A kind of Full-automatic film sticking machine
Technical field
The utility model relates to film sticking equipment field, is specifically related to a kind of Full-automatic film sticking machine.
Background technology
Along with the develop rapidly of electronics industry, manufacturing line formula is produced and is more and more employed, in Filming Technology field, prior art generally adopts manual pad pasting, this pad pasting not only speed is slow, and cost of labor is higher, and because pad pasting speed is slow, affect the production capacity of integral production line, and easily there is off normal during artificial pad pasting, leak subsides, scratch, damage and irregular problem, and auxiliary material waste is comparatively large, although also there are some laminators, operation is comparatively complicated and the artificial degree of pad pasting dependence is higher.
Utility model content
The purpose of this utility model is to provide a kind of Full-automatic film sticking machine, and to solve cost of labor in prior art higher, and because pad pasting speed is slow, affect the production capacity of integral production line, and easily there is off normal during artificial pad pasting, leak subsides, scratch, damage and irregular problem, and auxiliary material waste is comparatively large, laminator operation is comparatively complicated and pad pasting relies on the higher problem of artificial degree.
The technical scheme that the utility model solves the problems of the technologies described above is as follows: a kind of Full-automatic film sticking machine, comprise framework, described framework is provided with the feed mechanism transporting material film, the mouth described framework being arranged in feed mechanism is provided with the material stripping mechanism treating pad pasting for peeling off material film, described framework being positioned at stripping machine structure mouth is provided with for transporting the subsides material transshipment acitivity treating pad pasting after stripping, the mouth described framework being positioned at stripping machine structure is also provided with for reclaiming the Waste recovery mechanism peeling off rear waste material, described framework is also provided with for coordinating transshipment acitivity to treat that pad pasting is labelled to the film pasting mechanism on workpiece, the travel line guide rail that described film pasting mechanism comprises, described travel line guide rail is provided with the pallet that workpiece is housed, the below of described travel line guide rail is provided with the lifter for rising pallet, the side of described travel line guide rail is provided with the website retaining means of fixed point stop travel line guide rail top tray, the opposite side of described travel line guide rail is also provided with the website inductor coordinating described website retaining means.
On the basis of technique scheme, the utility model can also do following improvement.
Further, described feed mechanism comprises the stock guide be fixed on framework, the two ends, left and right of described stock guide are respectively equipped with for spacing material film to the spacing cylinder of first on stock guide and the second spacing cylinder, described first spacing cylinder and the second spacing cylinder are equipped with the spacing ring of adjusting position;
Further, described stock guide is provided with more than one, for the suction hole of smooth material film, described suction hole is connected with tracheae, and the both sides of described stock guide are also provided with the block of spacing material film;
Further, described material stripping mechanism comprises the material pressing device being positioned at feed mechanism mouth, one end of described material pressing device is provided with the material stripping guide plate for splitting material film, waste material after the segmentation of material film is positioned at material stripping guide plate lower surface, treat that pad pasting is positioned at the upper surface of material stripping guide plate, described material stripping guide plate is positioned at the top of Waste recovery mechanism, and described transshipment acitivity is positioned at the below of material stripping guide plate;
Further, described Waste recovery mechanism comprises the rewinding fixed pulley for changing waste material carriage direction be arranged at below feed mechanism mouth, the left side of described second spacing cylinder be also provided with for the waste material carriage direction that leads by being fixed on the stepper motor driven rewinding pinch roller on framework, the left end of described rewinding pinch roller is also provided with the collecting shaft for rewinding;
Further, the rewinding that accumulates that described material pressing device right-hand member is also provided with for temporary material film is taken turns;
Further, described subsides expects that transshipment acitivity comprises the suction assembly for suction, described suction assembly is provided with driven unit, described driven unit comprises for the subsides material cylinder of suction assembly uplink and downlink, the suction cylinder for the suction of suction assembly, also comprises the flat-removing air cyclinder for translation suction assembly;
Further, described framework comprises bottom support frame, and described bottom support frame is provided with module adapter plate, and described feed mechanism is fixed on the side of module adapter plate, and described subsides material transshipment acitivity is positioned on one end of module adapter plate;
Further, be also provided with the slide control platform for adjusting module adapter plate position between described module adapter plate and bottom support frame, the bottom of described bottom support frame is also provided with on cabinet, and the bottom of described cabinet is provided with castor;
Further, described module adapter plate side is also provided with the component mounting plate for holding electrical element, the top of described module adapter plate is also provided with the bridging cylinder for hanging material film, and described bridging cylinder is provided with damper, and the material film on described bridging cylinder exports the first spacing cylinder to.
