CN112553906A - Wear-resistant fabric - Google Patents

Wear-resistant fabric Download PDF

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Publication number
CN112553906A
CN112553906A CN202011421088.6A CN202011421088A CN112553906A CN 112553906 A CN112553906 A CN 112553906A CN 202011421088 A CN202011421088 A CN 202011421088A CN 112553906 A CN112553906 A CN 112553906A
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China
Prior art keywords
parts
wear
resistant
fabric
preparing
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CN202011421088.6A
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Chinese (zh)
Inventor
王振永
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Hangzhou Xintianfu Textile Technology Co ltd
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Hangzhou Xintianfu Textile Technology Co ltd
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Priority to CN202011421088.6A priority Critical patent/CN112553906A/en
Publication of CN112553906A publication Critical patent/CN112553906A/en
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53—Polyethers
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/002—With diagonal warps or wefts
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
    • D06M11/76—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon oxides or carbonates
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/224—Esters of carboxylic acids; Esters of carbonic acid
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M14/00—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials
    • D06M14/02—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials on to materials of natural origin
    • D06M14/04—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials on to materials of natural origin of vegetal origin, e.g. cellulose or derivatives thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/55—Epoxy resins
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02—Natural fibres, other than mineral fibres
    • D06M2101/04—Vegetal fibres
    • D06M2101/06—Vegetal fibres cellulosic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/35—Abrasion, pilling or fibrillation resistance
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20—Cellulose-derived artificial fibres
    • D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions

Abstract

The invention discloses a wear-resistant fabric, and particularly relates to the technical field of textile fabrics, wherein the wear-resistant fabric comprises the following components in parts by weight: 60-90 parts of bamboo charcoal cellulose particles, 5-10 parts of cross-linking agent, 300-400 parts of deionized water, 30-40 parts of epoxy resin particles, 35-45 parts of methyl methacrylate, 18-22 parts of silicon dioxide, 15-20 parts of calcium carbonate, 25-35 parts of polyethylene glycol and 30-40 parts of butyl acetate. The invention can greatly improve the radial fracture strength and the latitudinal fracture strength of the fabric, effectively improve the overall wear resistance of the fabric, improve the wear resistance of the fabric when the fabric is obviously exposed to wear conditions and is not easy to damage, thereby improving the mechanical strength of the overall mechanism of the fabric and achieving the effects of improving protection and enhancing wear resistance.

Description

Wear-resistant fabric
Technical Field
The invention relates to the technical field of textile fabrics, in particular to a wear-resistant fabric.
Background
The fabric is a very common article in life, is often used for manufacturing common articles such as clothes, woven bags and the like, and is particularly widely applied to the clothes. As one of the three elements of the garment, the fabric not only can explain the style and the characteristics of the garment, but also directly controls the expression effects of the color and the shape of the garment, presents the noble and perfect self and has soft hand feeling. The fashionable dress is a novel style and rich in times, the brand-new fabric, auxiliary materials and process are adopted, the requirements on the structure, the texture, the color, the pattern and the like of the fabric are higher, and the fabric of the dress is different from day to day in the world of the dress.
The existing textile fabric in the market has weak wear resistance, and the fabric has poor wear resistance and is very easy to damage when being obviously exposed to wear conditions, so that the textile made of the fabric has short service life.
Disclosure of Invention
In order to overcome the defects in the prior art, the embodiment of the invention provides the wear-resistant fabric, the structure of the polyethylene glycol structure unit and the structure of the butyl acetate molecule are matched with each other, so that the surface of the bamboo charcoal fiber is covered with the wear-resistant layer, the water absorption rate of the wear-resistant fabric is obviously improved in the radial fracture strength and the weft fracture strength, and the wear-resistant performance of the fabric is effectively enhanced.
In order to achieve the purpose, the invention provides the following technical scheme: the wear-resistant fabric comprises the following components in parts by weight: 60-90 parts of bamboo charcoal cellulose particles, 5-10 parts of cross-linking agent, 300-400 parts of deionized water, 30-40 parts of epoxy resin particles, 35-45 parts of methyl methacrylate, 18-22 parts of silicon dioxide, 15-20 parts of calcium carbonate, 25-35 parts of polyethylene glycol and 30-40 parts of butyl acetate.
In a preferred embodiment, the following ingredients and parts by weight thereof are included: 70-80 parts of bamboo charcoal cellulose particles, 6-8 parts of cross-linking agent, 320-380 parts of deionized water, 32-38 parts of epoxy resin particles, 36-42 parts of methyl methacrylate, 19-21 parts of silicon dioxide, 16-19 parts of calcium carbonate, 27-32 parts of polyethylene glycol and 32-38 parts of butyl acetate.
In a preferred embodiment, the following ingredients and parts by weight thereof are included: 75 parts of bamboo charcoal cellulose particles, 7 parts of cross-linking agent, 350 parts of deionized water, 35 parts of epoxy resin particles, 40 parts of methyl methacrylate, 20 parts of silicon dioxide, 18 parts of calcium carbonate, 30 parts of polyethylene glycol and 35 parts of butyl acetate.
