CN112676177B - Method for finishing bobbin - Google Patents
Method for finishing bobbin Download PDFInfo
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- CN112676177B CN112676177B CN202011545534.4A CN202011545534A CN112676177B CN 112676177 B CN112676177 B CN 112676177B CN 202011545534 A CN202011545534 A CN 202011545534A CN 112676177 B CN112676177 B CN 112676177B
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- bobbins
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Abstract
The invention relates to the technical field of textile machinery processes, in particular to a method for finishing a bobbin. In the existing management method, a mode of manually conveying a plurality of middle working procedures exists, the efficiency is low, and the existing management method can only identify and arrange a few colors. A method of finishing a bobbin comprising the steps of: conveying the bobbin to a detection station in a bobbin lifting separator; collecting information of each bobbin and uploading the information to a control device; separating unqualified yarn bobbins, and conveying qualified yarn bobbins upwards; the transmission belt is transmitted to an aerial conveying mechanism; to two lifting machines in front of the managing center, and straightening: arranging the two in one direction through a big end and a small end identification devices; collecting color information and uploading the color information to a control device; the colors of the control device are distinguished and then are input into corresponding channels, and enter the turnover frames with corresponding colors to be placed in a color separation mode. The whole process adopts conveyor belts for conveying, manual processes are not needed, accurate identification is achieved, and color identification is not limited by quantity.
Description
Technical Field
The invention relates to the technical field of textile machinery processes, in particular to a method for finishing a bobbin.
Background
In the prior art, yarn barrels with different colors need to be classified, small yarns with a small amount of yarns, tail yarn tubes and large yarn tubes with a large amount of yarns are removed, and then the small yarns, the tail yarn tubes and the large yarn tubes are framed in the same color and the same direction. The original manual arrangement and classification adopted, the workload is large, the efficiency is low, and the problem of difficult recruitment exists in textile enterprises. Therefore, the process and the method for equipment arrangement appear, and the existing method has the mode that a plurality of middle processes are manually conveyed, so that the efficiency is low. The other management method can only identify and arrange a few colors, and cannot meet the use requirements.
Disclosure of Invention
The invention aims to provide a method for arranging bobbins, which has the advantages of advanced and reasonable process, high automation degree and greatly improved efficiency, aiming at the defects of the prior art.
A method of finishing a bobbin comprising the steps of:
1) Conveying the bobbins to a conveying belt in a bobbin lifting separator, placing a bobbin on each lifting barrier strip on the conveying belt, and lifting each bobbin to a detection station;
2) The induction switch and the detection mechanism are used for detecting the bobbins, collecting the information of each bobbin and uploading the information to the control device;
3) The bobbin is divided into a small bobbin, a tail bobbin, a big bobbin and a qualified bobbin by the control device, the electromagnetic valve is started by the control device through setting time, the bobbin poking device is controlled to separate the big bobbin, the small bobbin and the tail bobbin from different channels, and the qualified bobbin is conveyed upwards;
4) The qualified bobbin is conveyed to the upper end of the bobbin lifting separator and is conveyed to a transmission belt of an air conveying mechanism through an oblique interface;
5) The conveying belt conveys the materials downwards to two lifting machines in front of the managing center:
the disordered bobbins are lifted to a transversely arranged conveyor by a first-stage lifter, limited to be in a linear state, namely straightening treatment, and then conveyed to a second-stage lifter to be lifted one by one, and the second-stage lifter is arranged in a way that one bobbin is placed on each lifting barrier strip;
6) The bobbin is lifted upwards by a secondary lifting machine, conveyed to a large end and a small end recognition device at the interface of the secondary lifting machine and the bobbin managing center and arranged in one direction;
7) Conveying the bobbins arranged by the large and small end identification devices to a first station of a chain plate of a management center, sending information to a control device by sensing of a laser correlation sensor, photographing by a photographing mechanism, distinguishing colors and uploading to the control device;
8) The control device is driven into the corresponding channel by the driving mechanism after color division, and then is buffered by the buffer mechanism and enters the turnover frame with the corresponding color for color separation and placement.
