CN106400270A - Memory fabric production process - Google Patents
Memory fabric production process Download PDFInfo
- Publication number
- CN106400270A CN106400270A CN201610966618.2A CN201610966618A CN106400270A CN 106400270 A CN106400270 A CN 106400270A CN 201610966618 A CN201610966618 A CN 201610966618A CN 106400270 A CN106400270 A CN 106400270A
- Authority
- CN
- China
- Prior art keywords
- fabric
- memory
- yarn
- auxiliary
- memory wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D23/00—General weaving methods not special to the production of any particular woven fabric or the use of any particular loom; Weaves not provided for in any other single group
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/02—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The invention discloses a memory fabric production process. The process comprises the following steps: filament dyeing, twisting, spooling, warping, drafting and insertion in reeds, weaving on a loom and afterfinish. The process has the beneficial effects that in the production process, filament dyeing is adopted, so the production flow is simplified and the color difference can be effectively reduced; the memory properties of the memory fabric can be furthest retained by selecting lower speed and lower loom tension; the quality of the finished product is improved, smoothness of weaving is ensured and better economic benefits are gained through a series of process measures, such as early opening, late wefting insertion and increase of the space between waste yarns and selvages.
Description
Technical field
The invention belongs to field of textile is and in particular to a kind of production technology of memory face fabric.
Background technology
Memory face fabric is a kind of functional fabric, is weaved using memory wire, and memory wire possesses very strong recovery capacity, same
Under isostension, on the silk thread of same fineness, memory wire has more preferable flexibility, more preferably recovery and retractility, memory wire
Reply degree is 93%, and the reply degree of ordinary polyester is 63%, and therefore memory face fabric possesses the ability of the form keeping script, but note
The strength recalling silk is relatively low, and production technology is improper, can lose the Telescopic of memory wire, that is, memory effect, in weaving process
In, memory filament such as easily fluffs, extends at the problems.
Content of the invention
Goal of the invention：The present invention provides a kind of production technology of memory face fabric, simplifies production procedure, and can effectively drop
Low aberration, and the memory performance of memory wire can be retained to greatest extent.
Technical scheme：A kind of production technology of memory face fabric, comprises the steps：Fiber filament dyeing twisting
Winder warping is gaited plug in reed looming weaving Final finishing；Concrete operations are as follows：
(1) fiber filament dyeing
The dyeing of memory filament is carried out in dye-works.Using filament dyeing technique, dyestuff is evenly distributed in fiber filament, dye
Color evenly, is more easy to permeate.Thus dye the memory colour silk getting and will not produce loose colour and aberration.
Take fiber filament dyeing advantage be：One be can prevent later process produce when, due to individual thread warp tension
Difference, causes to dye uneven fault；Two is to simplify production procedure, reduces production cost.
Preprocessing process：Fast temperature rises to 70 DEG C, then rises to 80 DEG C with 1.5 DEG C/min speed, and is incubated 15min,
It is further continued for rising to 100 DEG C with 1.5 DEG C/min speed, be incubated 25min, make PTT long filament be able to abundant shrinkage shaping before dyeing,
Posterior circle is cooled to less than 70 DEG C, and discharge opeing adds water, and prepares dyeing；
Dyeing course：It is warming up to 40 DEG C, is sequentially added into dyestuff and auxiliary agent, circulate 10min, then with 2.5 DEG C/min speed
Degree rises to 80 DEG C, is incubated 10min, then rises to 100 DEG C with 1.0 DEG C/min speed temperature, is incubated 15min, is further continued for 1.5
DEG C/min speed temperature rises to 110 DEG C, is incubated 25min, last circulation temperature lowering is to less than 70 DEG C；
(2) twist
From 310G two-for-one twister, the ingot speed of 310G two-for-one twister is 9500r/min, and the twist is set to 700T/M,
During twisting, memory thread tension is 10cn；
(3) winder
From village field NO21 automatic winder, winder speed is 800m/min, remembers thread tension
Control in 0.11CN/dtex, influence of winding tension controls in 12CN；
