CN104233564A - One-spray-six-weft-yarn high-count high-density large-width fabric and production method - Google Patents
One-spray-six-weft-yarn high-count high-density large-width fabric and production method Download PDFInfo
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Abstract
The invention discloses one-spray-six-weft-yarn high-count high-density large-width fabric and a production method. The production method includes that six 7.3tex combed yarns are made into a doubled yarn through doubling; long staple cotton not lower than 1.7 in maturity, of 37mm in main body length, of 3,7 in Micronaire value and within 2.5dtex in close-to raw cotton degree-of-thickness difference is adopted; six 7.3tex combed yarns are made into a doubled yarn through doubling, 7.3tex single yarn and 7.3tex/8 folded yarn are produced through opening and picking, carding, combing, doubling, roving, spinning, spooling, twisting and folding, and fabric with 5/3 warp face satin tissue and six spray weft is produced through processes of warping, sizing, drawing-in and weaving. Through reasonable spinning process and weaving process, the high-grade multi-spray-weft high-count high-density large-width fabric is produced, is clean and uniform, soft and comfortable in hand feeling, thick and solid, soft, smooth and bright in luster, has good hand feeling and clothing performance and ideal fabric for processing high-grade home textile products.
Description
Technical field
The present invention relates to spinning and weaving technical field, is that an a kind of spray six roots of sensation 7.3tex combing weft yarn and combing 7.3tex are through the highly dense broad fabrics of weaving yarns and production method specifically.
Background technology
The many latitudes of existing air-jet loom thin high density broad fabrics are generally two spray, and doubling radical is less, and fine tex yarn line brute force is little, filoplume is long, to prepare and woven require high; Warp count is large, fabric compactness is large, and difficulty of weaving is large; The factor and the probability that form fabric defects when weaving are many, and loom speed and efficiency are not easy to improve.
Summary of the invention
For overcoming the deficiencies in the prior art, goal of the invention of the present invention is to provide a kind of spray thin high density broad fabrics of six roots of sensation weft yarn and production method thereof, six roots of sensation 7.3tex combed yarn is made a weft yarn by doubling, to make fabric abundant, soft smooth, gloss becomes clear, and has good feel and wearability.
For achieving the above object, six roots of sensation 7.3tex combed yarn is made a doubling by doubling by the present invention, and fabric tissue is five piece three and flies through face satin weave.
The production method of the thin high density broad fabrics of a spray six roots of sensation weft yarn of the present invention, processing step is as follows:
(A) concrete steps of spinning production process:
(a) opening and cleaning step
Adopt opening picking equipment, grab cotton Beater Speed 880r/min, running efficiency more than 90%, kirschner beater speed 380r/min, the comprehensive Beater Speed 850r/min of rolling, the assorted dirt rod that respectively falls spaces and is transferred to 10mm, cotton rolling quantity 383g/m, length 36m, lap extends <1.5%;
(b) carding step
Adopt carding machine, cylinder speed 290r/min, licker-in speed 780r/min, doffer speed 20r/min, cover plate speed 160r/min, tension force 1.13 times, cylinder-Flat Gauge 0.20mm, 0.18mm, 0.18mm, 0.18mm, 0.20mm, front knife plate-cylinder spaces 0.78mm, cotton strip quantity 16.2g/5mm;
(c) combing process
Adopt combing machine, 500 pincers/min, quantitative 80g/m of rouleau, running efficiency 94%, when linters rate 16%, actual production reaches 72kg/h, within quality can reach UST ER2007 publication 5% simultaneously; Cotton carries out combing according to combing after opening or cleaning and combing operation, combing main technologic parameters is: adopt the mode retreated to cotton, to cotton length 5.23mm, cylinder rotating speed 280r/min, hairbrush 1137r/min, detaching distance scale be chosen as 9mm, carding isolation distance 0.40 mm, yarn is quantitatively 15.8g/5m;
