CN102237437B - Overturning device for overturning photovoltaic battery component and laminated transmission line - Google Patents
Overturning device for overturning photovoltaic battery component and laminated transmission line Download PDFInfo
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- CN102237437B CN102237437B CN2010101673161A CN201010167316A CN102237437B CN 102237437 B CN102237437 B CN 102237437B CN 2010101673161 A CN2010101673161 A CN 2010101673161A CN 201010167316 A CN201010167316 A CN 201010167316A CN 102237437 B CN102237437 B CN 102237437B
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- photovoltaic cell
- transmitting device
- cell component
- pair
- clamping device
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention discloses an overturning device for overturning a photovoltaic battery component. The overturning device comprises a bracket, wherein a first transmission device and a second transmission device are arranged on the bracket; a discharge end of the first transmission device corresponds to a feed end of the second transmission device; a first clamping device and a second clamping device, which are used for clamping the photovoltaic battery component, are slidably arranged on the bracket; and the overturning device also comprises a rotary driving device for driving the first clamping device and the second clamping device to rotate. When conveyed to a position between the first transmission device and the second transmission device, the photovoltaic battery component is clamped and fixed by the first clamping device and the second clamping device and then vertically slides upwards to a safe position, and the driving device drives the first clamping device and the second clamping device to rotate, so the photovoltaic battery component is overturned. Therefore, the defect that the photovoltaic battery component is easy to damage when overturned manually in the prior art is overcome.
Description
Technical field
The present invention relates to the manufacturing installation of photovoltaic cell, be specifically related to conveyer line behind a kind of turning device and the lamination of the photovoltaic cell component that is used to overturn.
Background technology
Solar cell also is called photovoltaic cell, is the device that directly changes into luminous energy electric energy through photoelectric effect or Photochemical effects.Compare with conventional energy resource, photovoltaic cell is a kind of renewable and clean energy resource, helps environmental protection, and can save the very expensive transmission line of cost, so photovoltaic cell has broad application prospects.
Under prior art, the manufacture process of photovoltaic cell component comprises following technological process: positive welding → back serial connection → lay → EL test → component lamination → quality testing → deburring → EL tests → frames up → Hi-pot test → finished product test.Be specially, produce with silicon be the photovoltaic cell sheet of main component after, in the welding sequence of front, welding is welded on the main grid line of battery front side, then overleaf in the welding, a plurality of photovoltaic cell sheets formation battery strings that is serially connected.Back serial connection also after the assay was approved; Lay lamination, lay the formation battery component according to the order of toughened glass, ground floor EVA, battery strings, second layer EVA, backboard successively from bottom to up, more said battery component is put into laminating machine; Vacuumize through vacuum pump the air in the battery component is extracted out; Make said two-layer EVA fusing so that battery strings, glass and backboard are bonded together through the thermocouple heat supply to heating plate, final curing takes out photovoltaic cell component.
After the component lamination operation, the quality that need to adopt EL infrared detection Equipment Inspection photovoltaic cell component detects content to confirm whether product qualified: grade is mixed, battery defect, latently split, fragment etc.Based on the requirement of EL infrared detection equipment, when detecting, need then it be carried out infrared photography and detect with the glass plate of photovoltaic cell component up.Yet when laminated laying, the position of backboard is topmost, and therefore the position of glass plate need turn photovoltaic cell component in the bottom, makes glass plate up, could the surface quality of photovoltaic cell component be detected then.
In the prior art, during the upset photovoltaic cell component, need two workmans and cooperatively interact, control the two ends of photovoltaic cell component, from laminating machine, it is taken off, and then artificial with the photovoltaic cell component upset, need in the whole process to keep two people to act in agreement.Yet, in the operating process of reality, the situation that two people are out of step often appears, and the firmly uneven problem of two people appears, therefore cause the fine fisssure of photovoltaic cell component easily, and assembly comes off from hand easily also and breaks into pieces.
In the prior art, in the mode of production of assembly from the lamination to the next procedure, adopt manual work to unload plate always; Be transported to next procedure through transfer car(buggy); Simultaneously because the needs of online detection operation require the battery component upset, switching process also is by the manual work completion of overturning.The shortcoming of prior art is; Because in the technology of producing photovoltaic cell component; The overturning step of battery component and the transfer step of each procedure behind the lamination are accomplished by manual work all; Therefore because there is situation about being out of step in artificial upset battery component, causes the latent of photovoltaic cell component to split easily, thereby influence the product quality of photovoltaic cell component.
