CN204751717U - Tube sorting and packing machine - Google Patents
Tube sorting and packing machine Download PDFInfo
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- CN204751717U CN204751717U CN201520284140.6U CN201520284140U CN204751717U CN 204751717 U CN204751717 U CN 204751717U CN 201520284140 U CN201520284140 U CN 201520284140U CN 204751717 U CN204751717 U CN 204751717U
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Abstract
The utility model belongs to the technical field of spinning machine, a tube sorting and packing machine for clearing up the textile bobbin is related to. Including the frame with set up branch complete piping system in the frame, send complete piping system and PLC control system, divide the complete piping system to include the track, the seriate has pusher, tube seat and is in charge of the device on the track, and the tube seat lies in the below of sending the complete piping system discharge gate, its characterized in that: divide the complete piping system still to include vision processing apparatus, vision processing apparatus includes photoelectric sensor and vision camera, and photoelectric sensor is located one side of tube seat, and the vision camera is located the tube seat directly over, and the two all links to each other with PLC control system, being in charge of the device and turning over the mouth of pipe that falls of board both sides including turning over the board with setting up, turn over the board and connect and turn over the cylinder, the mouth of pipe department that falls is provided with turns over first cylinder and blowpipe air cock, and both sides blowpipe air cock gas outlet is the horizontal direction, the relative setting, the high pressurized air source of blowpipe air cock connection. The device simple structure, the treatment effeciency is high, and is effectual.
Description
Technical field
The utility model belongs to technical field of textile machine, relates to a kind of tube trimming machine clearing up textile bobbin.
Background technology
The process of spinning residue spool is a loaded down with trivial details problem, needs according to spool color, residual yarn number classify collect process so that follow-up.Most spinning enterprise still relies on and manually carries out spool sorting, wastes time and energy.At present, on market, the kind of tube trimming machine is also few, and sub-argument effect and efficiency are barely satisfactory especially.
Application number be 201110303773.3 patent of invention disclose a kind of tube trimming machine, there is following defect in this machine:
1, spool is after fortune pipe roller falls into ejector sleeve groove, first through the presence or absence of the first opto-electronic pickup induction spool of the first station, spool is had to fall if judge, spool is pushed to the second station through promoting mainly cylinder, judge spool color through color sensor and the second opto-electronic pickup and have yarn or without yarn, spool is pushed to the 3rd station again, through the 3rd opto-electronic pickup induction spool to the 3rd station, carries out being in charge of operation according to the signal of PLC system afterwards.As can be seen here, spool process is through three process, and need all to carry out judgement action in operation one and operation three, operation is many and numerous and diverse, affects the treatment effeciency of spool.
2, at the first station, to the color of spool and there is yarn to judge to adopt color sensor without yarn, color sensor has certain sensing accuracy, all can not accomplish to judge accurately to all spools, easily cause erroneous judgement.
3, at the 3rd station, carry out spool sub-argument, complex structure by the cylinder being arranged on both sides, dull and stereotyped place, take volume large.
Utility model content
It is simple that the purpose of this utility model is to provide a kind of structure, and treatment effeciency is high, effective tube trimming machine.
The technical solution of the utility model is: tube trimming machine, comprise frame and be arranged on point guard system in frame, send guard system and PLC control system, PLC control system comprises looks image processing module, how processes the spool of the spool and different directions that have yarn spool, different colours (spool major part towards difference) by image processing module setting.Divide guard system to comprise track, track is arranged with pusher, tube seat and separation device in turn, and tube seat is positioned at the below sending guard system discharging opening, and during work, spool falls in tube seat by sending guard system.Guard system is divided also to comprise visual processing apparatus, visual processing apparatus comprises opto-electronic pickup and vision camera, the two is all connected with PLC control system, opto-electronic pickup is positioned at the side of tube seat, spool whether is had to fall into tube seat for detecting, and communicate information to PLC control system, vision camera is positioned at directly over tube seat, for taking pictures to spool, and graphicinformation is delivered to PLC control system, the image processing module of PLC control system is analyzed image, judge spool color, towards and whether have tail yarn.Separation device comprises turnover panel and is arranged on the mouth of pipe that falls of turnover panel both sides, and fall the mouth of pipe one and the mouth of pipe two that falls.Turnover panel connects and turns over cylinder, under turn over cylinder and be connected with PLC control system, stir work under controlling turnover panel.The mouth of pipe place that falls of both sides is provided with turns over a cylinder and blowpipe valve, turns over a cylinder and is all connected with PLC control system with the switch of blowpipe valve.Both sides blowpipe valve air extractor duct is oppositely arranged, preferably be horizontal direction, fall the blowpipe valve at the mouth of pipe one place towards the mouth of pipe two that falls, fall the blowpipe valve at the mouth of pipe two place towards the mouth of pipe one that falls, blowpipe valve connects high-pressure air source, when blowpipe valve switch opens, high pressure gas blow out through the mouth of pipe, are blown off by spool to falling in the mouth of pipe accordingly.Turn over a cylinder for performing the rotary movement of spool, change major part towards, make the spool of collection towards identical, proper alignment.
