CN100585042C - Clean wiping cloth and its producing process - Google Patents

Clean wiping cloth and its producing process Download PDF

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Publication number
CN100585042C
CN100585042C CN200610043617A CN200610043617A CN100585042C CN 100585042 C CN100585042 C CN 100585042C CN 200610043617 A CN200610043617 A CN 200610043617A CN 200610043617 A CN200610043617 A CN 200610043617A CN 100585042 C CN100585042 C CN 100585042C
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yarn
cloth
warping
gluing
weaving
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CN1858315A (en
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孙丙伟
刘振建
徐立成
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Qishui Hengtai Textile Park Co., Ltd.
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SHANDONG HENGTAI TEXTILE CO Ltd
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Abstract

The clean wiping cloth and its production process belong to the field of weaving technology. The clean wiping cloth is produced with composite polyester-Jinlun yarn as material and through the steps of compounding twisting, warping, weaving, opening, and gluing to set. In the opening step, the composite polyester-Jinlun yarn is soaked in sodium hydroxide solution of concentration 6-8 g/L at 98-105 or 1 hr. The high efficiency clean wiping cloth made of superfine fiber has fine fuzzy fibers in much greater quantity than that in common fabric, high dirt holding capacity, no dust, high hygroscopicity and high cleaning power.

Description

A kind of clean wiping cloth and manufacturing technique thereof
Technical field
The present invention relates to a kind of Clean-fabric and manufacturing technology thereof, is a kind of clean wiping cloth and manufacturing technique thereof specifically, belongs to textile technology field.
Background technology
The rapid expansion of population, industrial expansion, environmental issue has become the common hot issue of paying close attention to of the whole mankind, and existing cleaning cloth kind is a lot, property cleaning cloth once, nonwoven fabric cleaning cloth, textile line woven etc.CN200410032022.2 provides a kind of disposable cleaning cloth, and bonding or heat seal has the synthetic paper cleaning layer at interval in synthetic paper basic unit, and this cleaning layer extends with a direction in basic unit, and one falls together, forms the arch that adjoins one by one.CN97108060.7 provides a kind of Disposable cleaning cloth for glass, it is characterized in that the acrylic nonwoven fabric through cutting, be folded into sheet and pack in the packing box, detergent is injected packing box to acrylic nonwoven fabric saturation state again and seals.CN96195904.5 provides a kind of cleaning cloth, has by connecting nonwoven fabric connecting portion that constitutes and the flat bag shape configuration that defines described cleaning cloth interior zone insertion space, wherein in the perimeter of described connecting portion disconnected portion is arranged.CN00106416.9 provides a kind of cleaning cloth of the non-weaving cloth structure that is used to clean, the fine staple fibre that this cleaning cloth is made up of at least two kinds of polymer and be made up of the absorbent secondary staple fibre made from spinning process.The cleaning cloth that provides in the above-mentioned prior art has plenty of disposable material, and what have is single fiber, and based on nonwoven fabric and non-weaving cloth, cost performance is undesirable, is not durable, and simultaneously, it is big to use up back degraded difficulty, and contaminated environment causes environmental hazard.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, a kind of clean wiping cloth and manufacturing technique thereof are provided.
Clean wiping cloth of the present invention is to make knitting wool with polyamide composite filaments, makes ground warp and weft yarn base fabric raw material with terylen, processes a kind of superfine fibre clean wiping cloth that is made into the double-layer rigid Rapier looms.Utilize the fine filoplume of this clean wiping cloth than the common fabric nothing of manying several times, the suede surface area can hold more dirt with and dustless property, absorptive characteristics, realize high-intensity cleaning purpose.
The manufacturing technique of clean wiping cloth of the present invention with double-deck rigidity Rapier looms for weaving instrument, is the base fabric raw material with polyamide composite filaments as knitting wool raw material, terylene, by compound and sth. made by twisting, warping, weave, open fibre and gluing shaping process, described opening takes the alkali decrement to open fine method in the fine operation, place sodium hydroxide solution (also claiming soda bath) to soak the fabric of weaving gained, naoh concentration keeps 6-8g/L, soak time 1 hour, temperature 98-105 ℃.