Summary of the invention
The technical problem that the present invention will solve is a kind of photovoltaic cell component device of upset automatically of realizing to be provided, to avoid the latent situation about splitting of photovoltaic cell component appearance.
In order to solve above technical problem, the present invention provides a kind of turning device of the photovoltaic cell component that is used to overturn, and comprising:
Support;
First transmitting device and second transmitting device that are used to carry photovoltaic cell component and have equal height are installed on said support, and the discharge end of said first transmitting device is corresponding with the feed end of said second transmitting device;
Slide rail through vertical motion on said support is equipped with a pair of first clamping device and second clamping device that is used for the clamping photovoltaic cell component, and said first clamping device and said second clamping device are installed on the said support on the corresponding position, centre position with said first transmitting device and second transmitting device;
Said turning device also comprises the rotating driving device that drive first clamping device and second clamping device rotate.
Preferably, said first clamping device comprises through said slide rail level and is installed in first support bar on the said support, and a plurality of suckers that are used to adsorb photovoltaic cell component are installed on said first support bar.
Preferably, said second clamping device comprises through said slide rail level and is installed in second support bar on the said support, and a plurality of suckers that are used to adsorb photovoltaic cell component are installed on said second support bar;
Said second support bar and said first support bar laterally arrange, and below the centre position of said first transmitting device and said second transmitting device, are moving upward under the drive of said slide rail.
Preferably, said first transmitting device comprises a plurality of transmission chains.
Preferably, said second transmitting device comprises a plurality of transmission chains.
Preferably, the feed end at said first transmitting device also comprises the detection and localization switch.
The present invention is also a kind of to transmit transmission line behind the lamination of photovoltaic cell component, comprises the described turning device of above arbitrary technical scheme;
Side at the feed end of first transmitting device of said turning device is provided with drawing mechanism;
Side at the discharge end of second transmitting device of said turning device is provided with on-line measuring device.
Preferably, said drawing mechanism comprises first pair of chain type conveyer belt;
Discharge end at said first pair of chain type conveyer belt is provided with second pair of chain type conveyer belt, and the mode of movement of the throughput direction of said second pair of chain type conveyer belt and said first pair of chain type conveyer belt is perpendicular;
The workbench that liftable is installed and horizontally rotates in the centre position of two conveyer belts of said second pair of chain type conveyer belt;
The discharge end of said second pair of chain type conveyer belt is corresponding with the feed end of first transmitting device of said turning device.
Preferably, said on-line measuring device comprises the 3rd pair of chain conveyor; On said the 3rd pair of chain conveyor, detection case is installed.
Preferably, between said on-line measuring device and said second transmitting device, also be provided with edge-neatening apparatus.
Turning device at a kind of photovoltaic cell component that is used for overturning provided by the present invention; Be transported to photovoltaic cell component on first transport and the second transport position intermediate through said first transport earlier; By said first clamping device and second clamping device photovoltaic cell component is grasped then; Under the drive of slide rail, clamping is turned over turnback in the drive of rotating driving device with photovoltaic cell component after having first clamping device and second clamping device of photovoltaic cell component to move to home straight up; And then move downward; When photovoltaic cell component and first conveyer with after second transmitting device contacts, first clamping device and second clamping device are decontroled photovoltaic cell component, drive photovoltaic cell component by second transmitting device then and continue motion backward.Compared with prior art, device provided by the present invention can be realized the automatic switching process of photovoltaic cell component, has avoided because the situation of the artificial upset battery component fine fisssure that photovoltaic cell component caused.
Transmission line behind a kind of lamination that is used for producing photovoltaic cell component provided by the present invention; After photovoltaic cell component behind the lamination is transported on the turning device by drawing mechanism; On turning device, accomplish rotary movement; Continue then to be sent on the on-line measuring device, accomplish detection photovoltaic cell component by the detection case on the 3rd pair of chain conveyor that is installed in on-line measuring device.
Description of drawings
Fig. 1 is the turning device sketch map of the photovoltaic cell component that is used to overturn provided by the invention;
Fig. 2 is the workflow diagram of conveyer line behind the photovoltaic cell component lamination provided by the invention;
Fig. 3 is the sketch map that goes out material conveying device provided by the invention;
Fig. 4 is the sketch map of artificial edge-neatening apparatus provided by the invention;
Fig. 5 is an on-line measuring device sketch map provided by the invention.
