CN106276416B - High-speed finishing device for ring bobbin - Google Patents
High-speed finishing device for ring bobbin Download PDFInfo
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- CN106276416B CN106276416B CN201610789590.XA CN201610789590A CN106276416B CN 106276416 B CN106276416 B CN 106276416B CN 201610789590 A CN201610789590 A CN 201610789590A CN 106276416 B CN106276416 B CN 106276416B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/02—Arrangements for removing spent cores or receptacles and replacing by supply packages at paying-out stations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
Abstract
The high-speed finishing device for the yarn bobbins comprises a yarn bobbin stock bin, a first lifting mechanism, a yarn bobbin straightening and conveying mechanism, a second lifting mechanism, a large yarn bobbin rejecting mechanism, a directional mechanism, a color separation system and a control system. The bobbin is lifted by two stages, so that the lifting speed of the bobbin is greatly improved, the large bobbin wound with tail yarns is accurately removed, and a striking mechanism is adopted during the removal and color separation identification of the large bobbin, so that the high-speed treatment is effective; the physical principle that the rolling speed of the large end of the bobbin is faster than that of the small end of the bobbin is adopted in the bobbin orientation process, and the large end of the bobbin is rapidly pulled into the next procedure when rolling onto a conveying belt, so that the function of rapid carding orientation of the bobbin is realized; through the modularized management of the color splitting executing mechanism, bobbins with different colors can be identified, and the using effect is improved; the bobbin sorting mechanism and the boxing arrangement conveying mechanism enable bobbins with identified colors to be orderly arranged, boxed and conveyed and automatically emptied, and full-automatic bobbin sorting is achieved.
Description
Technical Field
The invention belongs to the technical field of textile machinery, and particularly relates to a high-speed full-automatic spun yarn tube high-speed finishing device.
Background
The automatic winder that textile enterprises used, the spool that comes out is very disordered falls in the storage district, the spool is the big cone body of one end weak point, and the colour often exists multiple in addition, when these spool used once more, need be according to the difference of colour, categorised collection, so that use next time, also need to reject the big spool that twines surplus yarn, at present, some small-size textile enterprises usually lean on the manual work to sort out and order, low efficiency, intensity of labour is big, manufacturing cost is high, and some big enterprises adopt management equipment, but the management equipment management speed on the existing market is slower, can only realize 30 ~ 60 pipes per minute generally, and adopt cylinder form in big spool rejection process, reaction rate is slower, the rate of accuracy is not high, the spool that will not twine surplus yarn is rejected as big spool easily, card pipe can appear in big spool rejection process moreover, the speed of arranging spool big end towards uniformity is lower.
Disclosure of Invention
The invention aims to overcome the defects existing in the prior art and provide the spun yarn tube high-speed finishing device which has the advantages of high-speed conveying, high reject speed and accuracy of large bobbins, color recognition classification and directional arrangement and boxing.
For this purpose, the invention adopts the following technical scheme: the high-speed spun yarn tube arranging device is characterized by comprising a yarn tube stock bin, a first lifting mechanism, a yarn tube straightening conveying mechanism, a second lifting mechanism, a large yarn tube removing mechanism, a directional mechanism, a color separation system and a control system, wherein the yarn tube stock bin is fixedly arranged through a frame, the first lifting mechanism comprises a first lifting material channel and a first lifting driving mechanism for driving the first lifting material channel to move upwards, the first lifting material channel is obliquely arranged on the frame, the lower end of the first lifting material channel extends into the yarn tube stock bin, the rear side of the upper end of the first lifting material channel is used as an outlet end, the bottom interval distance of the first lifting material channel is provided with yarn tube supporting plates which are transversely distributed, and the first lifting driving mechanism drives the first lifting material channel to move upwards so that the yarn tubes in the yarn tube stock bin enter the yarn tube supporting plates to move upwards along with the first lifting material channel; the bobbin management straight conveying mechanism comprises a guide baffle, a first transverse conveying mechanism and a tube storage hopper, wherein the first transverse conveying mechanism comprises a first transverse conveying pipeline and a first transverse driving mechanism for driving the first transverse conveying pipeline to transversely move, the first transverse conveying pipeline is arranged on the frame, one end of the first transverse conveying pipeline is used as an input end, the input end is positioned below the rear side of the upper end of the first lifting pipeline and is used for receiving the outlet end of the first lifting pipeline, the guide baffle is arranged on one side of the input end of the first transverse conveying pipeline and is opposite to the outlet end of the first lifting pipeline, so that the bobbin can accurately fall into the first transverse conveying pipeline when entering the first transverse conveying pipeline from the outlet end of the first lifting pipeline, the other end of the first transverse conveying pipeline is used as an output end, and the tube storage hopper is used for receiving the output end, so that the bobbin enters the tube storage hopper from the output end and makes all bobbins axially and radially arranged, and the tube storage hopper is provided with a tube outlet opening; the second lifting mechanism comprises a second lifting material channel and a second lifting driving mechanism for driving the second lifting material channel to move upwards, the second lifting material channel is supported and installed through a mounting frame and is obliquely arranged, the lower end of the second lifting material channel is used as an inlet end for supporting the outlet orifice of the pipe storage hopper, a plurality of baffle strips are