CN101338468A - Extra fine, high density, extra broad jacquard bedclothes face fabric and producing method thereof - Google Patents
Extra fine, high density, extra broad jacquard bedclothes face fabric and producing method thereof Download PDFInfo
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- CN101338468A CN101338468A CNA2007100699158A CN200710069915A CN101338468A CN 101338468 A CN101338468 A CN 101338468A CN A2007100699158 A CNA2007100699158 A CN A2007100699158A CN 200710069915 A CN200710069915 A CN 200710069915A CN 101338468 A CN101338468 A CN 101338468A
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Abstract
An extra-wide jacquard bedding fabric with extra-high count and high density is characterized in that cotton yarn with the specification of J14.5tex or below or blended yarn with cotton content of over 20 percent is adopted as warp-wise or across warp raw materials. Warp-wise density is 748piece/10cm to 807piece/10cm and across warp density is 374piece/10cm to 2750piece/10cm. With adopting a special method, a shed is provided with 1 to 6 pieces of weft yarn. The manufacturing method of the invention is as follows: the preparation of the raw materials, warping, slashing, the preparation of mounting, drawing-in, pattern design, looming and inspection and packing. The extra-wide jacquard bedding fabric with extra-high count and high density has the textile fabric of special style and the pattern of strong stereo perception, so the high-grade jacquard bedding fabric is light and soft and has good permeability, thus meeting the requirements of consumers. In addition, the technical proposal is more reasonable and effective.
Description
Technical field
The present invention relates to a kind of extra fine, high density, extra broad jacquard bedclothes face fabric and related methods of production.
Background technology
Bedding popular on market have by the raw material classification: purifying fibre, blending, pure natural fiber; Have by the processing method classification: dyeing, stamp, look are knitted; Tissue typing has by lining: plain weave, twill, satin weave, small jacquard, big jacquard weave etc.Conventional at present bedding are owing to exist for many years on market, and style and feel degree change few, and manufacturer is many, and price competition is growing more intense.Along with spinning technique constantly develops, the appearance of high grade yarn provides convenience for exploitation extra-high-speed Zhi Gaomi bedclothes fabric, a kind of extra fine, high density, extra broad jacquard bedclothes face fabric is succeeded in developing, provide not only more comfortable for huge bedding market to the human body sense of touch, and individually have that colored type third dimension is strong, soft, the high-grade bedclothes fabric of good visual effect, filled up the desire of people to the high-grade demand of bedclothes fabric.Though chemical fibre class bedding have lovely luster, easily wash, feel is harder, contacts uncomfortablely with human body, and permeability is relatively poor.The flower type fugitive color after the washing though the bedding of textile stamp flower type is beautiful.Though can not fade after the washing of common jacquard weave bedclothes fabric flower type, there is jacquard effect flower type more coarse, the total radical of fabric is smaller, and fabric compactness is lower, and the washing back is pilling easily.There is following defective in its product: (1) since adopt at present through close smaller, the fabric yarn arrays is loose relatively, just causes the colored type of fabric more coarse, and because the fiber of composition yarn is thicker, short fiber content causes easily pilling of washing back than higher; (2) common jacquard weave bedclothes fabric adopts a shed open to have only a weft yarn, so loom efficiency is low; (3) because under the situation of equal Unit Weight, the Density of common jacquard weave bedclothes fabric is significantly less than the Density of extra fine, high density, extra broad jacquard bedclothes face fabric, feels to have a kind of hard and prodding and itching feeling when making with the contact of common jacquard weave bedclothes fabric.
Other looks into the patent No. is that a kind of high-count and high-density of Chinese patent of 200620082502 sprays satin more, constitute by satin weave by warp thread and weft yarn, warp thread is a combing 7.3tex cotton yarn, weft yarn is the 3.6-3.2tex cotton yarn, along including yarn 1600-1800 root at one inch width range through broadwise, in a tissue circulation, each row's latitude floating-point 3 is six times.This high-count and high-density sprays satin more, because weft yarn is superfine, density is very big, adds and adopt six sprays, so make that the cloth sucting wet air permeability is good, quality is soft, exquisiteness is smooth, high resilience and flash effect, have the sensation as the silk, can be widely used in fields such as clothes, family spin, bedding.Described combing 3.6-3.2te cotton yarn also can be made into plain, drillipg, has good result equally.Its defective is it only is common plain weave or drillipg, and style is more single, lacks space pattern, and is not attractive in appearance, ornamental poor, can't satisfy the life requirement of people's top grade.
Summary of the invention
Matter of utmost importance to be solved by this invention provides a kind of extra fine, high density, extra broad jacquard bedclothes face fabric, the Fabric Style uniqueness, the flower type is meticulous and third dimension is strong, the consumer is enjoyed softly be full of, the demand of the high-grade big jacquard weave bedclothes fabric of soft, good permeability.