Above-mentioned compound and sth. made by twisting, warping, weave, the operation of gluing shaping process can the invention provides following preferred version, but be not limitation of the present invention with reference to existing weaving processing technology.
Preferably, above-mentioned compound and twist with the fingers in the operation required polyamide composite filaments by the 2-12 root and close, and add the twist of 50-400 sth. made by twisting/rice.
Preferably, adopt Sectional warping machines to carry out warping in the above-mentioned warping process, the uniformity of control single yarn tension, with 5 circles of uniform winding on the suede tension roller, the warping machines speed of a motor vehicle is 250~350 meters/min, yarn passes tentering
Figure C20061004361700031
The time, the whole footpath of actual every strand width is than the narrow 3~4mm of process stipulation width.
Above-mentioned warping should be controlled the uniformity of single yarn tension emphatically, the one, on tension roller, twine 5 circles, the 2nd, reduce the speed of a motor vehicle in whole footpath, the speed of a motor vehicle is controlled at 250~350 meters/min, for reducing the diffusion that chemical-fibres filaments static brings, maintenance is smooth through axle, and when yarn passed spacing reed, the whole footpath of actual every strand width was than the narrow 3~4mm of process stipulation width.
In the above-mentioned weaving process owing to wash/the brocade composite thread fibrous elasticity is big, and through thereafter open fibre or be heated after certain washing shrinkage is arranged, preferred, grey cloth fine hair height should exceed 10~15% than requirement finished product hair when weaving.
In the above-mentioned weaving process, should be taken into account simultaneously that institute weaves cotton cloth to open fine back fabric width and will narrow down 10%.Weightless about 5%, loss partly should be counted during the grey cloth woven design, fabric width should finished width is wide to go out 10% than requiring when weaving, and simultaneously weight is increased the weight of 5%.
In the above-mentioned weaving process,, weave, knitting wool is cut open from the centre, directly be divided into upper and lower two-layer flannelette by the suede cutter that cuts open on the loom up to the fell place with knitting wool and two layers of base fabric up and down cross-woven simultaneously.Select for use in fabric knitting technology parameter and institutional framework, gait and adopt the special mode of wearing that flies, when passing spacing reed, adopts by yarn a suede footpath of mode of 5/tooth, 4 leading threads, this institutional framework is for two-layer fabric, levels forms film result alternate with each other, and whole matte fine hair is evenly distributed and is more plentiful.Adopt this kind warp thread distribution mode can improve warp tension simultaneously, be convenient to the opening or cleaning fell, thereby avoid the inter-adhesive of yarn.
In the above-mentioned weaving process, fabric knitting technology parametric optimization, filling density is a machine in the 220/10cm filling density, 350 ° close the shuttle time.The shuttle time of closing of machine and 350 ° helps wefting insertion and connects weaving smoothly of latitude in the big filling density.Preferably, the mode of gaiting in the above-mentioned weaving process is specific as follows:
4 117、9 5、3、12 8、10 6
2 117、9 5、1、12 8、10 6
Above-mentioned data representation yarn penetrates the order of heald frame, it is 1,2,3,4,5,6,7,8,9,10,11,12 that heald frame puts in order, wherein 1,2,3,4 be suede through heald frame, 5,6,7,8 is lower floor's ground warp heald frame, 9,10,11,12 is upper strata ground warp heald frame.The selection of each parameter can guarantee that cloth weaves smoothly in the above-mentioned weaving process.
Preferably, above-mentioned open in the fine operation opened fine dyeing at cloth and finished the back add hydrophilic softener in fabric, and the hydrophilic softener use amount is pressed 2% adding of cloth weight, does not need other cleaning.By the alkali decrement treatment, produce the space between compound silk terylen and the polyamide fibre, strengthen its adsorption capacity and water imbibition, for strengthening the flexibility of matte, the therefore preferred hydrophilic softener that adds.