arranged at intervals on the bottom of the material channel of the second lifting material channel, a bobbin supporting cavity is formed between two adjacent baffle strips, each bobbin supporting cavity can only support one bobbin, so that bobbin conveying uniformity is good, the upper end of the second lifting material channel is used as an outlet end, and the bobbins are lifted through the second lifting mechanism to enter the next procedure at uniform speed; the large bobbin removing mechanism comprises a large bobbin inductor, a removing beating mechanism and a large bobbin recycling channel, wherein the large bobbin inductor and the removing beating mechanism are sequentially arranged along the movement direction of the second lifting channel, the large bobbin inductor is arranged at one side of the second lifting channel, the large bobbin recycling channel is fixedly arranged, an upper end inlet of the large bobbin recycling channel and the removing beating mechanism are respectively arranged at two sides of the second lifting channel, the removing beating mechanism comprises a removing mounting block, a removing beating rod and a removing beating motor for driving the removing mounting block to rotate, the removing beating motor is fixedly arranged at one side of the second lifting channel through a motor mounting plate, one end of the removing beating rod is fixedly connected to the removing mounting block, the other end of the removing beating rod is axially outwards extended to serve as a removing beating end, and the removing beating end corresponds to an upper end inlet of the large bobbin recycling channel when the removing rod rotates to a certain angle; the directional conveying mechanism comprises a second transverse material channel, two guide plates and a second transverse driving mechanism for driving the second transverse material channel to transversely move, one end of the second transverse material channel receives the lower end of the directional roller path, the guide plates are respectively arranged on two sides above the second transverse material channel, the two guide plates are splayed, one ends with larger distances face the lower end of the directional roller path, and one ends with smaller distances form a bobbin directional feeding port with the other end of the second transverse material channel; the color separation system comprises a support frame, a third transverse conveying mechanism, an industrial visual identification system and a plurality of color separation executing mechanisms, wherein the third transverse conveying mechanism comprises a third transverse conveying belt and a third transverse driving mechanism for driving the third transverse conveying belt to transversely move, the third transverse conveying belt is transversely arranged on the support frame, one end of the third transverse conveying belt is used as an inlet end for bearing the directional feeding port of the bobbin, the moving direction of the third transverse conveying belt is perpendicular to the moving direction of the second transverse conveying belt, a plurality of tube slots are formed in the third transverse conveying belt along the length direction at intervals, the axial direction of the tube slots is consistent with the moving direction of the second transverse conveying belt, and a stop plate is arranged on one side of the inlet end of the third transverse conveying belt and is opposite to the directional feeding port of the bobbin; the industrial visual identification system comprises an industrial camera and a camera support, the industrial camera is supported and mounted above the third transverse conveyor belt through the camera support, the industrial camera is connected with a control system through signals, the camera support is fixedly mounted with the support frame, a camera of the industrial camera faces the third transverse conveyor belt, a plurality of color separation executing mechanisms are sequentially arranged at certain intervals on one side of the industrial visual identification system, each color separation executing mechanism comprises a color separation beating mechanism and a yarn tube channel, the yarn tube channel is fixedly mounted, the upper end of the yarn tube channel is located at one side of the third transverse conveyor belt as an inlet end, the color separation beating mechanism is arranged at the other side of the third transverse conveyor belt, the color separation beating mechanism comprises a color separation mounting block, a color separation beating rod and a color separation motor for driving the color separation mounting block to rotate, the color separation beating motor is fixedly mounted on the support frame, the other end of the color separation rod is axially outwards stretched and serves as a color separation end, the beating rod and the yarn tube is correspondingly arranged at the inlet end of the yarn tube channel, and the yarn tube is correspondingly pushed into a yarn storage tube box when the yarn tube is rotated in the yarn tube channel, and the yarn tube is correspondingly arranged in the yarn tube box.
The invention also comprises the following technical characteristics as supplement and improvement of the technical scheme.
The bottom of the first lifting material channel is a first lifting conveying belt, two ends of the first lifting conveying belt are respectively tensioned and supported by two synchronous pulleys to form a conveying belt loop, and one synchronous pulley is driven to rotate by the first lifting driving mechanism.
Further, the two sides of the first lifting conveyer belt are respectively provided with a side baffle plate to prevent the bobbins from falling outside the bobbin stock bin.
The bobbin management direct conveying mechanism further comprises a full-feeding sensing device arranged on the tube storage hopper, the full-feeding sensing device comprises two matched sensors, the two sensors are respectively arranged on two sides of the tube storage hopper and are oppositely arranged in a correlation mode, when a bobbin in the tube storage hopper enters a correlation range of the two sensors, the sensors feed signals back to the control system, and the control system controls the first lifting mechanism to suspend lifting or slow down lifting speed, and then work normally again after a certain time;
the bottom of the second lifting material channel is a second lifting conveying belt, two ends of the second lifting conveying belt are respectively tensioned and supported by two synchronous pulleys to form a conveying belt loop, and one synchronous pulley is driven to rotate by the second lifting driving mechanism.
