CN110644112A - Wear-resistant textile fabric and textile method thereof - Google Patents
Wear-resistant textile fabric and textile method thereof Download PDFInfo
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- CN110644112A CN110644112A CN201910902600.XA CN201910902600A CN110644112A CN 110644112 A CN110644112 A CN 110644112A CN 201910902600 A CN201910902600 A CN 201910902600A CN 110644112 A CN110644112 A CN 110644112A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/12—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyamide as constituent
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/14—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/0035—Protective fabrics
- D03D1/0041—Cut or abrasion resistant
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/002—With diagonal warps or wefts
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Woven Fabrics (AREA)
- Coloring (AREA)
Abstract
The invention provides a wear-resistant textile fabric which is prepared from the following raw materials in parts by weight: 100-200 parts of PTT fiber, 10-20 parts of carbon fiber, 10-20 parts of polyamide fiber, 2-5 parts of basalt, 1-2 parts of silicon powder, 2-5 parts of zinc ricinoleate, 0.1-0.5 part of triethylene diamine, 40005-10 parts of polyethylene glycol and 1-3 parts of butyl acetate. The wear-resistant textile material is simple in preparation method and easy for industrial production.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to a wear-resistant textile fabric and a spinning method thereof.
Background
The natural fiber mainly refers to fiber components extracted from natural animals and plants. The natural fiber has good moisture absorption and air permeability, reactivity, biocompatibility, biodegradability, non-antigenicity, no inflammation, no harmful degradation products, adsorptivity, adhesiveness, antibacterial property, safety and the like, thereby being widely applied to the textile industry.
The functionalized textiles of the present invention impart abrasion resistance to them and can be used under significant exposure to abrasive conditions, such as protective, work or military clothing. According to other applications, the functionalized textile can be used for manufacturing luggage items, in particular the bottom of a bag, or the upper of a shoe, in particular a protective shoe.
Document US-5075348 discloses a coating of a multifunctional acrylate and an aqueous colloidal silica dispersion, which can be added to textiles by uv radiation or by electron bombardment to impart abrasion resistance, but the functionalization process is complicated and difficult to implement industrially.
Disclosure of Invention
The wear-resistant textile material prepared by the invention has good mechanical strength by adding zinc ricinoleate, calcium carbonate, silicon powder, triethylene tetramine and butyl acetate, and can be used under the condition of ultraviolet light for a long time without fading.
The invention provides a wear-resistant textile fabric which is prepared from the following raw materials in parts by weight: 100-200 parts of PTT fiber, 10-20 parts of carbon fiber, 10-20 parts of polyamide fiber, 2-5 parts of basalt, 1-2 parts of silicon powder, 2-5 parts of zinc ricinoleate, 0.1-0.5 part of triethylene diamine, 40005-10 parts of polyethylene glycol and 1-3 parts of butyl acetate.
As a further improvement of the invention, the calcium carbonate powder also comprises 0.1 to 0.5 portion of light calcium carbonate.
As a further improvement of the invention, the triethylene diamine can be replaced by 4-dimethylaminopyridine.
The invention further provides a preparation method of the wear-resistant textile fabric, which comprises the following steps:
s1, weighing PTT fibers, carbon fibers, polyamide fibers, silicon powder, polyethylene glycol 4000, zinc ricinoleate, butyl acetate and basalt according to a proportion, and uniformly mixing;
s2, slowly adding triethylene diamine into the components, adding the triethylene diamine into a high-pressure homogenizer, uniformly mixing at the temperature of 137-;
s3, weaving the wear-resistant textile fibers serving as warp yarns and weft yarns on an air jet loom, weaving the wear-resistant textile fibers by using 2/1 twill and 1/2 strip lifting weave, wherein the speed is 690-710r/min, and the tension of the warp yarns is 3.0-4 KN;
and S4, dyeing and finishing, which sequentially comprises vat preparation, leveling, preshrinking, pre-shaping, dyeing, soaping, shaping and steaming in a tank.
As a further improvement of the invention, the pressure of the high-pressure homogenizer in the step S2 is 13-15 MPa.
As a further improvement of the invention, the spinning speed in step S2 is 1650 m/min.
As a further development of the invention, the spinning temperature in step S2 is 140 ℃.
As a further improvement of the invention, the weaving speed in the step S3 is 700r/min, and the warp tension is 3.5 KN.
As a further improvement of the invention, in the step S3, the warp-weft density ratio of the woven fabric is 1.5: 1, the warp-weft density of the finished product is 450 multiplied by 300 threads/10 cm, and the width of the door is 170 cm.
The invention further protects the application of the wear-resistant textile fabric in outdoor products.
The invention has the following beneficial effects: the wear-resistant textile material prepared by the invention has good mechanical strength by adding zinc ricinoleate, calcium carbonate, silicon powder, triethylene tetramine and butyl acetate, and can be used under the condition of ultraviolet light for a long time without fading.