Embodiment
To combine the accompanying drawing in the embodiment of the invention below, the technical scheme in the embodiment of the invention is carried out clear, intactly description, obviously, described embodiment only is a part of embodiment of the present invention, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills are not making all other embodiment that obtained under the creative work prerequisite, all belong to the scope of the present invention's protection.
The embodiment of the invention discloses a kind of turning device of the photovoltaic cell component that is used to overturn, see also Fig. 1, be the sketch map of turning device provided by the invention.As shown in Figure 1; Turning device comprises support 11; On support, be equipped with and be used to carry first transmitting device 12 of photovoltaic cell component and second transmitting device, 13, the first transmitting devices to have identical height with second transmitting device, and; The discharge end of first transmitting device is corresponding with the feed end of second transmitting device, and these two transmitting devices have identical structure.
In this execution mode; First transmitting device comprises three transmission chain 13a that laterally arrange, and the quantity for transmission chain is at least two or more; Feed end at first transmitting device also is equipped with charging sense switch (not shown); After photovoltaic module entered on the transmission chain by the feed end of first transmitting device, the charging sense switch transmitted signal and gives control end, and the transmission chain that control end starts first transmitting device and second transmitting device drives the photovoltaic cell component motion.
Also the slide rail through vertical motion is equipped with a pair of first clamping device 14 and second clamping device 15 that is used for the clamping photovoltaic cell component on support 11.In this execution mode, first clamping device 14 comprises first a rack-mount support bar 14a of slide rail level through vertical motion, and a plurality of sucker 14b are installed on said first support bar; Second clamping device 15 has identical structure with first clamping device, and just both sucker positions are relative, like this, can photovoltaic cell component be clamped between first clamping device and second clamping device.
According to the present invention; Said turning device also further comprises the rotating driving device (not shown) that drives said first clamping device and the rotation of second clamping device; Under the drive of said rotating driving device, drive first clamping device and the upset of second clamping device that clamping has photovoltaic cell component.
Below specify the overturn method of photovoltaic cell component of above-mentioned photovoltaic cell component turning device of utilizing:
In initial condition, second clamping device is set at the position of first transmitting device and second transmitting device below;
After the feed end entering of photovoltaic cell component by first transmitting device 12; Give control end by the charging sense switch with detected signal conveys; The transmission chain drive photovoltaic cell component that control end starts first transport and second transport moves backward; When photovoltaic cell component moves to first transport and the second transport midway; Control end suspends first transmitting device and second transmitting device according to pre-set programs, and photovoltaic cell component stops at the chain place of first transport and second transport;
Control end drives second clamping device according to pre-set programs again and moves upward, and first clamping device moves downward, and relies on sucker that photovoltaic cell component is clamped between first clamping device and second clamping device;
After grasping photovoltaic cell component; Control end drives first clamping device according to pre-set programs and second clamping device moves upward to home; And then drive said first clamping device and the second clamping device Rotate 180 °, thereby realize the upset of photovoltaic cell component through the control rotating driving device;
Behind the upset photovoltaic cell component; Control end drives first clamping device according to pre-set programs and clamping device moves downward; When photovoltaic cell component with after the chain of first transmitting device and second transmitting device contacts; Through discharging the sucker of first clamping device and second clamping device, decontrol photovoltaic cell component, drive photovoltaic cell component by first transmitting device and second transmitting device again and continue operation motion rearwards.
The present invention also provides conveyer line behind a kind of lamination that is used to produce photovoltaic cell component; As shown in Figure 2; Before upset, also be provided with drawing mechanism, drawing mechanism is used for the photovoltaic cell component of in laminating machine, producing is transported to first transmitting device of turning device; After turning device, also be provided with edge-neatening apparatus, on edge-neatening apparatus, accomplish trimming process step photovoltaic cell component behind the lamination by the workman; Behind edge-neatening apparatus, be provided with on-line measuring device, be used to detect the defective of photovoltaic cell component.
As shown in Figure 3; Drawing mechanism comprises that the throughput direction of 42, the second pairs of chain type conveyer belts 41 of 41, the second pairs of chain type conveyer belts of first pair of chain type conveyer belt and first pair of chain type conveyer belt is perpendicular; Two conveyer belts 41,42 have identical structure, include two chains that laterally arrange; Liftable and rotatable workbench 43 are installed in the centre position of second pair of chain type conveyer belt; Workbench 43 is realized rotation through the whirligig (not shown) that is installed in the workbench below; Realize moving up and down through the lowering or hoisting gear (not shown); Do not have special restriction for whirligig and lowering or hoisting gear the present invention, can use rotating driving device well known to those skilled in the art and lifting drive.