The whole process adopts conveyor belts for conveying, manual processes are not needed, accurate identification is achieved, and color identification is not limited by quantity.
As a further improvement and complement to the above solution, the present invention also comprises the following additional technical features:
the detection mechanism in the step 2) is a shooting mechanism and a laser correlation sensor.
The control device in the steps 2), 7) and 8) is an industrial personal computer. The automation degree is high.
The tube pulling device in the step 3) comprises an air cylinder, a connector of the air cylinder is connected with a yarn pulling shaft rod through a pin shaft, a first connecting shaft is arranged on the yarn pulling shaft rod, a second connecting shaft is arranged on the opposite side of the first connecting shaft, yarn pulling shafts are respectively arranged on the first connecting shaft and the second connecting shaft, and the first connecting shaft and the second connecting shaft are connected through a connecting plate; the first connecting shaft and the second connecting shaft are respectively fixed through a yarn poking shaft positioning sleeve. The cylinder controls the yarn pulling shaft to pull the yarn tube outwards, so that the efficiency is high, the structure is simple, and the cost is low.
The big end and the small end identification devices are a guide piece and a spline wheel. The structure is simple, and the arrangement of the bobbins towards one direction is ensured.
The driving mechanism comprises a striking rod fixed on the motor, and a striking block is arranged on the striking rod.
Buffer gear include the entry, the V type that the entry outside set up links the board, V type links board downside subtend first deflector, second deflector and the third deflector that the slant set up. After buffering, the falling frame can fall into the frame, and the falling direction and position are ensured to be correct.
The invention can achieve the following beneficial effects: the bobbin arranging process is advanced and reasonable, has high automation degree, greatly reduces manual working procedures, greatly improves the production efficiency, relieves the problem of difficult recruitment of textile enterprises, has no limit on the number of color identification, and can be set as required.
Drawings
FIG. 1 is a flow chart of the present invention.
Fig. 2 is a schematic structural view of the pipe-setting device 1 of the present invention.
Fig. 3 is a schematic structural diagram of a large and small end recognition device according to the present invention.
Fig. 4 is a schematic view of the driving mechanism 4 of the present invention.
Fig. 5 is a schematic view of the structure of the damper mechanism 5 according to the present invention.
Fig. 6 is a sectional view of the damper mechanism 5 according to the present invention.
Detailed Description
The following detailed description of embodiments of the invention refers to the accompanying drawings.
As shown in fig. 1-6, the present invention is a method of finishing a bobbin.
The method for finishing the bobbin described in this embodiment includes the following steps:
1) And conveying the bobbins to a conveying belt in a bobbin lifting separator, placing a bobbin on each lifting barrier strip on the conveying belt, and lifting each bobbin to a detection station.
2) The yarn bobbins are detected by the inductive switch and the detection mechanism, the detection mechanism is the shooting mechanism and the laser correlation sensor, the inductive switch does not have signals within set time, the shooting mechanism detects and shoots each yarn bobbin, the yarn bobbins with the diameter being more than or equal to 28mm are generally called as big yarn bobbins, the big yarn bobbins are sensed by the laser correlation sensor, and information is uploaded. And collecting information of each bobbin and uploading the information to the control device.
3) The bobbin is divided into a small bobbin, a tail bobbin, a big bobbin and a qualified bobbin by the control device, the electromagnetic valve is started by the control device through setting time, the big bobbin sensed by the laser correlation sensor is rejected to the outside of the bobbin lifting separator by the bobbin poking device 1, then the bobbin poking device 1 is controlled to reject the small bobbin and the tail bobbin from different channels, the bobbins in the two channels are recovered, and the qualified bobbin is conveyed upwards.
4) And the qualified bobbin is conveyed to the upper end of the bobbin lifting separator and is conveyed to a transmission belt of the aerial conveying mechanism through an oblique interface.
5) Is conveyed downwards by a transmission belt and is conveyed to two lifting machines in front of the management center.