In a preferred embodiment, the fineness of the epoxy resin particles is controlled to be 300-400 mesh.
In a preferred embodiment, the cross-linking agent is selected from one or a mixture of two of benzoyl peroxide and dicumyl peroxide.
A preparation method of a wear-resistant fabric comprises the following specific preparation steps:
step 1, preparing raw materials, namely preparing the following raw materials in parts by weight: 60-90 parts of bamboo charcoal cellulose particles, 5-10 parts of cross-linking agent, 300-400 parts of deionized water, 30-40 parts of epoxy resin particles, 35-45 parts of methyl methacrylate, 18-22 parts of silicon dioxide, 15-20 parts of calcium carbonate, 25-35 parts of polyethylene glycol and 30-40 parts of butyl acetate;
step 2, preparing a polymer additive, namely sequentially placing epoxy resin particles and methyl methacrylate into a mixing kettle, controlling the temperature in the mixing kettle to be 40-50 ℃, stirring in a counterclockwise direction, and controlling the stirring speed to be 30-40r/min to obtain the polymer additive;
step 3, preparing solid powder, namely sequentially putting silicon dioxide solid and calcium carbonate solid into a grinding machine, controlling the grinding speed of the grinding machine to be 3000-4000r/min, and grinding for 20-30min to obtain mixed solid powder;
step 4, preparing a soak solution, sequentially adding the polymer auxiliary agent prepared in the step 2 and the solid powder, polyethylene glycol and butyl acetate prepared in the step 3 into a stirring kettle, controlling the temperature in the mixing kettle to be 45-55 ℃, the stirring speed to be 55-60r/min, and injecting a cross-linking agent into the stirring kettle along the anticlockwise direction to obtain the soak solution;
step 5, preparing spinning fibers, namely adding the bamboo charcoal cellulose particles and the mixed solid powder into a high-pressure homogenizer, controlling the temperature to be 120-150 ℃, uniformly mixing, spinning at the spinning speed of 1800-2200m/min, and preparing the spinning fibers through drawing treatment;
step 6, soaking, namely pouring the soaking solution prepared in the step 4 into padding equipment, placing the spinning fiber prepared in the step 5 into the padding equipment to pad the soaking solution for 60-120s, wherein the padding time is 75-82%, and a wear-resistant layer is generated on the spinning surface to obtain a semi-finished product of wear-resistant spinning fiber;
and 7: drying, namely putting the semi-finished wear-resistant spinning fiber prepared in the step 6 into a drying oven for primary drying, putting the dried wear-resistant spinning fiber into a washing machine for washing for 1-2 times, putting the washed wear-resistant spinning fiber into the drying oven for secondary drying to obtain old wear-resistant spinning fiber;
and 8: preparing a wear-resistant fabric, weaving the finished wear-resistant spinning fiber prepared in the step 7 on an air jet loom by using the warp yarn and the weft yarn as warp yarn and weft yarn, and weaving the finished wear-resistant spinning fiber by using a 1/2 twill lifting structure according to 2/1 twill at the speed of 730 and 850r/min and the tension of the warp yarn of 3.5-4.5KN to obtain the wear-resistant fabric.
In a preferred embodiment, the fineness of the mixed solid powder in the step 3 is controlled to be 500-600 meshes.
In a preferred embodiment, the pressure of the high-pressure homogenizer in the step 5 is controlled to be 12-18 MPa.
In a preferred embodiment, in the step 7, the warp-weft density ratio of the wear-resistant fabric is 1: 2, the warp-weft density of the finished wear-resistant fabric is 450 × 300 pieces/10 cm, and the width of the door is 150 cm.