The beneficial effects of the utility model are: the utility model is by arranging feed mechanism, material stripping mechanism, paste between material transshipment acitivity and film pasting mechanism and cooperatively interact, material film is only needed to hang on bridging cylinder, material film carries out smooth through feed mechanism successively, then carry out stripping by material stripping mechanism and treat pad pasting, pad pasting is treated by pasting the absorption of material transshipment acitivity, going to film pasting mechanism place coordinates film pasting mechanism to carry out pad pasting, be aided with Waste recovery mechanism energy full automaticity again and complete whole pad pasting process, relative to artificial pad pasting and laminator pad pasting, without the need to manual intervention, substitute the artificial pad pasting of manufacturing line, reduce cost of labor, accelerate pad pasting speed, improve manufacturing line production capacity, reduce the consumption of auxiliary material monolithic, avoid the bad phenomenon such as Pian Wei ﹑ Lou Tie ﹑ Hua Shang ﹑ Sun Shang ﹑ unfairness (wrinkle) occurred during artificial pad pasting, reduce auxiliary material waste, improve the Occupation coefficient of auxiliary material, the utility model has and is automatically peeled by the tape base of block diaphragm from encapsulation, be attached to and be sent on the assigned address of the workpiece of working terminal via load-transfer device, and carry out detection.The sound and light alarm when having leakage note or neglected loading, and be laid on stock guide by the first spacing cylinder and the spacing material film that makes of the second spacing cylinder, afterwards by the suction hole on stock guide, smooth material film, is convenient to subsequent technique, improves pad pasting success ratio and quality.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model laminator;
Fig. 2 is the unit construction schematic diagram of the utility model laminator;
Fig. 3 is the enforcement illustration of the utility model laminator.
In accompanying drawing, the parts representated by each label are as follows:
1, framework, 11, module adapter plate, 12, component mounting plate, 2, feed mechanism, 21, stock guide, 211, suction hole, 22, first spacing cylinder, 23, second spacing cylinder, 3, material stripping mechanism, 31, material pressing device, 32, material stripping guide plate, 33, accumulate rewinding wheel, 4, paste material transshipment acitivity, 41, suction assembly, 42, suction cylinder, 43, paste material cylinder, 44, flat-removing air cyclinder, 5, Waste recovery mechanism, 51, rewinding pinch roller, 52, rewinding fixed pulley, 53, collecting shaft, 6, film pasting mechanism, 61, lifter, 62, travel line guide rail, 63, pallet, 64, workpiece, 65, website inductor, 66, website retaining means, 7, slide control platform, 8, bridging cylinder, 81, damper, 9, stepping motor, 13, cabinet, 14, castor.
Detailed description of the invention
Be described principle of the present utility model and feature below in conjunction with accompanying drawing, example, only for explaining the utility model, is not intended to limit scope of the present utility model.
Fig. 1 is the structural representation of the utility model laminator, comprise framework 1, described framework is provided with the feed mechanism 2 transporting material film, the mouth described framework being arranged in feed mechanism is provided with the material stripping mechanism 3 treating pad pasting for peeling off material film, described framework being positioned at stripping machine structure mouth is provided with for transporting the subsides material transshipment acitivity 4 treating pad pasting after stripping, the mouth described framework being positioned at stripping machine structure is also provided with for reclaiming the Waste recovery mechanism 5 peeling off rear waste material, described framework is also provided with for coordinating transshipment acitivity to treat that pad pasting is labelled to the film pasting mechanism 6 on workpiece, the travel line guide rail 62 that described film pasting mechanism comprises, described travel line guide rail is provided with the pallet 63 that workpiece 64 is housed, the below of described travel line guide rail is provided with the lifter 61 for rising pallet, the side of described travel line guide rail is provided with the website retaining means 66 of fixed point stop travel line guide rail top tray, the opposite side of described travel line guide rail is also provided with the website inductor 65 coordinating described website retaining means.
The specific works process of film pasting mechanism is, first inspection station inductor (generally adopting position sensing) detects that pallet is transported to assigned address, namely stopped by website retaining means, as stretched out spacing pallet by cylinder, carry out follow-up film process again, after pad pasting completes, return cylinder is regained, and pallet is along guide rail movement to next pallet.