D () is pre-also
The quantitative 17.48g/5m of combed long staple cotton drafting;
(e) mixing in doubling step
Adopt drawing frame, back area draft 1.67 times, roller gauge 10 mm × 18mm, two and quantitative 12.2g/5m, number of doubling seven, back area draft 1.30 times, roller gauge 10mm × 18mm, sliver exporting speed 200m/min;
(f) Roving Frames
Adopt Speed frames, regular roving feeding 2.3g/10m, roving twist factor 98, back zone drafting multiple 1.25 times, roller gauge 23.5mm × 37mm, nip gauge 5.0mm, rove extends and controls within 1.0%;
(g) spinning process
Adopt fine spining machine, long filament enters front jaw through godet roller, the drafting multiple of long filament 1.12 times, spun yarn spindle speed 12047r/min, spun yarn design twist factor 402, roller gauge 18mm × 35mm, back zone drafting multiple 1.3 times, actual measurement yarn quality: powerful 180.57 CN, powerful CV%10.5, minimum powerful 148 CN, weight lays particular stress on+2.5%, moisture regain 2.1%, Unevenness CV %14.0, km details 9, km slubbing 30,82, km cotton knot, resultant yarn actual twist 126.9T/cm, twist factor 397;
(h) winder and doubling operation
Adopt automatic winder, be spun into twine, test it powerful, winding procedure electricity excises major defect clearly, particularly short slub, short slub electronic yarn clearer parameter is 150%, 2.0cm, winding procedure reduces groove drum rotating speed 2500r/min, reduces unwinding tension 300 CN-320CN, use electronic yarn clearer and air splicer, powerful qualification rate of splicing is greater than 90%; Doubling adopts high speed doubling winder;
(i) above-mentioned each operation production environment relative humidity is 58%-65%;
(B) concrete steps of production technology are weaved:
(a) warping process
Adopt warping machines, the warping speed of a motor vehicle controls at 600r/min, adopts low-tension to draw yarn, tension pulley adopts 5g, and limit yarn is 10g, 3rd district before, during and after tensioner divides, by scale adjustment, controlled by single yarn tension at 10 CN, levels tension difference controls at 1.5 CN, between front and rear row, maximum tension difference is 2.0 CN, and control ectonexine rolling density, wear layering reeled yarn before doff, one, every axle, guarantee that warping every hundred myriametre broken ends are within 1.5, the good axial ratio of warp beam reaches 93%;
(b) sizing operation
Adopt Sizing machines, sizing speed of a motor vehicle 35m/min, slurry groove temperature 98 DEG C, stock tank viscosity 12S, sizing moisture regain 8%, solid content 12%, the rate of sizing 13.5%, unwinding the warp tension force 350N, stock tank tension force 150N, drying room tension force 200N, leasing tension force 1200N, winding tension 1500N, pressure yarn tension 1700N;
C () passes operation
Adopt automatic denting machine, fabric tissue is five piece three and flies through face satin weave, and Selvage Stitch is that 4/1+1/4 changes rib weave;
(d) weaving process
Adopt air-jet loom, loom rotating speed 460r/min; Warp tension 2000 × 2N; Lower comprehensive height and opening amount are 161mm, 82mm, temple pad 4mm; Back beam height 120mm; Warp stop frame height 60mm; Opening time 280 °; Main jet timing 86 ° ~ 160 °; FDP timing 80 ° ~ 202 °; Weft yarn arrives 236 ° ~ 240 °; 01 ~ 08 auxiliary spray timing is respectively: 86 ° ~ 156 °, 96 ° ~ 166 °, 110 ° ~ 180 °, 130 ° ~ 200 °, 150 ° ~ 220 °, 160 ° ~ 230 °, 170 ° ~ 250 °, 190 ° ~ 300 °; Adopt high after beam process, form the not isostension shed open of upper strata tension force lower than lower floor's tension force, the little top line of weft yarn and tension force closely interweaved, can urgent weft yarn effectively, the backwash of minimizing fell; Cloth cover shake allowance must control within 3mm, and back beam height is defined as 120mm, and warp stop frame height is defined as 60mm, increases levels warp tension difference, fell is tended towards stability; Adopt early opening process, opening time is decided to be 280 °, increases opening amount simultaneously, and appropriateness reach menopause tablet, be also conducive to opening or cleaning shed open, opening is steady, and during wefting insertion, loom has the angle of repose of 70 °, can effectively reduce wefting insertion mistake.