Another object of the present invention is to provide a kind of production method of extra fine, high density, extra broad jacquard bedclothes face fabric, the extra fine, high density, extra broad jacquard bedclothes face fabric of its acquisition, the Fabric Style uniqueness, the flower type is meticulous and third dimension is strong, the consumer is enjoyed softly be full of, the demand of the high-grade big jacquard weave bedclothes fabric of soft, good permeability, and process program is more rationally effectively.
The present invention solves the technical scheme that above-mentioned primary technical problem adopts: a kind of extra fine, high density, extra broad jacquard bedclothes face fabric, its technical characterictic is to adopt the following purified cotton yarns of J14.5tex or this specification or cotton content 20% and above blended yarn for through, broadwise raw material, form through the big jacquard weave shuttleless loom of the wide cut system of knitting, warp-wise density is 748/10cm～807 piece/10cm, and latitudinal density is 374/10cm～2750 piece/10cm; And the method that adopts has 1～6 weft yarn at a shed open.
The present invention solves the technical scheme that above-mentioned another technical problem adopts: a kind of production method of above-mentioned extra fine, high density, extra broad jacquard bedclothes face fabric, and its production procedure is:
(1), raw material is prepared: select and be ready to described raw material;
(2), warping on beam warper; 580～720 of warping radicals;
(3), at Sizing machines sizing and axle, formula of size: DF636M:30～35kg; 1799PVA:25～30kg; NP180:5kg～6kg; TE55:40kg～50kg; Wax disk(-sc): 2～3kg, preferred 3kg; 90～98 ℃ of slurry groove temperatures, preferred 98 ℃; Squeezing roller pressure: preceding 8～10KN; Back: 6～8KN; The rate of sizing: 12%～15%;
(4), adorn and make preparation: shake harness cord, injection moulding hanging knot, wear keevil, hanging hanging, extend 10～20% connection heald assemblies, interior, the inclined to one side strand of error 2mm between the harness eye;
(5), pass: wear menopause tablet, the silk of gaiting, plug in reed;
(6), spend the type design: determine warp, weft density ratio, the design of flower type, make floppy disk;
(7), looming weaving: knit system at the wide cut shuttleless loom with electronic jacquard machine, the loom speed of a motor vehicle is 285 rev/mins～420 rev/mins;
(8), check: the cloth inspecting machine speed of a motor vehicle≤15 meter/minute;
(9), packing.
Described colored type design process is arranged on any operation front before the looming weaving operation.
Compared with prior art, the invention has the advantages that: this novel big jacquard weave bedclothes fabric, following cotton or cotton content 20% and the above blended yarn of utilization J14.5tex or this specification is warp, the broadwise raw material, adopt 748/10cm～807 piece/10cm through close, the inner yarn arrays of loom is tight, make the colored type of fabric meticulous and third dimension is strong, with contact skin sensation as the silk is arranged, has fabulous sense next to the shin, though the product density height, but still kept the high ventilation performance, because products material adopts natural fabric, be to meet the green requirement of environmental sanitation that people pursue, do not contain harmful material, and adopt the following yarn fiber length of high-quality J14.5tex long, short fiber content is low, be difficult for pilling after the washing, not yielding.Adopt a shed open to have the special process of many weft yarns, loom efficiency is significantly improved, the weaving efficiency height, operation is rationally with effective.Change former craft and beat and reduce friction hanging knot with injection moulding, adopt lengthening 20% to connect the heald assembly and improves back comprehensive power and clean with being convenient to hanging knot.Adopt improved slurry, reduce the friction of yarn count, strengthen intensity, make it keep better elastic, be convenient to weave.
The specific embodiment
Below in conjunction with examples of implementation the present invention is described in further detail.
Examples of implementation 1:
Extra fine, high density, extra broad jacquard bedclothes face fabric, fabric specification: 299.5cm, J9.5tex * (J9.5tex+J9.5tex), 787.5/10cm * (the 472.5+472.5 root/10cm), its production stage is followed successively by:
(1) raw material is prepared: select and be ready to raw material, adopting the J9.5tex Quality Pure Cotton Yarn Production be warp, weft yarn raw material.
(2) warping: warping on the Benniger beam warper that Switzerland produces, 580 of warping radicals.
(3) sizing: the ancestral who produces in Germany restrains Sizing machines sizing and axle.Formula of size: DF636M:30kg; 1799PVA:25kg; NP180:5kg; TE-55:40kg; Wax disk(-sc): 3kg, 98 ℃ of slurry groove temperatures; Squeezing roller pressure: preceding 10KN; Back: 8KN; The rate of sizing: 12%～14%.