Fig. 2 is the unit construction schematic diagram of the utility model laminator; Described feed mechanism comprises the stock guide 21 be fixed on framework, the two ends, left and right of described stock guide are respectively equipped with for spacing material film to the spacing cylinder of first on stock guide 22 and the second spacing cylinder 23, described first spacing cylinder and the second spacing cylinder are equipped with the spacing ring of adjusting position; The position of the adjustable first spacing cylinder of spacing ring and the second spacing cylinder, because the material of material film, thickness and width etc. are numerous, so need to be adjusted to the work of most suitable position, described stock guide is provided with more than one suction hole 211 for smooth material film, described suction hole is connected with tracheae, the both sides of described stock guide are also provided with the block of spacing material film, suction hole is connected on tracheae, bled by equipment such as air pump, thus reach the object of smooth material film, and suction hole can adopt array to arrange, ensure uniform ground;
Described material stripping mechanism comprises the material pressing device 31 being positioned at feed mechanism mouth, one end of described material pressing device is provided with the material stripping guide plate 32 for splitting material film, waste material after the segmentation of material film is positioned at material stripping guide plate lower surface, treat that pad pasting is positioned at the upper surface of material stripping guide plate, described material stripping guide plate is positioned at the top of Waste recovery mechanism, and described transshipment acitivity is positioned at the top of material stripping guide plate;
Described Waste recovery mechanism comprises the rewinding fixed pulley 52 for changing waste material carriage direction be arranged at below feed mechanism mouth, the left side of described second spacing cylinder be also provided with for the waste material carriage direction that leads by being fixed on the stepper motor driven rewinding pinch roller 51 on framework, the left end of described rewinding pinch roller is also provided with the collecting shaft 53 for rewinding; The rewinding that accumulates that described material pressing device right-hand member is also provided with for temporary thing material film takes turns 33; Described subsides expects that transshipment acitivity comprises the suction assembly 41 for suction, this suction assembly can be sucker and aspirate tube etc. can pick up the structure treating pad pasting, described suction assembly is provided with driven unit, described driven unit comprises for the subsides material cylinder 43 of suction assembly uplink and downlink, the suction cylinder 42 for the suction of suction assembly, also comprises the flat-removing air cyclinder 44 for translation suction assembly;
Fig. 3 is the enforcement illustration of the utility model laminator, described framework comprises bottom support frame, described bottom support frame is provided with module adapter plate 11, and described feed mechanism is fixed on the side of module adapter plate, and described subsides material transshipment acitivity is positioned on one end of module adapter plate; Also be provided with the slide control platform 7 for adjusting module adapter plate position between described module adapter plate and bottom support frame, the bottom of described bottom support frame is also provided with on cabinet 13, and the bottom of described cabinet is provided with castor 14;
Described module adapter plate side is also provided with the component mounting plate 12 for holding electrical element, the top of described module adapter plate is also provided with the bridging cylinder 8 for hanging material film, described bridging cylinder is provided with damper 81, and the material film on described bridging cylinder exports the first spacing cylinder to.
Specific works process of the present utility model is: material membranous disc is suspended on bridging cylinder, material film anticlockwise direction is through the first spacing cylinder, again through stock guide, then anticlockwise direction walks around the second spacing cylinder, afterwards through above material pressing device to material stripping guide plate, namely paste below the sucker of expecting transshipment acitivity, again along material stripping guide plate edge of a knife deep camber slide on the downside of material stripping guide plate, treat that pad pasting completes at the knife-edge part of material stripping guide plate from the peeling action of material film, peel gained and treat that pad pasting is held in advance by the sucker pasting material transshipment acitivity and is sent to pad pasting position; Peel off the clout after pad pasting pass on the downside of material stripping guide plate accumulate rewinding wheel, walk around along accumulating rewinding wheel anticlockwise direction, reach the wraparound of rewinding fixed pulley clockwise direction again, then through the rewinding pinch roller driven as material film, finally get back to winding on collecting shaft and collect.Simultaneously, treat that the workpiece of pad pasting is placed in location tray, location tray is delivered to pad pasting sucker place working terminal by travel line guide rail, website inductor and website interception retaining means are by pallet interception at platform machine working terminal, and website lifter by rising in pallet behind pad pasting workpiece alignment position; The sucker of above-mentioned subsides material transshipment acitivity hold from material stripping guide plate place peeled off treat pad pasting, suction cylinder resets and mentions the sucker of subsides material transshipment acitivity, what flat-removing air cyclinder drove translating device sucker to be moved to above-mentioned lifter jack-up treats above pad pasting workpiece, paste material cylinder to stretch out, being about to pad pasting under sucker is pressed onto gently and treats pad pasting surface of the work and stop suction, paste and expect that cylinder and suction cylinder are retracted respectively, the sucker pasting material transshipment acitivity is mentioned and gets back to initial position.Paste material transshipment acitivity after pad pasting action completes on workpiece, website lifter declines, and workpiece puts back to pallet again, and website retaining means discharges, and pallet carries workpiece and is transmitted to subsequent work website through travel line guide rail.
