CN112877850A - Vannin modal combed cotton blended plain weave fabric and production method thereof - Google Patents
Vannin modal combed cotton blended plain weave fabric and production method thereof Download PDFInfo
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- CN112877850A CN112877850A CN202011636291.5A CN202011636291A CN112877850A CN 112877850 A CN112877850 A CN 112877850A CN 202011636291 A CN202011636291 A CN 202011636291A CN 112877850 A CN112877850 A CN 112877850A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
- D06M15/03—Polysaccharides or derivatives thereof
- D06M15/11—Starch or derivatives thereof
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
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Abstract
The invention discloses a blue refined MODAL combed cotton blended plain weave fabric and a production method thereof, the blue refined MODAL combed cotton blended plain weave fabric is formed by interweaving warp yarns and weft yarns, the specifications of the warp yarns are 52% of MODAL and 48% of JC, the tex is 6.5tex, the blue refined MODAL combed cotton blended plain weave fabric is spun by a compact spinning mode, and the yarn strength is not less than 110N; the weft yarn specification is: 52% of MODAL and 48% of JC, the tex is 6.5tex, and the yarn strength is not less than 110N; the warp density of the semi-refined modal combed cotton blended plain woven fabric is 716-716.5 pieces/10 cm, the weft density is 511-512 pieces/10 cm, and the width is 269-269.5 cm. According to the invention, by adopting a proper proportion of the landine modal-combed cotton, adjusting the yarn strength, selecting proper mortar and weaving parameters, the high-efficiency and high-quality landine modal combed cotton blended plain fabric can be produced, the fabric is not easy to brittle fracture, the warehousing first-class product rate is more than 99.5%, and the weaving efficiency is more than 92%.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to a lanjing modal combed cotton blended plain weave fabric and a production method thereof.
Background
The landine modal is a textile fabric developed by austria landine corporation in the 80 s of the 20 th century, and is a novel regenerated cellulose fiber developed earlier. Since the fiber was expensive at the beginning of development and the properties thereof were not sufficiently recognized, mass production has not been achieved. Until the end of the last century, with the improvement of the living standard of people, the requirement for the wearing comfort degree is gradually increased, and the underwear woven by modal fibers is moved into families.
The blue purified modal combed cotton blended yarn fiber is a high wet modulus fiber, the fiber raw material is from wood, the manufacturing process is pollution-free, the product is biodegradable, and the blue purified modal combed cotton blended yarn fiber is the most typical green environment-friendly fiber. However, the prior art does not have a method for producing high-efficiency and high-quality blue-refined modal combed cotton blended yarn fibers, and the problems of yarn brittle fracture, edge support defects and the like easily occur by adopting the conventional spinning mode. Therefore, a new production method is needed for weaving the lanjing modal combed cotton blended yarn fabric.
Disclosure of Invention
The invention aims to provide a blue refined modal combed cotton blended plain weave fabric and a production method thereof, which are used for solving the problem that a high-efficiency high-quality blue refined modal combed cotton blended yarn fiber production method is lacked in the prior art.
In order to solve the technical problems, the invention provides a first solution of a semi-pure MODAL combed cotton blended plain weave fabric, which is formed by interweaving warp yarns and weft yarns, wherein the specifications of the warp yarns are 52% of MODAL and 48% of JC (MODAL represents semi-pure MODAL, JC represents combed cotton) with the tex of 6.5tex, the semi-pure MODAL combed cotton blended plain weave fabric is spun by a compact spinning mode, and the yarn strength is not less than 110N; the weft yarn specification is: 52% of MODAL and 48% of JC, the tex is 6.5tex, and the yarn strength is not less than 110N; the warp density of the semi-refined modal combed cotton blended plain woven fabric is 716-716.5 pieces/10 cm, the weft density is 511-512 pieces/10 cm, and the width is 269-269.5 cm.