Electronic yarn clearer is used to detect the joint size of memory wire, more than 120%, length exceedes contact cross-section increment
1cm, will be eliminated, to ensure the quality of memory face fabric；
(4) warping
From Benniger ZC-L type beam warper, speed of beaming controls in 600m/min, adopts collective's creeling, cylinder simultaneously
Subrack capacity is 800, and total radical of black memory wire is 9286, joins 12 axles, and joining axle is 774 × 10+773 × 2, white
The total radical of memory wire is 1386, joins 2 axles, and it is 693 × 2 that white warping joins axle, and warping stays 6 meters of organizine electric iron before terminating
Plate, in case backtwisting is easy to gait；
And axle (5)
From type：XB150 warp rebeaming machine, set and axle speed be 100m/min, and axle tension force be 80kg, should check at any time
The tightness of warp thread, it is to avoid and axle Quality Down；
(6) gait plug in reed
This fabric total quantity of warps is 10672, and fabric tissue is plain weave, takes page 8 heald frames, every reed penetration number 4 enters, Drafting Method
It is the reed count 161# along wearing；
(7) preparation of tram
Tram is processed into big bobbin, to reduce creeling shutdown, improves the quality of product, when this fabric knits processed, tram adds
Work becomes the big bobbin of 5kg；
(8) looming weaving
From Tianjin field coltfoal ZAX type air-jet loom, loom speed is：560r/min, from early opening process, opening time is
300°；
Weft insertion technique：Weft yarn beginning flying angle is set as 95 °, and weft yarn angle of arrival is set as 225 °, during the jet of draw jet
Between be：200°-310°；
Filling Insertion Time：On this fabric, machine reed width is less, only 167cm, thus can be auxiliary with 5 groups using late weft insertion technique
Help nozzle, each jet time used by this fabric is：70 ° -200 ° of main jet；Auxiliary spray, first group of auxiliary nozzle：70 ° -140 °,
Second group of auxiliary nozzle：97 ° -170 °, the 3rd group of auxiliary nozzle：124 ° -195 °, the 4th group of auxiliary nozzle：150 ° -220 °, the 5th group auxiliary
Nozzle：180°-250°；
Auxiliary spray spacing：First group of auxiliary nozzle is 3 about with main burner spacing, within remaining auxiliary spray spacing 6cm；
The setting of nozzle exit pressure：Main jet pressure 0.32Mpa, the auxiliary power of spraying 0.4Mpa；
Mild wind is arranged：General air-jet loom, conventional mild wind pressure is 0.08Mpa, and for the big fabric of resilience, mild wind sets
It is set to 0.1-0.12Mpa, this fabric is twisting memory wire, elasticity is larger, thus from larger mild wind, to prevent tram from spray
Slip in mouth, mild wind is set as 0.1Mpa；
Back beam height：From 1 scale, belong to the high back rest, when type dobby shedding mechanism knits plain cloth processed, back beam height is commonly used
0 scale, when knitting this fabric of system, because thread count is larger, can reduce the generation of open reed, be easy to urgent latitude using the high back rest
Yarn, and make fabric more plentiful；
From medium warp tension：Tension force is 1400N；
The spacing of waste selvage yarn and selection：When fabrics in general knits processed, short latitude detector is about left in 1cm with the distance of slitter edge
The right side, when memory face fabric knits processed, the distance of short latitude detector and slitter edge expands as 8cm, and the actual range between slitter edge and selvedge is
10cm, overcomes side looped weft fault, in order to increase the chucking power to weft yarn for the waste selvage yarn, prevents memory wire from shrinking, using 12 slitter edges
Yarn.
Beneficial effect：The present invention in process of production, using fiber filament dyeing, simplifies production procedure, and can be effective
Ground reduces aberration；From relatively low speed, less warp tension, the memory performance of memory wire can be retained to greatest extent,
Early opening, late wefting insertion, increase the series of process measures such as the spacing of waste selvage yarn and selvedge, improve the quality of finished product it is ensured that
Woven be smoothed out, achieve preferable economic benefit.
Specific embodiment
With reference to specific embodiment, the present invention will be described in detail.
Specific embodiment：
A kind of production technology of memory face fabric, comprises the steps：Fiber filament dyeing twisting winder
Warping is gaited plug in reed looming weaving Final finishing；Concrete operations are as follows：
1st, fiber filament dyeing
Filament dyeing is carried out in dye-works.