The number of the eliminating striking rods is four along the circumferential direction of the eliminating installation block, and the striking rod strikes once every time when rotating for 90 degrees, so that the striking efficiency is improved.
Furthermore, the removing and beating end of the removing and beating rod is provided with a removing and beating block, and the removing and beating block is an elastomer, so that the end part of the bobbin is prevented from being damaged.
Each color separation actuating mechanism further comprises a boxing arrangement conveying mechanism, the boxing arrangement conveying mechanism comprises a base, a pipe storage box conveying belt and a servo motor for driving the pipe storage conveying belt to transversely move, two ends of the pipe storage box conveying belt are supported and installed on the base through supporting rollers, the pipe storage box receives an outlet of the lower end of the bobbin channel, an inclined slope guide channel is arranged in front of one end of the pipe storage box conveying belt, when the bobbin in the pipe storage box is full of yarn, the pipe storage box is conveyed into the inclined slope guide channel by the pipe storage box conveying belt to be collected, and meanwhile, an empty pipe storage box is placed at the lower end of the pipe storage box conveying belt for receiving the bobbin channel.
Each color separation actuating mechanism further comprises a straightening and stacking mechanism, the straightening and stacking mechanism is arranged between the outlet of the lower end of the bobbin channel and the storage box, the straightening and stacking mechanism comprises a transverse mounting rod, a bearing frame, a limiting frame, a frame conveying mechanism and a pipe blocking mechanism, the transverse mounting rod is fixedly arranged on the supporting frame, the bearing frame and the limiting frame are arranged up and down, the bearing frame is fixedly arranged with the transverse mounting rod, the limiting frame is movably arranged through the frame conveying mechanism, the limiting frame can move up and down under the action of the frame conveying mechanism, the pipe blocking mechanism is arranged in the bearing frame, the pipe blocking mechanism is started to block a bobbin conveyed from the bobbin channel after the storage box is full, and the pipe blocking mechanism is closed after the empty storage box is in place, so that the bobbin starts to straighten the bobbin in the empty storage box.
The pipe blocking mechanism comprises a movable baffle, a limiting guide plate and a spring, wherein the limiting guide plate is vertically arranged, the lower end of the limiting guide plate is fixedly connected with the limiting frame, the movable baffle transversely moves up and down along with the limiting frame and penetrates through the supporting frame, one end of the spring is fixedly connected with the outer end of the movable baffle, the other end of the spring is fixedly connected with the supporting frame, when the limiting frame moves downwards to a pipe storage box to straighten a pipe, the movable baffle is located on the outer side of the supporting frame under the action of the limiting guide plate, when the pipe storage box is replaced, the limiting frame is located on the upper end, and the movable baffle stretches into the supporting frame under the action of the spring and the limiting guide plate to block the pipe.
The frame feeding mechanism comprises a motor, a gear rack pair and a guide assembly, wherein the motor is fixedly arranged on the transverse installation rod, a gear of the gear rack pair is fixedly connected with a motor shaft, a rack of the gear rack pair and the guide rod of the guide assembly are vertically fixed on the limiting frame, the gear is matched with the rack, a guide hole of the guide assembly is arranged on the bearing frame, the guide rod is in sliding fit with the guide hole, the motor drives the gear to rotate, the rack is driven to move up and down, namely, the belt moves up and down with the limiting frame, and the purpose that a yarn tube is straightened by a yarn tube is achieved.
The invention can achieve the following beneficial effects: 1. the bobbin is lifted in two stages, so that the lifting speed of the bobbin is greatly improved, the directional uniform speed conveying of the bobbin is realized, the processing speed of 160-240 tubes per minute is achieved, the tube arranging efficiency is greatly improved, and the device has an outstanding substantial effect; 2. in the lifting process, the large bobbin wound with the tail yarn is accurately removed, so that the phenomenon of low treatment effectiveness of the clamping bobbin and the large bobbin is solved; 3. by adopting the striking mechanism during the removal and color separation identification of the large bobbin, the processing speed is greatly improved compared with the cylinder structure, and the device has simple structure and high processing speed and is effective; 4. the color of the yarn tube is identified by adopting a camera through an industrial vision system, so that the efficiency and the identification accuracy are improved and the time is saved compared with the prior method of taking a picture by adopting a camera; 5. the physical principle that the rolling speed of the large end of the bobbin is faster than that of the small end of the bobbin is adopted in the bobbin orientation process, and the bobbin is enabled to roll at the maximum angle by adopting the optimized angle without relative sliding with the orientation roller path, so that the large end of the bobbin is rapidly pulled into the next procedure when rolling onto the conveying belt, the function of rapid carding orientation of the bobbin is realized, and the bottleneck of low orientation speed of the carding bobbin is solved; 6. through the arrangement of a plurality of color separation executing mechanisms, namely through the modularized management of the color separation executing mechanisms, bobbins with different colors can be identified, and the using effect is improved; 7. the bobbin sorting mechanism and the boxing arrangement conveying mechanism enable bobbins with colors being identified to be orderly arranged, boxed and conveyed and automatically emptied, full-automatic bobbin sorting is achieved, and production efficiency and automation level of enterprises are improved.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is another directional schematic of the present invention.
Fig. 3 is a schematic view of a partial structure of the present invention.
