Background technology
Along with progress and the development of society, the requirement in indoor bad border is also being brought in constant renewal in development and is being enriched constantly colorful.Cloth sofa and metope soft decoration were more and more welcome in recent years, and the coating fabric is in the majority with normal polyester napping series products, and the defective of the said goods is that pattern is too single.
The patent No. is: 200510062189.8, a kind of highly dense production technology through volume napping fabric is disclosed in the Chinese patent of patent name for " highly dense through compiling the production technology of napping fabric ", and comprise the raw material preparation, check, warping becomes coiled hair, last discharging frame, be woven into grey cloth, dyeing, pre-setting plucking, typing, sanding, the grain oven dry is shaken in washing.This technology is full dacron product, does not have the spandex silk not have elasticity, and does not have glittering effect, is not suitable as the coating fabric.
Summary of the invention
Technical problem to be solved by this invention is to overcome deficiency of the prior art and provide a kind of pattern abundant, wear-resisting through the production method with, pattern filamentary silver warp-knitted face fabric that covering property is good.
The technical scheme that the present invention solves the problems of the technologies described above employing is: the production method of this pattern filamentary silver warp-knitted face fabric, may further comprise the steps successively: ingredient inspection, warping, looming weaving, preshrunk cropping, dyeing, typing and check, it is characterized in that: adopt the braiding of four sley bars, first sley bar is completely worn polyester filament, adopts spininess warp plain stitch; Second sley bar is completely worn polyester filament, adopts warp plain stitch; The 3rd sley bar 1 is worn the twisted filament that adds of 5 empty nylon monofilaments and filamentary silver, adopts to change the inlaid thread tissue; The 4th sley bar is completely worn the spandex silk, adopts warp plain stitch.The present invention adopts and changes the inlaid thread mode, makes adding twisted filament and can normally weaving of polyamide fibre and filamentary silver, thereby presents luminous glittering effect at cloth cover.First sley bar is as the shorn velvet sley bar, and the second sley bar group will play stable organizational structure, and the 3rd sley bar mainly is to allow filamentary silver float over fabric technology reverse side, makes cloth cover present glittering effect, and the 4th sley bar mainly is to make fabric have elasticity, to satisfy the requirement of shorn velvet.
In the preshrunk cropping process of the present invention, the screw blade rotating speed is 1000r/min, cropping tension force 4%, cloth speed 5m/min.The present invention selects above-mentioned cropping technological parameter, makes cloth cover smooth, soft.The present invention adopts the elasticity of spandex and cooperating of cropping technology, makes matte closely, uprightly.
Polyester filament of the present invention is that 50D/36F has the light polyester filament, and nylon monofilament is 2 20D nylon monofilaments, and filamentary silver is the 83D filamentary silver, and the spandex silk is 40D spandex silk.Utilizing the twisting of nylon monofilament and filamentary silver, is directly to dye terylene during dyeing, and nylon monofilament not colouring can not cover filamentary silver, and filamentary silver just can manifest glittering effect on the surface.
Polyester filament weight ratio of the present invention is 91.3%, and the twisted filament weight ratio that adds of nylon monofilament and filamentary silver is 2.1%, and spandex silk weight ratio is 6.6%.Because terylene thread than great, can reduce cost and can meet customer need.
First, second sley bar warping tension force of the present invention is 8g ~ 11g, and the 3rd sley bar warping tension force is 2g, drawing-off 100% during the 4th sley bar warping.Above tension force is fixed by the thickness of precursor.Particularly filamentary silver after tension force is big, causes the filamentary silver fracture, the situation of having only the 20D monofilament to link easily.Above-mentioned warping tension force can avoid cloth cover to occur being interrupted does not have filamentary silver, reduces fault.
The present invention compared with prior art has the following advantages:
The present invention uses four sley bar woven, adopt polyester filament, nylon monofilament, spandex silk and four kinds of material matchings of filamentary silver, through back arrangement dyeing present gorgeous in glittering dreamlike effect, conjunctive tissue and the variation of entrying, utilize the elasticity of spandex, adopt the cropping mode, make cloth cover produce the concavo-convex fine hair of Xiao Hua type, be difficult for lodging, and has certain elasticity, the cloth style uniqueness, anti-wear performance is good, and covering property also improves greatly.Product anti-wear performance>25000 of making time, pilling 〉=4 grade, bursting strength 〉=430N, colour fastness to rubbing 〉=4 grade, colour fastness to perspiration 〉=4 grade, elastic recovery rate 〉=75%.
The specific embodiment
The method of the invention may further comprise the steps successively: ingredient inspection, warping, looming weaving, preshrunk cropping, dyeing, typing and check.
Sley bar |
Tissue |
Raw material |
Entry |
GB1 |
1-0/6-7// |
50D/36F has the light polyester filament |
Completely wear |
GB2 |
1-0/1-2// |
50D/36F has the light polyester filament |
Completely wear |
GB3 |
0-0/2-2/0-0/2-2/0-0/5-5/3-3/5-5// |
Nylon monofilament+filamentary silver add twisted filament |
1 wears 5 skies |
GB4 |
1-2/1-0 |
40D spandex silk |
Completely wear |
Ginseng sees the above table, and the present invention adopts the braiding of four sley bars, and each raw material weight proportioning adds twisted filament 2.1%, spandex silk 6.6% for light polyester filament 91.3% is arranged.The first sley bar GB1 adopts spininess warp plain stitch, and the second sley bar GB2 adopts warp plain stitch, and the 3rd sley bar GB3 adopts and changes the inlaid thread tissue, and the 4th sley bar GB4 adopts warp plain stitch.
Weaving density 104/5cm of the present invention, every daily output 350kg, warping tension force first sley bar, second sley bar are 8g ~ 11g, and the 3rd sley bar is 2g, the 4th sley bar drawing-off 100%.Loom type HKS4, plane No. E28, working needle number are 5940 pins, the machine width of cloth of calling is 270cm.
In the cropping process, the rotating speed of screw blade is 1000r/min, and cropping tension force is 4%, and cloth speed is 5m/min.
All the other processes that do not describe in detail of the present invention are prior art.Though the present invention with embodiment openly as above; but it is not in order to limit protection scope of the present invention; any technical staff who is familiar with this technology not breaking away from change and the retouching of doing in the spirit and scope of the present invention, all should belong to protection scope of the present invention.