The invention has the technical effects and advantages that:
the invention can greatly improve the radial rupture strength and the latitudinal rupture strength of the fabric, and effectively improve the overall wear resistance of the fabric, the wear-resistant layer is covered on the surface of the bamboo carbon fiber through the mutual matching of the structure units of the polyethylene glycol and the structure of the butyl acetate molecules, so that the water absorption rate radial rupture strength and the latitudinal rupture strength of the wear-resistant fabric can be obviously improved, the wear-resistant performance of the fabric can be effectively enhanced, a layer of durable protection is formed outside the fabric, the silicon dioxide and the calcium carbonate are added in the wear-resistant layer, the fabric has good flexibility and good surface performance while having good wear-resistant effect, multiple functions are realized, the wear-resistant effect of the hydrophobic fabric is greatly enhanced, the wear of the fabric is reduced, the wear resistance of the fabric is improved when the fabric is used under the obvious wear-resistant condition, the fabric is not easy to damage, and the process is simple, the equipment requirement is low, and the operability is strong. According to the fabric disclosed by the invention, the auxiliary agent and the wear-resistant protective agent are added into the natural fibers, so that the surface temperature performance of the fabric can be improved, the mechanical strength of the whole mechanism of the fabric is improved, and the effects of improving the protection and enhancing the wear resistance are achieved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
the wear-resistant fabric comprises the following components in parts by weight: 60-90 parts of bamboo charcoal cellulose particles, 5-10 parts of cross-linking agent, 300-400 parts of deionized water, 30-40 parts of epoxy resin particles, 35-45 parts of methyl methacrylate, 18-22 parts of silicon dioxide, 15-20 parts of calcium carbonate, 25-35 parts of polyethylene glycol and 30-40 parts of butyl acetate;
specifically, in this embodiment, the following steps are specifically performed: 60 parts of bamboo charcoal cellulose particles, 5 parts of a cross-linking agent, 300 parts of deionized water, 30 parts of epoxy resin particles, 35 parts of methyl methacrylate, 18 parts of silicon dioxide, 15 parts of calcium carbonate, 25 parts of polyethylene glycol and 30 parts of butyl acetate, wherein the fineness of the epoxy resin particles is controlled to be 300 meshes, and the cross-linking agent is benzoyl peroxide;
on the basis, the preparation method of the wear-resistant fabric comprises the following specific preparation steps:
step 1, preparing raw materials, namely preparing the following raw materials in parts by weight: 60 parts of bamboo charcoal cellulose particles, 5 parts of cross-linking agent, 300 parts of deionized water, 30 parts of epoxy resin particles, 35 parts of methyl methacrylate, 18 parts of silicon dioxide, 15 parts of calcium carbonate, 25 parts of polyethylene glycol and 30 parts of butyl acetate;
step 2, preparing a polymer additive, namely sequentially placing epoxy resin particles and methyl methacrylate into a mixing kettle, controlling the temperature in the mixing kettle to be 40 ℃, stirring in a counterclockwise direction, and controlling the stirring speed to be 30r/min to obtain the polymer additive;
step 3, preparing solid powder, sequentially putting silicon dioxide solid and calcium carbonate solid into a grinding machine, controlling the grinding speed of the grinding machine to be 3000r/min, and grinding for 20min to obtain mixed solid powder with the fineness of 500 meshes;
step 4, preparing a soaking solution, sequentially adding the polymer auxiliary agent prepared in the step 2 and the solid powder, polyethylene glycol and butyl acetate prepared in the step 3 into a stirring kettle, controlling the temperature in the mixing kettle to be 45 ℃ and the stirring speed to be 55r/min, and injecting a cross-linking agent into the stirring kettle along the anticlockwise direction to obtain the soaking solution;
step 5, preparing spinning fibers, namely adding the bamboo charcoal cellulose particles and the mixed solid powder into a high-pressure homogenizer, controlling the pressure of the high-pressure homogenizer to be 12MPa and the temperature to be 120 ℃, uniformly mixing, spinning at a spinning speed of 1800m/min, and preparing the spinning fibers through drawing treatment;
step 6, soaking, namely pouring the soaking solution prepared in the step 4 into padding equipment, placing the spinning fiber prepared in the step 5 into the padding equipment to pad the soaking solution for 60s at a padding rate of 75%, and generating a wear-resistant layer on the spinning surface to obtain a semi-finished product of wear-resistant spinning fiber;
and 7: drying, namely putting the semi-finished wear-resistant spinning fiber prepared in the step 6 into a drying oven for primary drying, putting the dried wear-resistant spinning fiber into a washing machine for washing for 1 time, putting the washed wear-resistant spinning fiber into the drying oven for secondary drying to obtain the wear-resistant spinning fiber of the old product, wherein the warp-weft density ratio of the wear-resistant fabric is 1: 2, the warp-weft density of the finished wear-resistant fabric is 450 multiplied by 300 per 10 centimeters, and the width of the door is 150 centimeters;
and 8: preparing a wear-resistant fabric, weaving the finished wear-resistant spinning fiber prepared in the step 7 on an air jet loom by using the finished wear-resistant spinning fiber as warp and weft, weaving the finished wear-resistant spinning fiber by using 2/1 twill and 1/2 twill lifting weave, wherein the speed is 730r/min, and the tension of the warp is 3.5KN, so that the wear-resistant fabric is obtained.
