CN114618737A - Equipment and production process for efficiently producing hollow glass - Google Patents
Equipment and production process for efficiently producing hollow glass Download PDFInfo
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- CN114618737A CN114618737A CN202210218809.6A CN202210218809A CN114618737A CN 114618737 A CN114618737 A CN 114618737A CN 202210218809 A CN202210218809 A CN 202210218809A CN 114618737 A CN114618737 A CN 114618737A
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- aluminum alloy
- frame
- hollow glass
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- alloy frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
- B05C1/027—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles only at particular parts of the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
Abstract
The invention provides equipment and a production process for efficiently producing hollow glass, which comprise a plurality of mounting frames, wherein rubber rollers and driving assemblies for driving the rubber rollers to synchronously rotate are arranged on the mounting frames, a transmission plate and an operation plate are respectively arranged on the mounting frames, a pressing frame for preparing the hollow glass by matching with the operation plate, an adjusting assembly for adjusting the positions of the transmission plate and the operation plate, and a gluing assembly for gluing the surface of the hollow glass. Compared with the prior art, the invention realizes the intelligent manufacture of the hollow glass, improves the manufacture precision and the manufacture speed of the hollow glass, ensures the gluing effect, avoids the raw material waste caused by the dripping of glue, and further improves the practicability of the whole hollow glass production equipment.
Description
Technical Field
The invention relates to the field of glass production equipment, in particular to equipment and a production process for efficiently producing hollow glass.
Background
The hollow glass is high-efficiency sound-insulating and heat-insulating glass prepared by bonding two (or three) pieces of glass with an aluminum alloy frame containing a drying agent by using a high-strength high-airtightness composite bonding agent. The hollow glass has various properties superior to those of common double-layer glass, so that the hollow glass is accepted by all countries in the world, and two or more pieces of glass are effectively supported and uniformly separated and are bonded and sealed at the periphery, so that a dry gas space is formed between glass layers.
Chinese patent publication No. CN111515086B discloses a hollow glass production line and a frame gluing device thereof, which facilitate workers to mount an aluminum frame on glass, reduce labor intensity, and do not need to glue the aluminum frame and then bond the aluminum frame manually, but when the hollow glass is produced by adopting the technical scheme, a relatively sealed cavity is formed on one side of an aluminum alloy frame by matching with operating structures such as an air cylinder and a push plate, thereby facilitating glue injection and curing.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides equipment and a production process for efficiently producing hollow glass, which finish the rapid manufacture of the hollow glass and improve the production efficiency of the glass by the mutual cooperation of all components.
In order to achieve the purpose, the invention provides the following technical scheme: an apparatus for efficiently producing hollow glass comprises a plurality of mounting frames with uniformly distributed positions, a plurality of rubber rollers and a driving assembly for driving the plurality of rubber rollers to synchronously rotate, wherein the plurality of mounting frames are provided with a transmission plate and an operation plate respectively, the operation plate is positioned between two adjacent transmission plates, the mounting frame is also provided with a pressing frame used for matching the operation plate to prepare hollow glass, the hollow glass is made by mutually bonding an aluminum alloy frame and two single-layer glasses respectively positioned at two sides of the aluminum alloy frame, a plurality of rubber rollers are used for bearing and transferring the single-layer glasses and the aluminum alloy frame, and the extending length of the plurality of rubber rollers is far greater than the thickness of the single-layer glass or the aluminum alloy frame.
Preferably, the adjusting assembly comprises a compensation cylinder and a propulsion cylinder which are respectively used for adjusting the transmission plates and the operating plate, wherein the compensation cylinder is fixedly mounted on one side of each of the two mounting frames, the telescopic ends of the two compensation cylinders respectively penetrate through the corresponding mounting frames and are respectively and fixedly connected to the corresponding transmission plates, and the two transmission plates are respectively and slidably connected to the corresponding mounting frames;
the propulsion cylinders are fixedly mounted on the mounting frame in the middle, and the telescopic ends of the propulsion cylinders are fixedly connected to one side of the operating plate.
