朝向所述移动侧合片和固定侧合片之间的腔室方向延伸,用于对所述移动侧合片和固定侧合片之间的腔室进行充气;an inflatable assembly, the inflatable assembly includes an inflatable tube and an inflatable nozzle, the inflatable tube is arranged at the bottom of the sheet unit, the inflatable nozzle penetrates through the tube wall of the inflatable tube and faces the moving side joint piece and The direction of the chamber between the fixed side panels extends, and is used for inflating the chamber between the moving side panels and the fixed side panels; 两个所述的合片模块的皮带传输组件首尾相连,用于过渡传输。The belt transmission assemblies of the two said sheet-bonding modules are connected end to end for transitional transmission. 2.根据权利要求1所述的新型中空玻璃生产线,其特征在于,还包括固定侧玻璃传输装置,所述固定侧玻璃传输装置包括风腔和风机;所述风腔开设于所述固定侧合片内部,在所述固定侧合片的压合面内布设若干气孔,所述气孔连通所述风腔;所述风机固定于安装工位,所述风机的出风口通过管道连通所述风腔。2 . The new insulating glass production line according to claim 1 , further comprising a fixed-side glass transmission device, the fixed-side glass transmission device comprising an air cavity and a fan; Inside the sheet, a number of air holes are arranged in the pressing surface of the fixed side sheet, and the air holes are connected to the air cavity; the fan is fixed at the installation station, and the air outlet of the fan is connected to the air cavity through a pipe . 3.根据权利要求1所述的新型中空玻璃生产线,其特征在于,所述移动侧合片的端部且沿所述玻璃传输方向向外延伸有防护网框体,防止操作人员误接触所述移动侧合片和所述固定侧合片之间的腔室。3. The new type of insulating glass production line according to claim 1, characterized in that, a protective net frame body extends outwardly along the end of the moving side panel and along the glass conveying direction to prevent operators from accidentally touching the The chamber between the moving side panel and the stationary side panel. 4.根据权利要求1所述的新型中空玻璃生产线,其特征在于,所述移动侧合片的底端延伸有支脚,所述滑槽开设于所述支脚,所述移动侧合片通过所述支脚架设于所述底座之上。4 . The new type of insulating glass production line according to claim 1 , wherein a foot is extended from the bottom end of the movable side joint, the chute is opened on the foot, and the movable side joint passes through the The support legs are erected on the base. 5.根据权利要求1所述的新型中空玻璃生产线,其特征在于,在每一个所述的螺杆且与所述固定侧合片连接处和所述驱动电机的输出端均键连接皮带轮,所述驱动电机通过所述皮带轮和所述皮带的配合连接带动所述移动侧合片压合动作。5. The new type of insulating glass production line according to claim 1, characterized in that, a pulley is keyed at the connection between each of the screws and the fixed side joint and the output end of the drive motor. The driving motor drives the moving side sheet pressing action through the cooperative connection of the pulley and the belt. 6.根据权利要求1或5所述的新型中空玻璃生产线,其特征在于,在所述皮带外周包裹有防护管道。6. The novel insulating glass production line according to claim 1 or 5, characterized in that a protective pipe is wrapped around the outer periphery of the belt. 7.一种控制系统,涉及权利要求2所述的新型中空玻璃生产线中的合片单元,其特征在于,所述控制系统包括控制中心、信息录入子装置、判定模块、固定侧光电开关、减速光电开关和玻璃定位开关;7. A control system, relating to the sheet assembling unit in the novel insulating glass production line according to claim 2, characterized in that the control system comprises a control center, an information entry sub-device, a determination module, a fixed side photoelectric switch, a deceleration Photoelectric switch and glass positioning switch; 信息录入子装置,所述信息录入子装置用于输入玻璃尺寸数据及单腔或双腔的加工要求;Information input sub-device, which is used for inputting glass size data and processing requirements of single cavity or double cavity; 判定模块,所述判定模块用于接收所述信息录入子装置的录入信息,当获取的玻璃尺寸数据小于等于单个合片模块的额定尺寸且加工要求为单腔时,系统择一合片模块加工生产或前合片模块和后合片模块协同运作;当获取的玻璃尺寸数据小于等于单个合片模块的额定尺寸且加工要求为双腔时,系统开启前合片模块和后合片模块协同加工生产;当获取的玻璃尺寸数据大于单个合片模块的额定尺寸且加工要求为单腔时,系统开启前合片模块和后合片模块同步加工生产;当获取的玻璃尺寸数据大于单个合片模块的额定尺寸且加工要求为双腔时,系统开启前合片模块和后合片模块同步加工生产,所述前合片模块为两个所述的顺序相连的合片模块中且靠近所述铝框贴附单元一侧的合片模块,所述后合片模块为两个所述的顺序相连的合片模块中且远离所述铝框贴附单元一侧的合片模块;Judging