Using filament dyeing technique, dyestuff is evenly distributed in fiber filament, and dyeing evenly, is more easy to permeate.Thus contaminate
The memory colour silk that color gets will not produce loose colour and aberration.
Take fiber filament dyeing advantage be：One be can prevent later process produce when, due to individual thread warp tension
Difference, causes to dye uneven fault；Two is to simplify production procedure, reduces production cost.
Preprocessing process：Fast temperature rises to 70 DEG C, then rises to 80 DEG C with 1.5 DEG C/min speed, and is incubated 15min,
It is further continued for rising to 100 DEG C with 1.5 DEG C/min speed, be incubated 25min, make PTT long filament be able to abundant shrinkage shaping before dyeing,
Posterior circle is cooled to less than 70 DEG C, and discharge opeing adds water, and prepares dyeing.
Dyeing course：It is warming up to 40 DEG C, is sequentially added into dyestuff and auxiliary agent, circulate 10min, then with 2.5 DEG C/min speed
Degree rises to 80 DEG C, is incubated 10min, then rises to 100 DEG C with 1.0 DEG C/min speed temperature, is incubated 15min, is further continued for 1.5
DEG C/min speed temperature rises to 110 DEG C, is incubated 25min, last circulation temperature lowering is to less than 70 DEG C.Dyeing temperature not can exceed that 120
DEG C, the high feel that can affect fabric, so that fabric is hardened, can loss of memory effect when serious.
2nd, twist
Memory wire polymer macromolecule has spring-like helical structure, after twisting in it rebound performance more
Good.Twisting can also improve strength, makes fabric fall ratio more preferably, memory effect is more preferably.
From 310G two-for-one twister, the ingot speed of 310G two-for-one twister is in 8000---15000r/min it is considered to efficiency and Yarn break
The problems such as elongation, from relatively low double twisting speed.This fabric selects 9500r/min.
The twist is set to 700T/M, crosses conference and causes to lead through difficulty, the main purpose of twisting is to improve memory effect.
The strength of memory wire only has the 70% about of ordinary polyester silk, and when therefore designing tension force, tension force is advisable with little, to protect
Card does not lose the telescopicing performance of memory wire.During twisting, memory thread tension is 10cn, and too small bobbin pine is across, easy turned-down edge, excessive loss
The memory performance of fiber, is also easy to produce broken end in unwinding.
3rd, winder
From village field NO21 automatic winder, winder speed is 800m/min.The speed of village field bobbin-winding machine may be up to
2000m/min, when this fabric produces, from 800m/min, this speed is far below the winder speed of cotton yarn, equal thickness
Cotton yarn, winder speed generally in 1200m/min, selects low speed to produce, one be in order to keep the elasticity of memory wire,
Telescopicing performance；Two is the generation in order to reduce memory wire electrostatic.
Memory thread tension is normally controlled in 0.1-0.15CN/dtex, and Winding Tension is excessive, can affect the reply work(of memory wire
Can, Winding Tension is little, easily causes turned-down edge.This selection of fabric 0.11CN/dtex, influence of winding tension controls in 12CN.
Electronic yarn clearer is used to detect the joint size of memory wire, more than 120%, length exceedes contact cross-section increment
1cm, will be eliminated, to ensure the quality of memory face fabric.
4th, warping
From Benniger ZC-L type beam warper, speed of beaming controls in 600m/min.Speed of beaming is less than cotton
Yarn, the speed of similar cotton yarn, all in more than 670m/min, selects moderate speed of beaming, to keep the flexible of memory wire
Performance, adopts collective's creeling simultaneously.
Bobbin cradle capacity is 800, and total radical of black memory wire is 9286, joins 12 axles, and joining axle is 774 × 10+
773 × 2, the total radical of white memory wire is 1386, joins 2 axles, and it is 693 × 2 that white warping joins axle, it is noted that passage during warping
Unimpeded, prevent long filament from fluffing.Warping stays 6 meters of organizine electric iron to plate, in case backtwisting is easy to gait before terminating.
5 and axle
From type：XB150 warp rebeaming machine, this type warp rebeaming machine maximal rate is 130m/min, during actual production, sets and axle
Speed is 100m/min, and beaming speed is big, the retractility of impact memory wire.And axle tension force is 80kg, should check warp thread at any time
Tightness, it is to avoid and axle Quality Down.