Preferably, the mounting frame located at the middle position is further provided with a variable-pitch assembly for driving the compression frame to perform reciprocating linear movement, the variable-pitch assembly comprises an adjusting cylinder with one end rotatably mounted on the corresponding mounting frame, the mounting frame is further rotatably mounted with a driving rod and a driven rod with corresponding positions, the driving rod is located at the lower end of the driven rod, the telescopic end of the adjusting cylinder is rotatably connected with a first connecting rod, and the other end of the first connecting rod is fixedly sleeved on the outer wall of the middle part of the driving rod;
the driving rod and the two ends of the driven rod are fixedly sleeved with a driving rotating block and a driven rotating block respectively, the driving rotating block and the driven rotating block on the same relative position are connected with the same vertical inclined rod in a rotating mode, the driving rotating block and the driven rotating block are connected to the upper end and the lower end of the pressing frame in a rotating mode through corresponding horizontal inclined rods, and the pressing frame and the transmission plate and the operating plate are in inclined states with the same inclined angles.
Preferably, one of them still fixed mounting has the inclined guide rail on the mounting bracket, the bottom sliding sleeve that compresses tightly the frame is established on the inclined guide rail, the inclined guide rail be used for actuating during the adjusting cylinder operation compress tightly the frame and keep linear displacement.
Preferably, the pressing frame is pressed close to one side fixedly connected with rubber strip of aluminum alloy frame, just the operating panel with the rubber strip is the elasticity softwood matter, the operating panel with single-layer glass reaches the aluminum alloy frame with the size mutual adaptation of rubber strip.
Preferably, the mounting frame is further provided with a guide assembly for ensuring a gluing effect and two micro cylinders with the same height, the guide assembly comprises a guide groove and a guide lug which are corresponding in position, a horizontal plate is fixedly mounted at the top end of the mounting frame at the middle position, a guide cylinder is fixedly mounted on the horizontal plate, a guide plate is fixedly connected with the telescopic end of the guide cylinder, and the guide groove is formed in the bottom end of the guide plate;
the flexible end of little cylinder up and fixedly connected with horizontal post, a plurality of even perpendicular connecting rods of distribution of fixedly connected with are a plurality of on the horizontal post, and are a plurality of the equal fixedly connected with in top of perpendicular connecting rod is located adjacently respectively guide block between the rubber gyro wheel, it is a plurality of the direction lug is seted up respectively and is corresponded the top of guide block and with the guide way cooperation is used for the block aluminum alloy frame.
Preferably, the top of the guide plate is further fixedly connected with two vertical guide rods corresponding to each other in position, and the top ends of the two vertical guide rods penetrate through the horizontal plate and are sleeved in the horizontal plate in a sliding manner.
Preferably, the rubber coating subassembly contains the glue spreader of two position looks adaptations, is located the middle part position the mounting bracket with compress tightly on the frame equal fixed mounting have two sets of installation pieces, with two of one side rotate on the installation piece and install the glue spreader, two the epaxial all fixed cup joint of glue spreader, and two the both ends of glue spreader with correspond all be equipped with the clearance between the installation piece, two the glue spreader all is used for the laminating the outer wall of aluminum alloy frame and both interval with the thickness of aluminum alloy frame is unanimous, two all coat on the glue spreader and be used for aluminum alloy frame surface bonding single-layer glass's glue.
Preferably, the mounting bracket with it has the parallel guide of position looks adaptation to compress tightly still fixed mounting on the frame, two equal sliding sleeve on the parallel guide is equipped with electronic slider, two electronic slider is respectively through the homogeneous seat of the arc connecting rod fixedly connected with that corresponds, two the homogeneous seat overlaps respectively and is established correspondingly on the glue spreader and all offers the glue solution groove that is used for saving glue, set up a plurality of evenly distributed circulation holes on the inner wall in glue solution groove, and two the inner wall of homogeneous seat respectively with correspond the outer wall of glue spreader is laminated mutually.
A production process for producing hollow glass by using the equipment for efficiently producing the hollow glass comprises the following steps:
s1, cleaning: cleaning single-layer glass and an aluminum alloy frame to be combined, and arranging the single-layer glass and the aluminum alloy frame in a single-layer glass-aluminum alloy frame-single-layer glass mode;
s2, pressing: according to the assembly mode of single-layer glass-aluminum alloy frame-single-layer glass, gluing two sides of an aluminum alloy frame and pressing the aluminum alloy frame and the single-layer glass on the two sides to form hollow glass;
s3, detection: performing air tightness detection on the hollow glass formed in the step S2;
s4, packaging: and packaging the qualified hollow glass detected by the S3, and performing waste treatment on unqualified products to finish the preparation of the hollow glass.
The invention has the beneficial effects that:
(1) according to the invention, the propulsion cylinder, the compensation cylinder and other components are matched with each other to operate, the single-layer glass and the aluminum alloy frame are controlled to be sequentially installed, and the whole gluing and packaging are carried out.