module, the judging module is used to receive the input information of the information input sub-device, when the obtained glass size data is less than or equal to the rated size of a single composite module and the processing requirement is a single cavity, the system selects a composite module for processing Production or the front and rear lamination modules work together; when the obtained glass size data is less than or equal to the rated size of a single lamination module and the processing requirement is dual cavities, the system enables the front lamination module and the rear lamination module to cooperate in processing. Production; when the obtained glass size data is larger than the rated size of a single lamination module and the processing requirement is a single cavity, the system enables simultaneous processing and production of the front lamination module and the rear lamination module; when the obtained glass size data is larger than a single lamination module When the rated size and the processing requirement are double cavities, the system starts the simultaneous processing and production of the front assembling module and the rear assembling module, and the front assembling module is one of the two sequentially connected assembling modules and is close to the aluminum a sheet-combining module on one side of the frame attaching unit, and the rear sheet-melting module is a sheet-combining module on the side away from the aluminum frame attaching unit in the two sequentially connected sheet-melting modules; 固定侧光电开关,所述固定侧光电开关设置于每一个所述的合片模块的首端,用于感测到玻璃进入所述腔室时控制所述风机向所述风腔内鼓风,将所述玻璃吹浮于所述固定侧合片压合面之上;a fixed-side photoelectric switch, which is arranged at the head end of each of the lamination modules, and is used to control the fan to blow air into the air chamber when the glass is sensed entering the chamber, blowing and floating the glass on the pressing surface of the fixed side sheet; 减速光电开关,所述减速光电开关设置于每一个所述的合片模块内,当玻璃前端行进过程中被所述减速光电开关感测到时,所述减速光电开关控制所述皮带传输组件减速传输;A deceleration photoelectric switch, the deceleration photoelectric switch is arranged in each of the lamination modules, when the glass front end is detected by the deceleration photoelectric switch during the traveling process, the deceleration photoelectric switch controls the belt transmission assembly to decelerate transmission; 玻璃定位开关,所述玻璃定位开关设置于每一个所述合片模块的末端,当所述玻璃前端触碰到所述玻璃定位开关后,所述玻璃定位开关控制所述皮带传输组件停止运行;a glass positioning switch, the glass positioning switch is arranged at the end of each of the lamination modules, and when the front end of the glass touches the glass positioning switch, the glass positioning switch controls the belt transmission assembly to stop running; 通过信息录入子装置输入玻璃尺寸数据,模式一、控制中心接收到的玻璃尺寸小于单个合片模块额定尺寸、且加工要求为单腔时,系统选择其中一个合片模块运作抑或两个合片模块协同运作,当其中一个合片模块运作时,第一块玻璃进入合片模块,位于合片模块首端的固定侧光电开关检测到第一块玻璃后通过控制中心驱动风机运作,将该第一块玻璃吹浮于固定侧合片的压合面之上,随着第一块玻璃的进一步行进,位于合片模块内的减速光电开关感测到第一块玻璃后通过控制中心指令皮带传输组件减速传输,当第一块玻璃前端触碰到玻璃定位开关后、控制中心指令皮带传输组件停止运行,控制中心驱动滚珠丝杠副运作直至移动侧合片压合面内的真空吸盘贴紧第一块玻璃,开启真空发生器将第一块玻璃吸附于真空吸盘,并通过滚珠丝杠副将第一块玻璃带离固定侧合片的压合面,随后贴附有铝框的第二块玻璃进入合片模块,位于合片模块内的减速光电开关感测到第二块玻璃后通过控制中心指令皮带传输组件减速传输,当第二块玻璃前端触碰到玻璃定位开关后、控制中心指令皮带传输组件停止运行,同时控制风机反向运作,将该第二块玻璃吸附于固定侧合片的压合面,控制中心驱动滚珠丝杠副运作直至移动侧合片将所述第一块玻璃靠近铝框的另一侧时,驱动充气组件对腔室进行充气,充气量达到设定值之后进一步驱动滚珠丝杠副运作直至移动侧合片将所述第一块玻璃压紧于铝框的另一侧,此时真空吸盘取消对第一块玻璃的吸附作用、风机将第二块玻璃吹浮于固定侧合片的压合面之上,最终皮带传输组件将成品输出合片单元,停止风机;当前合片模块和后合片模块协同运作时,第一块玻璃由铝框贴附单元穿过前合片模块进入后合片模块,位于前合片模块首端的固定侧光电开关检测到第一块玻璃后通过控制中心驱动前合片模块的风机运作,位于后合片模块首端的固定侧光电开