6th, gait plug in reed
This fabric total quantity of warps is 10672, and fabric tissue is plain weave, takes page 8 heald frames, every reed penetration number 4 enters, Drafting Method
It is the reed count 161# along wearing.
7th, the preparation of tram
Tram is processed into big bobbin, to reduce creeling shutdown, improves the quality of product.When this fabric knits processed, tram is processed
Become the big bobbin of 5kg.
8th, looming weaving
From Tianjin field coltfoal ZAX type air-jet loom, loom speed：560r/min.In memory face fabric weaving process, speed will be use up
More slowly, the relatively low speed of selection, the reason have two aspects for amount：One is that memory wire does not have starching, and weaving speed is fast, and memory wire is rubbed
Wipe intensity big, easily fluff, lose memory effect；Two is that fabric end count itself is big, and shed open is difficult clearly, easily produces short irregular pick
Point, low speed is conducive to shed open clear.During memory wire weaving, speed selects no more than 600r/min.
Opening time is 300 °.Because fabric end count is big, and the retractility of memory wire is also big, clear for the ease of shed open
Clear, from early opening process.
Weft insertion technique：Weft yarn beginning flying angle is set as 95 °.When air-jet loom knits processed, conventional weft yarn beginning flying angle is
90°.Weft yarn beginning flying angle is early, Filling Insertion Time foot, favourable to wefting insertion, it is possible to decrease wefting insertion air pressure, can save gas consumption, but tram enters
During shed open, because shed open effective depth is little, side three jump fault may be produced and short latitude stops platform；Weft yarn beginning flying angle evening, shed open
Effective depth is big, can prevent short irregular pick point, but need larger whiff pressure.Because the door width of this fabric is narrower, end count again than
Larger, shed open is difficult clearly, using late weft insertion technique, to increase shed open effective depth during wefting insertion, advantageous to wefting insertion ratio, really
Determine weft yarn beginning flying angle and be 95 °.
Weft yarn angle of arrival is set as 225 °.Conventional weft yarn angle of arrival is 230 °, when this fabric knits processed, because end count is big,
Medium warp tension, easily produces short irregular pick point.But the door width of fabric is narrower, therefore we can be arrived using weft yarn earlier
Reach angle, advantageously reduce the generation of short irregular pick point.
Draw jet：After ensureing that wefting insertion terminates, weft yarn is in straight configuration, without causing contracting latitude, the problem of short latitude.Draw
The jet time stretching nozzle is：200°-310°.
Filling Insertion Time：On this fabric, machine reed width is less, only 167cm, thus can be using late weft insertion technique.With 5 groups
Pilot jet, each jet time used by this fabric is：70 ° -200 ° of main jet；Auxiliary spray, first group of auxiliary nozzle：70°-
140 °, second group of auxiliary nozzle：97 ° -170 °, the 3rd group of auxiliary nozzle：124 ° -195 °, the 4th group of auxiliary nozzle：150 ° -220 °, the 5th
Organize auxiliary nozzle：180°-250°.
Auxiliary spray spacing：Conventional auxiliary spray spacing is 4-8cm, because memory wire is stretched big it is therefore necessary to adopt less auxiliary
Spray spacing, adopts less whiff pressure simultaneously.Less auxiliary spray spacing, is conducive to memory wire to pass through shed open, less
Whiff pressure, can prevent memory wire from extending, affect memory performance.First group of auxiliary nozzle and main burner spacing 3 about, remaining is auxiliary
Within spray spacing 6cm.
The setting of nozzle exit pressure：Main jet pressure 0.32Mpa, the auxiliary power of spraying 0.4Mpa, long filament compared to short-staple, more
Smooth, air-flow is weaker to the control ability of long filament, and whiff pressure when therefore filament yarn fabric knits processed is greater than cotton yarn.
In this fabric production process, employ less auxiliary spray spacing, thus can be from relatively low whiff pressure.Through repeatedly trying
Test, final determination main jet pressure is 0.32Mpa, the auxiliary power of spraying 0.4Mpa.Using less whiff pressure, as long as can guarantee that memory
Silk reaches right side selvedge in time, and this is all favourable for the quality of product, saving gas consumption.Using larger whiff pressure,
On the one hand increase gas consumption, another aspect tram untwisting is many, the elastic resilience of impact memory wire.In actual production process,
Whiff pressure can be finely adjusted according to weft yarn angle of arrival sooner or later.