In order to solve the above technical problems, the present invention provides a second solution to a method for producing a lanjing modal combed cotton blended plain weave fabric, which is used for producing the lanjing modal combed cotton blended plain weave fabric of the first solution, comprising the steps of: (1) a warping process: tension is configured by adopting a front, middle and rear segmentation method, the tension discs at the edge part are 4g more than those at the front part, and the tension discs are aligned to two sides 5m before driving and have no rarefaction or folding condition; (2) sizing: the sizing agent is prepared from PVA-free sizing agent which comprises phosphate ester starch, grafted starch, CL-09 sizing agent auxiliary agent and water, wherein the solid content of the sizing agent is 13-15%, and the viscosity is 5.5-5.8 s; (3) a reeding process: sequentially passing the warp yarns and the weft yarns through a dropper, a heddle and a reed according to a method specified by the weaving process requirement of the fabric, and straightening to obtain the warp yarns and the weft yarns which are smoothly distributed; (4) weaving: interweaving the warp yarns and the weft yarns which are smoothly distributed, wherein the speed of a weaving machine is 500r/min, the on-machine tension is 1300-1500N, the leveling time is 310 degrees, the front and back heights of a back beam are respectively 9/5-10, the front and back heights of a warp stopping frame are respectively No.10-15/10, the a value of a large blade with an opening amount is 105mm, and the warp loosing amount is 310 degrees middle position; (5) a finishing procedure: and (5) dropping at 248 yards to obtain the lanjing modal combed cotton blended plain weave fabric.
Preferably, the production method of the lanjing modal combed cotton blended plain weave fabric adopts a ZAX9100-280 air jet loom.
Preferably, the speed of the warping step is 440 m/min.
Preferably, the sizing process comprises the steps of: and sequentially adding water, phosphate starch and grafted starch into a slurry barrel, mixing, heating to 115 ℃, stewing for 30min, slowly adding a CL-09 slurry auxiliary agent, and uniformly mixing, wherein the sizing rate is 10-12%, and the moisture regain is 10-12.5%.
Preferably, the size used in the sizing procedure consists of the following raw materials in parts by mass: 30-35 parts of phosphate starch, 82-95 parts of grafted starch, 22-25 parts of CL-09 slurry auxiliary agent and 400-450 parts of water.
Preferably, the tension of the warp yarns and the tension of the weft yarns of the blue and modal combed cotton blended yarns are both 90% of the tension of the pure cotton yarns.
Preferably, the loom in the weaving process is provided with three rows of barbed ring rubber roller temples, the clearance between the weft stop pin and the drum barrel is less than 0.5mm, and the relative humidity is 78-82%.
Preferably, in the step of the weaving process, the heald frame height is 105 × 2mm, 115 × 2mm, and the opening amount is 110mm, 105mm, 65mm, 55 mm.
The invention has the beneficial effects that: the invention is different from the condition of the prior art, and provides a semi-refined modal combed cotton blended plain weave fabric and a production method thereof, by adopting a proper semi-refined modal-combed cotton proportion, adjusting the yarn strength, and selecting proper mortar and weaving parameters, the semi-refined modal combed cotton blended plain weave fabric with high efficiency and high quality can be produced, the fabric is not easy to brittle failure, the first-class product rate in storage is more than 99.5%, and the weaving efficiency is more than 92%.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
For the first solution provided by the invention, the semi-refined MODAL combed cotton blended plain weave fabric is formed by interweaving warp yarns and weft yarns, the specifications of the warp yarns are 52% of MODAL and 48% of JC, the tex is 6.5tex, the fabric is spun by a compact spinning mode, and the yarn strength is not less than 110N; the weft yarn specification is: 52% of MODAL and 48% of JC, the tex is 6.5tex, and the yarn strength is not less than 110N; the warp density of the semi-refined modal combed cotton blended plain woven fabric is 716-716.5 pieces/10 cm, the weft density is 511-512 pieces/10 cm, and the width is 269-269.5 cm.