Example 2:
the wear-resistant fabric comprises the following components in parts by weight: 60-90 parts of bamboo charcoal cellulose particles, 5-10 parts of cross-linking agent, 300-400 parts of deionized water, 30-40 parts of epoxy resin particles, 35-45 parts of methyl methacrylate, 18-22 parts of silicon dioxide, 15-20 parts of calcium carbonate, 25-35 parts of polyethylene glycol and 30-40 parts of butyl acetate;
specifically, in this embodiment, the following steps are specifically performed: 70 parts of bamboo charcoal cellulose particles, 6 parts of a cross-linking agent, 320 parts of deionized water, 32 parts of epoxy resin particles, 37 parts of methyl methacrylate, 19 parts of silicon dioxide, 17 parts of calcium carbonate, 27 parts of polyethylene glycol and 32 parts of butyl acetate, wherein the fineness of the epoxy resin particles is controlled to be 320 meshes, and the cross-linking agent is dicumyl peroxide;
on the basis, the preparation method of the wear-resistant fabric comprises the following specific preparation steps:
step 1, preparing raw materials, namely preparing the following raw materials in parts by weight: 70 parts of bamboo charcoal cellulose particles, 6 parts of cross-linking agent, 320 parts of deionized water, 32 parts of epoxy resin particles, 37 parts of methyl methacrylate, 19 parts of silicon dioxide, 17 parts of calcium carbonate, 27 parts of polyethylene glycol and 32 parts of butyl acetate;
step 2, preparing a polymer additive, namely sequentially placing epoxy resin particles and methyl methacrylate into a mixing kettle, controlling the temperature in the mixing kettle to be 42 ℃, stirring in a counterclockwise direction, and controlling the stirring speed to be 32r/min to obtain the polymer additive;
step 3, preparing solid powder, sequentially putting silicon dioxide solid and calcium carbonate solid into a grinding machine, controlling the grinding speed of the grinding machine to be 3200r/min, and grinding for 22min to obtain mixed solid powder with the fineness of 520 meshes;
step 4, preparing a soaking solution, sequentially adding the polymer auxiliary agent prepared in the step 2 and the solid powder, polyethylene glycol and butyl acetate prepared in the step 3 into a stirring kettle, controlling the temperature in the mixing kettle to be 47 ℃, and the stirring speed to be 57r/min, and injecting a cross-linking agent into the stirring kettle along the anticlockwise direction to obtain the soaking solution;
step 5, preparing spinning fibers, namely adding the bamboo charcoal cellulose particles and the mixed solid powder into a high-pressure homogenizer, controlling the pressure of the high-pressure homogenizer to be 14MPa and the temperature to be 130 ℃, uniformly mixing, spinning at a spinning speed of 1900m/min, and performing drawing treatment to obtain the spinning fibers;
step 6, soaking, namely pouring the soaking solution prepared in the step 4 into padding equipment, placing the spinning fiber prepared in the step 5 into the padding equipment to pad the soaking solution, wherein the padding time is 80s, the padding rate is 77%, and a wear-resistant layer is generated on the spinning surface to obtain a semi-finished product wear-resistant spinning fiber;
and 7: drying, namely putting the semi-finished wear-resistant spinning fiber prepared in the step 6 into a drying oven for primary drying, putting the dried wear-resistant spinning fiber into a washing machine for washing for 1 time, putting the washed wear-resistant spinning fiber into the drying oven for secondary drying to obtain the wear-resistant spinning fiber of the old product, wherein the warp-weft density ratio of the wear-resistant fabric is 1: 2, the warp-weft density of the finished wear-resistant fabric is 450 multiplied by 300 per 10 centimeters, and the width of the door is 150 centimeters;
and 8: preparing a wear-resistant fabric, weaving the finished wear-resistant spinning fiber prepared in the step 7 on an air jet loom by using the finished wear-resistant spinning fiber as warp and weft, weaving the finished wear-resistant spinning fiber by using 2/1 twill and 1/2 twill lifting weave at the speed of 750r/min and the tension of the warp of 3.7KN to obtain the wear-resistant fabric.
Example 3:
the wear-resistant fabric comprises the following components in parts by weight: 75 parts of bamboo charcoal cellulose particles, 8 parts of cross-linking agent, 350 parts of deionized water, 35 parts of epoxy resin particles, 40 parts of methyl methacrylate, 20 parts of silicon dioxide, 18 parts of calcium carbonate, 30 parts of polyethylene glycol and 35 parts of butyl acetate;
specifically, in this embodiment, the following steps are specifically performed: 75 parts of bamboo charcoal cellulose particles, 8 parts of a cross-linking agent, 350 parts of deionized water, 35 parts of epoxy resin particles, 40 parts of methyl methacrylate, 20 parts of silicon dioxide, 18 parts of calcium carbonate, 30 parts of polyethylene glycol and 35 parts of butyl acetate, wherein the fineness of the epoxy resin particles is controlled to be 350 meshes, and the cross-linking agent is benzoyl peroxide and dicumyl peroxide according to the weight ratio of 1: 1 a homogeneously mixed mixture;
on the basis, the preparation method of the wear-resistant fabric comprises the following specific preparation steps:
step 1, preparing raw materials, namely preparing the following raw materials in parts by weight: 75 parts of bamboo charcoal cellulose particles, 8 parts of cross-linking agent, 350 parts of deionized water, 35 parts of epoxy resin particles, 40 parts of methyl methacrylate, 20 parts of silicon dioxide, 18 parts of calcium carbonate, 30 parts of polyethylene glycol and 35 parts of butyl acetate;
step 2, preparing a polymer additive, namely sequentially placing epoxy resin particles and methyl methacrylate into a mixing kettle, controlling the temperature in the mixing kettle to be 45 ℃, stirring in a counterclockwise direction, and controlling the stirring speed to be 35r/min to obtain the polymer additive;
step 3, preparing solid powder, sequentially putting silicon dioxide solid and calcium carbonate solid into a grinding machine, controlling the grinding speed of the grinding machine to be 3500r/min, and grinding for 25min to obtain mixed solid powder with the fineness of 550 meshes;