Mild wind is arranged：General air-jet loom, conventional mild wind pressure is 0.08Mpa, and for the big fabric of resilience, mild wind sets
It is set to 0.1-0.12Mpa, this fabric is twisting memory wire, elasticity is larger, thus from larger mild wind, to prevent tram from spray
Slip in mouth.Mild wind is set as 0.1Mpa.
Back beam height：From 1 scale, belong to the high back rest.When type dobby shedding mechanism knits plain cloth processed, back beam height is commonly used
0 scale, when knitting this fabric of system, because thread count is larger, can reduce the generation of open reed, be easy to urgent latitude using the high back rest
Yarn, and make fabric more plentiful.
From medium warp tension：Tension force be 1400N, from medium warp tension, under square one, long filament
Power is greater than cotton yarn, thus during weaving, can be selected for larger warp tension, warp tension is big, is conducive to shed open clear,
Favourable to wefting insertion.When this fabric knits processed, the strength due to memory wire only has the 70% of ordinary polyester silk, not through starching, long
Silk is not wear-resisting, and retractility is big, and warp tension is big, can affect the retractility of long filament, therefore through balance, using medium upper machine
Tension force.
The spacing of waste selvage yarn and selection：When fabrics in general produces, the distance of right side slitter edge and selvedge is 3cm, slitter edge
Apart from short latitude detector about 1cm, when this fabric produces, due to tram shrink big, during weaving on the right of selvedge be also easy to produce side latitude
Contracting fault, therefore the distance of short latitude detector and slitter edge is extended to 8cm by us, and the actual range between slitter edge and selvedge reaches
10cm about, overcome side looped weft fault.In order to increase the chucking power to weft yarn for the waste selvage yarn, prevent memory wire from shrinking, employ
12 waste selvage yarns.
The design specification of fabric is as follows：
Fabric specification：162cm 95D*95D 658*286, upper machine reed width 167cm, 638/10cm of end count on machine, on machine
269/10cm of filling density, Side End Number is 64, and is black, and body 4 enters, and side yarn 4 enters.There are two kinds of colors, A table through weft yarn
Show black, B represents white.
Warp Tension Test is：32A, 6B, 7A, 3B, 10A, 6B, 6A, 6B, 6A, 5B, 10A, 3B, 7A, 6B, 52A, 9B, 11A,
4B, 9A, 3B, 9A, 3B, 9A, 2B, 5A, 1B, 5A, 1B, 5A, 1B, 5A, 1B, 7A, 1B, 12A, 1B, 15A, 1B, 205A.During one spends
Warp thread period is 490, wherein black memory wire 427, white memory wire 63.
Weft yarn arrangement is：1B, 10A, 1B, 6A, (1B, 2A) * 5,2B, 5A, 3B, 6A, 6B, 38A, 2B, 4A, 2B, 6A, 2B,
4A, in a flower circulation, fill yarn ends are 113, wherein 89, A yarn, 24, B yarn.Total quantity of warps 10672, porter 82#, full width
Spend number 22 flower, subtract a number 172, subtracting yarn color is black.The total radical of white memory wire is 63 × 22=1386 root, and black is remembered
The total radical of silk is 427 × 22-172+64 root side yarn=9286 piece.Fabric tissue is plain weave.
Article specification is as follows：
Article specification is：95D × 95D, weft density (piece/inch)：724 × 362, fabric width 147cm.Grammes per square metre：132g/
, through weave shrinkage aj=6%, latitude weave shrinkage aw=3.1%, dyeing and finishing width shrinkage=9.1%, long shrinkage=21% of dyeing and finishing.
The present invention in process of production, using fiber filament dyeing, simplifies production procedure, and can be effectively reduced color
Difference；From relatively low speed, less warp tension, the memory performance of memory wire can be retained to greatest extent, early opening, evening
Wefting insertion, increase the series of process measures such as the spacing of waste selvage yarn and selvedge, improve the quality of finished product it is ensured that woven smooth
Carry out, achieve preferable economic benefit.
The present invention is not limited to above-mentioned preferred forms, and anyone can show that under the enlightenment of the present invention other are various
The product of form, however, making any change in its shape or structure, every have skill identical or similar to the present application
Art scheme, is within the scope of the present invention.