关检测到第一块玻璃后通过控制中心驱动后合片模块的风机运作,将该第一块玻璃吹浮于固定侧合片的压合面之上,随着第一块玻璃的进一步行进,位于后合片模块内的减速光电开关感测到第一块玻璃后通过控制中心指令后合片模块的皮带传输组件减速传输,当第一块玻璃前端触碰到后合片模块的玻璃定位开关后、控制中心指令后合片模块的皮带传输组件停止运行,第二块玻璃由铝框贴附单元进入前合片模块,位于前合片模块内的减速光电开关感测到第二块玻璃后通过控制中心指令前合片模块的皮带传输组件减速传输,当第二块玻璃前端触碰到前合片模块的玻璃定位开关后、控制中心指令前合片模块的皮带传输组件停止运行,控制中心驱动滚珠丝杠副运作直至移动侧合片压合面内的真空吸盘贴紧第二块玻璃,开启真空发生器将第二块玻璃吸附于真空吸盘,并通过滚珠丝杠副将第二块玻璃带离固定侧合片的压合面;贴附有铝框的第三块玻璃穿过前合片模块进入后合片模块,贴附有铝框的第四块玻璃由铝框贴附单元进入前合片模块,当第三块玻璃和第四块玻璃分别触碰到后合片模块的玻璃定位开关和前合片模块的玻璃定位开关停止后,控制风机反向运作,将该第三块玻璃吸附于固定侧合片的压合面,控制系统控制前合片模块的滚珠丝杠副和后合片模块的滚珠丝杠副同步运行,将第一块玻璃压紧于第三块玻璃上铝框的另一侧,将第二块玻璃压紧于第四块玻璃上铝框的另一侧,此时真空吸盘取消对第一块玻璃和第二块玻璃的吸附作用、风机将第三块玻璃和第四块玻璃吹浮于固定侧合片的压合面之上,最终皮带传输组件将成品输出合片单元,停止风机;Input the glass size data through the information input sub-device. In mode 1, when the glass size received by the control center is smaller than the rated size of a single lamination module, and the processing requirement is a single cavity, the system selects one lamination module to operate or two lamination modules to operate. Synergistic operation, when one of the splicing modules operates, the first piece of glass enters into the splicing module, and the photoelectric switch on the fixed side at the head of the splicing module detects the first piece of glass and drives the fan through the control center to operate the first piece of glass. The glass is blown and floated on the pressing surface of the fixed side lamination. As the first piece of glass travels further, the deceleration photoelectric switch located in the lamination module senses the first piece of glass and instructs the belt transmission assembly to decelerate through the control center. Transmission, when the front end of the first piece of glass touches the glass positioning switch, the control center instructs the belt transmission assembly to stop running, and the control center drives the ball screw pair to operate until the vacuum suction cup in the pressing surface of the moving side piece is close to the first piece Glass, turn on the vacuum generator to adsorb the first piece of glass to the vacuum suction cup, and take the first piece of glass away from the pressing surface of the fixed side joint piece through the ball screw pair, and then the second piece of glass with the aluminum frame attached to it enters the joint. In the film module, the deceleration photoelectric switch located in the combination module senses the second piece of glass and then instructs the belt transmission assembly to decelerate and transmit through the control center. When the front end of the second glass touches the glass positioning switch, the control center instructs the belt transmission assembly. Stop the operation, and control the fan to operate in reverse at the same time, adsorb the second piece of glass on the pressing surface of the fixed side panel, and control the center to drive the ball screw pair to operate until the side panel is moved to move the first piece of glass close to the aluminum frame On the other side, drive the inflatable component to inflate the chamber, and after the inflation amount reaches the set value, the ball screw pair is further driven to operate until the moving side panel presses the first piece of glass against the other side of the aluminum frame , at this time, the vacuum suction cup cancels the adsorption of the first piece of glass, the fan blows the second piece of glass on the pressing surface of the fixed side lamination, and finally the belt transmission assembly outputs the finished product to the lamination unit and stops the fan; When the composite module