Background technology
Along with progress and the development of society, the requirement in indoor bad border also develops in continuous renewal and enriches constantly colorful.In recent years cloth sofa and metope soft decoration more and more welcome, coated fabric is in the majority with common terylene napping series products, and the defect of the said goods is that pattern is too single.
The patent No. is: 200510062189.8, and patent name is disclose a kind of highly dense production technology through compiling napping fabric in the Chinese patent of " the highly dense production technology through compiling napping fabric ", comprises raw material and prepares, inspection, warping, becomes coiled hair, upper discharging frame, be woven into grey cloth, dyeing, pre-setting plucking, sizing, sanding, washing, shakes grain and dries.This technique is full dacron product, does not have spandex thread not have elasticity, and does not have glittering effect, is not suitable as coated fabric.
Summary of the invention
Technical problem to be solved by this invention be overcome deficiency of the prior art and provide a kind of pattern to enrich, wear-resisting through the production method with, pattern filamentary silver warp-knitted face fabric that covering property is good.
The technical scheme that the present invention solves the problems of the technologies described above employing is: the production method of this pattern filamentary silver warp-knitted face fabric, comprise the following steps successively: ingredient inspection, warping, looming weaving, preshrunk cropping, dyeing, sizing and inspection, it is characterized in that: adopt four guide bar knits, first sley bar completely wears polyester filament, adopts spininess warp plain stitch; Second sley bar completely wears polyester filament, adopts warp plain stitch; What the 3rd sley bar 1 wore 5 empty nylon monofilaments and filamentary silver adds twisted filament, adopts change inlaid thread tissue; 4th sley bar completely wears spandex thread, adopts warp plain stitch.The present invention adopts change inlaid thread mode, and the twisted filament that adds of polyamide fibre and filamentary silver is normally woven, thus on cloth cover, present luminous glittering effect.First sley bar is as shorn velvet sley bar, and the effect of the second sley bar Zu Yaoqi stable organizational structure, the 3rd sley bar mainly allows filamentary silver float over textile processes reverse side, makes cloth cover present glittering effect, and the 4th sley bar mainly makes fabric have elasticity, to meet the requirement of shorn velvet.
In preshrunk cropping process of the present invention, screw blade rotating speed is 1000r/min, cropping tension force 4%, cloth speed 5m/min.The present invention selects above-mentioned shearing technology parameter, makes cloth cover smooth, soft.The present invention adopts coordinating of the elasticity of spandex and shearing technology, make matte closely, upright.
Polyester filament of the present invention is that 50D/36F has light polyester filament, and nylon monofilament is 2 20D nylon monofilaments, and filamentary silver is 83D filamentary silver, and spandex thread is 40D spandex thread.Utilize nylon monofilament and filamentary silver twisting, be directly contaminate terylene during dyeing, nylon monofilament is not painted and can not be covered filamentary silver, and filamentary silver just can manifest luminous effect on surface.
Polyester filament weight ratio of the present invention is 91.3%, and the twisted filament weight ratio that adds of nylon monofilament and filamentary silver is 2.1%, and spandex thread weight ratio is 6.6%.Because terylene thread is than great, can reduces costs and can meet customer need.
First, second sley bar tension in Warping of the present invention is 8g ~ 11g, and the 3rd sley bar tension in Warping is 2g, drawing-off 100% during the 4th sley bar warping.Above tension force is fixed by the thickness of precursor.Particularly filamentary silver, after tension force is large, easily causes filamentary silver to rupture, only has the situation that 20D monofilament is connected.Above-mentioned tension in Warping can avoid cloth cover to occur that interruption does not have filamentary silver, reduces fault.
The present invention compared with prior art has the following advantages:
The present invention uses four guide bar knits, adopt polyester filament, nylon monofilament, spandex thread and filamentary silver four kinds of material matchings, through Final finishing dyeing present gorgeous in glittering dreamlike effect, conjunctive tissue and the change of entrying, utilize the elasticity of spandex, adopt cropping mode, make cloth cover produce the concavo-convex fine hair of little flower pattern, not easily lodge, and there is certain elasticity, cloth style is unique, and anti-wear performance is good, and covering property also improves greatly.The Wear Resistance energy > made 25000 times, pilling >=4 grade, bursting strength >=430N, colour fastness to rubbing >=4 grade, colour fastness to perspiration >=4 grade, elastic recovery rate >=75%.
Detailed description of the invention
The method of the invention comprises the following steps successively: ingredient inspection, warping, looming weaving, preshrunk cropping, dyeing, sizing and inspection.
Sley bar |
Tissue |
Raw material |
Entry |
GB1 |
1-0/6-7// |
50D/36F has light polyester filament |
Completely wear |
GB2 |
1-0/1-2// |
50D/36F has light polyester filament |
Completely wear |
GB3 |
0-0/2-2/0-0/2-2/0-0/5-5/3-3/5-5// |
Nylon monofilament+filamentary silver add twisted filament |
1 wears 5 skies |
GB4 |
1-2/1-0 |
40D spandex thread |
Completely wear |
Ginseng sees the above table, and the present invention adopts four guide bar knits, and each raw material weight proportioning, for there being light polyester filament 91.3%, adds twisted filament 2.1%, spandex thread 6.6%.First sley bar GB1 adopts spininess warp plain stitch, and the second sley bar GB2 adopts warp plain stitch, and the 3rd sley bar GB3 adopts change inlaid thread tissue, and the 4th sley bar GB4 adopts warp plain stitch.
Weaving density 104/5cm of the present invention, every platform daily output 350kg, tension in Warping first sley bar, the second sley bar are 8g ~ 11g, and the 3rd sley bar is 2g, the 4th sley bar drawing-off 100%.Loom type HKS4, plane No. E28, working needle number is 5940 pins, and machine width of visiting is 270cm.
In cropping process, the rotating speed of screw blade is 1000r/min, and cropping tension force is 4%, and cloth speed is 5m/min.
All the other processes do not described in detail of the present invention are prior art.Although the present invention with embodiment openly as above; but it is also not used to limit protection scope of the present invention; any technical staff being familiar with this technology, not departing from the change and retouching done in the spirit and scope of the present invention, all should belong to protection scope of the present invention.