Claims (2)
1. a kind of production technology of memory face fabric it is characterised in that：Comprise the steps：Fiber filament dyeing twisting
Winder warping is gaited plug in reed looming weaving Final finishing；Concrete operations are as follows：
(1) fiber filament dyeing
The dyeing of memory filament is carried out in dye-works, using filament dyeing technique, simplifies production procedure, reduces production cost, dyestuff
Be evenly distributed in fiber filament, dyeing evenly, be more easy to permeate, thus dye the memory colour silk getting will not produce loose colour and
Aberration；
(2) twist
From 310G two-for-one twister, the ingot speed of 310G two-for-one twister is 9500r/min, and the twist is set to 700T/M, during twisting, memory wire
Tension force is 10cn；
(3) winder
From village field NO21 automatic winder, winder speed is 800m/min, and memory wire tension force is in 0.11CN/dtex, network
Cylinder tension force is in 12CN；
Electronic yarn clearer is used to detect the joint size of memory wire, and, more than 120%, length, will more than 1cm for contact cross-section increment
It is eliminated, to ensure the quality of memory face fabric；
(4) warping
From Benniger ZC-L type beam warper, speed of beaming controls in 600m/min, adopts collective's creeling, bobbin cradle simultaneously
Capacity is 800, and total radical of black memory wire is 9286, joins 12 axles, and joining axle is 774 × 10+773 × 2, white memory
The total radical of silk is 1386, joins 2 axles, it is 693 × 2 that white warping joins axle, and warping stays 6 meters of organizine electric iron soles before terminating
Flat, in case backtwisting is easy to gait；
And axle (5)
From type：XB150 warp rebeaming machine, set and axle speed be 100m/min, and axle tension force be 80kg, warp thread should be checked at any time
Tightness, it is to avoid and axle Quality Down；
(6) gait plug in reed
This fabric total quantity of warps is 10672, and fabric tissue is plain weave, takes 8 heald frames, every reed penetration number 4 enters, and Drafting Method is suitable
Wear, reed count 161#；
(7) preparation of tram
Tram is processed into big bobbin, to reduce creeling shutdown, improves the quality of product, when this fabric knits processed, tram is processed into
The big bobbin of 5kg；
(8) looming weaving
From Tianjin field coltfoal ZAX type air-jet loom, loom speed is：560r/min, from early opening process, opening time is
300°；
Weft insertion technique：Weft yarn beginning flying angle is set as 95 °, and weft yarn angle of arrival is set as 225 °, and the jet time of draw jet is：
200°-310°；
Filling Insertion Time：On this fabric, machine reed width is less, only 167cm, thus can be using late weft insertion technique, with 5 groups of auxiliary sprays
Mouth, each jet time used by this fabric is：70 ° -200 ° of main jet；Auxiliary spray, first group of auxiliary nozzle：70 ° -140 °, second
Organize auxiliary nozzle：97 ° -170 °, the 3rd group of auxiliary nozzle：124 ° -195 °, the 4th group of auxiliary nozzle：150 ° -220 °, the 5th group of auxiliary nozzle：
180°-250°；
Auxiliary spray spacing：First group of auxiliary nozzle is 3 about with main burner spacing, within remaining auxiliary spray spacing 6cm；
The setting of nozzle exit pressure：Main jet pressure 0.32Mpa, the auxiliary power of spraying 0.4Mpa；
Mild wind is arranged：General air-jet loom, conventional mild wind pressure is 0.08Mpa, and for the big fabric of resilience, mild wind is set to
0.1-0.12Mpa, this fabric is twisting memory wire, and elasticity is larger, thus from larger mild wind, to prevent tram from nozzle
Slip, mild wind is set as 0.1Mpa；
Back beam height：From 1 scale, belong to the high back rest, when type dobby shedding mechanism knits plain cloth processed, back beam height commonly used for 0 quarter
Degree, when knitting this fabric of system, because thread count is larger, can reduce the generation of open reed, be easy to urgent weft yarn using the high back rest, and
Make fabric more plentiful；
From medium warp tension：Tension force is 1400N；
The spacing of waste selvage yarn and selection：The short latitude detector of fabrics in general, the distance away from waste selvage yarn is 1cm, memory face fabric
When knitting processed, the distance of short latitude detector and slitter edge expands as 8cm, and the actual range between slitter edge and selvedge is 10cm, overcomes side latitude
Contracting fault, in order to increase the chucking power to weft yarn for the waste selvage yarn, prevents memory wire from shrinking, using 12 waste selvage yarns.