step 4, preparing a soak solution, sequentially adding the polymer auxiliary agent prepared in the step 2 and the solid powder, polyethylene glycol and butyl acetate prepared in the step 3 into a stirring kettle, controlling the temperature in the mixing kettle to be 50 ℃, the stirring speed to be 58r/min, and injecting a cross-linking agent into the stirring kettle along the anticlockwise direction to obtain the soak solution;
step 5, preparing spinning fibers, namely adding the bamboo charcoal cellulose particles and the mixed solid powder into a high-pressure homogenizer, controlling the pressure of the high-pressure homogenizer to be 15MPa and the temperature to be 135 ℃, uniformly mixing, spinning at a spinning speed of 2000m/min, and performing drawing treatment to obtain the spinning fibers;
step 6, soaking, namely pouring the soaking solution prepared in the step 4 into padding equipment, placing the spinning fiber prepared in the step 5 into the padding equipment to pad the soaking solution for 90s at a padding rate of 79%, and generating a wear-resistant layer on the spinning surface to obtain a semi-finished product of wear-resistant spinning fiber;
and 7: drying, namely putting the semi-finished wear-resistant spinning fiber prepared in the step 6 into a drying oven for primary drying, putting the dried wear-resistant spinning fiber into a washing machine for washing for 2 times, putting the washed wear-resistant spinning fiber into the drying oven for secondary drying to obtain the wear-resistant spinning fiber of the old product, wherein the warp-weft density ratio of the wear-resistant fabric is 1: 2, the warp-weft density of the finished wear-resistant fabric is 450 multiplied by 300 per 10 centimeters, and the width of the door is 150 centimeters;
and 8: preparing a wear-resistant fabric, weaving the finished wear-resistant spinning fiber prepared in the step 7 on an air jet loom by using the finished wear-resistant spinning fiber as warp and weft, and weaving the finished wear-resistant spinning fiber by using 2/1 twill and 1/2 twill lifting weave at the speed of 800r/min and the tension of the warp of 4.0KN to obtain the wear-resistant fabric.
Example 4:
the wear-resistant fabric comprises the following components in parts by weight: 60-90 parts of bamboo charcoal cellulose particles, 5-10 parts of cross-linking agent, 300-400 parts of deionized water, 30-40 parts of epoxy resin particles, 35-45 parts of methyl methacrylate, 18-22 parts of silicon dioxide, 15-20 parts of calcium carbonate, 25-35 parts of polyethylene glycol and 30-40 parts of butyl acetate;
specifically, in this embodiment, the following steps are specifically performed: 80 parts of bamboo charcoal cellulose particles, 9 parts of a cross-linking agent, 380 parts of deionized water, 38 parts of epoxy resin particles, 42 parts of methyl methacrylate, 21 parts of silicon dioxide, 19 parts of calcium carbonate, 32 parts of polyethylene glycol and 38 parts of butyl acetate, wherein the fineness of the epoxy resin particles is controlled to be 380 meshes, and the cross-linking agent is benzoyl peroxide;
on the basis, the preparation method of the wear-resistant fabric comprises the following specific preparation steps:
step 1, preparing raw materials, namely preparing the following raw materials in parts by weight: 80 parts of bamboo charcoal cellulose particles, 9 parts of cross-linking agent, 380 parts of deionized water, 38 parts of epoxy resin particles, 42 parts of methyl methacrylate, 21 parts of silicon dioxide, 19 parts of calcium carbonate, 32 parts of polyethylene glycol and 38 parts of butyl acetate;
step 2, preparing a polymer additive, namely sequentially placing epoxy resin particles and methyl methacrylate into a mixing kettle, controlling the temperature in the mixing kettle to be 48 ℃, stirring in a counterclockwise direction, and controlling the stirring speed to be 38r/min to obtain the polymer additive;
step 3, preparing solid powder, sequentially putting silicon dioxide solid and calcium carbonate solid into a grinding machine, and controlling the grinding speed of the grinding machine to be 3800r/min and the grinding time to be 28min to obtain mixed solid powder with the fineness of 580 meshes;
step 4, preparing a soaking solution, sequentially adding the polymer auxiliary agent prepared in the step 2 and the solid powder, polyethylene glycol and butyl acetate prepared in the step 3 into a stirring kettle, controlling the temperature in the mixing kettle to be 52 ℃, the stirring speed to be 59r/min, and injecting a cross-linking agent into the stirring kettle along the anticlockwise direction to obtain the soaking solution;
step 5, preparing spinning fibers, namely adding the bamboo charcoal cellulose particles and the mixed solid powder into a high-pressure homogenizer, controlling the pressure of the high-pressure homogenizer to be 16MPa and the temperature to be 140 ℃, uniformly mixing, spinning at a spinning speed of 2100m/min, and performing drawing treatment to obtain the spinning fibers;
step 6, soaking, namely pouring the soaking solution prepared in the step 4 into padding equipment, placing the spinning fiber prepared in the step 5 into the padding equipment to pad the soaking solution for 110s at a padding rate of 81%, and generating a wear-resistant layer on the spinning surface to obtain a semi-finished product of wear-resistant spinning fiber;
and 7: drying, namely putting the semi-finished wear-resistant spinning fiber prepared in the step 6 into a drying oven for primary drying, putting the dried wear-resistant spinning fiber into a washing machine for washing for 2 times, putting the washed wear-resistant spinning fiber into the drying oven for secondary drying to obtain the wear-resistant spinning fiber of the old product, wherein the warp-weft density ratio of the wear-resistant fabric is 1: 2, the warp-weft density of the finished wear-resistant fabric is 450 multiplied by 300 per 10 centimeters, and the width of the door is 150 centimeters;
and 8: preparing a wear-resistant fabric, weaving the finished wear-resistant spinning fiber prepared in the step 7 on an air jet loom by using the finished wear-resistant spinning fiber as warp and weft, weaving the finished wear-resistant spinning fiber by using 2/1 twill and 1/2 twill lifting weave at the speed of 820r/min and the tension of the warp of 4.2KN to obtain the wear-resistant fabric.