(2) According to the invention, the guide assembly is arranged, so that when the aluminum alloy frame enters the middle mounting rack, the aluminum alloy frame is guided and restrained, and is prevented from being in direct contact with the existing single-layer glass in the middle mounting rack, and the surface of the single-layer glass is wiped with glue to influence the transparency and the aesthetic degree of the glass.
(3) According to the invention, by arranging the rubber strip, the thickness of the hollow glass is increased when single-layer glass is bonded, so that the two glue coating rollers on one side are prevented from being extruded in a contact manner, and the double-side bonding effect of the hollow glass is improved in a toughness pressurization manner.
In conclusion, the invention has the advantages of rapid gluing, intelligent production of hollow glass, improvement of glass production efficiency and the like.
Drawings
FIG. 1 is a schematic view of a first perspective three-dimensional structure of the hollow glass production facility of the present invention;
FIG. 2 is a schematic view of a second perspective structure of the hollow glass manufacturing apparatus of the present invention;
FIG. 3 is a schematic view of a multi-angle three-dimensional structure of a transmission plate of the hollow glass production apparatus of the present invention;
FIG. 4 is a schematic perspective view of the apparatus for manufacturing hollow glass of the present invention with the transfer plate removed;
FIG. 5 is a schematic perspective view of the mounting frame of the hollow glass production apparatus of the present invention;
FIG. 6 is a schematic side view of the mounting frame of the hollow glass production apparatus of the present invention;
FIG. 7 is a schematic perspective view of a portion of a guide assembly of the hollow glass manufacturing apparatus of the present invention;
FIG. 8 is a perspective view of a portion of a guide assembly of the hollow glass manufacturing apparatus of the present invention;
FIG. 9 is a schematic perspective view of a gluing assembly of the hollow glass production apparatus of the present invention.
Reference numerals: 1. a mounting frame; 2. a rubber roller; 3. a transmission plate; 4. an operation panel; 5. adjusting the air cylinder; 6. a driving lever; 7. propelling the cylinder; 8. a pressing frame; 9. a single layer of glass; 10. an aluminum alloy frame; 11. a rubber strip; 12. a horizontal plate; 13. a guide cylinder; 14. a guide plate; 15. a guide groove; 16. a vertical guide rod; 17. a microcylinder; 18. a horizontal column; 19. a vertical connecting rod; 20. a guide projection; 21. a compensation cylinder; 22. glue spreading roller; 23. parallel guide rails; 24. an electric slider; 25. an arc-shaped connecting rod; 26. a homogenizing seat; 27. and a glue solution tank.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example one
As shown in fig. 1-9, an apparatus for efficiently producing hollow glass comprises a plurality of mounting frames 1 with uniformly distributed positions, wherein a plurality of rubber rollers 2 with uniform distribution and a driving assembly for driving the plurality of rubber rollers 2 to synchronously rotate are mounted on each of the plurality of mounting frames 1, a transmission plate 3 and an operation plate 4 are further mounted on each of the plurality of mounting frames 1, the operation plate 4 is positioned between two adjacent transmission plates 3, a pressing frame 8 for preparing hollow glass by matching with the operation plate 4, an adjusting assembly for adjusting the positions of the transmission plate 3 and the operation plate 4, and a gluing assembly for gluing the surface of the hollow glass are further arranged on each of the mounting frames 1, the hollow glass is made by mutually bonding an aluminum alloy frame 10 and two single-layer glasses 9 respectively positioned at two sides of the aluminum alloy frame 10, and each of the plurality of rubber rollers 2 is used for bearing and transporting the single-layer glasses 9 and the aluminum alloy frame 10, and the extension length of the plurality of rubber rollers 2 is far greater than the thickness of the single-layer glass 9 or the aluminum alloy frame 10, when the hollow glass is prepared, the single-layer glass 9 is placed on the plurality of rubber rollers 2, the rubber rollers 2 are driven to rotate through the driving assembly, the single-layer glass 9 is transferred to the mounting frame 1 located in the middle, the driving assembly is matched with the adjusting assembly, the aluminum alloy frame 10 is transferred onto the single-layer glass 9, the glue coating assembly is used for achieving double-sided glue coating on the aluminum alloy frame 10 in the transferring process, then the driving assembly and the adjusting assembly are used for covering the other single-layer glass 9 on the other side of the aluminum alloy frame 10, and therefore the aluminum alloy frame 10 is rapidly bonded with the double-sided single-layer glass 9.