and the rear composite module work together, the first piece of glass passes through the front composite module and enters the rear composite module from the aluminum frame attachment unit. The fixed side photoelectric switch at the head of the front composite module detects the first glass. After the glass, the control center drives the fan of the front splicing module to operate. The fixed side photoelectric switch located at the head of the rear splicing module detects the first piece of glass and drives the fan of the rear splicing module through the control center to operate the first piece of glass. It floats on the pressing surface of the fixed side splicing. As the first piece of glass travels further, the deceleration photoelectric switch located in the rear splicing module senses the first piece of glass and instructs the rear splicing module through the control center. When the front end of the first piece of glass touches the glass positioning switch of the rear assembling module, the control center instructs the belt transmission assembly of the rear assembling module to stop running, and the second piece of glass is attached to the unit by the aluminum frame. After entering the front assembling module, the deceleration photoelectric switch located in the front assembling module senses the second piece of glass and then instructs the belt transmission component of the front assembling module to decelerate the transmission through the control center. After the glass positioning switch of the slice module . The control center instructs the belt transmission component of the front splicing module to stop running, and the control center drives the ball screw pair to operate until the vacuum suction cup in the pressing surface of the moving side splicing surface is close to the second piece of glass, and the vacuum generator is turned on to remove the second piece of glass. The glass is adsorbed on the vacuum suction cup, and the second piece of glass is taken away from the pressing surface of the fixed side piece through the ball screw pair; The fourth piece of glass attached with the aluminum frame enters the front splicing module from the aluminum frame attaching unit. When the third glass and the fourth glass touch the glass positioning switch of the rear splicing module and the glass of the front singulation module, respectively After the positioning switch is stopped, the fan is controlled to operate in the reverse direction, and the third piece of glass is adsorbed on the pressing surface of the fixed side joint. The control system controls the ball screw pair of the front joint module and the ball screw pair of the rear joint module. Synchronous operation, press the first glass to the other side of the aluminum frame on the third glass, and press the second glass to the other side of the aluminum frame on the fourth glass. At this time, the vacuum suction cup cancels the The adsorption of one piece of glass and the second piece of glass, the fan blows the third piece of glass and the fourth piece of glass on the pressing surface of the fixed side lamination, and finally the belt transmission assembly outputs the finished product to the lamination unit, and stops the fan ; 