Fig. 4 is a schematic view of a partial structure of the present invention.
Description of the embodiments
The following detailed description of specific embodiments of the invention refers to the accompanying drawings.
As shown in fig. 1-4, the bobbin feeding device comprises a bobbin feeding bin 18, a first lifting mechanism, a bobbin straightening conveying mechanism, a second lifting mechanism, a large bobbin rejecting mechanism, a directional mechanism, a color separation system and a control system, wherein the bobbin feeding bin 18 is fixedly arranged through a frame 1, the first lifting mechanism comprises a first lifting material channel 17 and a first lifting driving mechanism 20 for driving the first lifting material channel 17 to move upwards, the first lifting material channel 17 is obliquely arranged on the frame 1, the lower end of the first lifting material channel 17 stretches into the bobbin feeding bin 18, the rear side of the upper end of the first lifting material channel 17 serves as an outlet end, bobbin supporting plates 22 which are transversely distributed are arranged at intervals at the bottom of the first lifting material channel 17, the bottom of the first lifting material channel 17 is provided with a first lifting conveying belt, two ends of the first lifting conveying belt are respectively arranged through tensioning and supporting supports of two synchronous pulleys to form a conveying belt loop, two sides of the first lifting conveying belt are respectively provided with a side baffle plate 18 for driving the first lifting material channel 20 to rotate, and the two sides of the first lifting conveying belt are respectively provided with a side baffle plate 18 for lifting the first lifting material channel 17 to move along with the bobbin feeding bin 17, and the first lifting material channel 17 is lifted by the bobbin feeding channel 17; the bobbin management straight conveying mechanism comprises a guide baffle 2, a first transverse conveying mechanism, a tube storage hopper 13 and a full sensing device, wherein the first transverse conveying mechanism comprises a first transverse conveying pipeline 21 and a first transverse driving mechanism for driving the first transverse conveying pipeline 21 to transversely move, the first transverse conveying pipeline 21 is arranged on the frame 1, one end of the first transverse pipeline is used as an input end, the input end is positioned below the rear side of the upper end of the first lifting pipeline 17 and is used for receiving the outlet end of the first lifting pipeline 17, the guide baffle 2 is arranged on one side of the input end of the first transverse pipeline and is opposite to the outlet end of the first lifting pipeline 17, so that when the bobbin enters the first transverse pipeline from the outlet end of the first lifting pipeline 17, the bobbin can accurately fall into the first transverse pipeline and the central line of the bobbin can be transversely, the other end of the first transverse pipeline is used as an output end, the tube storage hopper 13 is positioned at the output end, and the output end enters the tube storage hopper 17 from the output end and is axially arranged with the same tube storage hopper 13; the second lifting mechanism comprises a second lifting material channel 4 and a second lifting driving mechanism for driving the second lifting material channel 4 to move upwards, the second lifting material channel 4 is supported and installed through a mounting frame 12 and is obliquely arranged, the lower end of the second lifting material channel 4 is used as an inlet end for bearing the outlet pipe orifice of the pipe storage hopper 13, a plurality of baffle strips 3 are arranged at intervals on the bottom of the material channel of the second lifting material channel 4, a bobbin supporting cavity is formed between two adjacent baffle strips 3, each bobbin supporting cavity can only support one bobbin, so that bobbin conveying uniformity is good, the upper end of the second lifting material channel 4 is used as an outlet end, the bottom of the second lifting material channel 4 is provided with a second lifting conveying belt, two ends of the second lifting conveying belt are respectively supported and installed through two synchronous belt wheels, the second lifting driving mechanism is a motor, and a motor shaft drives one synchronous belt wheel to lift the bobbins to enter a lower working procedure at regular constant speed; the large bobbin removing mechanism comprises a large bobbin inductor, a removing and beating mechanism 15 and a large bobbin recycling channel, the large bobbin inductor and the removing and beating mechanism 15 are sequentially arranged along the movement direction of the second lifting channel 4, the large bobbin inductor is arranged at one side of the second lifting channel 4, the large bobbin recycling channel is fixedly arranged, an inlet at the upper end of the large bobbin recycling channel and the removing and beating mechanism 15 are respectively arranged at two sides of the second lifting channel 4, the removing and beating mechanism 15 comprises a removing and beating installation block, a removing and beating rod and a removing and beating motor for driving the removing and beating installation block to rotate, the removing and beating motor is fixedly arranged at one side of the second lifting channel 4 through a motor installation plate, one end of the removing and beating rod is fixedly connected to the removing and installation block, the other end of the removing and beating rod is axially outwards arranged in a overhanging manner and is used as a removing and beating end, the number of the removing beating rods is four along the circumference defense line of the removing installation block, the removing beating rods are beaten once every time the removing beating rods rotate for 90 degrees, the removing beating end of each removing beating rod is provided with a removing beating block, the removing beating block is an elastomer, damage to the end part of a yarn tube is prevented, the removing beating rods correspond to the inlet at the upper end