(4) dress is made preparation: shake harness cord, injection moulding hanging knot, wear keevil, hang and 20% connect the heald assembly hanging, extending, height error 2mm between the harness eye, twist partially.
(5) pass: wear menopause tablet, the silk of gaiting, plug in reed.
(6) spend the type design: determine warp, weft density ratio, the design of flower type, make floppy disk.
(7) looming weaving: knit system at wide cut shuttleless loom, 285 rev/mins～420 rev/mins of the loom speed of a motor vehicle with electronic jacquard machine.And have 6 weft yarns at a shed open.The lining wide cut is 250cm～310cm.
(8) check: the cloth inspecting machine speed of a motor vehicle≤15 meter/minute.
(9) packing.
Examples of implementation 2:
Extra fine, high density, extra broad jacquard bedclothes face fabric, fabric specification: 299.5cm, J7.5tex * (J6tex+J6tex+J6tex+J6tex), 787.5/10cm * (346.5/10cm+346.5 root/10cm+346.5 root/10cm+346.5 root/10cm), its production stage is followed successively by:
(1) raw material is prepared: select and be ready to raw material, adopting the J7.5tex Quality Pure Cotton Yarn Production is the warp thread raw material, and the J6tex Quality Pure Cotton Yarn Production is the weft yarn raw material.
(2) warping: warping on the Benniger beam warper that Switzerland produces, 590 of warping radicals.
(3) sizing: the ancestral who produces in Germany restrains Sizing machines sizing and axle.Formula of size: DF636M:35kg; 1799PVA:30kg; NP180:6kg; TE-55:50kg; Wax disk(-sc): 3kg, 98 ℃ of slurry groove temperatures; Squeezing roller pressure: preceding 8KN; Back: 6KN; The rate of sizing: 13%～15%.
(4) dress is made preparation: shake harness cord, injection moulding hanging knot, wear keevil, hang and 20% connect the heald assembly hanging, extending, height error 2mm between the harness eye, twist partially.
(5) pass: wear menopause tablet, the silk of gaiting, plug in reed.
(6) spend the type design: determine warp, weft density ratio, the design of flower type, make floppy disk.
(7) looming weaving: knit system at wide cut shuttleless loom, 285 rev/mins～420 rev/mins of the loom speed of a motor vehicle with electronic jacquard machine.And have 6 weft yarns at a shed open.The lining wide cut is 250cm～310cm.
(8) check: the cloth inspecting machine speed of a motor vehicle≤15 meter/minute.
(9) packing.
Claims (1)
1) a kind of extra fine, high density, extra broad jacquard bedclothes face fabric, it is characterized in that adopting following purified cotton yarns of J14.5tex or this specification or cotton content 20% and above blended yarn for through, broadwise raw material, warp-wise density is 748/10cm～807 piece/10cm, and latitudinal density is 374/10cm～2750 piece/10cm; And have 1～6 weft yarn at a shed open, form lining through the big jacquard weave shuttleless loom of the wide cut system of knitting.
2) extra fine, high density, extra broad jacquard bedclothes face fabric according to claim 1 is characterized in that described shuttleless loom is the wide cut shuttleless loom of charged sub-jacquard.
3) extra fine, high density, extra broad jacquard bedclothes face fabric according to claim 1 and 2 is characterized in that described lining wide cut is 250cm～310cm.
4) a kind of production method of claim 1 extra fine, high density, extra broad jacquard bedclothes face fabric is characterized in that operation is followed successively by:
A, raw material prepare: select and be ready to aforesaid right 1 described raw material;
B, warping: in the beam warper warping; 580～720 of warping radicals;
C, sizing: at Sizing machines sizing and axle, formula of size: DF636M:30～35kg; 1799PVA:25～30kg; NP180:5kg～6kg; TE55:40kg～50kg; Wax disk(-sc): 2～3kg, 90～98 ℃ of slurry groove temperatures; Squeezing roller pressure: preceding 8～10KN; Back: 6～8KN; The rate of sizing: 12%～15%;
D, dress are made preparation: shake harness cord, injection moulding hanging knot, wear keevil, hang and 10～20% connect the heald assemblies hanging, extending, between the harness eye in the height error 2mm, twists partially;
E, pass: wear menopause tablet, the silk of gaiting, plug in reed;
F, the design of flower type: determine warp, weft density ratio, the design of flower type, make floppy disk;
G, looming weaving: knit system at the wide cut shuttleless loom with electronic jacquard machine, the loom speed of a motor vehicle is 285 rev/mins～420 rev/mins;
H, check: the cloth inspecting machine speed of a motor vehicle≤15 meter/minute;
I, packing.