模式二、当玻璃尺寸小于单个合片模块额定尺寸、且加工要求为双腔时,系统开启前合片模块和后合片模块协同运作,第一块玻璃由铝框贴附单元穿过前合片模块进入后合片模块,位于前合片模块首端的固定侧光电开关检测到第一块玻璃后通过控制中心驱动前合片模块的风机运作,位于后合片模块首端的固定侧光电开关检测到第一块玻璃后通过控制中心驱动后合片模块的风机运作,将该第一块玻璃吹浮于固定侧合片的压合面之上,随着第一块玻璃的进一步行进,位于后合片模块内的减速光电开关感测到第一块玻璃后通过控制中心指令后合片模块的皮带传输组件减速传输,当第一块玻璃前端触碰到后合片模块的玻璃定位开关后、控制中心指令后合片模块的皮带传输组件停止运行,第二块玻璃由铝框贴附单元进入前合片模块,位于前合片模块内的减速光电开关感测到第二块玻璃后通过控制中心指令前合片模块的皮带传输组件减速传输,当第二块玻璃前端触碰到前合片模块的玻璃定位开关后、控制中心指令前合片模块的皮带传输组件停止运行,控制中心驱动滚珠丝杠副运作直至移动侧合片压合面内的真空吸盘贴紧第二块玻璃,开启真空发生器将第二块玻璃吸附于真空吸盘,并通过滚珠丝杠副将第二块玻璃带离固定侧合片的压合面;贴附有铝框的第三块玻璃穿过前合片模块进入后合片模块,贴附有铝框的第四块玻璃由铝框贴附单元进入前合片模块,当第三块玻璃和第四块玻璃分别触碰到后合片模块的玻璃定位开关和前合片模块的玻璃定位开关停止后,控制系统控制前合片模块的滚珠丝杠副和后合片模块的滚珠丝杠副同步运行,将第一块玻璃压紧于第三块玻璃上铝框的另一侧、并通过后合片模块的移动侧合片将第一块玻璃和第三块玻璃一起带离后合片模块的固定侧合片,将第二块玻璃压紧于第四块玻璃上铝框的另一侧、并通过前合片模块的移动侧合片将第二块玻璃和第四块玻璃一起带离前合片模块的固定侧合片;贴附有铝框的第五块玻璃穿过前合片模块进入后合片模块,贴附有铝框的第六块玻璃由铝框贴附单元进入前合片模块,当第五块玻璃和第六块玻璃均定位停止后,控制系统控制前合片模块的滚珠丝杠副和后合片模块的滚珠丝杠副同步运行,将第三块玻璃压紧于第五块玻璃上铝框的另一侧,将第四块玻璃压紧于第六块玻璃上铝框的另一侧,此时移动侧合片上的真空吸盘均取消对第一块玻璃和第二块玻璃的吸附作用,最终皮带传输组件将成品输出合片单元,停止风机;Mode 2. When the glass size is smaller than the rated size of a single composite module, and the processing requirement is double cavities, the system enables the front composite module and the rear composite module to work together, and the first piece of glass is passed through the front composite module by the aluminum frame attachment unit. The sheet module enters the rear sheet module, the photoelectric switch on the fixed side at the head of the front sheet module detects the first piece of glass and drives the fan of the front sheet module through the control center to operate, and the fixed side photoelectric switch at the head end of the rear sheet module detects the After the first piece of glass is reached, the control center drives the fan of the rear lamination module to operate, and the first piece of glass is blown on the pressing surface of the fixed side lamination. After the deceleration photoelectric switch in the assembling module senses the first piece of glass, the control center instructs the belt transmission component of the rear assembling module to decelerate the transmission. When the front end of the first piece of glass touches the glass positioning switch of the rear assembling module, The control center instructs the belt transmission component of the rear assembling module to stop running, the second piece of glass enters the front assembling module from the aluminum frame attachment unit, and the deceleration photoelectric switch located in the front assembling module senses the second piece of glass and passes the control The center instructs the belt transmission assembly of the front splicing module to decelerate the transmission. When the front end of the second glass touches the glass positioning switch of the front splicing module, the control center instructs the belt transmission assembly of the front splicing module to stop running, and the control center drives the balls. The screw pair operates until the vacuum suction cup in the pressing surface of the moving side piece is close to the second piece of glass, the vacuum generator is turned on to attract the second piece of glass to the vacuum suction cup, and the second piece of glass is taken away from the fixed piece through the ball screw pair. The pressing surface of the side sheet; the third piece of glass attached with the aluminum frame passes through the front sheet module and enters the rear sheet module, and the fourth glass with the aluminum frame is attached to the front sheet through the aluminum frame attachment unit Module, when the third glass and the fourth glass touch the glass positioning switch of the rear module and the glass positioning switch of the front module respectively and stop, the control system controls the ball screw pair of the front module and the rear module. The ball screw pair of the assembling module runs synchronously, pressing