of the large yarn tube recycling channel, a full material sensing device is arranged on the tube storage hopper 13 and comprises two matched sensors, the two sensors are respectively arranged on two sides of the tube storage hopper 13 and are oppositely arranged, when the yarn tube in the tube storage hopper 13 enters the opposite range of the two sensors, the sensors feed signals back to a control system, and the control system controls the first lifting mechanism to stop lifting or slow down lifting speed and work normally after a certain time; the directional mechanism comprises a directional roller path 16 and a directional conveying mechanism, the directional roller path 16 is obliquely arranged on the mounting frame 12, the upper end of the directional roller path 16 receives the outlet end of the second lifting material path 4, and when the bobbin rolls on the directional roller path 16, the rolling speed of the large end of the bobbin is higher than that of the small end of the bobbin, so that the large end of the bobbin is automatically converted into the small end of the bobbin upwards in the rolling process; the directional conveying mechanism comprises a second transverse material channel 5, two guide plates 19 and a second transverse driving mechanism for driving the second transverse material channel 5 to transversely move, one end of the second transverse material channel 5 is used for bearing the lower end of the directional roller path 16, the second transverse material channel 5 comprises a second transverse conveying belt and two synchronous pulleys, the two synchronous pulleys are respectively supported and installed on the mounting frame 12 through supporting shafts, the second transverse conveying belt is sleeved on the two synchronous pulleys to form a second transverse conveying belt loop with an upper layer and a lower layer, the second transverse driving mechanism is a motor, the motor drives a supporting shaft of one synchronous pulley to rotate, the guide plates 19 are respectively arranged on two sides above the second transverse material channel 5, the two guide plates 19 are splayed, one ends with larger distances face the lower end of the directional roller path 16, and one ends with smaller distances form a bobbin directional feeding port with the other end of the second transverse material channel 5;
the industrial visual recognition system comprises an industrial camera and a camera bracket, the industrial camera is supported and installed above the third transverse conveyor belt through the camera bracket, the industrial camera is connected with the control system through signals, the camera bracket is fixedly installed with the supporting frame 24, the camera 6 of the industrial camera faces the third transverse conveyor belt, the plurality of color separation executing mechanisms are sequentially arranged at a certain distance on one side of the industrial visual recognition system, each color separation executing mechanism comprises a color separation beating mechanism 7, a bobbin channel 8, a straightening and coding tube mechanism 11 and a boxing arrangement conveying mechanism, the bobbin channel 8 is fixedly installed, the upper end of the bobbin channel 8 is used as an inlet end to be positioned on one side of the third transverse conveyor belt, the color separation beating mechanism 7 is arranged on the other side of the third transverse conveyor belt, the color separation beating mechanism 7 comprises a color separation mounting block, a color separation beating rod and a color separation beating motor for driving the color separation mounting block to rotate, wherein the color separation beating motor is fixedly arranged on the support frame 24 through a motor mounting frame 12, one end of the color separation beating rod is fixedly connected to the color separation mounting block, the other end of the color separation beating rod extends outwards in an axial direction and is used as a color separation beating end, the color separation beating rod corresponds to the inlet end of the bobbin channel 8, when the color separation beating rod rotates to beat the bobbin in the bobbin groove, the bobbin with the corresponding color is pushed into the bobbin channel 8, the lower end of the bobbin channel 8 is provided with a bobbin storage box 10 for collecting the bobbin, the boxing arrangement conveying mechanism comprises a base, a pipe storage box 10 conveying belt 9 and a servo motor for driving the pipe storage conveying belt to transversely move, two ends of the pipe storage box 10 conveying belt 9 are arranged on the base through a support roller support, the tube storage box 10 receives the outlet of the lower end of the bobbin channel 8, an inclined slope guide channel is arranged in front of one end of the tube storage box 10 conveyer belt 9, when the bobbin in the tube storage box 10 is full of yarn, the tube storage box 10 is conveyed into the inclined slope guide channel by the tube storage box 10 conveyer belt 9 to be collected, and meanwhile, the empty tube storage box 10 is placed on the tube storage box 10 conveyer belt 9 to receive the lower end of the bobbin channel 8; the straightening and stacking mechanism 11 is arranged between the outlet of the lower end of the bobbin channel 8 and the pipe storage box 10, the straightening and stacking mechanism 11 comprises a transverse mounting rod, a bearing frame, a limiting frame, a frame feeding mechanism and a pipe blocking mechanism, the bearing frame and the limiting frame are both frame bodies with upper and lower openings, the limiting frame is correspondingly arranged below the bearing frame, the bearing frame is fixedly arranged on the transverse mounting rod, an arc-shaped guide plate is arranged at the lower part of an inner cavity of the bearing frame, the frame feeding mechanism comprises a lifting driving mechanism and a guide assembly, the guide assembly comprises a guide rod and a guide block which are in sliding fit with each other, the lower end of the guide rod is fixedly connected with the limiting frame, the guide block is fixedly connected with the bearing frame, the lifting