Wherein power train process is as follows: stepping motor drives the rewinding pinch roller in feeding material collecting device to rotate, and the friction force of rewinding pinch roller and the intermembranous generation of material pulls material film.Material film imports stock guide by the first spacing cylinder, by the some suction holes of well-distributed on stock guide material film is inhaled smooth after, and by the second spacing cylinder, material film is imported material stripping mechanism.When the pad pasting on material film arrives subsides material transshipment acitivity desired location, stepper motor stops operating, and then, material pressing device closes, and the upstream extremity of material film is fixed.Then, the stretching, extension cylinder ejector of material stripping mechanism, drives material stripping to accumulate rewinding wheel and material stripping guide plate, pushes ahead along with material stripping guide plate and material stripping accumulate rewinding wheel, and material stripping accumulates the upper surface that material membrane portions that rewinding takes turns former collection is pushed back to material stripping guide plate.Material pressing device opens and unclamps material film, and stepper motor rotates and drives rewinding pinch roller to rotate, and treat that pad pasting is passed forward until sensor provides signal, namely behind the position that pad pasting arrives setting, rewinding pinch roller stops operating.After rewinding pinch roller stops operating, material pressing device closed impaction material film.Now paste the suction cylinder ejector on material transshipment acitivity, make the sucker on subsides material transshipment acitivity and treat that pad pasting contacts and holds and treat pad pasting.Sucker holds after pad pasting, and stretching, extension cylinder in material stripping device is regained, and now treats that pad pasting completely and material UF membrane, treats that pad pasting is only adsorbed on sucker.
The wherein motion of translation mechanism or rotating mechanism, need the sucker of pad pasting move to assigned address (if rotate pad pasting module by inhaling, launching flat-removing air cyclinder needs after the sucker of pad pasting shifts assigned address onto by inhaling, rotary cylinder on it rotates adjustment behind pad pasting direction), the subsides material cylinder pasting material transshipment acitivity stretches out treating that pad pasting is attached to and treat on the workpiece of pad pasting on sucker, and stops suction.Paste material transshipment acitivity and return initial position, the stretching, extension cylinder ejector in material stripping device.Rewinding pinch roller in feeding material collecting device again rotates and pulls material film, material film will treat that pad pasting is sent to material stripping device desired location.Material film not until pad pasting is packed up by the simultaneously rotation of collecting shaft (run into when getting stuck phenomenon when this collecting shaft is in rewinding, can rotation prevent from pulling force from crossing senior general's material film breaking).
Electrical equipment control principle of work: website inductor is fixedly mounted on workpiece travel line guide rail, automatically induction controls pre-pad pasting workpiece, makes it orderly from travel line guide rail and enters into the position of specifying, have location clearance function.Identify that induced signal judges workpiece to desired location through PLC, workpiece ejects by the lifter now on Work fixing device from pallet or charging tray, and when arriving pre-pad pasting position, workpiece and laminator start action.After completing pad pasting, the lifter on Work fixing device declines, and put back in pallet or charging tray by the workpiece posting film, clearance is passed through.The clearance of another website retaining means is next is equipped with the pre-charging tray or the pallet that paste workpiece, makes it pad pasting by travel line guide rail is sent to assigned address.
If cylinder does not arrive the Wei Zhi ﹑ specified and occurs that sucker leaks and to inhale or when pad pasting inhales the strange phenomena such as inclined, PLC feeds back to signal or the data of PLC according to each inductor and vacuum table, identify through PLC and judge, send alerting signal and start to report to the police to warning device.What alert carried out checking and revise or more renew treats pad pasting material membranous disc.
By arranging feed mechanism, material stripping mechanism, pasting and expect to cooperatively interact between transshipment acitivity and film pasting mechanism, material film is only needed to hang on bridging cylinder, material film carries out smooth through feed mechanism successively, then carry out stripping by material stripping mechanism and treat pad pasting, pad pasting is treated by pasting the absorption of material transshipment acitivity, going to film pasting mechanism place coordinates film pasting mechanism to carry out pad pasting, be aided with Waste recovery mechanism energy full automaticity again and complete whole pad pasting process, relative to artificial pad pasting and laminator pad pasting, without the need to manual intervention, substitute the artificial pad pasting of manufacturing line, reduce cost of labor; Accelerate pad pasting speed, improve manufacturing line production capacity; Reduce the consumption of auxiliary material monolithic; Avoid the bad phenomenon such as Pian Wei ﹑ Lou Tie ﹑ Hua Shang ﹑ Sun Shang ﹑ unfairness (wrinkle) occurred during artificial pad pasting, reduce auxiliary material waste, improve the Occupation coefficient of auxiliary material, the utility model has and is automatically peeled by the tape base of block diaphragm from encapsulation, be attached to and be sent on the assigned address of the workpiece of working terminal via load-transfer device, and carry out detection.The sound and light alarm when having leakage note or neglected loading, and be laid on stock guide by the first spacing cylinder and the spacing material film that makes of the second spacing cylinder, afterwards by the suction hole on stock guide, smooth material film, is convenient to subsequent technique, improves pad pasting success ratio and quality.
The foregoing is only preferred embodiment of the present utility model, not in order to limit the utility model, all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.