CN210847265U - Bottle visual inspection conveyor - Google Patents
Bottle visual inspection conveyor Download PDFInfo
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- CN210847265U CN210847265U CN201921814526.8U CN201921814526U CN210847265U CN 210847265 U CN210847265 U CN 210847265U CN 201921814526 U CN201921814526 U CN 201921814526U CN 210847265 U CN210847265 U CN 210847265U
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- heightening platform
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Abstract
The utility model relates to a visual inspection conveyor technical field, concretely relates to bottle class visual inspection conveyor. A long heightening platform and a short heightening platform are respectively fixed on the machine frames at the two sides of the chain plate conveyor, the long heightening platform and the short heightening platform are aligned at one end close to the inlet of the chain plate conveyor, and a pair of vision cameras are respectively and fixedly installed on the long heightening platform and the short heightening platform through vision camera supports; the optical fiber sensors are fixedly arranged in the middle, and the optical fiber sensors on the two sides are opposite; a sensor is fixed above the chain plate through an integrated bracket at the other end of the long heightening table, and vertically and downwards irradiates the surface of the chain plate; the integrated bracket is provided with an air nozzle which is connected with high-pressure air and vertically points to the conveying direction of the chain plate; the other side of the chain plate is fixed with a material guide pipeline through a material guide pipeline bracket. The optical fiber sensor and the sensor are connected with a computer to control the work of the visual camera and the opening and closing of the air tap. The utility model provides a through the artifical limitation of rejecting the defective work of traditional mode, increased the production efficiency of bottle class product.
Description
Technical Field
The utility model relates to a visual inspection conveyor technical field, concretely relates to bottle class visual inspection conveyor.
Background
At present, the mechanical automation industry of China is rapidly developed, and an industrial automation system device is the direction of future development. The industrial automatic control can embody the characteristics of high efficiency, energy consumption reduction, manpower resource saving and industry upgrading promotion, and has great development potential. Bottled products occupy a huge amount in life, and the quality detection of the bottled products is more emphasized due to higher production efficiency when the bottled products are produced. Therefore, the role of visual inspection in the bottle manufacturing industry is particularly important. The visual camera can adapt to the high-speed running of bottle products in a production line and meet the quality detection of mass products. The utility model provides a bottle class visual inspection conveyor arises as one's mind, its application does not receive factors such as bottle class product size, appearance, service environment and restricts, when inspection bottle class product can not reach production efficiency, a bottle class visual inspection conveyor can increase its station quantity, and save a large amount of costs for the mode that increases artifical quantity, when guaranteeing its inspection essence efficiency, guarantee its inspection accuracy, easy maintenance, to the requirement of operating mode, increase or reduce a bottle class visual inspection conveyor's sizes such as frame, link plate conveyer, long heightening platform, short heightening platform, change its structure size.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a bottle visual detection conveyor. Can increase the work efficiency of bottle product inspection, avoid the limit of low efficiency and poor quality of manual inspection, set the length of the chain plate conveyor according to the specific use condition,
the specific technical scheme is as follows:
a bottle visual inspection conveying device is installed on a rack and comprises a chain plate conveyor, wherein chain plates are installed on the chain plate conveyor and can convey bottles; a long heightening platform and a short heightening platform are respectively fixed on the machine frames at the two sides of the chain plate conveyor, the long heightening platform and the short heightening platform are aligned at one end close to the inlet of the chain plate conveyor, and a pair of vision cameras are respectively and fixedly installed on the long heightening platform and the short heightening platform through vision camera supports; the optical fiber sensors are fixedly arranged between the two vision cameras on the same side through optical fiber sensor brackets, and the optical fiber sensors on the two sides are opposite; a sensor is fixed above the chain plate through an integrated bracket at the other end of the long heightening table, and vertically and downwards irradiates the surface of the chain plate; the integrated bracket is provided with an air nozzle which is connected with high-pressure air and vertically points to the conveying direction of the chain plate; the other side of the chain plate is fixed with a material guide pipeline through a material guide pipeline bracket, and the inlet of the material guide pipeline is opposite to the air tap; the optical fiber sensor and the sensor are connected with the computer, and the optical fiber sensor and the sensor receive signals and then feed back the signals to the computer to control the work of the visual camera and the opening and closing of the air faucet.