The present invention compared with prior art, by reasonable spinning process, weaving process, produces the thin high density broad fabrics of high-grade spray six latitude, neatly neat and well spaced, soft comfortable.The technical specification of design textile is as follows: fabric tissue is five piece three and flies sixfold latitude through face satin, and Selvage Stitch is that 4/1+1/4 changes galassing; Through close be 905.5/10m, filling density is 346 × 6/10cm; Cloth width 313.7cm, reed width 324.3cm, coupe 206m; Total quantity of warps 28408, Side End Number 48 × 2; 219 teeth/10cm, ground organizes every reed number of wearing to be four to enter, and the every reed number of wearing of Selvage Stitch is four to enter; Warp-wise tightness 80.69%, broadwise tightness 185.31%, total tightness degree 116.47%.Its fabric content that possesses skills is high, and added value is large, and fabric is abundant, and soft smooth, gloss becomes clear, good feel and wearability, is the desirable fabric of producing high-grade man spun articles.
Accompanying drawing explanation
Fig. 1 is upper machine organization chart of the present invention.
Fig. 2 is drafting plan of the present invention.
Fig. 3 pegging plan of the present invention.
Detailed description of the invention
The present invention's ZAX-340 type Japan field, Tianjin coltfoal air-jet loom, adopt that maturity is not less than 1.7, principal length 37mm, mic value 3.7, close to the long-staple cotton of raw cotton fineness difference within 2.5 dtexs, warp thread adopts combed cotton 7.3tex yarn, weft yarn adopts combed cotton 7.3tex yarn, fabric tissue is five piece three and flies through face satin weave, six roots of sensation spray latitude.Through opening picking, comb and parallel cotton fibers prior to spinning, combing, drafting, rove, spun yarn, winder, twist thread, strand, produce 7.3tex single thread and 7.3tex/6 strand, then through warping, sizing, weaving process, produce the thin high density broad fabrics of many spray latitudes.
The concrete technology step of a spray six roots of sensation weft yarn of the present invention thin high density broad fabrics is as follows.
One, the concrete steps of spinning production process.
(1) opening and cleaning step
This operation adopts domestic opening picking equipment, grab cotton Beater Speed 880r/min, running efficiency more than 90%, kirschner beater speed 380r/min, the comprehensive Beater Speed 850r/min of rolling, the assorted dirt rod that respectively falls spaces and is transferred to 10mm, cotton rolling quantity 383g/m, length 36m, lap extends <1.5%.
(2) carding step
This operation adopts longitude and latitude weaving A186F carding machine, cylinder speed 290r/min, licker-in speed 780r/min, doffer speed 20r/min, cover plate speed 160r/min, tension force 1.13 times, cylinder-Flat Gauge 0.20mm, 0.18mm, 0.18mm, 0.18mm, 0.20mm, front knife plate-cylinder spaces 0.78mm, cotton strip quantity 16.2g/5mm.
(3) combing process
This operation adopts Shanxi foundation for a great undertaking SXF1272 type combing machine, 500 pincers/min, the quantitative 80g/m of rouleau, running efficiency 94%.When linters rate 16%, actual production reaches 72kg/h, and simultaneously quality can reach level within UST ER2007 publication 5%; Cotton carries out combing according to combing after opening or cleaning and combing operation, combing main technologic parameters is: adopt the mode retreated to cotton, to cotton length 5.23mm, cylinder rotating speed 280r/min, hairbrush 1137r/min, detaching distance scale is chosen as 9mm, carding isolation distance 0.40 mm, and yarn is quantitatively 15.8g/5m.
(4) in advance also
The quantitative 17.48g/5m of combed long staple cotton drafting.
(5) mixing in doubling step
This operation adopts Tianmen textile machinery factory FA303 drawing frame, back area draft 1.67 times, roller gauge 10 mm × 18mm, and two and quantitative 12.2g/5m, number of doubling seven, back area draft 1.30 times, roller gauge 10mm × 18mm, sliver exporting speed 200m/min.