As a preferred embodiment in this embodiment, the adjusting assembly includes a compensation cylinder 21 and a propulsion cylinder 7 for adjusting the transmission plate 3 and the operation plate 4, respectively, wherein one side of each of the two mounting frames 1 is fixedly installed with the compensation cylinder 21, the telescopic ends of the two compensation cylinders 21 respectively penetrate through the corresponding mounting frame 1 and are fixedly connected to the corresponding transmission plate 3, the two transmission plates 3 are respectively slidably connected to the corresponding mounting frame 1, the plurality of propulsion cylinders 7 are fixedly installed on the mounting frame 1 at the middle position, the telescopic ends of the plurality of propulsion cylinders 7 are fixedly connected to one side of the operation plate 4, the mounting frame 1 at the middle position is further installed with a distance varying assembly for driving the pressing frame 8 to perform reciprocating linear movement, the distance varying assembly includes an adjusting cylinder 5 with one end rotatably installed on the corresponding mounting frame 1, the mounting frame 1 is further rotatably installed with a driving rod 6 and a driven rod at corresponding positions, the driving rod 6 is positioned at the lower end of the driven rod, the telescopic end of the adjusting cylinder 5 is rotatably connected with a first connecting rod, the other end of the first connecting rod is fixedly sleeved on the outer wall of the middle part of the driving rod 6, the two ends of the driving rod 6 and the driven rod are respectively and fixedly sleeved with a driving rotating block and a driven rotating block, the driving rotating block and the driven rotating block at the same relative position are both rotatably connected with the same vertical inclined rod, the two driving rotating blocks and the driven rotating blocks are both rotatably connected with the upper end and the lower end of the pressing frame 8 through corresponding horizontal inclined rods, the pressing frame 8, the transmission plate 3 and the operation plate 4 are in an inclined state with the same inclined angle, one mounting frame 1 is also fixedly provided with an inclined guide rail, the bottom end of the pressing frame 8 is slidably sleeved on the inclined guide rail, the inclined guide rail is used for driving the pressing frame 8 to keep linear displacement when the adjusting cylinder 5 operates, and when the overall length of the adjusting cylinder 5 is increased, because its one end is rotated and is installed on mounting bracket 1, make its flexible end promote the initiative pole 6 through first connecting rod and take place to rotate, thereby the interlock through initiative turning block and perpendicular slope pole, make the driven lever of top rotate in step, and then under the guide effect of slope guide rail, make a plurality of horizontal slope poles of upper and lower side promote in step and compress tightly frame 8 and remove to the direction of keeping away from mounting bracket 1, on the contrary, when adjusting cylinder 5 moves and contracts, it can continuously be close mounting bracket 1 to compress tightly frame 8, thereby cooperation operation panel 4, press from both sides tightly the individual layer glass 9 of aluminum alloy frame 10 and both sides, realize inseparable bonding effect, adjusting part's detailed operation process is: as shown in the attached drawing 1, the moving directions of the aluminum alloy frame 10 and the single-layer glass 9 are from left to right, when a first layer of single-layer glass 9 is laid, the air cylinder 7 and the left compensation air cylinder 21 are pushed to operate, the corresponding transmission plate 3 is controlled to be matched with the position of the gluing component, so that the single-layer glass 9 can be matched with a plurality of rubber rollers 2 to be attached to one side of the operation plate 4 on the premise of not contacting the gluing component, then, the position of the corresponding transmission plate 3 is adjusted through the left compensation air cylinder 21, the aluminum alloy frame 10 is driven to be attached to the gluing component through the left rubber roller 2 and stably enters the mounting frame 1 at the middle position (both sides of the aluminum alloy frame 10 are glued), and are kept attached to the single-layer glass 9, then, another piece of single-layer glass 9 is transmitted into the mounting frame 1 at the middle part through the compensation air cylinder 21 and the rubber rollers 2, and is matched with the air cylinder 7 to be adhered to the other side of the aluminum alloy frame 10, and then the prepared hollow glass is moved to the right mounting rack 1 through the compensation cylinder 21 on the right mounting rack 1 in cooperation with the propulsion cylinder 7 and the rubber roller 2 for packaging, so that the intelligent manufacture of the hollow glass is completed, and the precision and the manufacturing speed in the preparation process of the hollow glass are improved.