driving mechanism comprises a motor and a gear rack pair, the motor is fixedly arranged relative to the bearing frame, the gear of the gear rack pair is fixedly connected with a motor shaft, the rack of the gear rack pair and the guide rod are vertically fixed on the limit frame, the gear is matched with the rack, the motor drives the gear to rotate to drive the rack to move up and down, namely the belt moves up and down with the limit frame, the baffle tube mechanism comprises a movable baffle, a baffle support and a baffle driving mechanism, the baffle support is fixedly arranged on the outer side wall of the bearing frame, the movable baffle is transversely and slidably arranged on the baffle support, a long groove through hole penetrating through the inner cavity of the bearing frame is arranged on one side wall of the bearing frame, the long groove through hole corresponds to the movable baffle, the movable baffle can be movably arranged in the long groove through hole in a penetrating way when transversely moving, the baffle driving mechanism comprises a limit guide plate and a spring, the limit guide plate and the spring are respectively arranged at two sides of the movable baffle, the spacing distance is divided into two sides of the movable baffle, the limit guide plate 19 is vertically arranged, the limiting guide plate 19 is fixedly connected with the limiting frame and moves up and down along with the limiting frame, an elongated guide hole penetrating up and down is formed in the movable baffle, the length direction of the guide hole is perpendicular to the length direction of the long groove-shaped through hole, the lower section of the limiting guide plate 19 is movably penetrated and arranged in the guide hole, the lower section of the limiting guide plate is provided with an arc-shaped portion which is concave towards the receiving frame, one end of the spring is fixedly connected with the outer side end part of the movable baffle, the other end of the spring is fixedly connected with the side wall of the receiving frame, when the limiting one-way plate moves downwards to enable the upper section of the limiting one-way plate to correspond to the guide hole, namely, the movable baffle is located at the outer side of the receiving frame, no pipe blocking effect is achieved on the receiving frame, when the limiting guide plate moves upwards to enable the arc-shaped portion to move towards the receiving frame under the restoring force of the spring, the movable baffle is enabled to enter the receiving frame, a temporary storage effect is achieved on a bobbin in the receiving frame, and the lifting driving mechanism and the baffle driving mechanism are connected with a control system of the spun yarn tube high-speed tidying device.
When the invention is used, the randomly-arranged and multi-color mixed yarn tube is placed in the yarn tube stock bin 18, the yarn tube is conveyed to the upper end of the first lifting material channel 17 on the yarn tube supporting plate 22 under the action of the first lifting material channel 17, and falls to the inlet end of the first transverse conveying material channel 21 from the outlet end of the upper end, because the transverse movement speed of the first transverse conveying belt is faster, when the yarn tube contacts the first transverse conveying belt, the axial direction of the yarn tube is changed into the transverse direction, the yarn tube is quickly conveyed into the yarn tube storage hopper 13, the yarn tube in the yarn tube storage hopper 13 rolls to the lower end of the second lifting material channel 4, the yarn tube is lifted for the second time along with the second lifting material channel 4, the yarn tube enters the directional rolling channel 16 from the top end of the second lifting material channel 4 and then rolls, and because the rolling speed of the large end of the yarn tube is faster than the small end of the yarn tube, the large end of the yarn tube firstly enters the second transverse material channel 5, namely, the bobbin is quickly pulled away by the second transverse material channel 5, enters the tube slot of the third transverse material channel 23 from the directional feeding port of the bobbin, when the bobbin in the tube slot passes under the camera, the camera recognizes the color according to the camera 6, the color separation executing mechanism corresponding to the color of the bobbin receives an instruction to act, when the bobbin in the tube slot passes through the corresponding position of the color separation executing mechanism, the color separation executing mechanism drives the beating rod to beat and push the bobbin into the corresponding bobbin channel 8 through the motor, the bobbin enters the receiving frame of the straightening and stacking mechanism 11 at the lower end outlet of the bobbin channel 8, the tube blocking mechanism does not act at the moment, the limiting frame extends into the tube storage box 10 under the action of the frame feeding mechanism, the bobbin enters the limiting frame from the receiving frame and then enters the tube storage box 10, the tube storage box 10 transversely reciprocates along with the conveying belt 9 of the tube storage box 10 and is matched with the limiting frame to realize the tidy stacking, the spacing frame rises and upward motion along with the range height of this spool at the in-process of sign indicating number pipe, after the spool in the storage tube case 10 is full the case, spacing frame rises the motion under the effect of sending frame mechanism, make the adjustable fender of keeping off the pipe mechanism stretch into and accept in the frame inner chamber, make the spool keep in accepting the frame, the storage tube case 10 of full pipe is carried into slope passageway by storage tube case 10 conveyer belt 9 and is collected, then place empty storage tube case 10 on storage tube case 10 conveyer belt 9, start and send the frame mechanism to stretch into the storage tank incasement with spacing frame, the adjustable fender of keeping off the pipe mechanism is opened, carry out the sign indicating number pipe action of new round promptly.