2. memory face fabric according to claim 1 production technology it is characterised in that：The design specification of fabric is as follows：On
Machine reed width 167cm, 638/10cm of end count on machine, 269/10cm of filling density on machine, Side End Number is 64, and is black, cloth
Body 4 enters, and side yarn 4 enters；There are two kinds of colors through weft yarn, A represents black, B represents white：Warp Tension Test is：32A, 6B, 7A, 3B,
10A, 6B, 6A, 6B, 6A, 5B, 10A, 3B, 7A, 6B, 52A, 9B, 11A, 4B, 9A, 3B, 9A, 3B, 9A, 2B, 5A, 1B, 5A, 1B,
5A, 1B, 5A, 1B, 7A, 1B, 12A, 1B, 15A, 1B, 205A；One spends middle warp thread period to be 490, wherein black memory wire
427, white memory wire 63；Weft yarn arrangement is：1B, 10A, 1B, 6A, (1B, 2A) * 5,2B, 5A, 3B, 6A, 6B, 38A, 2B,
In 4A, 2B, 6A, 2B, 4A, one flower circulation, fill yarn ends are 113, wherein 89, A yarn, 24, B yarn；Total quantity of warps 10672,
Porter 82#, full width spends number 22 flower, subtracts a number 172, and subtracting yarn color is black, and fabric tissue is plain weave.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610966618.2A CN106400270A (en) | 2016-10-28 | 2016-10-28 | Memory fabric production process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610966618.2A CN106400270A (en) | 2016-10-28 | 2016-10-28 | Memory fabric production process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106400270A true CN106400270A (en) | 2017-02-15 |
Family
ID=58014318
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610966618.2A Pending CN106400270A (en) | 2016-10-28 | 2016-10-28 | Memory fabric production process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106400270A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108677331A (en) * | 2018-05-31 | 2018-10-19 | 江苏工程职业技术学院 | A kind of product design of the warming elastic force flannelette of moisture absorption heating acrylic fibers and its production technology |
| CN111764025A (en) * | 2020-06-04 | 2020-10-13 | 石狮市宝益织造印染有限公司 | Manufacturing process of dustproof and antibacterial sportswear fabric |
| CN112659684A (en) * | 2019-10-15 | 2021-04-16 | 青岛九山纤维布有限公司 | Polyester-cotton black spinning conveyer belt base cloth production process |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101109124A (en) * | 2007-08-27 | 2008-01-23 | 洪桂焕 | Novel shape memory type surfacing material of polyester PTT and process technique thereof |
| CN101481844A (en) * | 2008-08-12 | 2009-07-15 | 晋江市远大服装织造有限公司 | Production process for memory type fabric |
| CN101701392A (en) * | 2009-09-14 | 2010-05-05 | 海泰纺织（苏州）有限公司 | Memory colored woven cloth |
| CN101736487A (en) * | 2009-12-30 | 2010-06-16 | 杭州宏峰纺织集团有限公司 | PTT (poly(trimethylene terephthalate)) memory fabric production process |
| CN103031680A (en) * | 2012-12-14 | 2013-04-10 | 江苏黄果树服饰有限公司 | Production process of fabric |
| CN103173911A (en) * | 2013-03-15 | 2013-06-26 | 江苏德华纺织有限公司 | Manufacturing technique of microgroove memory oblique fabrics |
-
2016
- 2016-10-28 CN CN201610966618.2A patent/CN106400270A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101109124A (en) * | 2007-08-27 | 2008-01-23 | 洪桂焕 | Novel shape memory type surfacing material of polyester PTT and process technique thereof |
| CN101481844A (en) * | 2008-08-12 | 2009-07-15 | 晋江市远大服装织造有限公司 | Production process for memory type fabric |
| CN101701392A (en) * | 2009-09-14 | 2010-05-05 | 海泰纺织（苏州）有限公司 | Memory colored woven cloth |
| CN101736487A (en) * | 2009-12-30 | 2010-06-16 | 杭州宏峰纺织集团有限公司 | PTT (poly(trimethylene terephthalate)) memory fabric production process |
| CN103031680A (en) * | 2012-12-14 | 2013-04-10 | 江苏黄果树服饰有限公司 | Production process of fabric |