(6) Roving Frames
This operation adopts longitude and latitude weaving A186F Speed frames, regular roving feeding 2.3g/10m, roving twist factor 98, back zone drafting multiple 1.25 times, and roller gauge 23.5 mm × 37mm, nip gauge 5.0mm, rove extends and controls within 1.0%.
(7) spinning process
This operation adopts Ma Zuoli (East Platform) DTM129 type fine spining machine, and long filament enters front jaw through godet roller, the drafting multiple of long filament 1.12 times, spun yarn spindle speed 12047r/min, spun yarn design twist factor 402, roller gauge 18 mm × 35mm, back zone drafting multiple 1.3 times.Actual measurement yarn quality: powerful 180.57 CN, powerful CV%10.5, minimum powerful 148 CN, weight lays particular stress on+2.5%, moisture regain 2.1%, Unevenness CV %14.0, km details 9, km slubbing 30,82, km cotton knot, resultant yarn actual twist 126.9t/cm, twist factor 397.
(8) winder and doubling operation
This operation adopts German Schlafhorst AC338 type automatic winder, is spun into twine by the different twists, and test its brute force, winding procedure electricity excises major defect clearly, particularly short slub, and short slub electronic yarn clearer parameter is 150%, 2.0cm.Winding procedure reduces groove drum rotating speed, reduces unwinding tension 300 CN-320CN, reduces filament damage and filoplume generation.Use electronic yarn clearer and air splicer, to reduce yarn defect, improve joint quality, powerful qualification rate of splicing is greater than 90%.
Doubling adopts Switzerland import DP5-D type high speed doubling winder.
(9) above-mentioned each operation production environment relative humidity is 58%-65%.
Two, the concrete steps of production technology are weaved.
(1) warping process
This operation uses Shenyang frame CGGA114B warping machines, and the warping speed of a motor vehicle controls at 600r/min, and adopts low-tension to draw yarn, and tension pulley adopts 5g, and limit yarn is 10g.3rd district before, during and after tensioner divides, by scale adjustment, controlled by single yarn tension at 10 CN, levels tension difference controls at 1.5 CN, and between front and rear row, maximum tension difference is 2.0 CN, and strict control ectonexine rolling density.Wear layering reeled yarn before doff, one, every axle, with reduce rear operation and twist head and broken end, finally guarantee that warping every hundred myriametres broken ends are within 1.5, the good axial ratio of warp beam reaches 93%.
(2) sizing operation
This operation uses field, Japanese Tianjin coltfoal HS30 type Sizing machines, adopt " the little elongation of high temperature middling speed, low-tension, in press slurry, double-clip-double-nip, heavily permeate ask coating " technological principle, sizing speed of a motor vehicle 35m/min, slurry groove temperature 98 DEG C, stock tank viscosity 12S, sizing moisture regain 8%, solid content 12%, the rate of sizing 13.5%, unwinding the warp tension force 350N, stock tank tension force 150N, drying room tension force 200N, leasing tension force 1200N, winding tension 1500N, pressure yarn tension 1700N.
(3) operation is passed
This operation uses Switzerland history pottery Bill DELTA 11 automatic denting machine, and fabric tissue is five piece three and flies through face satin weave, and Selvage Stitch is that 4/1+1/4 changes rib weave.
(4) weaving process
This operation uses field, Japanese Tianjin coltfoal ZXE-360 type air-jet loom, the Process configuration that operation of weaving cotton cloth adopts " middle tension force, the high back rest, early opening, spray in evening latitude, long auxiliary spray ".Loom rotating speed 460r/rain; Warp tension 2000 × 2N; Lower comprehensive height and opening amount are 161mm, 82mm, temple pad 4mm; Back beam height 120mm; Warp stop frame height 60mm; Opening time 280 °; Main jet timing 86 ° ~ 160 °; FDP timing 80 ° ~ 202 °; Weft yarn arrives 236 ° ~ 240 °; 01 ~ 08 auxiliary spray timing is respectively: 86 ° ~ 156 °, 96 ° ~ 166 °, 110 ° ~ 180 °, 130 ° ~ 200 °, 150 ° ~ 220 °, 160 ° ~ 230 °, 170 ° ~ 250 °, 190 ° ~ 300 °.