Photovoltaic cell component behind the lamination is delivered on the second chain type conveyer belt by first pair of chain type conveyer belt number; Workbench 43 rises then, after photovoltaic cell component jack-up, and half-twist; Fall again; Photovoltaic cell component to moving with the perpendicular direction of the first chain type conveyer belt, through above-mentioned drawing mechanism, has been accomplished the material process that of photovoltaic cell component under the conveying of the second chain type conveyer belt then.
See also Fig. 4; Be the edge-neatening apparatus sketch map, edge-neatening apparatus comprises deburring section chain conveyor 51 and is arranged on the deburring workbench 52 of deburring chain conveyor midway; Deburring workbench 52 belows are equipped with lowering or hoisting gear (not shown) and whirligig (not shown); Realize moving up and down through the lowering or hoisting gear (not shown), do not have special restriction, can use rotating driving device well known to those skilled in the art and lifting drive for whirligig and lowering or hoisting gear the present invention.
See also Fig. 5; Sketch map for on-line measuring device provided by the invention; Said on-line measuring device comprises the 3rd pair of transmission chain 61; On said the 3rd pair of transmission chain, detection case 62 is installed, in detection case 62, infrared detecting device is installed, be used for the defective of photovoltaic cell component is detected.
Transmission line behind the lamination that is used to produce photovoltaic cell component provided by the present invention; Through setting out devices such as materials device, turning device, artificial edge-neatening apparatus, on-line measuring device; Make battery component automatically form streamline between framing up from laminating machine discharging section to assembly; Cause the situation of photovoltaic cell component fine fisssure when having avoided, improved the quality of production of photovoltaic cell component through a dead lift entering next procedure.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be conspicuous concerning those skilled in the art, and defined General Principle can realize under the situation that does not break away from the spirit or scope of the present invention in other embodiments among this paper.Therefore, the present invention will can not be restricted to these embodiment shown in this paper, but will meet and principle disclosed herein and features of novelty the wideest corresponding to scope.
Claims (10)
1. the turning device of the photovoltaic cell component that is used to overturn is characterized in that, comprising:
Support;
First transmitting device and second transmitting device that are used to carry photovoltaic cell component and have equal height are installed on said support, and the discharge end of said first transmitting device is corresponding with the feed end of said second transmitting device;
Slide rail through vertical motion on said support is equipped with a pair of first clamping device and second clamping device that is used for the clamping photovoltaic cell component, and said first clamping device and said second clamping device are installed on the said support on the corresponding position, centre position with said first transmitting device and second transmitting device;
Said turning device also comprises the rotating driving device that drive first clamping device and second clamping device rotate.
2. turning device according to claim 1; It is characterized in that; Said first clamping device comprises through said slide rail level and is installed in first support bar on the said support, and a plurality of suckers that are used to adsorb photovoltaic cell component are installed on said first support bar.
3. turning device according to claim 2; It is characterized in that; Said second clamping device comprises through said slide rail level and is installed in second support bar on the said support, and a plurality of suckers that are used to adsorb photovoltaic cell component are installed on said second support bar;
Said second support bar and said first support bar laterally arrange, and below the centre position of said first transmitting device and said second transmitting device, are moving upward under the drive of said slide rail.
4. according to each described turning device of claim 1 to 3, it is characterized in that said first transmitting device comprises a plurality of transmission chains.
5. according to each described turning device of claim 1 to 3, it is characterized in that said second transmitting device comprises a plurality of transmission chains.
6. according to each described turning device of claim 1 to 3, it is characterized in that, also comprise the detection and localization switch at the feed end of said first transmitting device.
7. transmission line behind the lamination that transmits photovoltaic cell component is characterized in that, comprises each described turning device of claim 1 to 6;
Side at the feed end of first transmitting device of said turning device is provided with drawing mechanism;
Side at the discharge end of second transmitting device of said turning device is provided with on-line measuring device.
8. transmission line behind the lamination according to claim 7 is characterized in that, said drawing mechanism comprises first pair of chain type conveyer belt;
Discharge end at said first pair of chain type conveyer belt is provided with second pair of chain type conveyer belt, and the mode of movement of the throughput direction of said second pair of chain type conveyer belt and said first pair of chain type conveyer belt is perpendicular;
The workbench that liftable is installed and horizontally rotates in the centre position of two conveyer belts of said second pair of chain type conveyer belt;
The discharge end of said second pair of chain type conveyer belt is corresponding with the feed end of first transmitting device of said turning device.