The installation angle of the vision cameras is 45 degrees from the included angle of the chain plate running direction, and the shooting directions of the two vision cameras on the same side are opposite.
The signal can be information on the bottle body label, whether the bottle body has dirt or not or bottle body size information.
Compared with the prior art, the utility model discloses following beneficial technological effect has:
(1) the utility model discloses optical fiber sensor and computer link, the computer feedback is opened and close and the air cock is opened and close to control vision camera after the acceptance signal. On the one hand the energy saving, wait to detect the bottle and leave behind the detection position, the vision camera in time closes, avoids opening unanimously extravagant energy and loss, and on the other hand, through the transmission and the control of signal, will wait that the defective work bottle of electing blows in the passage and rejects the collection, and the defective work bottle then does not go out any device and transmits to next process via the link joint to realize screening and separation. The problem of reject the limitation of defective product through the tradition mode is artifical is solved, degree of automation is high, improves work efficiency greatly when accurate screening, practices thrift artifically.
(2) The utility model discloses a chain slat conveyor is bottle class product conveying mechanism, can realize the quick transport of bottle class product, and chain slat conveyor's link joint adopts the material of high wearability, can accomplish dustlessly, and the environmental protection, advantages such as high life, motor among the chain slat conveyor adopt variable frequency speed motor, reach the production of accurate electrodeless speed governing in order to adapt to different bottle class products. The frame, the guide pipeline, add the fabrication of structure frame such as high platform all adopt food level steel, and equipment is pollution-free when guaranteeing production, and the vision camera adopts high pixel camera, and life is high, detects precision, degree of accuracy height, guarantees to detect the precision.
(3) The utility model discloses the cooperation reaches through the machine spacing groove that adds the piece between each part, and the locating pin, the design on the flat key isotructure relaxs, and mechanical properties such as location, fastening reach the life of superelevation. High-precision movement is realized in the robot walking process, so that the working precision of the robot is improved, the economic value is improved, and the benefits of enterprises are increased. The utility model discloses all pencil are all placed in equipment wherein, and power cable, trachea, signal line, etc. all adopt the high life material, guarantee equipment at the durability of use, guarantee that its life strengthens greatly.
Drawings
FIG. 1 is a schematic view of the left side of the bottle visual inspection conveying device of the present invention;
FIG. 2 is a schematic view of the right side structure of the bottle visual inspection conveying device of the present invention;
in the figure, 1-a frame, 2-a long heightening table, 3-a short heightening table, 4-a fiber sensor bracket, 5-a fiber sensor, 6-a vision camera bracket, 7-a vision camera, 8-an integrated bracket, 9-an air nozzle, 10-a material guide pipeline, 11-a material guide pipeline bracket and 12-a chain plate conveyor; 13-sensor.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings, but the scope of the present invention is not limited by the accompanying drawings.
Fig. 1 is the utility model discloses bottle type visual detection conveyor's left side structure schematic diagram, fig. 2 is the utility model discloses bottle type visual detection conveyor's right side structure schematic diagram, as shown in the figure:
the bottle visual inspection conveying device is arranged on the frame 1 and comprises a chain plate conveyor 12, and chain plates are arranged on the chain plate conveyor 12 and can convey bottles; a long heightening platform 2 and a short heightening platform 3 are respectively fixed on the frames at two sides of the chain plate conveyor 12, the long heightening platform 2 and the short heightening platform 3 are aligned at one end close to the inlet of the chain plate conveyor 12, and a pair of vision cameras 7 are respectively and fixedly installed on the long heightening platform and the short heightening platform through vision camera brackets 6; the optical fiber sensors 5 are fixedly arranged between the two vision cameras 7 on the same side through the optical fiber sensor bracket 4, and the optical fiber sensors 5 on the two sides are opposite; a sensor 13 is fixed above the chain plate at the other end of the long heightening table 2 through an integrated bracket 8, and the sensor 13 vertically and downwards irradiates the surface of the chain plate; an air nozzle 9 is mounted on the integrated bracket 8, and the air nozzle 9 is connected with high-pressure air and vertically points to the conveying direction of the chain plate; the other side of the chain plate is fixed with a material guide pipeline 10 through a material guide pipeline bracket 11, and the inlet of the material guide pipeline 10 is opposite to the air tap 9; the optical fiber sensor 5 and the sensor 13 are connected with a computer, and the optical fiber sensor and the sensor receive signals and then feed back the signals to the computer to control the work of the vision camera 7 and the opening and closing of the air faucet 9.