Preferably: separation device also comprises fault detection opto-electronic pickup, be arranged in the frame of turnover panel side, be connected with PLC control system.When there is the faults such as card pipe when separation device place, notice PLC control system, to deal with in time.
Preferably: pusher adopts high speed guide cylinder.The more traditional cylinder of guide cylinder is compared, and does not need the directed guide rail of design cylinder rod, the structure of simplified apparatus.
Preferably: below the mouth of pipe that falls, be provided with tube passage, the bottom of the tube passage that falls is circular arc type.Reduce friction force when spool falls.
The beneficial effects of the utility model are:
(1), during tube trimming machine work, after spool falls into tube seat, namely vision camera starts to gather spool image, is delivered to PLC control system and judges.While judging, spool pushed forward is carried out being in charge of work to separation device place, and continue to judge next the root spool fallen in tube seat.Namely namely completed judgement, the sub-argument work of spool by two stations, simplify the structure of tube trimming machine, improve reason tube efficiency.
(2) adopt visual processing apparatus to carry out spool color and have yarn without the judgement of yarn, instead of color sensor, improve judgement precision, avoid causing erroneous judgement.
(3), when having judged to be in charge of action to spool, blowpipe valve is adopted to carry out being in charge of operation.Compared with carrying out being in charge of operation with traditional employing cylinder, the volume shared by blowpipe valve is less, has simplified structure.
Accompanying drawing explanation
Accompanying drawing 1 is the utility model structural representation.
Accompanying drawing 2 is tube seat structural representation.
Wherein, 1-pusher, 2-tube seat, 3-opto-electronic pickup, 4-vision camera, 5-fault detection opto-electronic pickup, 6-falls the mouth of pipe one, 7-turnover panel, and the 8-mouth of pipe two, 9-that falls turns over a cylinder, 10-blowpipe valve one, 11-blowpipe valve two
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in more detail.
As shown in Figure 1, tube trimming machine, comprise frame and be arranged on point guard system in frame, send guard system and PLC control system, PLC control system comprises looks image processing module, by image processing module setting how to there being the spool of the spool of yarn spool, different colours and different directions (spool major part towards difference) to process.
Divide guard system to comprise track, track is arranged with in turn pusher, tube seat 2 and separation device, tube seat 2 is positioned at the below sending guard system discharging opening, and during work, spool falls in tube seat by sending guard system.As shown in Figure 2, tube seat 2 is V-type groove.Pusher adopts high speed guide cylinder.
Guard system is divided also to comprise visual processing apparatus, visual processing apparatus comprises opto-electronic pickup 3 and vision camera 4, the two is all connected with PLC control system, opto-electronic pickup 3 is positioned at the side of tube seat 2, spool whether is had to fall into tube seat 2 for detecting, and communicate information to PLC control system, vision camera 4 is positioned at directly over tube seat 2, for taking pictures to spool, and graphicinformation is delivered to PLC control system, the image processing module of PLC control system is analyzed image, judge spool color, towards and whether have tail yarn.
Separation device comprises turnover panel 7 and is arranged on the mouth of pipe that falls of turnover panel 7 both sides, and fall the mouth of pipe 1 and the mouth of pipe 28 that falls.Turnover panel 7 connects and turns over cylinder, under turn over cylinder and be connected with PLC control system, control turnover panel and stir work 7 times.The below of turnover panel 7 is useless bobbin carriage.The mouth of pipe place that falls of both sides is provided with turns over a cylinder 9 and blowpipe valve, the switch of blowpipe valve with turn over a cylinder 9 and be all connected with PLC control system.Both sides blowpipe valve air extractor duct is horizontal direction, be oppositely arranged, fall the blowpipe valve 1 at the mouth of pipe 1 place towards the mouth of pipe 28 that falls, fall the blowpipe valve 28 at the mouth of pipe 28 place towards the mouth of pipe 1 that falls, blowpipe valve connects high-pressure air source, when blowpipe valve switch opens, high pressure gas blow out through the mouth of pipe, are blown off by spool to falling in the mouth of pipe accordingly.Turn over a cylinder 9 for performing the rotary movement of spool, change major part towards, make the spool of collection towards identical, proper alignment.Fall below the mouth of pipe and be provided with tube passage, the bottom of the tube passage that falls is circular arc type.Reduce friction force when spool falls.