5) method according to claim 4 is characterized in that described colored type design process is arranged on looming weaving operation any operation front in the past.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100699158A CN101338468A (en) | 2007-07-04 | 2007-07-04 | Extra fine, high density, extra broad jacquard bedclothes face fabric and producing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100699158A CN101338468A (en) | 2007-07-04 | 2007-07-04 | Extra fine, high density, extra broad jacquard bedclothes face fabric and producing method thereof |
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| CN101338468A true CN101338468A (en) | 2009-01-07 |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101906692A (en) * | 2010-06-30 | 2010-12-08 | 山东万和经贸有限公司 | Jacquard fabric of bright polyester filaments and rayon staples and production method thereof |
| CN102121155A (en) * | 2011-03-21 | 2011-07-13 | 盐城悦弘织造有限公司 | High-count high-density jacquard China hemp bedding fabric and product |
| CN102154758A (en) * | 2011-03-30 | 2011-08-17 | 盐城悦弘织造有限公司 | Method for weaving broad-width fabric by using high-count and high-density low-strength yarns |
| CN104160079A (en) * | 2011-12-14 | 2014-11-19 | 斯奈克玛 | Weaving loom having optimized warp weaving |
| CN104233564A (en) * | 2013-06-17 | 2014-12-24 | 际华三五四二纺织有限公司 | One-spray-six-weft-yarn high-count high-density large-width fabric and production method |
| CN104372496A (en) * | 2014-11-19 | 2015-02-25 | 常熟市天辰针织有限公司 | Manufacturing method for high-density home textile fabric |
| CN104562715A (en) * | 2015-01-22 | 2015-04-29 | 罗莱家纺股份有限公司 | Method for processing full-cotton flannel printed fabric |
| CN106480571A (en) * | 2016-12-14 | 2017-03-08 | 马鞍山金姿纺织装饰用品有限公司 | A kind of big jacquard table cloth Jacquard Mounting method |
| CN106757638A (en) * | 2016-12-14 | 2017-05-31 | 马鞍山金姿纺织装饰用品有限公司 | A kind of big jacquard table cloth Weaving method |
| WO2018072132A1 (en) * | 2016-10-19 | 2018-04-26 | 许冬青 | Jacquard fabric having appropriate structure |
| CN115652499A (en) * | 2022-05-06 | 2023-01-31 | 江苏明源纺织有限公司 | Pure cotton extra-high warp density fabric and processing method thereof |
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2007
- 2007-07-04 CN CNA2007100699158A patent/CN101338468A/en active Pending
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101906692A (en) * | 2010-06-30 | 2010-12-08 | 山东万和经贸有限公司 | Jacquard fabric of bright polyester filaments and rayon staples and production method thereof |
| CN102121155A (en) * | 2011-03-21 | 2011-07-13 | 盐城悦弘织造有限公司 | High-count high-density jacquard China hemp bedding fabric and product |
| CN102154758A (en) * | 2011-03-30 | 2011-08-17 | 盐城悦弘织造有限公司 | Method for weaving broad-width fabric by using high-count and high-density low-strength yarns |
| CN104160079B (en) * | 2011-12-14 | 2016-02-10 | 斯奈克玛 | There is the jacquard weaving machine optimizing warp count |
| CN104160079A (en) * | 2011-12-14 | 2014-11-19 | 斯奈克玛 | Weaving loom having optimized warp weaving |
| CN104233564A (en) * | 2013-06-17 | 2014-12-24 | 际华三五四二纺织有限公司 | One-spray-six-weft-yarn high-count high-density large-width fabric and production method |
| CN104372496A (en) * | 2014-11-19 | 2015-02-25 | 常熟市天辰针织有限公司 | Manufacturing method for high-density home textile fabric |
| CN104562715A (en) * | 2015-01-22 | 2015-04-29 | 罗莱家纺股份有限公司 | Method for processing full-cotton flannel printed fabric |
| WO2018072132A1 (en) * | 2016-10-19 | 2018-04-26 | 许冬青 | Jacquard fabric having appropriate structure |
| CN106480571A (en) * | 2016-12-14 | 2017-03-08 | 马鞍山金姿纺织装饰用品有限公司 | A kind of big jacquard table cloth Jacquard Mounting method |
| CN106757638A (en) * | 2016-12-14 | 2017-05-31 | 马鞍山金姿纺织装饰用品有限公司 | A kind of big jacquard table cloth Weaving method |
| CN115652499A (en) * | 2022-05-06 | 2023-01-31 | 江苏明源纺织有限公司 | Pure cotton extra-high warp density fabric and processing method thereof |
| CN115652499B (en) * | 2022-05-06 | 2024-02-02 | 江苏明源纺织有限公司 | Pure cotton extra-high warp density fabric and processing method thereof |
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Open date: 20090107 |