Thin high density sixfold latitude truss arch bridge adopts air-jet loom bundle yarn wefting insertion weaving technology, and each shed open drops into a branch of yarn be made up of six roots of sensation weft yarn simultaneously, and it weaves machine organization chart, drafting plan and pegging plan as shown in figure l, Fig. 2, Fig. 3.
Should note in weaving process of the present invention: (1) adopts less warp tension, to reduce warp end break under the prerequisite ensureing clear, the urgent weft yarn of shed open.(2) gait and change into and fly by along the method for wearing the method for wearing, to reduce the friction between yarn, reduce filoplume, improve opening sharpness.(3) adopt high after beam process, form the not isostension shed open of upper strata tension force lower than lower floor's tension force, the little top line of weft yarn and tension force closely interweaved, can urgent weft yarn effectively, the backwash of minimizing fell.Cloth cover shake allowance must control within 3mm, and back beam height is defined as 120mm, and warp stop frame height is defined as 60mm, increases levels warp tension difference, fell is tended towards stability.(4) adopt early opening process, opening time is decided to be 280 °, increases opening amount simultaneously, and appropriateness reach menopause tablet, be also conducive to opening or cleaning shed open, opening is steady, and during wefting insertion, loom has the angle of repose of 70 °, can effectively reduce wefting insertion mistake.(5) because this kind density is large, suitably should strengthen the support width power of temple, reduce to beat up angle, but will notice that the heald frame height beaten up a little will be suitable for, and ensure enough beating-up forces.(6) adopt long auxiliary pressure spray process, suitably reduce spray latitude air pressure and extend auxiliary spray injecting time, ensureing weft yarn flight stability, reducing Stoppage.(7) limit yarn adopts 4/4+1/4 to change rib weave, increases limit yarn interleaving degress, effectively solves the unclear problem of limit yarn opening that limit yarn pine is caused, stops edge skips, hand pick phenomenon.
Claims (2)
1. the thin high density broad fabrics of a spray six roots of sensation weft yarn, six roots of sensation 7.3tex combed yarn makes a doubling by doubling, and fabric tissue is five piece three and flies through face satin weave.
2. a production method for the thin high density broad fabrics of a spray six roots of sensation weft yarn according to claim 1, processing step is as follows:
(A) concrete steps of spinning production process:
(a) opening and cleaning step
Adopt opening picking equipment, grab cotton Beater Speed 880r/min, running efficiency more than 90%, kirschner beater speed 380r/min, the comprehensive Beater Speed 850r/min of rolling, the assorted dirt rod that respectively falls spaces and is transferred to 10mm, cotton rolling quantity 383g/m, length 36m, lap extends <1.5%;
(b) carding step
Adopt carding machine, cylinder speed 290r/min, licker-in speed 780r/min, doffer speed 20r/min, cover plate speed 160r/min, tension force 1.13 times, cylinder-Flat Gauge 0.20mm, 0.18mm, 0.18mm, 0.18mm, 0.20mm, front knife plate-cylinder spaces 0.78mm, cotton strip quantity 16.2g/5mm;
(c) combing process
Adopt combing machine, 500 pincers/min, quantitative 80g/m of rouleau, running efficiency 94%, when linters rate 16%, actual production reaches 72kg/h, within quality can reach UST ER2007 publication 5% simultaneously; Cotton carries out combing according to combing after opening or cleaning and combing operation, combing main technologic parameters is: adopt the mode retreated to cotton, to cotton length 5.23mm, cylinder rotating speed 280r/min, hairbrush 1137r/min, detaching distance scale is chosen as 9mm, carding isolation distance 0.40 mm, and yarn is quantitatively 15.8g/5m;
D () is pre-also
The quantitative 17.48g/5m of combed long staple cotton drafting;
(e) mixing in doubling step
Adopt drawing frame, back area draft 1.67 times, roller gauge 10 mm × 18mm, two and quantitative 12.2g/5m, number of doubling seven, back area draft 1.30 times, roller gauge 10mm × 18mm, sliver exporting speed 200m/min;