Claims (10)
1. High-speed finishing device of ring bobbin, its characterized in that: the spun yarn tube high-speed finishing device comprises a yarn tube stock bin, a first lifting mechanism, a yarn tube straightening and conveying mechanism, a second lifting mechanism, a large yarn tube removing mechanism, a directional mechanism, a color separation system and a control system, wherein the yarn tube stock bin is fixedly arranged through a frame; the bobbin management straight conveying mechanism comprises a guide baffle, a first transverse conveying mechanism and a tube storage hopper, wherein the first transverse conveying mechanism comprises a first transverse conveying pipeline and a first transverse driving mechanism for driving the first transverse conveying pipeline to transversely move, the first transverse conveying pipeline is arranged on the frame, one end of the first transverse conveying pipeline is used as an input end, the input end is positioned below the rear side of the upper end of the first lifting pipeline and is used for receiving the outlet end of the first lifting pipeline, the guide baffle is arranged on one side of the input end of the first transverse conveying pipeline and is opposite to the outlet end of the first lifting pipeline, so that the bobbin can accurately fall into the first transverse conveying pipeline when entering the first transverse conveying pipeline from the outlet end of the first lifting pipeline, the other end of the first transverse conveying pipeline is used as an output end, and the tube storage hopper is used for receiving the output end, so that the bobbin enters the tube storage hopper from the output end and makes all bobbins axially and radially arranged, and the tube storage hopper is provided with a tube outlet opening; the second lifting mechanism comprises a second lifting material channel and a second lifting driving mechanism for driving the second lifting material channel to move upwards, the second lifting material channel is supported and installed through a mounting frame and is obliquely arranged, the lower end of the second lifting material channel is used as an inlet end for supporting the outlet orifice of the pipe storage hopper, a plurality of baffle strips are arranged at intervals on the bottom of the material channel of the second lifting material channel, a bobbin supporting cavity is formed between two adjacent baffle strips, each bobbin supporting cavity can only support one bobbin, so that bobbin conveying uniformity is good, the upper end of the second lifting material channel is used as an outlet end, and the bobbins are lifted through the second lifting mechanism to enter the next procedure at uniform speed; the large bobbin removing mechanism comprises a large bobbin inductor, a removing beating mechanism and a large bobbin recycling channel, wherein the large bobbin inductor and the removing beating mechanism are sequentially arranged along the movement direction of the second lifting channel, the large bobbin inductor is arranged at one side of the second lifting channel, the large bobbin recycling channel is fixedly arranged, an upper end inlet of the large bobbin recycling channel and the removing beating mechanism are respectively arranged at two sides of the second lifting channel, the removing beating mechanism comprises a removing mounting block, a removing beating rod and a removing beating motor for driving the removing mounting block to rotate, the removing beating motor is fixedly arranged at one side of the second lifting channel through a motor mounting plate, one end of the removing beating rod is fixedly connected to the removing mounting block, the other end of the removing beating rod is axially outwards extended to serve as a removing beating end, and the removing beating end corresponds to an upper end inlet of the large bobbin recycling channel when the removing rod rotates to a certain angle; the directional conveying mechanism comprises a second transverse material channel, two guide plates and a second transverse driving mechanism for driving the second transverse material channel to transversely move, one end of the second transverse material channel receives the lower end of the directional roller path, the guide plates are respectively arranged on two sides above the second transverse material channel, the two guide plates are splayed, one ends with larger distances face the lower end of the directional roller path, and one ends with smaller distances form a bobbin directional feeding port with the other end of the second transverse material channel; the color separation system comprises a support frame, a third transverse conveying mechanism, an industrial visual identification system and a plurality of color separation executing mechanisms, wherein the third transverse conveying mechanism comprises a third transverse conveying belt and a third transverse driving mechanism for driving the third transverse conveying belt to transversely move, the third transverse conveying belt is transversely arranged on the support frame, one end of the third transverse conveying belt is used as an inlet end for bearing the directional feeding port of the bobbin, the moving direction of the third transverse conveying belt is perpendicular to the moving direction of the second transverse conveying belt, a plurality of tube slots are formed in the third transverse conveying belt along the length direction at intervals, the axial direction of the tube slots is consistent with the moving direction of the second transverse conveying belt, and a stop plate is arranged on one side of the inlet end of the third transverse conveying belt and is opposite to the directional feeding port of the bobbin; the industrial visual identification system comprises an industrial camera and a camera support, the industrial camera is supported and mounted above the third transverse conveyor belt through the camera support, the industrial camera is connected with a control system through signals, the camera support is fixedly mounted with the support frame, a camera of the industrial camera faces the third transverse conveyor belt, a plurality of color separation executing mechanisms are sequentially arranged at certain intervals on one side of the industrial visual identification system, each color separation executing mechanism comprises a color separation beating mechanism and a yarn tube channel, the yarn tube channel is fixedly mounted, the upper end of the yarn tube channel is located at one side of the third transverse conveyor belt as an inlet end, the color separation beating mechanism is arranged at the other side of the third transverse conveyor belt, the color separation beating mechanism comprises a color separation mounting block, a color separation beating rod and a color separation motor for driving the color separation mounting block to rotate, the color separation beating motor is fixedly mounted on the support frame, the other end of the color separation rod is axially outwards stretched and serves as a color separation end, the beating rod and the yarn tube is correspondingly arranged at the inlet end of the yarn tube channel, and the yarn tube is correspondingly pushed into a yarn storage tube box when the yarn tube is rotated in the yarn tube channel, and the yarn tube is correspondingly arranged in the yarn tube box.