With the present invention providing the second solution, a production method of a lanjing modal combed cotton blended plain woven fabric for producing the lanjing modal combed cotton blended plain woven fabric in the aforementioned first solution, comprising the steps of:
(1) a warping process: tension is configured by adopting a front, middle and rear segmentation method, the tension discs at the edge part are 4g more than those at the front part, and the tension discs are aligned to two sides 5m before driving and have no rarefaction or folding condition. In the step, the vehicle speed is preferably 440m/min, and the vehicle speed is as stable as possible to reduce the occurrence of elongation and broken ends; the positions of the yarn guiding positions of the warping creels are correspondingly consistent with the positions of the tension frames, the tension frames are aligned in the same row to form a line, and the upper and lower positions of the height of the creels are required to be aligned straightly; the yarn channel, the yarn guide hole, the yarn guide ceramic nozzle and each roller of the head are required to have no damage and burr so as to prevent the yarn from generating regenerated hairiness and hanging up in the warping passage. In addition, when the specific warping process operation is carried out, all channels and machine heads of the yarns are thoroughly cleaned before the start of the machine, and the cleaning is carried out in time in the start process so that no accumulated flower is generated at each part, thereby preventing flying flowers from attaching and cleaning the accumulated flower of the telescopic reed at any time; the device can make a tour in time during the driving process, and can observe whether each tension disc is flexible in rotation and whether each tension disc falls off; the front 5 meters of the vehicle is aligned with the two sides strictly, and no dilute or folded condition occurs, so that tension arrangement, winding and uniformity are achieved, and the generation of flying and regenerated hairiness is reduced; in operation, the yarn needs to be evenly spinned, accurately found, smoothly sorted and firmly connected, and the blue and Modal combed cotton blended yarns are required to beat mosquito knots so as to eliminate twisting ends and broken ends and improve the quality of warp beams.
(2) Sizing: the sizing agent is prepared from PVA-free sizing agent which comprises phosphate ester starch, grafted starch, CL-09 sizing agent auxiliary agent and water, wherein the solid content of the sizing agent is 13-15%, and the viscosity is 5.5-5.8 s. In the step, water, phosphate ester starch and grafted starch are sequentially added into a slurry barrel to be mixed, the mixture is stewed for 30min after being heated to 115 ℃, and then CL-09 slurry auxiliary agent is slowly added to be uniformly mixed, wherein the sizing rate is 10-12%, and the moisture regain is 10-12.5%; it is also necessary to ensure proper tension and avoid damage during the sizing process, and preferably, the tension of the warp yarns and the weft yarns of the blue purified modal combed cotton blended yarns is 90% of that of the pure cotton yarns. The sizing main sizing agent is prepared by taking modified starch containing a plurality of hydrophilic groups and having good strong extensibility of a sizing film as a main body and mixing the modified starch in a normal-pressure barrel, wherein the sizing agent is prepared from the following raw materials in parts by mass: 30-35 parts of phosphate starch, 82-95 parts of grafted starch, 22-25 parts of CL-09 slurry auxiliary agent and 400-450 parts of water, wherein the grafted starch is a slurry prepared by taking starch as a raw material through multiple deep denaturation and grafting and producing the starch by using a special process, and the CL-09 slurry auxiliary agent is a high-performance slurry auxiliary agent synthesized by taking an acrylate monomer and multiple active groups through a special process and has the effect of enhancing the wear resistance of the device; by adopting the PVA-free sizing, the method has the advantages of improving the yarn opening definition in weaving and reducing the phenomenon that the blue purified modal combed cotton blended yarn is easy to brittle fracture and the generation of temple defects. Here, since the blue purified modal combed cotton blended yarn has a high official moisture regain (about 11.5%) and a high rebound resilience, it is necessary to ensure that the moisture regain of the slashing is close to the official moisture regain of the fiber to ensure the original fiber characteristics and prevent the brittle ends, and therefore, in the embodiment, the on-machine moisture regain is preferably 10 to 12.5%, and the temperature of the drying cylinder is not too high.
(3) A reeding process: and sequentially passing the warp yarns and the weft yarns through a dropper, a heddle and a reed according to a method specified by the weaving process requirement of the fabric, and straightening to obtain the warp yarns and the weft yarns which are smoothly distributed. In the step, firstly, before the machine is put on the machine, the equipment is completely cleaned and overhauled, and the foreskin, the temple and the like are replaced; because the blue refined modal combed cotton blended yarn is smooth, in order to make the channel smooth and prevent the yarn from being scraped during the weft insertion process, the main nozzle and the auxiliary nozzle need to be checked one by one to ensure the smoothness of the nozzles; fully washing the reed with a light wave cleaning machine before reeding; in the reeding process, the yarns must be straightened and the quality must be checked in time, the wrong threading and twisting threading are avoided, the smoothness is achieved, damage and burrs are avoided, the action is stable when the buttons are threaded, and the end breakage caused by the damage of the warp yarns due to overlarge action is avoided.
