CN1160096A

CN1160096A - Method and loom for making closely fine counts ultrathin denim

Info

Publication number: CN1160096A
Application number: CN 96116860
Authority: CN
Inventors: 刘岳定; 杨秋海; 余敏; 徐三兴
Original assignee: ZHONGNAN TIXTILE GROUP CORP CHANGZHOU
Current assignee: ZHONGNAN TIXTILE GROUP CORP CHANGZHOU
Priority date: 1996-03-20
Filing date: 1996-03-20
Publication date: 1997-09-24

Abstract

A method for weaving high-density, fine-count, ultra-thin denim using fine-count pure cotton as warp yarn and pure cotton, silk, low-elasticity terylene fibre, or artificial cotton as weft yarn, includes dyeing, sizing and winding warp yarn, thermosetting, winding, and wet setting weft yarn, and weaving. The fabric has warp density of 110-160 yarns/inch and weft density of 70-120 yarns/inch, and features light weight, ultra thin, good softness and air permeability, and gay lusture.

Description

The manufacture method of high-density fine-count ultra-thin denim and loom thereof

The present invention relates to a kind of manufacture method and loom thereof of high-density fine-count ultra-thin denim, belong to woven fabric manufacturing technique and loom type.

Traditional denim of popular last a century is well-pressed, rough, abundant on the market, thereby jean occupies certain market, but traditional denim adopts the raw material of low-quality: the cotton yarn below 21 of 5 grades of left and right sides cottons, fabric is thick and heavy airtight, it is a kind of loose denim of organizing, tarnish is not suitable for making the fashionable dress of various styles, can not satisfy modern's different demands.

Existing denim loom fuselage is short, and percentage elongation is little, can only adapt to rough cotton yarn, and its thread count can not be too high, can not weave the denim of closely fine counts.Original heald harness eye aperture is little, and end breakage rate height, harness threading skin are that raw pig skin is made, easily retraction.The reed dent is narrow, and its edge reed plate is thin, can not bear the bigger power of beating up.

Chinese invention patent CN1056322A discloses a kind of " cowboy silk fabric ", adopted 100% mulberry Tsumugi silk and 60% above Tsumugi silk and other fiber blend to make organizine and tram, silk oxford and denim are two kinds of different materials, silk oxford cost of material height, no drapability can only be adapted to summer clothing.

The objective of the invention is to solve the problems referred to above of prior art and the manufacture method of the high-density fine-count ultra-thin denim that a kind of plentiful, fine and smooth, smooth, moisture absorption is ventilative, gloss is bright-coloured, drapability is good is provided.

Second purpose of the present invention is to avoid the weak point of existing loom and a kind of loom of making high-density fine-count ultra-thin denim is provided.

The objective of the invention is to reach by following technical measures.

The manufacture method of high-density fine-count ultra-thin denim is made warp thread by 100% long-staple cotton ring ingot ring, warp thread is standby through warping, indigo, aluminum-bronze paint dyeing, starching, coiling beam of a loom, by 60～80 cotton textiles, 1/20/22～4/20/22D real silk, 50～150D low-elasticity terylene fibre, 50～75D spulon, 40～80 artificial cottons are made weft yarn, and described weft yarn is standby behind HEAT SETTING, quilling and natural wet setting.

The beam of a loom that will have warp thread is contained in and connects on the loom through being contained in the weft inserter with weft yarn, warp thread penetrates the heald frame heald through a minute hinge and weaves, be woven into as required that cotton textiles, staple, cotton are washed, behind cotton spulon, cotton sticking satin weave or the TWILL CLOTH tissue, singe, the back arrangement of destarch, mercerising, softness, typing.

The warp-wise density of high-density fine-count ultra-thin denim fabric is 110～160 pieces/inch, and its latitudinal density is 70～120 pieces/inch.

The loom of high-density fine-count ultra-thin denim, include frame, loom beam frame, beam of a loom, heald, harness threading skin, reed, the big device of throwing and spool, the disk track of beam of a loom is 525 millimeters of φ, its capacity is doubled, a beam of a loom after the improvement is equivalent to two original beams of a loom, reduced leasing and connect through workload.

On the bearing of an end of beam of a loom, alignment pin is housed, in order to guarantee making beam of a loom supporting and transmission prop up after the holding capacity increase still operate as normal owing to the beam of a loom capacity increases.