Preferably, the typing of above-mentioned gluing is a gluing on the base fabric one side relative with knitting wool, and selecting solid content for use is that 10%~25% acrylic acid coatings glue is coated with one time, and the gluing temperature keeps 110 ℃, gummed cloth speed 3.5m/min, 100~120 ℃ of oven dry.Thereby guarantee the fastness of the well-pressed and fine hair of base fabric.
The excellent results that technical characterictic of the present invention brings is as follows:
The present invention is a machining tool with the PZ180 rigid rapier weaving machine mainly, resolves out fine problem simultaneously in process, makes the clean wiping cloth good water absorption of producing.Do not open that fine grey cloth feel is puckery, poor, the roughly the same pure terylen product of suction, can not bring into play and wash/advantage of brocade composite thread.For this reason, we take the alkali decrement open fine method solve above between topic.When opening fibre, caustic soda concentration keeps about 6~8g/L, 1 hour time, 98~105 ℃ of temperature, after opening fibre, originally be the composite fibre surface appearance fission that the tangerine flap is arranged, and the space occurred between lobe and the lobe, terylene is by the molten part of going of soda bath, the polyamide fibre that absorbability is good then expands to the periphery, simultaneously, be equipped with suitable hydrophilic softener auxiliary agent again, water absorbing capacity strengthens again greatly.
Compared with prior art, the high-efficiency cleaning that technology of the present invention is made is wiped examination cloth, be the clean wiping cloth that a kind of superfine fibre is made, because fine filoplume than the common fabric nothing of manying several times, its bigger suede surface area can hold more dirt, therefore have dustless property, water imbibition and wipe clean property, high-strength cleaning capacity is arranged.
Description of drawings
Fig. 1 is clean wiping cloth fabric construction figure.
1, the suede of suede in 2, second dents in first dent through 3, base fabric ground warp 4, base fabric weft yarn 5, cut open suede cutter cut direction
The specific embodiment
Product parameters: be that suede reaches number number and ground warp plying and number number through plying in (16.7 * 4+21 * 2) * 21 * 2 * 216 * 220, bracket, outer 21 * 2 expression weft yarns of bracket are pooled capital and yarn numbers the warp thread radical of 216 expression 10cm, the weft yarn radical of 220 expression 10cm.
The technological process of clean wiping cloth of the present invention is: compound and twist thread, warping is weaved, and opens fibre, the gluing typing.
(1) compound and sth. made by twisting operation
Required polyamide composite filaments by the 2-12 root and close, and is added the twist of 50-400 sth. made by twisting/rice.
(2) warping process
Control the uniformity of single yarn tension emphatically, the one, on tension roller, twine five circles, the 2nd, reduce the speed of a motor vehicle to 250m/min, speed of a motor vehicle 50m/ branch during beaming, coating plastic bag on every bobbin, be convenient to unwinding yarn, when yarn passes spacing reed by the mode denting of 2.1.1.1.1.1.1.1.1.1.1, that is to say when passing spacing reed generally mode denting by 1/tooth, indivedual dents penetrate by the mode of 2/tooth, circulation in this order after 11 dents have been worn, to guarantee even yarn tension, the yarn road is clear.
(3) weaving process
Adopt the PZ180 rigid rapier weaving machine, grey cloth Mao Gaoying exceeds 10-15% than finished product hair when weaving, and tissue adopts the heavy level land of 2/2 latitude tissue, and 3/6W suede is through fixed, the employing of gaiting
4 117、9 5、3、12 8、10 6
2 117、9 5、1、12 8、10 6
Fly the mode of wearing, when weaving, strengthen density.
(4) open fine operation
Sodium hydroxide solution remains on 6-8g/L, soak time 1 hour, by the alkali decrement treatment, produce the space between compound silk, terylene and the polyamide fibre, strengthening its adsorption capacity and water imbibition, is the flexibility of enhancing matte, opens at cloth to add hydrophilic softener after fibre dyeing is finished in fabric, the hydrophilic softener use amount is pressed 2% of cloth weight and is added, and does not need other cleaning.By the alkali decrement treatment, produce the space between compound silk terylen and the polyamide fibre, strengthen its adsorption capacity and water imbibition, for strengthening the flexibility of matte, the therefore preferred hydrophilic softener that adds.
(5) gluing shaping process
Selecting solid content for use is that the acrylic acid coatings glue of 10%-25% is coated with the back side one time, and the gluing temperature keeps 110 ℃, and cloth speed 3.5m/min gluing can make the cloth tentering, and it is smooth that base fabric keeps.