As a preferred embodiment in this embodiment, the mounting frame 1 is further provided with a guiding assembly for ensuring the gluing effect and two micro air cylinders 17 with the same height, the guiding assembly comprises a guiding groove 15 and a guiding protrusion 20 which are corresponding in position, a horizontal plate 12 is fixedly mounted at the top end of the mounting frame 1 which is located at the middle position, a guiding air cylinder 13 is fixedly mounted on the horizontal plate 12, a guiding plate 14 is fixedly connected to the telescopic end of the guiding air cylinder 13, the guiding groove 15 is arranged at the bottom end of the guiding plate 14, the telescopic end of the micro air cylinder 17 faces upwards and is fixedly connected with a horizontal column 18, a plurality of vertical connecting rods 19 which are uniformly distributed are fixedly connected to the horizontal column 18, the top ends of the vertical connecting rods 19 are fixedly connected with guiding blocks which are respectively located between the adjacent rubber rollers 2, the guiding protrusions 20 are respectively arranged at the top ends of the corresponding guiding blocks and are matched with the guiding groove 15 for clamping the aluminum alloy frame 10, through setting up the direction subassembly for when aluminum alloy frame 10 got into middle part mounting bracket 1 inside, play direction restraint effect to aluminum alloy frame 10, avoid its and middle part mounting bracket 1 in the existing single-layer glass 9 direct contact, and then glue on single-layer glass 9's surface is cleaned, influence glass's transparency and aesthetic measure, wherein, the concrete operation action of direction subassembly is: when the aluminum alloy frame 10 is about to enter the middle mounting rack 1, the guide cylinder 13 and the micro cylinder 17 run synchronously to make the guide plate 14 move downwards, the guide lug 20 moves upwards, the guide groove 15 and the guide lug 20 are matched with each other to completely clamp the upper end and the lower end of the aluminum alloy frame 10, until the aluminum alloy frame 10 completely enters the middle mounting rack 1, the guide cylinder 13 and the micro cylinder 17 run synchronously and reversely to remove the guide limit effect on the aluminum alloy frame 10, so that the aluminum alloy frame 10 can be stably attached to the single-layer glass 9 in the mounting rack 1, the effect that the aluminum alloy frame 10 stably enters the middle mounting rack 1 is realized, the top of the guide plate 14 is also fixedly connected with two vertical guide rods 16 corresponding to each other, the top ends of the two vertical guide rods 16 penetrate through the horizontal plate 12 and are sleeved in the horizontal plate 12 in a sliding manner, and the guide plates 14 are more stable when ascending and descending by arranging the vertical guide rods 16, is avoided.
As a preferred implementation manner in this embodiment, the glue spreading assembly includes two glue spreading rollers 22 with adaptive positions, two sets of mounting pieces are fixedly mounted on the mounting frame 1 and the pressing frame 8, two glue spreading shafts are rotatably mounted on the two mounting pieces on the same side, the two glue spreading rollers 22 are fixedly sleeved on the two glue spreading shafts, gaps are formed between two ends of the two glue spreading rollers 22 and the corresponding mounting pieces, the two glue spreading rollers 22 are both used for attaching to the outer wall of the aluminum alloy frame 10, the distance between the two glue spreading rollers 22 and the thickness of the aluminum alloy frame 10 is consistent, glue for adhering the single-layer glass 9 on the surface of the aluminum alloy frame 10 is coated on the two glue spreading rollers 22, the rubber strip 11 is fixedly connected to one side of the pressing frame 8 close to the aluminum alloy frame 10, the operation panel 4 and the rubber strip 11 are both elastic soft materials, the operation panel 4 and the single-layer glass 9 and the sizes of the aluminum alloy frame 10 and the rubber strip 11 are mutually adaptive, through setting up rubber strip 11, can cooperate cavity glass's thickness increase when bonding individual layer glass 9, avoid two glue spreader 22 of one side to take place the contact extrusion, can pass through toughness pressurized mode again, improve cavity glass's two-sided bonding effect, in addition, aluminum alloy frame 10 gets into 1 in-process of middle part mounting bracket, aluminum alloy frame 10 two-sided respectively with the 22 outer walls of glue spreader that correspond keep laminating, the continuous removal of accompanying aluminum alloy frame 10, glue spreader 22 keeps rotating the rubber coating, compare in prior art, the rubber coating speed has been improved, realize cavity glass's high-efficient manufacturing.