Example 5
The wear-resistant fabric comprises the following components in parts by weight: 60-90 parts of bamboo charcoal cellulose particles, 5-10 parts of cross-linking agent, 300-400 parts of deionized water, 30-40 parts of epoxy resin particles, 35-45 parts of methyl methacrylate, 18-22 parts of silicon dioxide, 15-20 parts of calcium carbonate, 25-35 parts of polyethylene glycol and 30-40 parts of butyl acetate;
specifically, in this embodiment, the following steps are specifically performed: 90 parts of bamboo charcoal cellulose particles, 10 parts of a cross-linking agent, 400 parts of deionized water, 40 parts of epoxy resin particles, 45 parts of methyl methacrylate, 22 parts of silicon dioxide, 20 parts of calcium carbonate, 35 parts of polyethylene glycol and 40 parts of butyl acetate, wherein the fineness of the epoxy resin particles is controlled to be 400 meshes, and the cross-linking agent is dicumyl peroxide;
on the basis, the preparation method of the wear-resistant fabric comprises the following specific preparation steps:
step 1, preparing raw materials, namely preparing the following raw materials in parts by weight: 90 parts of bamboo charcoal cellulose particles, 10 parts of cross-linking agent, 400 parts of deionized water, 40 parts of epoxy resin particles, 45 parts of methyl methacrylate, 22 parts of silicon dioxide, 20 parts of calcium carbonate, 35 parts of polyethylene glycol and 40 parts of butyl acetate;
step 2, preparing a polymer additive, namely sequentially placing epoxy resin particles and methyl methacrylate into a mixing kettle, controlling the temperature in the mixing kettle to be 50 ℃, stirring in a counterclockwise direction, and controlling the stirring speed to be 40r/min to obtain the polymer additive;
step 3, preparing solid powder, sequentially putting silicon dioxide solid and calcium carbonate solid into a grinding machine, controlling the grinding speed of the grinding machine to be 4000r/min, and grinding for 30min to obtain mixed solid powder with the fineness of 600 meshes;
step 4, preparing a soaking solution, sequentially adding the polymer auxiliary agent prepared in the step 2 and the solid powder, polyethylene glycol and butyl acetate prepared in the step 3 into a stirring kettle, controlling the temperature in the mixing kettle to be 55 ℃ and the stirring speed to be 60r/min, and injecting a cross-linking agent into the stirring kettle along the anticlockwise direction to obtain the soaking solution;
step 5, preparing spinning fibers, namely adding the bamboo charcoal cellulose particles and the mixed solid powder into a high-pressure homogenizer, controlling the pressure of the high-pressure homogenizer to be 18MPa and the temperature to be 150 ℃, uniformly mixing, spinning at a spinning speed of 2200m/min, and performing drawing treatment to obtain the spinning fibers;
step 6, soaking, namely pouring the soaking solution prepared in the step 4 into padding equipment, placing the spinning fiber prepared in the step 5 into the padding equipment to pad the soaking solution for 120s at a padding rate of 82%, and generating a wear-resistant layer on the spinning surface to obtain a semi-finished product of wear-resistant spinning fiber;
and 7: drying, namely putting the semi-finished wear-resistant spinning fiber prepared in the step 6 into a drying oven for primary drying, putting the dried wear-resistant spinning fiber into a washing machine for washing for 2 times, putting the washed wear-resistant spinning fiber into the drying oven for secondary drying to obtain the wear-resistant spinning fiber of the old product, wherein the warp-weft density ratio of the wear-resistant fabric is 1: 2, the warp-weft density of the finished wear-resistant fabric is 450 multiplied by 300 per 10 centimeters, and the width of the door is 150 centimeters;
and 8: preparing a wear-resistant fabric, weaving the finished wear-resistant spinning fiber prepared in the step 7 on an air jet loom by using the finished wear-resistant spinning fiber as warp and weft, weaving the finished wear-resistant spinning fiber by using 2/1 twill and 1/2 twill lifting weave at the speed of 850r/min and the tension of the warp of 4.5KN to obtain the wear-resistant fabric.