Divide in the frame of turnover panel 7 side and be provided with fault detection opto-electronic pickup 5, be connected with PLC control system, whether have fault for the station detecting separation device.
During work, the spool that bobbin-winding machine is finished falls into tube seat 2 through sending guard system.After opto-electronic pickup 3 detects that spool falls, notice PLC control system, PLC control system controls vision camera 4 and performs action of taking pictures, and by image transfer to image processing module.Image processing module to the color of spool, towards and have anury yarn to judge, PLC control system is turned over cylinder under corresponding instruction is delivered to turnover panel, is turned over the switch of a cylinder 9 or blowpipe valve.If the color of spool or have yarn, do not meet setting requirement, then turn over down cylinder and control turnover panel and turn over for 7 times, spool falls into the useless pipe frame below turnover panel.The information conforms such as color as spool falls the setting requirement of the mouth of pipe 1, and blowpipe valve 28 is opened, and is blown off by spool in tube passage one.The information conforms such as color as spool falls the setting requirement of the mouth of pipe 28, and blowpipe valve 1 is opened, and is blown off by spool in tube passage two.If spool towards not meeting setting requirement, fall into tube passage one and the process of the tube passage two that falls at spool, turn over a cylinder 9 and work, the direction of upset spool, finally collects towards consistent spool.When there is the faults such as card pipe when separation device place, fault detection opto-electronic pickup 5 notifies PLC control system, so that operator deals with in time.
Claims (4)
1. tube trimming machine, comprise frame and be arranged on point guard system in frame, send guard system and PLC control system, described point of guard system comprises track, track is arranged with pusher in turn, tube seat and separation device, tube seat is positioned at the below sending guard system discharging opening, it is characterized in that: described PLC control system comprises image processing module, described point of guard system also comprises visual processing apparatus, described visual processing apparatus comprises opto-electronic pickup and vision camera, opto-electronic pickup is positioned at the side of tube seat, vision camera is positioned at directly over tube seat, the two is all connected with PLC control system, described separation device comprises turnover panel and is arranged on the mouth of pipe that falls of turnover panel both sides, turnover panel connects and turns over cylinder, the mouth of pipe place that falls is provided with and turns over a cylinder and blowpipe valve, both sides blowpipe valve air extractor duct is oppositely arranged, blowpipe valve connects high-pressure air source.
2. tube trimming machine as claimed in claim 1, it is characterized in that, described separation device also comprises fault detection opto-electronic pickup, is arranged in the frame of turnover panel side, is connected with PLC control system.
3. tube trimming machine as claimed in claim 1, is characterized in that, described pusher adopts high speed guide cylinder.
4. tube trimming machine as claimed in claim 1, is characterized in that, described in fall below the mouth of pipe to being provided with tube passage, the bottom of the tube passage that falls is circular arc type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520284140.6U CN204751717U (en) | 2015-05-05 | 2015-05-05 | Tube sorting and packing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520284140.6U CN204751717U (en) | 2015-05-05 | 2015-05-05 | Tube sorting and packing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204751717U true CN204751717U (en) | 2015-11-11 |
Family
ID=54466446
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520284140.6U Expired - Fee Related CN204751717U (en) | 2015-05-05 | 2015-05-05 | Tube sorting and packing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204751717U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105460571A (en) * | 2015-12-25 | 2016-04-06 | 嘉兴市兔皇羊绒有限公司 | Automatic bobbin arrangement device |
| CN105562362A (en) * | 2015-12-30 | 2016-05-11 | 上海日耀机械有限公司 | Bobbin sorting equipment and control method thereof |
| CN112010112A (en) * | 2019-05-30 | 2020-12-01 | 绍兴市民诚针纺织品有限公司 | Automatic bobbin winder and control method thereof |
-
2015
- 2015-05-05 CN CN201520284140.6U patent/CN204751717U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105460571A (en) * | 2015-12-25 | 2016-04-06 | 嘉兴市兔皇羊绒有限公司 | Automatic bobbin arrangement device |
| CN105460571B (en) * | 2015-12-25 | 2018-05-25 | 嘉兴市兔皇羊绒有限公司 | A kind of spool automatic arranging device |
| CN105562362A (en) * | 2015-12-30 | 2016-05-11 | 上海日耀机械有限公司 | Bobbin sorting equipment and control method thereof |
| CN112010112A (en) * | 2019-05-30 | 2020-12-01 | 绍兴市民诚针纺织品有限公司 | Automatic bobbin winder and control method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151111 Termination date: 20160505 |