The installation angle of the vision cameras 7 is 45 degrees from the included angle of the chain plate running direction, and the shooting directions of the two vision cameras 7 on the same side are opposite.
The signal can be information on a label of the bottle body of the bottle, whether the bottle body is dirty or not or size information of the bottle body.
When the bottle inspection device works, a bottle is placed on the feeding side of the chain plate conveyor 12 and is transmitted by the chain plate, when the bottle is transmitted to the optical fiber sensor 5, the optical fiber sensor 5 feeds back signals to a computer after detecting the bottle, the computer controls the four vision cameras 7 to be started and quickly detects the information of the bottle, wherein the information can be information on a bottle body label of the bottle, the existence of dirt on the bottle body or the size of the bottle body, and the detection result is transmitted back to the computer for analysis, and whether the bottle is qualified or unqualified is judged; the bottles continue to be transmitted through the chain plate, and after leaving the optical fiber sensor 5, signals are fed back to the computer, and the computer controls the four vision cameras 7 to be temporarily closed; when the bottles are transported to the sensor 13, the computer controls the qualified product not to trigger other devices, and the qualified product continues to enter the next process. And selecting the unqualified products, controlling the air nozzle to spray high-pressure gas to the unqualified product bottles by the computer, blowing the unqualified product bottles to be selected into the material guide pipeline 10, and uniformly collecting the unqualified products at the tail end of the material guide pipeline 10.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (2)
1. The utility model provides a bottle class visual detection conveyor, installs in the frame, its characterized in that: the bottle conveying device comprises a chain plate conveyor, wherein chain plates are arranged on the chain plate conveyor and can convey bottles; a long heightening platform and a short heightening platform are respectively fixed on the machine frames at the two sides of the chain plate conveyor, the long heightening platform and the short heightening platform are aligned at one end close to the inlet of the chain plate conveyor, and a pair of vision cameras are respectively and fixedly installed on the long heightening platform and the short heightening platform through vision camera supports; the optical fiber sensors are fixedly arranged between the two vision cameras on the same side through optical fiber sensor brackets, and the optical fiber sensors on the two sides are opposite; a sensor is fixed above the chain plate through an integrated bracket at the other end of the long heightening table, and vertically and downwards irradiates the surface of the chain plate; the integrated bracket is provided with an air nozzle which is connected with high-pressure air and vertically points to the conveying direction of the chain plate; the other side of the chain plate is fixed with a material guide pipeline through a material guide pipeline bracket, and the inlet of the material guide pipeline is opposite to the air tap; the optical fiber sensor and the sensor are connected with the computer, and the optical fiber sensor and the sensor receive signals and then feed back the signals to the computer to control the work of the visual camera and the opening and closing of the air faucet.
2. The visual bottle inspection and delivery device of claim 1, wherein: the installation angle of the vision cameras is 45 degrees from the included angle of the chain plate running direction, and the shooting directions of the two vision cameras on the same side are opposite.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921814526.8U CN210847265U (en) | 2019-10-28 | 2019-10-28 | Bottle visual inspection conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921814526.8U CN210847265U (en) | 2019-10-28 | 2019-10-28 | Bottle visual inspection conveyor |
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| Publication Number | Publication Date |
|---|---|
| CN210847265U true CN210847265U (en) | 2020-06-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921814526.8U Active CN210847265U (en) | 2019-10-28 | 2019-10-28 | Bottle visual inspection conveyor |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110586515A (en) * | 2019-10-28 | 2019-12-20 | 沈阳维特自动化设备有限公司 | Bottle visual inspection conveyor |
| CN113697226A (en) * | 2021-10-08 | 2021-11-26 | 广东紫泉标签有限公司 | Labeling device for bottled beverage and using method |
-
2019
- 2019-10-28 CN CN201921814526.8U patent/CN210847265U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110586515A (en) * | 2019-10-28 | 2019-12-20 | 沈阳维特自动化设备有限公司 | Bottle visual inspection conveyor |
| CN113697226A (en) * | 2021-10-08 | 2021-11-26 | 广东紫泉标签有限公司 | Labeling device for bottled beverage and using method |
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