Comparative example 1
The following components are added in sequence according to the parts by weight: 60 parts of bamboo charcoal cellulose particles, 5 parts of cross-linking agent, 300 parts of deionized water, 30 parts of epoxy resin particles, 35 parts of methyl methacrylate, 18 parts of silicon dioxide and 15 parts of calcium carbonate.
Comparative example 2
The following components are added in sequence according to the parts by weight: 90 parts of bamboo charcoal cellulose particles, 10 parts of cross-linking agent, 400 parts of deionized water, 40 parts of epoxy resin particles, 45 parts of methyl methacrylate, 35 parts of polyethylene glycol and 45 parts of butyl acetate.
Five wear-resistant fabrics can be obtained through the five groups of embodiments, and performance tests are respectively carried out on the five wear-resistant fabrics, so that the performances of the wear-resistant fabrics in the five groups of embodiments are improved differently, wherein the wear-resistant fabric in embodiment 3 has the best performance and the highest value, and in the test process, the obtained parameter pairs are as follows:
Figure BDA0002822403530000121
from the data, the wear-resistant fabric prepared in the embodiment 3 of the invention has an obvious and excellent effect in the using process, can greatly improve the radial breaking strength and the latitudinal breaking strength of the fabric, and effectively improve the overall wear resistance of the fabric, the wear-resistant layer is covered on the surface of the bamboo charcoal fiber through the mutual matching of the structural unit of the polyethylene glycol and the structure of the butyl acetate molecule, so that the water absorption rate of the wear-resistant fabric can be obviously improved, the wear-resistant performance of the fabric can be effectively enhanced, a layer of durable protection is formed outside the fabric, the silicon dioxide and the calcium carbonate are added in the wear-resistant layer, the wear-resistant fabric has good flexibility and good surface performance while having good wear-resistant effect, and multiple functions are realized, so that the wear-resistant effect of the hydrophobic fabric is greatly enhanced, the wear of the fabric is reduced, and the wear resistance of the fabric is improved when the fabric is used under, the fabric is not easy to damage, so that the textile made of the fabric has longer service life, simple process, low equipment requirement and strong operability. According to the fabric disclosed by the invention, the auxiliary agent and the wear-resistant protective agent are added into the natural fibers, so that the surface temperature performance of the fabric can be improved, the mechanical strength of the whole mechanism of the fabric is improved, and the effects of improving the protection and enhancing the wear resistance are achieved.
And finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.

Claims (9)

1. The wear-resistant fabric is characterized by comprising the following components in parts by weight: 60-90 parts of bamboo charcoal cellulose particles, 5-10 parts of cross-linking agent, 300-400 parts of deionized water, 30-40 parts of epoxy resin particles, 35-45 parts of methyl methacrylate, 18-22 parts of silicon dioxide, 15-20 parts of calcium carbonate, 25-35 parts of polyethylene glycol and 30-40 parts of butyl acetate.
2. The wear-resistant fabric of claim 1, which is characterized by comprising the following components in parts by weight: 70-80 parts of bamboo charcoal cellulose particles, 6-8 parts of cross-linking agent, 320-380 parts of deionized water, 32-38 parts of epoxy resin particles, 36-42 parts of methyl methacrylate, 19-21 parts of silicon dioxide, 16-19 parts of calcium carbonate, 27-32 parts of polyethylene glycol and 32-38 parts of butyl acetate.
3. The wear-resistant fabric of claim 1, which is characterized by comprising the following components in parts by weight: 75 parts of bamboo charcoal cellulose particles, 7 parts of cross-linking agent, 350 parts of deionized water, 35 parts of epoxy resin particles, 40 parts of methyl methacrylate, 20 parts of silicon dioxide, 18 parts of calcium carbonate, 30 parts of polyethylene glycol and 35 parts of butyl acetate.
4. A wear-resistant fabric as claimed in claim 1, wherein: the fineness of the epoxy resin particles is controlled to be 300-400 meshes.
5. A wear-resistant fabric as claimed in claim 1, wherein: the cross-linking agent is selected from one or a mixture of two of benzoyl peroxide and dicumyl peroxide.