Claims (1)

1, a kind of preparation technology of clean wiping cloth is to make knitting wool with polyamide composite filaments, and terylene is made ground warp and weft yarn base fabric raw material, is machining tool with the double-layer rigid Rapier looms, and step is as follows:
(1) compound and twist with the fingers operation, required polyamide composite filaments by the 2-12 root and close, and is added the twist of 50-400 sth. made by twisting/rice;
(2) warping process adopts Sectional warping machines to carry out warping, the uniformity of control single yarn tension, with knitting wool uniform winding 5 circles on tension roller, the warping machines speed of a motor vehicle is 250~350 meters/min, and when yarn passed spacing reed, actual every strand warping width was than the narrow 3-4mm of process stipulation width;
(3) weaving process, grey cloth fine hair height ratio requires the finished product hair to exceed 10-15% when weaving, gait in the weaving process and adopt the mode of wearing that flies, when passing spacing reed, adopts by yarn a suede warp of mode of 5/tooth, 4 ground warps, machine in the filling density of 220/10cm of knitting technology parameter employing, 350 ° close the shuttle time, the concrete parameter of gaiting is as follows:
4 117、9 5、3、12 8、10 6
2 117、9 5、1、12 8、10 6
Above-mentioned data representation yarn penetrates the order of heald frame, it is 1,2,3,4,5,6,7,8,9,10,11,12 that heald frame puts in order, wherein 1,2,3,4 be suede through heald frame, 5,6,7,8 is lower floor's ground warp heald frame, 9,10,11,12 is upper strata ground warp heald frame;
(4) open fine operation, take the alkali decrement to open fine method, place sodium hydroxide solution to soak polyamide composite filaments, naoh concentration keeps 6-8g/L, soak time 1 hour, temperature 98-105 ℃;
(5) gluing shaping process, gluing on the base fabric one side relative with knitting wool is selected the acrylic acid coatings gluing for use one time, and the gluing temperature keeps 110 ℃, cloth speed 3.5m/min, 100-120 ℃ of oven dry.
CN200610043617A 2006-04-24 2006-04-24 Clean wiping cloth and its producing process Expired - Fee Related CN100585042C (en)

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Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101549344B (en) * 2008-04-01 2012-11-07 东丽纤维研究所(中国)有限公司 Cleaning wiping cloth with geometrical shape stability and manufacturing method and application thereof
CN102002846B (en) * 2010-09-10 2012-04-18 东莞市中港净化用品科技有限公司 Method for producing non-dust cloth
CN102172591B (en) * 2010-12-30 2012-09-05 东莞市硕源电子材料有限公司 Method for producing ultra-clean wiping coiled tapes for hard disks
CN102719971A (en) * 2012-07-04 2012-10-10 南京端骏净化科技有限公司 Method for preparing superfine fiber fills non-dust cloth
CN103569068A (en) * 2012-07-25 2014-02-12 陈当华 Method for manufacturing waxy wiping cloth
CN103015081B (en) * 2012-12-26 2015-02-11 东莞市硕源电子材料有限公司 Method for producing ultra-clean wiping cloth
KR20180043253A (en) * 2015-08-21 2018-04-27 도레이 카부시키가이샤 Medical treatment
CN105803812B (en) * 2016-05-13 2017-11-17 沂水恒泰纺园有限公司 A kind of manufacture method of the friction matching cloth of fine hair lateral inclination
CN106676737B (en) * 2017-01-20 2019-07-09 常熟市佳润织造有限责任公司 A kind of preparation method and product of soft or hard combination three-dimensional structure solid dirt-removing cleaning cloth
CN107151853A (en) * 2017-05-04 2017-09-12 芜湖立新清洁用品有限公司 Rag, preparation method and its equipment cleaned for large-scale place
CN110438649A (en) * 2019-07-24 2019-11-12 深圳市柏丁达智能清洁有限公司 A kind of production method for the integrated rag applying to intelligent cleaning equipment
CN110658642A (en) * 2019-10-22 2020-01-07 东莞市依科净化材料科技有限公司 Method for manufacturing superfine fiber glasses cloth and product thereof
CN113862886A (en) * 2021-09-24 2021-12-31 苏州百纳防静电制品有限公司 High-elasticity terylene dust-free cloth and preparation method thereof
CN114836877B (en) * 2022-06-14 2024-01-30 浙江力佳隆毛刷有限公司 Three-dimensional closed-end strip brush fabric and preparation method and application thereof

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Inventor after: Sun Bingwei

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Inventor before: Xu Licheng

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Address after: 276400, Shandong Linyi County, Yishui Province Tengfei Road West first

Patentee after: Qishui Hengtai Textile Park Co., Ltd.

Address before: 276400 No. 123 Tea Road, Yishui County, Linyi, Shandong, China

Patentee before: Shandong Hengtai Textile Co., Ltd.

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