(4) Weaving: interweaving the warp yarns and the weft yarns which are smoothly distributed, wherein the speed of a weaving machine is 500r/min, the on-machine tension is 1300-1500N, the heald leveling time is 310 degrees, the front and back heights of a back beam position are respectively No.9/5-10, the front and back heights of a warp stop frame position are respectively No.10-15/10, the value of a large blade a of an opening amount is 105mm, the loose warp amount is a 310-degree middle position, the heights of heald frames are 105 x 2mm and 115 x 2mm, and the opening amounts are 110mm, 105mm, 65mm and 55 mm. In the step, the process configuration of small tension, large opening, low back beam and late opening is adopted, unequal tension with small upper part and large lower part is adopted through a position line, the opening time is prolonged, and the height of the heald frame is correspondingly adjusted; meanwhile, the weft insertion process is optimized, weft broken ends are reduced, and weft shrinkage defects are reduced, so that weft yarns can be effectively tightened, broken warps are reduced, shed opening is facilitated, and the cloth cover is full and uniform; the relative humidity is 78-82%, and good yarn tension is ensured; the loom is provided with three rows of rubber roller temples with thorn rings to prevent edge broken ends and needle paths; the clearance between the weft stop pin and the drum is less than 0.5mm, so that double wefts and weft shrinkage are prevented.
(5) A finishing procedure: and (5) dropping at 248 yards, and preventing narrow width to obtain the lanjing Modal combed cotton blended plain weave fabric.
In the present embodiment, the loom is preferably an air jet loom of jin colt ZAX9100-280, and in other embodiments, the loom can be adaptively selected according to actual needs, and is not limited herein.
Example 1
The parameters of the prepared lanjing modal combed cotton blended plain weave fabric in the embodiment are as follows: the specification of the warp yarn is 52% of MODAL and 48% of JC, the tex is 6.5tex, the warp yarn is spun by a compact spinning mode, and the yarn strength is 120N; the weft yarn specification is: MODAL 52% and JC 48% with tex of 6.5tex and yarn strength 120N; the warp density of the semi-refined modal combed cotton blended plain weave fabric is 716 pieces/10 cm, the weft density is 512 pieces/10 cm, and the width is 269 cm.
The preparation steps of the semi-refined modal combed cotton blended plain weave fabric are as follows:
(1) a warping process: tension is configured by adopting a front, middle and rear segmentation method, the tension discs at the side parts are 4g more than the tension discs at the front part, the tension discs are aligned to two sides 5m before driving, no rarefaction or folding condition occurs, and the vehicle speed is preferably 440 m/min.
(2) Sizing: taking 30 parts of phosphate starch, 85 parts of grafted starch, 24 parts of CL-09 slurry auxiliary agent and 50 parts of water by mass, sequentially adding water, the phosphate starch and the grafted starch into a slurry barrel, mixing, heating to 115 ℃, stewing for 30min, slowly adding the CL-09 slurry auxiliary agent, and uniformly mixing, wherein the solid content of the slurry is 13.5%, the viscosity is 5.8s, the sizing rate is 11.2%, and the moisture regain is 10.5%;
(3) a reeding process: and sequentially passing the warp yarns and the weft yarns through a dropper, a heddle and a reed according to a method specified by the weaving process requirement of the fabric, and straightening to obtain the warp yarns and the weft yarns which are smoothly distributed.
(4) Weaving: the warp yarns and the weft yarns which are smoothly distributed are interwoven, the speed of a weaving machine is 500r/min, the on-machine tension is 1400N, the relative humidity is 80%, the leveling time is 310 degrees, the front and back heights of a back beam position are respectively 9/5-10, the front and back heights of a warp stop frame position are respectively No.10-15/10, the value of a large blade a of an opening amount is 105mm, the loose warp amount is 310 degrees of middle positions, the heights of heald frames are 105 x 2mm and 115 x 2mm, and the opening amounts are 110mm, 105mm, 65mm and 55 mm.
(5) A finishing procedure: and (5) dropping at 248 yards, and preventing narrow width to obtain the lanjing Modal combed cotton blended plain weave fabric. When the method is used for producing the semi-refined modal combed cotton blended plain weave fabric, the weaving efficiency is over 85 percent, the weaving shrinkage rate is 2.2 percent, the first-class product rate of the next machine is 98 percent, the first-class product rate of the warehousing is over 99.5 percent, the weaving efficiency is over 92 percent, the obtained fabric is not easy to brittle failure, the temple defects are obviously reduced, and the method has a relatively high application prospect.