(f) Roving Frames
Adopt Speed frames, regular roving feeding 2.3g/10m, roving twist factor 98, back zone drafting multiple 1.25 times, roller gauge 23.5mm × 37mm, nip gauge 5.0mm, rove extends and controls within 1.0%;
(g) spinning process
Adopt fine spining machine, long filament enters front jaw through godet roller, the drafting multiple of long filament 1.12 times, spun yarn spindle speed 12047r/min, spun yarn design twist factor 402, roller gauge 18mm × 35mm, back zone drafting multiple 1.3 times, actual measurement yarn quality: powerful 180.57CN, powerful CV%10.5, minimum powerful 148 CN, weight lays particular stress on+2.5%, moisture regain 2.1%, Unevenness CV %14.0, km details 9, km slubbing 30,82, km cotton knot, resultant yarn actual twist 126.9t/cm, twist factor 397;
(h) winder and doubling operation
Adopt automatic winder, be spun into twine, test it powerful, winding procedure electricity excises major defect clearly, particularly short slub, short slub electronic yarn clearer parameter is 150%, 2.0cm, winding procedure reduces groove drum rotating speed 2500r/min, reduces unwinding tension 300-320 CN, use electronic yarn clearer and air splicer, powerful qualification rate of splicing is greater than 90%; Doubling adopts high speed doubling winder;
(i) above-mentioned each operation production environment relative humidity is 58%-65%;
(B) concrete steps of production technology are weaved:
(a) warping process
Adopt warping machines, the warping speed of a motor vehicle controls at 600r/min, adopts low-tension to draw yarn, tension pulley adopts 5g, and limit yarn is 10g, 3rd district before, during and after tensioner divides, by scale adjustment, controlled by single yarn tension at 10 CN, levels tension difference controls at 1.5 CN, between front and rear row, maximum tension difference is 2.0 CN, and control ectonexine rolling density, wear layering reeled yarn before doff, one, every axle, guarantee that warping every hundred myriametre broken ends are within 1.5, the good axial ratio of warp beam reaches 93%;
(b) sizing operation
Adopt Sizing machines, sizing speed of a motor vehicle 35m/min, slurry groove temperature 98 DEG C, stock tank viscosity 12S, sizing moisture regain 8%, solid content 12%, the rate of sizing 13.5%, unwinding the warp tension force 350N, stock tank tension force 150N, drying room tension force 200N, leasing tension force 1200N, winding tension 1500N, pressure yarn tension 1700N;
C () passes operation
Adopt automatic denting machine, fabric tissue is five piece three and flies through face satin weave, and Selvage Stitch is that 4/1+1/4 changes rib weave;
(d) weaving process
Adopt air-jet loom, loom rotating speed 460r/min; Warp tension 2000 × 2N; Lower comprehensive height and opening amount are 161mm, 82mm, temple pad 4mm; Back beam height 120mm; Warp stop frame height 60mm; Opening time 280 °; Main jet timing 86 ° ~ 160 °; FDP timing 80 ° ~ 202 °; Weft yarn arrives 236 ° ~ 240 °; 01 ~ 08 auxiliary spray timing is respectively: 86 ° ~ 156 °, 96 ° ~ 166 °, 110 ° ~ 180 °, 130 ° ~ 200 °, 150 ° ~ 220 °, 160 ° ~ 230 °, 170 ° ~ 250 °, 190 ° ~ 300 °; Adopt high after beam process, form the not isostension shed open of upper strata tension force lower than lower floor's tension force, the little top line of weft yarn and tension force closely interweaved, can urgent weft yarn, the backwash of minimizing fell; Cloth cover shake allowance must control within 3mm, and back beam height is defined as 120mm, and warp stop frame height is defined as 60mm, increases levels warp tension difference, fell is tended towards stability; Adopt early opening process, opening time is decided to be 280 °, increases opening amount simultaneously, and appropriateness reach menopause tablet, be conducive to opening or cleaning shed open, opening is steady, and during wefting insertion, loom has the angle of repose of 70 °, reduces wefting insertion mistake.
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| CN110699801A (en) * | 2019-11-27 | 2020-01-17 | 江苏唐盛纺织科技有限公司 | Pure cotton super-soft yarn and super-soft bedding fabric and production process thereof |
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Application publication date: 20141224 |