Install a brace that has a deflector roll in loom beam frame upper end, make warp thread walk around deflector roll on the brace, in order to increase the percentage elongation of warp thread.

Is inserted with two lease rods in deflector roll to the crosspoint of per two warp thread between the harness eye, makes the warp thread leasing, and then warp thread is evenly distributed, reduce broken end, improve weaving efficiency, also be convenient to connect through.

Harness eye aperture on the heald frame heald is 5 millimeters of φ.Because the warp thread fiber number increases, the heald harness eye on the existing loom is 3.3 millimeters of φ, and harness eye is too little, and end breakage rate is higher, warp thread has been guaranteed in the harness eye aperture after the improvement smooth and easy by and reduced end breakage rate.

The harness threading skin is made of plastics, and ABRASION RESISTANCE is good, has substituted original raw pig skin harness threading skin, has solved retraction problems.

The width of reed dent is 2.5 millimeters, and the thickness of edge reed plate is 5.5 millimeters, strengthens dent width and thickening edge reed plate thickness, can bear the bigger power of beating up.

The present invention compared with prior art has following advantage:

1, the present invention adopts 100% long-staple cotton as warp thread, adopt 60～80 cotton textiles, 1/20/22～4/20/22D real silk, 60～150D low-elasticity terylene fibre, 50～75D spulon, 40～80 artificial cottons as weft yarn, guaranteed light, ultra-thin, soft characteristics of the present invention.

2, fabric warp-wise density of the present invention is 110～160 pieces/inch, latitudinal density is 70～120 pieces/inch, be made into highly dense ultra-thin satin weave or TWILL CLOTH, in addition after mercerising and the arrangement of soft back, have plentiful, fine and smooth, smooth optimum efficiency, and then have the advantages that gloss is bright-coloured, moisture absorption ventilative, drapability is good.

3, be equiped with the brace that has deflector roll on the loom beam frame of the loom of high-density fine-count ultra-thin denim of the present invention, beam winding traction is improved to the friction traction by original direct traction, has eliminated beam of a loom in the irregular and waste that causes of axle stage warp surface tension.

4, the crosspoint of per two warp thread is inserted with two lease rods and carries out leasing on the deflector roll of beam of a loom upper end and the organizine between the harness eye, have warp thread be evenly distributed, increase warp length and growth rate, minimizing weave shrinkage and broken end, raising weaving efficiency and connect through advantage.

5, on the loom of the present invention, the harness threading skin is made of plastics, and has increased scuff resistance; Strengthen the thickness of reed dent width and edge reed plate, can bear the bigger power of beating up; Strengthened the heald harness eye, guaranteed warp thread smooth and easy by and reduced end breakage rate.

The explanation of accompanying drawing drawing:

Fig. 1 is a flow sheet of the present invention.

Fig. 2 is the structure front view of loom.

Fig. 3 is the side view of Fig. 2.

Fig. 4 is the vertical view of Fig. 3.

Fig. 6 is the beam of a loom sectional drawing.

Fig. 7 is the heald structural representation.

Fig. 8 is a harness threading skin structure schematic diagram.

Fig. 9 is Fig. 8 side view.

Figure 10 is the reed constructions schematic diagram.

Figure 11 is the side view of Figure 10.

Figure 12 is

SATIN AND SATEEN CLOTH is organized and implemented routine drafting plan.

Figure 13 is

Satin weave is organized and implemented routine organization chart.

Figure 14 is SATIN AND SATEEN CLOTH is organized and implemented routine pegging plan.

The manufacture method of high-density fine-count ultra-thin denim of the present invention shown in Figure 1, make warp thread by 100% long-staple cotton RING SPINNING, pass through the warping machines warping, use ASLGA-381A sizing-dyeing machine indigo, silver-colored optical coating dyeing and starching, coiling beam of a loom, make weft yarn by 60～80 cotton textiles, 1/20/22～4/20/22D real silk, 5D-150D low-elasticity terylene fibre, 50～75D spulon, 40～80 artificial cottons, the loom weft inserter 5 of packing into behind HEAT SETTING, quilling and wet setting is weaved.