the first piece of glass to the other side of the aluminum frame on the third piece of glass, and assembling the first piece of glass and the third piece of glass through the moving side of the rear assembling module. The pieces of glass are taken away from the fixed side joint of the rear joint module together, the second piece of glass is pressed against the other side of the aluminum frame on the fourth piece of glass, and the second piece of glass is pressed by the movable side joint of the front joint module. The glass and the fourth piece of glass are taken away from the fixed side lamination of the front lamination module together; the fifth piece of glass attached with the aluminum frame passes through the front lamination module and enters the rear lamination module, and the sixth piece of glass attached with the aluminum frame The glass enters the front assembly module from the aluminum frame attachment unit. When the fifth glass and the sixth glass are positioned and stopped, the control system controls the ball screw pair of the front assembly module and the ball screw pair of the rear assembly module. Synchronous operation, press the third glass on the other side of the aluminum frame on the fifth glass, press the fourth glass on the other side of the aluminum frame on the sixth glass, and move the The vacuum suction cups cancel the adsorption effect on the first glass and the second glass, and finally the belt transmission assembly outputs the finished product to the splicing unit and stops the fan; 模式三、当玻璃尺寸大于单个合片模块额定尺寸、且加工要求为单腔时,系统开启前合片模块和后合片模块同步运作,第一块玻璃由铝框贴附单元进入合片单元,前合片模块首端的固定侧光电开关检测到第一块玻璃后通过控制中心驱动风机运作,将该第一块玻璃吹浮于固定侧合片的压合面之上,随着第一块玻璃的进一步行进,位于后合片模块内的减速光电开关感测到第一块玻璃后通过控制中心指令前合片模块的皮带传输组件和后合片模块的皮带传输组件同步减速传输,当第一块玻璃前端触碰到后合片模块的玻璃定位开关后、控制中心指令前合片模块的皮带传输组件和后合片模块的皮带传输组件同步停止运行,控制中心驱动前合片模块和后合片模块的滚珠丝杠副同步运作直至移动侧合片压合面内的真空吸盘贴紧第一块玻璃,开启真空发生器将第一块玻璃吸附于真空吸盘,并通过滚珠丝杠副将第一块玻璃带离固定侧合片的压合面,随后贴附有铝框的第二块玻璃进入合片单元,位于后合片模块内的减速光电开关感测到第二块玻璃后通过控制中心指令前合片模块的皮带传输组件和后合片模块的皮带传输组件同步减速传输,当第二块玻璃前端触碰到后合片模块的玻璃定位开关后、控制中心指令前合片模块的皮带传输组件和后合片模块的皮带传输组件同步停止运行,同时控制风机反向运作,将该第二块玻璃吸附于固定侧合片的压合面,控制中心驱动滚珠丝杠副运作直至移动侧合片将所述第一块玻璃靠近铝框的另一侧时,驱动充气组件对腔室进行充气,充气量达到设定值之后进一步驱动滚珠丝杠副运作直至移动侧合片将第一块玻璃压紧于铝框的另一侧,此时真空吸盘取消对第一块玻璃的吸附作用、风机将第二块玻璃吹浮于固定侧合片的压合面之上,最终皮带传输组件将成品输出合片单元,停止风机;Mode 3. When the glass size is larger than the rated size of a single lamination module and the processing requirement is a single cavity, the system enables the front lamination module and the rear lamination module to operate synchronously, and the first piece of glass enters the lamination unit from the aluminum frame attachment unit , the photoelectric switch on the fixed side at the head end of the front sheet module detects the first piece of glass and drives the fan through the control center to blow the first piece of glass on the pressing surface of the fixed side sheet. When the glass further travels, the deceleration photoelectric switch located in the rear assembling module senses the first piece of glass and instructs the belt transmission component of the front assembling module and the belt transmission component of the rear assembling module to synchronously decelerate and transmit through the control center. After the front end of a piece of glass touches the glass positioning switch of the rear assembling module, the control center instructs the belt transmission assembly of the front assembling module and the belt transmission assembly of the rear assembling module to stop running synchronously, and the control center drives the front assembling module and the rear assembling