The disordered bobbins are lifted to the transversely arranged conveyor by the first-stage lifter, the bobbins are limited to be in a linear state, the bobbins are straightened, then the bobbins are conveyed to the second-stage lifter to be lifted one by one, and the bobbins are placed on each lifting barrier strip by the second-stage lifter.
6) The bobbin is lifted upwards by the secondary lifting machine, conveyed to the large end and the small end recognition devices at the interface between the secondary lifting machine and the bobbin managing center, and is arranged with the large end facing downwards in the same direction.
7) The bobbins which are sorted by the large end and the small end recognition devices are conveyed to a first station of a chain plate of a management center, information is sent to the control device through induction of the laser correlation sensor, then the information is shot by the shooting mechanism, colors are distinguished, and the information is uploaded to the control device. The color distinction of the chain plates on each station is ensured.
8) After the colors of the control device are distinguished, the control device is driven into the corresponding channel by the driving mechanism 4, and then is buffered by the buffer mechanism 5, enters the turnover frame with the corresponding color and is placed in a color separation mode.
In the invention, a pipe lifting separator, a lifter, a conveying mechanism, a conveyor, a pipe arranging center, a shooting mechanism and a shooting mechanism are in the prior art and are not unfolded.
Further, the control device in the steps 2), 7) and 8) is an industrial personal computer.
Further, the tube pulling device 1 in the step 3) includes an air cylinder 107, a connector of the air cylinder 107 is connected with a yarn pulling shaft 106 through a pin 108, the yarn pulling shaft 106 is provided with a first connecting shaft 105, a second connecting shaft 103 is arranged at the opposite side of the first connecting shaft 105, the first connecting shaft 105 and the second connecting shaft 103 are respectively provided with a yarn pulling shaft 101, and the first connecting shaft 105 and the second connecting shaft 103 are connected through a connecting plate 104; the first connecting shaft 105 and the second connecting shaft 103 are respectively fixed through a yarn poking shaft positioning sleeve 102, and the piston of the air cylinder 107 extends to drive the yarn poking shaft rod 106 to swing, so that the yarn poking shaft 101 swings forwards to separate yarn tubes.
Further, the big end and the small end identification devices are a guide piece 2 and a flower wheel 3. The guide part 2 and the secondary elevator have a height difference, and slide for a period of time by utilizing the principle that the sliding distances of the big end and the small end are different, so that the big end is placed downwards and is rotated and transmitted by the floral whorl 3 arranged in the concave arc groove.
Further, the driving mechanism 4 includes a striking rod 402 fixed on the motor 401, a striking block 403 is arranged on the striking rod 402, the striking rod 402 is arranged in 4 crossed small rods, a rubber striking block 403 is arranged on each small rod, and each striking block 403 strikes at 90 degrees to ensure that the yarn tube is driven into the channel without damage.
Furthermore, the buffer mechanism 5 comprises an inlet 501, a V-shaped connecting plate 502 arranged outside the inlet 501, a first guide plate 503, a second guide plate 504 and a third guide plate 505 which are oppositely and obliquely arranged on the lower side of the V-shaped connecting plate 502, and the bobbin which is rapidly discharged comes out from the inlet 501, enters the guide arrangement from the V-shaped connecting plate 502, is buffered by the three guide plates, and finally falls into the management frame.