6. The wear-resistant fabric according to any one of claims 1 to 5, further comprising a preparation method of the wear-resistant fabric, wherein the preparation method comprises the following specific steps:
step 1, preparing raw materials, namely preparing the following raw materials in parts by weight: 60-90 parts of bamboo charcoal cellulose particles, 5-10 parts of cross-linking agent, 300-400 parts of deionized water, 30-40 parts of epoxy resin particles, 35-45 parts of methyl methacrylate, 18-22 parts of silicon dioxide, 15-20 parts of calcium carbonate, 25-35 parts of polyethylene glycol and 30-40 parts of butyl acetate;
step 2, preparing a polymer additive, namely sequentially placing epoxy resin particles and methyl methacrylate into a mixing kettle, controlling the temperature in the mixing kettle to be 40-50 ℃, stirring in a counterclockwise direction, and controlling the stirring speed to be 30-40r/min to obtain the polymer additive;
step 3, preparing solid powder, namely sequentially putting silicon dioxide solid and calcium carbonate solid into a grinding machine, controlling the grinding speed of the grinding machine to be 3000-4000r/min, and grinding for 20-30min to obtain mixed solid powder;
step 4, preparing a soak solution, sequentially adding the polymer auxiliary agent prepared in the step 2 and the solid powder, polyethylene glycol and butyl acetate prepared in the step 3 into a stirring kettle, controlling the temperature in the mixing kettle to be 45-55 ℃, the stirring speed to be 55-60r/min, and injecting a cross-linking agent into the stirring kettle along the anticlockwise direction to obtain the soak solution;
step 5, preparing spinning fibers, namely adding the bamboo charcoal cellulose particles and the mixed solid powder into a high-pressure homogenizer, controlling the temperature to be 120-150 ℃, uniformly mixing, spinning at the spinning speed of 1800-2200m/min, and preparing the spinning fibers through drawing treatment;
step 6, soaking, namely pouring the soaking solution prepared in the step 4 into padding equipment, placing the spinning fiber prepared in the step 5 into the padding equipment to pad the soaking solution for 60-120s, wherein the padding time is 75-82%, and a wear-resistant layer is generated on the spinning surface to obtain a semi-finished product of wear-resistant spinning fiber;
and 7: drying, namely putting the semi-finished wear-resistant spinning fiber prepared in the step 6 into a drying oven for primary drying, putting the dried wear-resistant spinning fiber into a washing machine for washing for 1-2 times, putting the washed wear-resistant spinning fiber into the drying oven for secondary drying to obtain old wear-resistant spinning fiber;
and 8: preparing a wear-resistant fabric, weaving the finished wear-resistant spinning fiber prepared in the step 7 on an air jet loom by using the warp yarn and the weft yarn as warp yarn and weft yarn, and weaving the finished wear-resistant spinning fiber by using a 1/2 twill lifting structure according to 2/1 twill at the speed of 730 and 850r/min and the tension of the warp yarn of 3.5-4.5KN to obtain the wear-resistant fabric.
7. The method for preparing the wear-resistant fabric according to claim 6, wherein the method comprises the following steps: the fineness of the mixed solid powder in the step 3 is controlled to be 500-600 meshes.
8. The method for preparing the wear-resistant fabric according to claim 6, wherein the method comprises the following steps: and (5) controlling the pressure of the high-pressure homogenizer to be 12-18 MPa.
9. The method for preparing the wear-resistant fabric according to claim 6, wherein the method comprises the following steps: in the step 7, the warp and weft density ratio of the wear-resistant fabric is 1: 2, the warp and weft density of the finished wear-resistant fabric is 450 multiplied by 300 per 10 centimeters, and the width of the door is 150 centimeters.
CN202011421088.6A 2020-12-08 2020-12-08 Wear-resistant fabric Pending CN112553906A (en)

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CN108681083A (en) * 2018-08-01 2018-10-19 常州市第人民医院 A kind of medical image film viewing apparatus
CN113914107A (en) * 2021-11-05 2022-01-11 湖州倍亨纺织有限公司 Trademark tape stiffening treatment process and device
CN114561734A (en) * 2022-03-07 2022-05-31 高梵(浙江)信息技术有限公司 Preparation method of light, thin and wear-resistant high-strength fabric
CN114703678A (en) * 2022-03-23 2022-07-05 南通大学 Wear-resistant and scratch-resistant fabric and forming method thereof

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CN110644112A (en) * 2019-09-24 2020-01-03 岳阳宝丽纺织品有限公司 Wear-resistant textile fabric and textile method thereof
CN110656418A (en) * 2019-10-11 2020-01-07 湖南科力嘉纺织股份有限公司 Light spinning fabric and spinning method thereof

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CN110644112A (en) * 2019-09-24 2020-01-03 岳阳宝丽纺织品有限公司 Wear-resistant textile fabric and textile method thereof
CN110592772A (en) * 2019-10-11 2019-12-20 湖南科力嘉纺织股份有限公司 Antibacterial spinning fabric and spinning method thereof
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CN108681083A (en) * 2018-08-01 2018-10-19 常州市第人民医院 A kind of medical image film viewing apparatus
CN113914107A (en) * 2021-11-05 2022-01-11 湖州倍亨纺织有限公司 Trademark tape stiffening treatment process and device
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CN114703678A (en) * 2022-03-23 2022-07-05 南通大学 Wear-resistant and scratch-resistant fabric and forming method thereof
CN114703678B (en) * 2022-03-23 2024-04-26 南通大学 Wear-resistant and scratch-resistant fabric and forming method thereof

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Application publication date: 20210326