As a preferred embodiment in this embodiment, parallel guide rails 23 with matched positions are further fixedly mounted on the mounting frame 1 and the pressing frame 8, an electric slider 24 is slidably sleeved on each of the two parallel guide rails 23, each of the two electric sliders 24 is fixedly connected with a homogenizing seat 26 through a corresponding arc-shaped connecting rod 25, each of the two homogenizing seats 26 is sleeved on a corresponding glue spreader 22 and is provided with a glue tank 27 for storing glue, the inner wall of the glue tank 27 is provided with a plurality of uniformly distributed circulation holes, and the inner walls of the two homogenizing seats 26 are respectively attached to the outer walls of the corresponding glue spreaders 22, when in use, the glue in the glue tank 27 flows to the outer wall of the glue spreader 22 through the circulation holes, so as to realize the gluing operation on the outer wall of the aluminum alloy frame 10, because the glue spreaders 22 are obliquely and vertically arranged, the glue on the surface of the glue spreader 22 is easy to flow downward, in an empty period when the aluminum alloy frame 10 is not glued, the corresponding homogenizing seat 26 is driven by the electric slide block 24 to reciprocate up and down, the glue condensed at the bottom end of the glue coating roller 22 is scraped upwards, the glue coating effect is ensured, at the same time, can also avoid the raw material waste caused by the dripping of glue, further improves the practicability of the whole hollow glass production equipment, and is worth noting that chamfers are arranged at the edges of the top end and the bottom end of the homogenizing seat 26, when the homogenizing seat 26 moves upwards, the excess glue on the surface of the glue spreader 22 can be actively scraped into the homogenizing seat 26, and when the homogenizing seat 26 moves downwards, unnecessary glue can get into homogeneity seat 26 through the extrusion of a plurality of opening in, also can set up the changeable homogeneity seat 26 of internal diameter, reduces the collection bore of homogeneity seat 26 when shifting up and carries out the glue scraping and collect, enlarges the bore of homogeneity seat 26 when descending and avoids falling down the glue scraping on glue spreader 22 surface to ensure that the glue coating on glue spreader 22 surface is even.
Example two
A production process for producing insulating glass by using the equipment for efficiently producing the insulating glass of the first embodiment comprises the following steps:
s1, cleaning: cleaning single-layer glass and an aluminum alloy frame to be combined, and arranging the single-layer glass and the aluminum alloy frame in a single-layer glass-aluminum alloy frame-single-layer glass mode;
s2, pressing: according to the assembly mode of single-layer glass-aluminum alloy frame-single-layer glass, gluing two sides of an aluminum alloy frame and pressing the aluminum alloy frame and the single-layer glass at two sides to form hollow glass;
s3, detection: performing air tightness detection on the hollow glass formed in the step S2;
s4, packaging: and (5) packaging the qualified hollow glass detected by the S3, and performing waste treatment on unqualified products to finish the preparation of the hollow glass.
Working procedure
When a first layer of single-layer glass 9 is laid, the air cylinder 7 and the left compensation air cylinder 21 are propelled to operate, the corresponding transmission plate 3 is controlled to be matched with the position of the gluing component, so that the single-layer glass 9 can be matched with the plurality of rubber rollers 2 to be attached to one side of the operation plate 4 on the premise of not touching the gluing component, then, the position of the corresponding transmission plate 3 is adjusted through the left compensation air cylinder 21, the aluminum alloy frame 10 is driven to be attached to the gluing component through the left rubber roller 2 and stably enter the mounting frame 1 at the middle position (both sides of the aluminum alloy frame 10 are glued), the aluminum alloy frame is kept attached to the single-layer glass 9, then, the other single-layer glass 9 is conveyed into the middle mounting frame 1 through the compensation air cylinder 21 and the rubber rollers 2, the air cylinder 7 is matched to be adhered to the other side of the aluminum alloy frame 10, and the air cylinder 7 and the rubber rollers 2 are matched through the compensation air cylinder 21 on the right mounting frame 1, the manufactured hollow glass is moved to the mounting frame 1 on the right side for packaging, compared with the prior art, the intelligent manufacturing of the hollow glass is realized, and the manufacturing precision and the manufacturing speed of the hollow glass are improved;
above-mentioned aluminum alloy frame 10 rubber coating in-process, through setting up the direction subassembly for when aluminum alloy frame 10 got into middle part mounting bracket 1 inside, played direction restraint effect to aluminum alloy frame 10, avoided its and middle part mounting bracket 1 in the existing single-layer glass 9 direct contact, and then cleaned glue on single-layer glass 9's surface, influence glass's transparency and aesthetic measure, wherein, the concrete operation action of direction subassembly is: when the aluminum alloy frame 10 enters the middle mounting frame 1, the guide cylinder 13 and the micro cylinder 17 synchronously operate to enable the guide plate 14 to move downwards, the guide lug 20 moves upwards, the guide groove 15 and the guide lug 20 are matched with each other to completely clamp the upper end and the lower end of the aluminum alloy frame 10, and after the aluminum alloy frame 10 completely enters the middle mounting frame 1, the guide cylinder 13 and the micro cylinder 17 synchronously and reversely operate to remove the guide limiting effect on the aluminum alloy frame 10, so that the aluminum alloy frame 10 can be stably attached to the single-layer glass 9 in the mounting frame 1, and the gluing operation is completed while the aluminum alloy frame 10 is stably mounted;