2. The spun yarn bobbin high speed finishing apparatus of claim 1, wherein: the bottom of the first lifting material channel is a first lifting conveying belt, two ends of the first lifting conveying belt are respectively tensioned and supported by two synchronous pulleys to form a conveying belt loop, and one synchronous pulley is driven to rotate by the first lifting driving mechanism.
3. The spun yarn bobbin high speed finishing apparatus of claim 2, wherein: the spool management direct delivery mechanism also comprises a full material sensing device arranged on the pipe storage hopper, the full material sensing device comprises two matched sensors, the two sensors are respectively arranged on two sides of the pipe storage hopper and are oppositely arranged in a correlation mode, when a spool in the pipe storage hopper enters a correlation range of the two sensors, the sensors feed signals back to the control system, and the control system controls the first lifting mechanism to suspend lifting or slow lifting speed, and then work normally again after a certain time.
4. A spun yarn bobbin high speed finishing apparatus as claimed in claim 1 or 2 or 3, wherein: the bottom of the second lifting material channel is a second lifting conveying belt, two ends of the second lifting conveying belt are respectively tensioned and supported by two synchronous pulleys to form a conveying belt loop, and one synchronous pulley is driven to rotate by the second lifting driving mechanism.
5. The spun yarn bobbin high speed finishing apparatus of claim 4, wherein: the eliminating striking rod and the color separation striking rod are uniformly arranged in four along the circumferential direction, and strike is carried out once after rotating for 90 degrees each time.
6. The spun yarn bobbin high speed finishing apparatus of claim 5, wherein: the knocking ends of the knocking out and hitting rod and the color separation knocking out rod are respectively provided with a knocking out and hitting block which is an elastomer.
7. The spun yarn bobbin high speed finishing apparatus of claim 6, wherein: each color separation actuating mechanism further comprises a boxing arrangement conveying mechanism, the boxing arrangement conveying mechanism comprises a base, a pipe storage box conveying belt and a servo motor for driving the pipe storage conveying belt to transversely move, two ends of the pipe storage box conveying belt are supported and installed on the base through supporting rollers, the pipe storage box receives an outlet of the lower end of the bobbin channel, an inclined slope guide channel is arranged in front of one end of the pipe storage box conveying belt, when the bobbin in the pipe storage box is full of yarn, the pipe storage box is conveyed into the inclined slope guide channel by the pipe storage box conveying belt to be collected, and meanwhile, an empty pipe storage box is placed at the lower end of the pipe storage box conveying belt for receiving the bobbin channel.
8. The spun yarn bobbin high speed finishing apparatus of claim 7, wherein: each color separation actuating mechanism further comprises a straightening and stacking mechanism, the straightening and stacking mechanism is arranged between the outlet of the lower end of the bobbin channel and the storage box, the straightening and stacking mechanism comprises a transverse mounting rod, a bearing frame, a limiting frame, a frame conveying mechanism and a pipe blocking mechanism, the transverse mounting rod is fixedly arranged on the supporting frame, the bearing frame and the limiting frame are arranged up and down, the bearing frame is fixedly arranged with the transverse mounting rod, the limiting frame is movably arranged through the frame conveying mechanism, the limiting frame can move up and down under the action of the frame conveying mechanism, the pipe blocking mechanism is arranged in the bearing frame, the pipe blocking mechanism is started to block a bobbin conveyed from the bobbin channel after the storage box is full, and the pipe blocking mechanism is closed after the empty storage box is in place, so that the bobbin starts to straighten the bobbin in the empty storage box.
9. The spun yarn bobbin high speed finishing apparatus of claim 8, wherein: the pipe blocking mechanism comprises a movable baffle, a limiting guide plate and a spring, wherein the limiting guide plate is vertically arranged, the lower end of the limiting guide plate is fixedly connected with the limiting frame, the movable baffle transversely moves up and down along with the limiting frame and penetrates through the supporting frame, one end of the spring is fixedly connected with the outer end of the movable baffle, the other end of the spring is fixedly connected with the supporting frame, when the limiting frame moves downwards to a pipe storage box to straighten a pipe, the movable baffle is located on the outer side of the supporting frame under the action of the limiting guide plate, when the pipe storage box is replaced, the limiting frame is located on the upper end, and the movable baffle stretches into the supporting frame under the action of the spring and the limiting guide plate to block the pipe.
10. The spun yarn bobbin high speed finishing apparatus of claim 9, wherein: the frame feeding mechanism comprises a motor, a gear rack pair and a guide assembly, wherein the motor is fixedly arranged on the transverse installation rod, a gear of the gear rack pair is fixedly connected with a motor shaft, a rack of the gear rack pair and the guide rod of the guide assembly are vertically fixed on the limiting frame, the gear is matched with the rack, a guide hole of the guide assembly is arranged on the bearing frame, the guide rod is in sliding fit with the guide hole, the motor drives the gear to rotate, the rack is driven to move up and down, namely, the belt moves up and down with the limiting frame, and the purpose that a yarn tube is straightened by a yarn tube is achieved.
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| CN201610789590.XA CN106276416B (en) | 2016-08-31 | 2016-08-31 | High-speed finishing device for ring bobbin |
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| CN201610789590.XA CN106276416B (en) | 2016-08-31 | 2016-08-31 | High-speed finishing device for ring bobbin |
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