| CN103173911A (en) * | 2013-03-15 | 2013-06-26 | 江苏德华纺织有限公司 | Manufacturing technique of microgroove memory oblique fabrics |
Non-Patent Citations (6)
| Title |
|---|
| 武继松等: "《津田驹ZAX喷气织机引纬工艺参数探讨", 《北京纺织》 * |
| 毛宏颖等: "粘胶PTT毛混纺织物的开发", 《天津纺织科技》 * |
| 谢定章: "记忆面料开发的关键技术", 《上海纺织科技》 * |
| 谢定章等: "色织记忆牛津纺产品的设计与生产", 《纺织导报》 * |
| 高建丽: "PTT与棉混纺双层色织提花面料的开发", 《纺织导报》 * |
| 高建丽等: "PTT与棉混纺双层色织提花面料的设计与开发", 《铜牛杯第九届功能性纺织品及纳米技术研讨会论文集》 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108677331A (en) * | 2018-05-31 | 2018-10-19 | 江苏工程职业技术学院 | A kind of product design of the warming elastic force flannelette of moisture absorption heating acrylic fibers and its production technology |
| CN112659684A (en) * | 2019-10-15 | 2021-04-16 | 青岛九山纤维布有限公司 | Polyester-cotton black spinning conveyer belt base cloth production process |
| CN111764025A (en) * | 2020-06-04 | 2020-10-13 | 石狮市宝益织造印染有限公司 | Manufacturing process of dustproof and antibacterial sportswear fabric |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107142590B (en) | A kind of production technology of tencel willow crepe fabric | |
| CN106012211B (en) | A kind of warp-weft two-way cotton bullet color knits the production technology of cotton crepe fabric | |
| CN105483913B (en) | Air-jet loom knits the production technology of cotton cutting motif fabric processed | |
| CN105714444B (en) | A kind of production technology of the latitude bullet through pipe fabric | |
| CN106498605B (en) | A kind of color knits the different production technology through stripes that rockets | |
| CN101270527B (en) | Process for manufacturing sirospun yarn jean facing material | |
| CN103614846B (en) | Warp shearing figured cloth fabric and manufacturing process thereof | |
| CN106544775B (en) | A kind of process producing all-cotton yarn-dyed bubble jacquard fabric | |
| CN107012564A (en) | A kind of production method of the low elastic denim fabric of washing shrinkage | |
| CN107974753A (en) | A kind of tencel washs the production technology of elastic force blister fabric | |
| CN105926130B (en) | A kind of process of the two-way rocket fabric of all-cotton yarn-dyed | |
| CN107723880A (en) | A kind of production technology of all-cotton yarn-dyed silk like fabric fabric | |
| CN105040238B (en) | A kind of all-cotton yarn-dyed is through the production technology of the two-layer fabric that rockets | |
| CN106012234B (en) | A kind of production technology through curve fabric | |
| CN106811854A (en) | Viscose glue twists the production method of silk and Modal/big jacquard home textile of cotton intertexture | |
| CN106400269A (en) | Production technology of acetate fiber fabric | |
| CN107313148B (en) | A kind of production technology of the functional double-deck open-work fabric | |
| CN106435941A (en) | Production technology of polyester-viscose blended fabric | |
| CN104328578A (en) | Production method of cotton and nylon mixed fabric | |
| CN106835450A (en) | A kind of color knits the production technology of warp-wise clipping and carving tubing | |
| CN106400270A (en) | Memory fabric production process | |
| CN108677331A (en) | A kind of product design of the warming elastic force flannelette of moisture absorption heating acrylic fibers and its production technology | |
| CN106906553A (en) | A kind of cotton glues the production technology of intertexture jacquard fabric | |
| CN107059208A (en) | A kind of production technology of color cotton yarn-dyed figured check fabric | |
| CN107119375B (en) | A kind of production technology of brocade day silk class product |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170215 |
|
| RJ01 | Rejection of invention patent application after publication |