module. The ball screw pair of the lamination module operates synchronously until the vacuum suction cup in the lamination surface of the moving side is close to the first piece of glass, the vacuum generator is turned on to suck the first piece of glass on the vacuum suction cup, and the second piece of glass is sucked by the ball screw pair. A piece of glass is separated from the pressing surface of the fixed side lamination, and then the second piece of glass attached with the aluminum frame enters the lamination unit, and the deceleration photoelectric switch located in the rear lamination module senses the second piece of glass and passes the control The center instructs the belt transmission assembly of the front assembly module and the belt transmission assembly of the rear assembly module to synchronously decelerate and transmit. When the front end of the second glass touches the glass positioning switch of the rear assembly module, the control center instructs the front assembly module. The belt transmission assembly and the belt transmission assembly of the rear splicing module stop running synchronously, and control the fan to operate in the reverse direction. The second piece of glass is adsorbed on the pressing surface of the fixed side splicing plate, and the control center drives the ball screw pair to operate until it moves. When the side panel closes the first piece of glass to the other side of the aluminum frame, the inflatable component is driven to inflate the chamber, and after the inflation amount reaches the set value, the ball screw pair is further driven to operate until the side panel moves the first glass. The piece of glass is pressed against the other side of the aluminum frame. At this time, the vacuum suction cup cancels the adsorption of the first piece of glass, and the fan blows the second piece of glass on the pressing surface of the fixed side piece. Finally, the belt transmission assembly The finished product is output to the splicing unit, and the fan is stopped; 模式四、当玻璃尺寸大于单个合片模块额定尺寸、且加工要求为双腔时,系统开启前合片模块和后合片模块同步运作,第一块玻璃由铝框贴附单元进入合片单元,前合片模块首端的固定侧光电开关检测到第一块玻璃后通过控制中心驱动风机运作,将该第一块玻璃吹浮于固定侧合片的压合面之上,随着第一块玻璃的进一步行进,位于后合片模块内的减速光电开关感测到第一块玻璃后通过控制中心指令前合片模块的皮带传输组件和后合片模块的皮带传输组件同步减速传输,当第一块玻璃前端触碰到后合片模块的玻璃定位开关后、控制中心指令前合片模块的皮带传输组件和后合片模块的皮带传输组件同步停止运行,控制中心驱动前合片模块和后合片模块的滚珠丝杠副同步运作直至移动侧合片压合面内的真空吸盘贴紧第一块玻璃,开启真空发生器将第一块玻璃吸附于真空吸盘,并通过滚珠丝杠副将第一块玻璃带离固定侧合片的压合面,随后贴附有铝框的第二块玻璃进入合片单元,位于后合片模块内的减速光电开关感测到第二块玻璃后通过控制中心指令前合片模块的皮带传输组件和后合片模块的皮带传输组件同步减速传输,当第二块玻璃前端触碰到后合片模块的玻璃定位开关后、控制中心指令前合片模块的皮带传输组件和后合片模块的皮带传输组件同步停止运行,同时控制风机反向运作,将该第二块玻璃吸附于固定侧合片的压合面,控制中心驱动滚珠丝杠副运作直至移动侧合片将所述第一块玻璃靠近铝框的另一侧时,驱动充气组件对腔室进行充气,充气量达到设定值之后进一步驱动滚珠丝杠副运作直至移动侧合片将第一块玻璃压紧于铝框的另一侧,此时真空吸盘取消对第一块玻璃的吸附作用、风机将第二块玻璃吹浮于固定侧合片的压合面之上,最终皮带传输组件将成品输出合片单元,停止风机。Mode 4. When the glass size is larger than the rated size of a single lamination module and the processing requirement is dual-chamber, the system starts the front lamination module and the rear lamination module to operate synchronously, and the first piece of glass enters the lamination unit from the aluminum frame attachment unit. , the photoelectric switch on the fixed side at the head end of the front sheet module detects the first piece of glass and drives the fan through the control center to blow the first piece of glass on the pressing surface of the fixed side sheet. When the glass further travels, the deceleration photoelectric switch located in the rear assembling module senses the first piece of glass and instructs the belt transmission component of the front assembling module and the belt transmission