When the method for finishing the yarn tubes is used, the yarn tubes coming out of the bobbin winder often have small yarns, tail yarn tubes and large yarn tubes with more yarns, which are unqualified yarn tubes, and the yarn tubes only need to be qualified yarn tubes with empty yarns, so that the yarns can be rewound. The bobbin without separation enters respective bobbin lifting separators, shooting mechanisms are arranged on the bobbin lifting separators to shoot, the laser correlation sensors sense and upload information, an industrial personal computer controls and separates unqualified bobbins, small yarns, tail bobbins and large bobbins are removed, and qualified bobbins with empty yarns are lifted upwards. The bobbin is conveyed to a transmission belt of a transmission mechanism in the air from interfaces on respective bobbin lifting separators, then enters a primary lifter, lifts disordered bobbins to a transversely arranged conveyor, is limited to be in a linear state, namely, is straightened, and then is conveyed to a secondary lifter to be lifted one by one, and is lifted to a guide part 2 at an outlet position, the sizes and the small ends of the bobbins are distinguished on the guide part 2, and the bobbins are divided into a structure with the large end facing downwards, then the laser is transmitted to a floral whorl 3, the floral whorl 3 rotates to be transmitted to the first station of a transmission chain plate at the center of the managing pipe, the laser correlation sensor arranged at the center of the managing pipe senses the position, the camera of the camera is used for shooting color and distinguishing, the industrial personal computer controls the driving mechanism 4 to drive into a corresponding color channel, and the color channel is buffered by the buffer mechanism 5 and falls on a turnover frame to complete the managing process.
The above is the preferred embodiment of the present invention, and does not limit the scope of the present invention, and the modifications and improvements made by those skilled in the art according to the design idea of the present invention should be considered as within the scope of the present invention.
Claims (3)
1. A method of finishing a bobbin comprising the steps of: 1) Conveying the bobbins to a conveying belt in a bobbin lifting separator, placing a bobbin on each lifting barrier strip on the conveying belt, and lifting each bobbin to a detection station; 2) The induction switch and the detection mechanism are used for detecting the bobbins, collecting the information of each bobbin and uploading the information to the control device; 3) The bobbin is divided into a small bobbin, a tail bobbin, a big bobbin and a qualified bobbin by the control device, the electromagnetic valve is started by the control device through setting time, the bobbin poking device (1) is controlled to separate the big bobbin, the small yarn and the tail bobbin from different channels, and the qualified bobbin is conveyed upwards; 4) The qualified bobbin is conveyed to the upper end of the bobbin lifting separator and is conveyed to a transmission belt of an air conveying mechanism through an oblique interface; 5) The conveying belt conveys the materials downwards to two lifting machines in front of the managing center: the disordered bobbins are lifted to a transversely arranged conveyor by a first-stage lifter, limited to be in a linear state, namely straightening treatment, and then sent to a second-stage lifter to be lifted one by one, and the second-stage lifter is arranged in a manner that one bobbin is placed on each lifting barrier strip; 6) The bobbin is lifted upwards by a secondary lifting machine, is conveyed to a large end and a small end recognition device at the interface of the secondary lifting machine and a bobbin management center, and is arranged in one direction; 7) Conveying the bobbins arranged by the large and small end identification devices to a first station of a chain plate of a management center, sending information to a control device by sensing of a laser correlation sensor, photographing by a photographing mechanism, distinguishing colors and uploading to the control device; 8) After the colors of the control device are distinguished, the control device is driven into the corresponding channel by a driving mechanism (4), and then is buffered by a buffer mechanism (5) and enters a turnover frame with the corresponding color to be placed in a color separation mode;