9. transmission line behind the lamination according to claim 8 is characterized in that, said on-line measuring device comprises the 3rd pair of chain conveyor;
On said the 3rd pair of chain conveyor, detection case is installed.
10. transmission line behind the lamination according to claim 7 is characterized in that, between said on-line measuring device and said second transmitting device, also is provided with edge-neatening apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101673161A CN102237437B (en) | 2010-04-27 | 2010-04-27 | Overturning device for overturning photovoltaic battery component and laminated transmission line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101673161A CN102237437B (en) | 2010-04-27 | 2010-04-27 | Overturning device for overturning photovoltaic battery component and laminated transmission line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102237437A CN102237437A (en) | 2011-11-09 |
| CN102237437B true CN102237437B (en) | 2012-08-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101673161A Expired - Fee Related CN102237437B (en) | 2010-04-27 | 2010-04-27 | Overturning device for overturning photovoltaic battery component and laminated transmission line |
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| Country | Link |
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| CN (1) | CN102237437B (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102445454A (en) * | 2011-12-26 | 2012-05-09 | 常州天华新能源科技有限公司 | Sucking disc formula outward appearance detects machine after solar cell panel lamination |
| CN102866344A (en) * | 2012-10-18 | 2013-01-09 | 天津英利新能源有限公司 | Method and device for testing photovoltaic assembly |
| CN103595351B (en) * | 2013-11-28 | 2015-12-16 | 普德光伏技术（苏州）有限公司 | Portable photovoltaic module EL testing apparatus and method of testing thereof |
| CN105428294B (en) * | 2015-12-25 | 2018-05-08 | 江苏创基新能源有限公司 | The mechanism that reforms in EL test devices |
| CN107275272A (en) * | 2017-05-31 | 2017-10-20 | 镇江苏仪德科技有限公司 | A kind of photovoltaic cell string turning device |
| CN109592368B (en) * | 2018-12-26 | 2024-02-27 | 星光印刷（苏州）有限公司 | Powder sticking machine |
| CN109742189B (en) * | 2018-12-28 | 2024-04-02 | 广东沃德精密科技股份有限公司 | Turnover pressing device |
| CN115959467B (en) * | 2021-10-13 | 2024-01-26 | 宁德时代新能源科技股份有限公司 | Battery assembly overturning device and method |
| CN114914860B (en) * | 2022-06-08 | 2023-08-25 | 国核电力规划设计研究院有限公司 | Circuit cable and photovoltaic power generation integrated system and design method |
| CN115241329B (en) * | 2022-09-05 | 2023-08-29 | 无锡嘉盛赋能科技有限公司 | Multifunctional production line for photovoltaic modules |
| CN117434018A (en) * | 2023-12-20 | 2024-01-23 | 山东奥客隆太阳能科技有限公司 | Photovoltaic material detection equipment |
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| CN2874773Y (en) * | 2005-12-03 | 2007-02-28 | 曹耀辉 | Laminated equipment conveyer of solar cell moudle |
| CN101433936A (en) * | 2008-12-19 | 2009-05-20 | 奇瑞汽车股份有限公司 | Transmission and reversion table for automatic production by extrusion manipulator |
| CN201397823Y (en) * | 2009-05-14 | 2010-02-03 | 李希望 | Turnover connection structure |
-
2010
- 2010-04-27 CN CN2010101673161A patent/CN102237437B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2874773Y (en) * | 2005-12-03 | 2007-02-28 | 曹耀辉 | Laminated equipment conveyer of solar cell moudle |
| CN101433936A (en) * | 2008-12-19 | 2009-05-20 | 奇瑞汽车股份有限公司 | Transmission and reversion table for automatic production by extrusion manipulator |
| CN201397823Y (en) * | 2009-05-14 | 2010-02-03 | 李希望 | Turnover connection structure |
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| CN102237437A (en) | 2011-11-09 |
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Effective date of registration: 20170630 Address after: 071051 Power Building No. 3399 Chaoyang North Street, Hebei, Baoding 202-206 Patentee after: Baoding convective Precision Machinery Manufacturing Co., Ltd. Address before: 071051 Chaoyang North Street, Hebei, Baoding, No. 3399 Patentee before: Yingli Energy (China) Co., Ltd. |
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Granted publication date: 20120829 Termination date: 20200427 |