when aluminum alloy frame 10 and individual layer glass bond, effect through rubber strip 11, can cooperate cavity glass's thickness increase when bonding individual layer glass 9, avoid two glue spreader 22 of one side to take place the contact extrusion, can pass through toughness pressurized mode again, improve cavity glass's two-sided bonding effect, furthermore, in aluminum alloy frame 10 not the gummed idle period, drive corresponding homogeneity seat 26 up-and-down reciprocating motion through electric slider 24, upwards scrape the glue that condenses glue spreader 22 bottom, when guaranteeing the rubber coating effect, can also avoid the glue to drip and cause the raw materials extravagant, whole cavity glass production facility's practicality has further been improved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The equipment for efficiently producing the hollow glass is characterized by comprising a plurality of mounting frames (1) with uniformly distributed positions, wherein the mounting frames (1) are provided with uniformly distributed rubber rollers (2) and are used for driving a plurality of driving assemblies for synchronously rotating the rubber rollers (2), a plurality of mounting frames (1) are provided with transmission plates (3) and operation plates (4) respectively, the operation plates (4) are positioned between two adjacent transmission plates (3), the mounting frames (1) are also provided with pressing frames (8) used for matching the operation plates (4) to prepare the hollow glass, and are used for adjusting the transmission plates (3) and adjusting assemblies at the positions of the operation plates (4) and gluing assemblies used for gluing the surface of the hollow glass, the hollow glass is made by mutually bonding an aluminum alloy frame (10) and two single-layer glasses (9) respectively positioned at two sides of the aluminum alloy frame (10), the rubber rollers (2) are all used for bearing and transporting the single-layer glass (9) and the aluminum alloy frame (10), and the extending length of the rubber rollers (2) is far larger than the thickness of the single-layer glass (9) or the aluminum alloy frame (10).
2. The equipment for efficiently producing the hollow glass according to claim 1, wherein the adjusting assembly comprises a compensation cylinder (21) and a propulsion cylinder (7) which are respectively used for adjusting the transmission plate (3) and the operation plate (4), wherein the compensation cylinder (21) is fixedly installed at one side of each of the two mounting frames (1), the telescopic ends of the two compensation cylinders (21) respectively penetrate through the corresponding mounting frames (1) and are respectively and fixedly connected to the corresponding transmission plates (3), and the two transmission plates (3) are respectively and slidably connected to the corresponding mounting frames (1);
the propulsion cylinders (7) are fixedly mounted on the mounting frame (1) in the middle, and the telescopic ends of the propulsion cylinders (7) are fixedly connected to one side of the operating plate (4).
3. The equipment for efficiently producing hollow glass according to claim 1, wherein a variable pitch assembly for driving the pressing frame (8) to perform reciprocating linear movement is further installed on the installation frame (1) located at the middle position, the variable pitch assembly comprises an adjusting cylinder (5) with one end rotatably installed on the corresponding installation frame (1), a driving rod (6) and a driven rod with corresponding positions are further rotatably installed on the installation frame (1), the driving rod (6) is located at the lower end of the driven rod, the telescopic end of the adjusting cylinder (5) is rotatably connected with a first connecting rod, and the other end of the first connecting rod is fixedly sleeved on the outer wall of the middle part of the driving rod (6);
the driving rod (6) and the two ends of the driven rod are respectively fixedly sleeved with a driving rotating block and a driven rotating block, the driving rotating block and the driven rotating block are connected with the same vertical inclined rod in a rotating mode, the driving rotating block and the driven rotating block are connected with the upper end and the lower end of the pressing frame (8) in a rotating mode through corresponding horizontal inclined rods, and the pressing frame (8) and the transmission plate (3) and the operating plate (4) are in an inclined state with the same inclined angle.
4. The equipment for efficiently producing hollow glass according to claim 3, wherein an inclined guide rail is further fixedly installed on one of the installation frames (1), the bottom end of the pressing frame (8) is slidably sleeved on the inclined guide rail, and the inclined guide rail is used for driving the pressing frame (8) to keep linear displacement when the adjusting cylinder (5) operates.