The invention is different from the condition of the prior art, and provides a semi-refined modal combed cotton blended plain weave fabric and a production method thereof, by adopting a proper semi-refined modal-combed cotton proportion, adjusting the yarn strength, and selecting proper mortar and weaving parameters, the semi-refined modal combed cotton blended plain weave fabric with high efficiency and high quality can be produced, the fabric is not easy to brittle failure, the first-class product rate in storage is more than 99.5%, and the weaving efficiency is more than 92%.
The above-mentioned embodiments only express the embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (9)
1. The semi-refined Modal combed cotton blended plain weave fabric is characterized by being formed by interweaving warp yarns and weft yarns, wherein the specifications of the warp yarns are 52% of MODAL and 48% of JC, the tex is 6.5tex, the semi-refined Modal combed cotton blended plain weave fabric is spun in a compact spinning mode, and the yarn strength is not less than 110N;
the weft yarn specification is as follows: 52% of MODAL and 48% of JC, the tex is 6.5tex, and the yarn strength is not less than 110N;
the warp density of the semi-refined modal combed cotton blended plain fabric is 716-716.5 pieces/10 cm, the weft density is 511-512 pieces/10 cm, and the width is 269-269.5 cm.
2. A method of producing a lanjing modal combed cotton blended plain weave fabric as claimed in claim 1, comprising the steps of:
(1) a warping process: tension is configured by adopting a front, middle and rear segmentation method, the tension discs at the edge part are 4g more than those at the front part, and the tension discs are aligned to two sides 5m before driving and have no rarefaction or folding condition;
(2) sizing: the sizing agent is prepared from PVA-free sizing agent which comprises phosphate ester starch, grafted starch, CL-09 sizing agent auxiliary agent and water, wherein the solid content of the sizing agent is 13-15%, and the viscosity is 5.5-5.8 s;
(3) a reeding process: sequentially passing the warp yarns and the weft yarns through a dropper, a heddle and a reed according to a method specified by the weaving process requirement of the fabric, and straightening to obtain the warp yarns and the weft yarns which are smoothly distributed;
(4) weaving: interweaving the warp yarns and the weft yarns which are smoothly distributed, wherein the speed of a weaving machine is 500r/min, the on-machine tension is 1300-1500N, the leveling time is 310 degrees, the front and back heights of a back beam are respectively 9/5-10, the front and back heights of a warp stop frame are respectively No.10-15/10, the a value of a large blade with an opening amount is 105mm, and the warp loosing amount is 310 degrees middle position;
(5) a finishing procedure: and (5) dropping at 248 yards to obtain the lanjing modal combed cotton blended plain weave fabric.
3. The method for producing a lanjing modal combed cotton blended plain woven fabric according to claim 1, wherein a ZAX9100-280 air jet loom is used in the method for producing a lanjing modal combed cotton blended plain woven fabric.
4. The method for producing a fine modal combed cotton blended scrim according to claim 1, wherein a speed of the warping process is 440 m/min.
5. The method for producing a lanjing modal combed cotton blended plain weave fabric according to claim 1, wherein the step of the slashing process comprises: and sequentially adding water, phosphate starch and grafted starch into a slurry barrel, mixing, heating to 115 ℃, stewing for 30min, slowly adding the CL-09 slurry auxiliary agent, and uniformly mixing, wherein the sizing rate is 10-12%, and the moisture regain is 10-12.5%.
6. The method for producing a lanjing modal combed cotton blended plain weave fabric according to claim 5, wherein the size used in the sizing process is composed of the following raw materials in parts by mass: 30-35 parts of phosphate starch, 82-95 parts of grafted starch, 22-25 parts of CL-09 slurry auxiliary agent and 400-450 parts of water.
7. The method for producing a fine modal combed cotton blended plain woven fabric according to claim 1, wherein the tensions of the warp yarns and the weft yarns of the fine modal combed cotton blended yarns are both 90% of the tension of the pure cotton yarns.
8. The method for producing a lanjing modal combed cotton blended plain weave fabric according to claim 1, wherein a loom in the weaving process is provided with a rubber roller temple having three rows of barbed loops, a gap between a stop pin and a drum is less than 0.5mm, and a relative humidity is 78-82%.
9. The method for producing a fine modal combed cotton blended plain woven fabric according to claim 1, wherein in the step of the weaving process, the heald frame height is 105 x 2mm, 115 x 2mm, and the opening amount is 110mm, 105mm, 65mm, 55 mm.
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