The loom of high-density fine-count ultra-thin denim includes frame 2, loom beam frame 2-1, beam of a loom 12, heald frame 8, heald 7, harness threading skin 9, reed 6, reel 1, motor 3, variable transmission belt 4, weft inserter 5, shedding 10 (seeing Fig. 2,3 and 4).The disk track (see figure 6) of beam of a loom 12 is 525 millimeters of φ, on bearing 13 (see figure 3)s of an end of beam of a loom 12 alignment pin 11 is housed, and is fixed with a brace 14 that has a deflector roll 15 in loom beam frame 2-1 upper end, is inserted with two lease rods 17 in the crosspoint of per two warp thread 16.

Heald harness eye 18 (see figure 7) apertures are 5 millimeters of φ, and harness threading skin 9 (seeing Fig. 8 and 9) is made of plastics, and the width of reed dent 19 (seeing Figure 10 and 11) is 2.5 millimeters, and the thickness of its edge reed plate 20 is 5.5 millimeters.

Loom of the present invention is the improvement of K-72 type silk loom.Be woven into as required that cotton textiles, cotton are washed, staple, cotton spulon, cotton sticking satin weave or TWILL CLOTH.To fly SATIN AND SATEEN CLOTH be embodiment to weave five piece three, and its fabric drafting plan, organization chart and pegging plan are seen Figure 12,13 and 14, and fabric warp-wise density is 110～160 pieces/inch, and latitudinal density is 70～120 pieces/inch.

The fabric that is made into is singed at last, destarch, mercerising, softness, typing, back arrangement, the finished product warehouse-in.

Claims

1, a kind of manufacture method of high-density fine-count ultra-thin denim, include warping, starching, connect through, tram HEAT SETTING, quilling, wet setting, weave and arrangement thereafter: singe, shaping process, it is characterized in that:

A) make warp thread by 100% long-staple cotton ring ingot ring, warp thread is standby through warping, indigo, silver-colored optical coating dyeing, starching, coiling beam of a loom, make weft yarn by cotton textiles, real silk, low-elasticity terylene fibre, spulon, artificial cotton, weft yarn is standby behind HEAT SETTING, quilling and natural wet setting

B) beam of a loom that will have a warp thread is contained in and connects on the loom through being contained in the weft inserter with weft yarn, and warp thread penetrates the heald frame heald through a minute hinge and weaves, and is woven into as required that cotton textiles, staple, cotton are washed, cotton spulon, cotton sticking satin weave or TWILL CLOTH tissue,

C) cotton textiles that are made into, staple, cotton are washed, cotton spulon, cotton sticking satin weave or TWILL CLOTH is singed, the back arrangement of destarch, mercerising, softness, typing.

2, the manufacture method of high-density fine-count ultra-thin denim according to claim 1 is characterized in that weft yarn is 60～80 cotton textiles, 1/20/22～4/20/22D real silk, 50～150D low-elasticity terylene fibre, 50～75D spulon, 40～80 artificial cottons.

3, the manufacture method of high-density fine-count ultra-thin denim according to claim 1 is characterized in that fabric warp-wise density is 110～160 pieces/inch, and latitudinal density is 70～120 pieces/inch.

4, a kind of loom of high-density fine-count ultra-thin denim, include frame [2], loom beam frame [2-1], beam of a loom [12], heald [7], harness threading skin [9], reed [6], reel [1], motor [3], variable transmission belt [4], weft inserter [5] and shedding [10], the disk track that it is characterized in that beam of a loom [12] is 525 millimeters of φ, on the bearing [13] of one end of beam of a loom [12] alignment pin [11] is housed, install a brace [14] that has deflector roll [15] in loom beam frame [2-1] upper end, deflector roll [15] and heald harness eye [18] the crosspoint of per two warp thread [16] be inserted with two lease rods [17].

5, the loom of high-density fine-count ultra-thin denim according to claim 4 is characterized in that harness eye [18] aperture on the heald [7] is 5 millimeters of φ.

6, the loom of high-density fine-count ultra-thin denim according to claim 4 is characterized in that, harness threading skin [9] is made of plastics.

7, the loom of high-density fine-count ultra-thin denim according to claim 4, the width that it is characterized in that reed dent [19] is 2.5 millimeters, the thickness of its edge reed plate [20] is 5.5 millimeters.