the pipe pulling device (1) in the step 3) comprises an air cylinder (107), a connector of the air cylinder (107) is connected with a yarn pulling shaft rod (106) through a pin shaft (108), the yarn pulling shaft rod (106) is provided with a first connecting shaft (105), the opposite side of the first connecting shaft (105) is provided with a second connecting shaft (103), the first connecting shaft (105) and the second connecting shaft (103) are respectively provided with a yarn pulling shaft (101), and the first connecting shaft (105) is connected with the second connecting shaft (103) through a connecting plate (104); the first connecting shaft (105) and the second connecting shaft (103) are respectively fixed through a yarn pulling shaft positioning sleeve (102); the big end and the small end identification devices are a guide piece (2) and a floral whorl (3); the driving mechanism (4) comprises a striking rod (402) fixed on the motor (401), and a striking block (403) is arranged on the striking rod (402); the buffer mechanism (5) comprises an inlet (501), a V-shaped connecting plate (502) arranged outside the inlet (501), and a first guide plate (503), a second guide plate (504) and a third guide plate (505) which are obliquely arranged oppositely on the lower side of the V-shaped connecting plate (502); when the method for arranging the bobbins is used, the bobbins which are not separated respectively enter respective bobbin lifting separators, shooting mechanisms are arranged on the bobbin lifting separators to shoot, a laser correlation sensor is used for sensing and uploading information, an industrial personal computer is used for controlling and separating unqualified bobbins, small yarns, tail bobbins and large bobbins are removed, and qualified bobbins of empty yarns are lifted upwards; the bobbin management machine comprises a transmission belt of a transmission mechanism, a first-stage elevator, a guide piece (2), a second-stage elevator, a shooting mechanism, an industrial personal computer (4), a buffer mechanism (5), a transfer chain plate, a transmission chain plate, a laser sensor, a camera, a transmission mechanism and a transmission mechanism, wherein the transmission belt of the transmission mechanism enters the air from an interface on the respective bobbin lifting separator, then enters the first-stage elevator, the disordered bobbins are lifted to a transversely arranged conveyor, the bobbins are limited to be in a linear state, namely, are managed and directly processed, then are conveyed to the second-stage elevator to be lifted one by one, and are lifted to a guide piece (2) at an outlet position, the size ends of the bobbins are distinguished on the guide piece (2), the large ends of the bobbins are downwards arranged to be in a structure, then are conveyed to a flower wheel (3), the flower wheel (3) rotates to be conveyed to the first station of the transmission chain plate at the management center, the laser sensor arranged at the management center carries out position induction, the camera carries out shooting color distinguishing, the shooting mechanism is controlled to be shot into a corresponding color channel, and falls on a turnover frame after the buffer processing by the buffer mechanism (5), and the industrial personal computer, so as to complete the bobbin management process.
2. A method of finishing a bobbin as claimed in claim 1, wherein: and in the step 2), the detection mechanism is a shooting mechanism and a laser correlation sensor.
3. A method of finishing a bobbin as claimed in claim 1, wherein: the control device in the steps 2), 7) and 8) is an industrial personal computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011545534.4A CN112676177B (en) | 2020-12-24 | 2020-12-24 | Method for finishing bobbin |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011545534.4A CN112676177B (en) | 2020-12-24 | 2020-12-24 | Method for finishing bobbin |
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| Publication Number | Publication Date |
|---|---|
| CN112676177A CN112676177A (en) | 2021-04-20 |
| CN112676177B true CN112676177B (en) | 2023-03-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011545534.4A Active CN112676177B (en) | 2020-12-24 | 2020-12-24 | Method for finishing bobbin |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114345754A (en) * | 2021-12-23 | 2022-04-15 | 浙江宝耀智能科技有限公司 | Full-automatic yarn bobbin color separation and conveying process |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204689171U (en) * | 2015-05-15 | 2015-10-07 | 天地融科技股份有限公司 | Article drop buffering mechanism |
| CN106276416B (en) * | 2016-08-31 | 2023-04-28 | 浙江自力机械有限公司 | High-speed finishing device for ring bobbin |
| CN206126266U (en) * | 2016-08-31 | 2017-04-26 | 浙江自力机械有限公司 | Tube sorting and packing machine spool push mechanism |
| CN208007981U (en) * | 2018-01-16 | 2018-10-26 | 浙江自力机械有限公司 | A kind of reason tube hub outlet spout deflector |
| CN209065095U (en) * | 2018-10-22 | 2019-07-05 | 开原金鑫烘干设备有限公司 | A kind of flow slowing device of conveying grain into storehouse |
| CN210709514U (en) * | 2019-09-20 | 2020-06-09 | 浙江自力机械有限公司 | Bobbin pulling device |
| CN110606328B (en) * | 2019-09-20 | 2024-06-11 | 浙江自力机械有限公司 | Lifting pipe separator |
| CN211920062U (en) * | 2020-02-29 | 2020-11-13 | 东莞市创慧电子有限公司 | Stepped capacitor blanking device with anti-falling lifting structure |
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