component of the rear assembling module to synchronously decelerate and transmit through the control center. After the front end of a piece of glass touches the glass positioning switch of the rear assembling module, the control center instructs the belt transmission assembly of the front assembling module and the belt transmission assembly of the rear assembling module to stop running synchronously, and the control center drives the front assembling module and the rear assembling module. The ball screw pair of the lamination module operates synchronously until the vacuum suction cup in the lamination surface of the moving side is close to the first piece of glass, the vacuum generator is turned on to suck the first piece of glass on the vacuum suction cup, and the second piece of glass is sucked by the ball screw pair. A piece of glass is separated from the pressing surface of the fixed side lamination, and then the second piece of glass attached with the aluminum frame enters the lamination unit, and the deceleration photoelectric switch located in the rear lamination module senses the second piece of glass and passes the control The center instructs the belt transmission assembly of the front assembly module and the belt transmission assembly of the rear assembly module to synchronously decelerate and transmit. When the front end of the second glass touches the glass positioning switch of the rear assembly module, the control center instructs the front assembly module. The belt transmission assembly and the belt transmission assembly of the rear splicing module stop running synchronously, and control the fan to operate in the reverse direction. The second piece of glass is adsorbed on the pressing surface of the fixed side splicing plate, and the control center drives the ball screw pair to operate until it moves. When the side panel closes the first piece of glass to the other side of the aluminum frame, the inflatable component is driven to inflate the chamber, and after the inflation amount reaches the set value, the ball screw pair is further driven to operate until the side panel moves the first glass. The piece of glass is pressed against the other side of the aluminum frame. At this time, the vacuum suction cup cancels the adsorption of the first piece of glass, and the fan blows the second piece of glass on the pressing surface of the fixed side piece. Finally, the belt transmission assembly The finished product is output to the composite unit, and the fan is stopped.
CN201922400531.0U 2019-12-27 2019-12-27 A new type of insulating glass production line and control system Withdrawn - After Issue CN211056965U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112645613A (en) * 2020-12-31 2021-04-13 天津南玻节能玻璃有限公司 Small-size horizontal cavity glass multistation closes piece system
CN112830691A (en) * 2021-01-25 2021-05-25 陕西中科玻璃有限公司 Hollow glass production line
CN113045223A (en) * 2019-12-27 2021-06-29 上海星之蓝玻璃机械有限公司 Novel hollow glass production line and control system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113045223A (en) * 2019-12-27 2021-06-29 上海星之蓝玻璃机械有限公司 Novel hollow glass production line and control system
CN113045223B (en) * 2019-12-27 2025-03-04 上海星之蓝玻璃机械有限公司 A new insulating glass production line and control system
CN112645613A (en) * 2020-12-31 2021-04-13 天津南玻节能玻璃有限公司 Small-size horizontal cavity glass multistation closes piece system
CN112830691A (en) * 2021-01-25 2021-05-25 陕西中科玻璃有限公司 Hollow glass production line

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