5. The equipment for efficiently producing the hollow glass according to claim 4, wherein a rubber strip (11) is fixedly connected to one side of the pressing frame (8) close to the aluminum alloy frame (10), the operation plate (4) and the rubber strip (11) are both made of elastic soft materials, and the sizes of the operation plate (4), the single-layer glass (9), the aluminum alloy frame (10) and the rubber strip (11) are matched with each other.
6. The equipment for efficiently producing the hollow glass according to claim 1, wherein a guide assembly for ensuring the gluing effect and two micro cylinders (17) with the same height are further installed on the installation frame (1), the guide assembly comprises a guide groove (15) and a guide lug (20) which are corresponding in position, a horizontal plate (12) is fixedly installed at the top end of the installation frame (1) which is located at the middle position, a guide cylinder (13) is fixedly installed on the horizontal plate (12), a guide plate (14) is fixedly connected with the telescopic end of the guide cylinder (13), and the guide groove (15) is formed in the bottom end of the guide plate (14);
the flexible end of little cylinder (17) up and fixedly connected with horizontal post (18), a plurality of even perpendicular connecting rods (19) of distribution of fixedly connected with are gone up in horizontal post (18), and are a plurality of the equal fixedly connected with in top of perpendicular connecting rod (19) is located adjacently respectively guide block between rubber gyro wheel (2) is a plurality of guide block (20) are seted up respectively and are corresponded the top of guide block and with guide way (15) cooperation is used for the block aluminum alloy frame (10).
7. The equipment for efficiently producing the hollow glass according to claim 6, wherein the top of the guide plate (14) is further fixedly connected with two vertical guide rods (16) corresponding to each other, and the top ends of the two vertical guide rods (16) penetrate through the horizontal plate (12) and are slidably sleeved in the horizontal plate (12).
8. An apparatus for efficiently producing insulating glass according to claim 1, the gluing component comprises two glue spreader rollers (22) with matched positions, two groups of installation pieces are fixedly installed on the installation frame (1) and the pressing frame (8) which are positioned at the middle position, gluing shafts are rotatably installed on the two installation pieces on the same side, the two gluing shafts are fixedly sleeved with the glue spreader rollers (22), and two the both ends of glue spreader (22) with correspond all be equipped with the clearance between the installation piece, two glue spreader (22) all are used for the laminating the outer wall of aluminum alloy frame (10) and both intervals with the thickness of aluminum alloy frame (10) is unanimous, two it is used for all to coat on glue spreader (22) aluminum alloy frame (10) surface bonding the glue of individual layer glass (9).
9. The equipment for efficiently producing the hollow glass according to claim 8, wherein parallel guide rails (23) with matched positions are fixedly mounted on the mounting frame (1) and the pressing frame (8), two parallel guide rails (23) are sleeved with electric sliding blocks (24) in a sliding manner, the two electric sliding blocks (24) are fixedly connected with homogenizing seats (26) through corresponding arc-shaped connecting rods (25), the two homogenizing seats (26) are sleeved on the corresponding glue spreader (22) respectively and provided with glue tanks (27) used for storing glue, the inner walls of the glue tanks (27) are provided with a plurality of uniformly distributed circulation holes, and the inner walls of the two homogenizing seats (26) are respectively attached to the outer walls of the corresponding glue spreaders (22).
10. A production process for producing insulating glass by using the apparatus for efficiently producing insulating glass according to any one of claims 1 to 9, comprising the steps of:
s1, cleaning: cleaning single-layer glass and an aluminum alloy frame to be combined, and arranging the single-layer glass and the aluminum alloy frame in a single-layer glass-aluminum alloy frame-single-layer glass mode;
s2, pressing: according to the assembly mode of single-layer glass-aluminum alloy frame-single-layer glass, gluing two sides of an aluminum alloy frame and pressing the aluminum alloy frame and the single-layer glass on the two sides to form hollow glass;
s3, detection: performing air tightness detection on the hollow glass formed in the step S2;
s4, packaging: and packaging the qualified hollow glass detected by the S3, and performing waste treatment on unqualified products to finish the preparation of the hollow glass.
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| CN202210218809.6A CN114618737B (en) | 2022-03-08 | 2022-03-08 | Equipment and production process for efficiently producing hollow glass |
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| CN202210218809.6A CN114618737B (en) | 2022-03-08 | 2022-03-08 | Equipment and production process for efficiently producing hollow glass |
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| CN114618737B CN114618737B (en) | 2022-12-02 |
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| CN114618737B (en) | 2022-12-02 |
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