The wear-resistant textile material prepared by the invention is added with basalt and carbon fiber, and has good wear resistance, good flexibility and good surface property.
The wear-resistant textile material is simple in preparation method and easy for industrial production.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The raw materials comprise the following components in parts by weight: 100 parts of PTT fiber, 10 parts of carbon fiber, 10 parts of polyamide fiber, 2 parts of basalt, 1 part of silica powder, 2 parts of zinc ricinoleate, 0.1 part of triethylene diamine, 40005 parts of polyethylene glycol and 1 part of butyl acetate.
The preparation method of the wear-resistant textile fabric comprises the following steps:
s1, weighing PTT fibers, carbon fibers, polyamide fibers, silicon powder, polyethylene glycol 4000, zinc ricinoleate, butyl acetate and basalt according to a proportion, and uniformly mixing;
s2, slowly adding triethylene diamine into the components, adding the mixture into a high-pressure homogenizer at the pressure of 13MPa, uniformly mixing at 137 ℃, spinning at the spinning speed of 1600m/min, and obtaining wear-resistant textile fibers through drawing treatment;
s3, weaving the wear-resistant textile fibers serving as warp yarns and weft yarns on an air jet loom, weaving the wear-resistant textile fibers on a 2/1 twill by 1/2 strip lifting weave, wherein the speed is 690r/min, the tension of the warp yarns is 3.0KN, the warp-weft density ratio of the woven fabric is 1.5: 1, the warp-weft density of a finished product is 450 multiplied by 300 per 10 centimeters, and the width of a door is 170 centimeters;
and S4, dyeing and finishing, which sequentially comprises vat preparation, leveling, preshrinking, pre-shaping, dyeing, soaping, shaping and steaming in a tank.
Example 2
The raw materials comprise the following components in parts by weight: 200 parts of PTT fiber, 20 parts of carbon fiber, 20 parts of polyamide fiber, 5 parts of basalt, 2 parts of silicon powder, 5 parts of zinc ricinoleate, 0.5 part of triethylene diamine, 400010 parts of polyethylene glycol and 3 parts of butyl acetate.
The preparation method of the wear-resistant textile fabric comprises the following steps:
s1, weighing PTT fibers, carbon fibers, polyamide fibers, silicon powder, polyethylene glycol 4000, zinc ricinoleate, butyl acetate and basalt according to a proportion, and uniformly mixing;
s2, slowly adding triethylene diamine into the components, adding the mixture into a high-pressure homogenizer at the pressure of 15MPa, uniformly mixing at 142 ℃, spinning at the spinning speed of 1700m/min, and obtaining the wear-resistant textile fiber through drawing treatment;
s3, weaving the wear-resistant textile fibers serving as warp yarns and weft yarns on an air jet loom, weaving the wear-resistant textile fibers on 2/1 twill yarns by 1/2 strip lifting weave, wherein the speed is 710r/min, the tension of the warp yarns is 4KN, the warp-weft density ratio of the woven fabric is 1.5: 1, the warp-weft density of a finished product is 450 multiplied by 300 threads/10 cm, and the width of a door is 170 cm;
and S4, dyeing and finishing, which sequentially comprises vat preparation, leveling, preshrinking, pre-shaping, dyeing, soaping, shaping and steaming in a tank.
Example 3
The raw materials comprise the following components in parts by weight: 150 parts of PTT fiber, 15 parts of carbon fiber, 15 parts of polyamide fiber, 4 parts of basalt, 1.5 parts of silicon powder, 3 parts of zinc ricinoleate, 0.3 part of triethylene diamine, 40007 parts of polyethylene glycol, 0.1 part of light calcium carbonate and 2 parts of butyl acetate.
The preparation method of the wear-resistant textile fabric comprises the following steps:
s1, weighing PTT fibers, carbon fibers, polyamide fibers, silicon powder, polyethylene glycol 4000, zinc ricinoleate, butyl acetate and basalt according to a proportion, and uniformly mixing;
s2, slowly adding triethylene diamine into the components, adding the mixture into a high-pressure homogenizer at a pressure of 14MPa, uniformly mixing at 140 ℃, spinning at a spinning speed of 1650m/min, and obtaining the wear-resistant textile fiber through drawing treatment;
s3, weaving the wear-resistant textile fibers serving as warp yarns and weft yarns on an air jet loom, weaving the fabric by using 2/1 twill and 1/2 twill lifting weave, wherein the speed is 700r/min, the tension of the warp yarns is 3.5KN, the warp-weft density ratio of the woven fabric is 1.5: 1, the warp-weft density of a finished product is 450 multiplied by 300 threads/10 cm, and the width of a door is 170 cm;
and S4, dyeing and finishing, which sequentially comprises vat preparation, leveling, preshrinking, pre-shaping, dyeing, soaping, shaping and steaming in a tank.
Example 4
The raw materials comprise the following components in parts by weight: 150 parts of PTT fiber, 15 parts of carbon fiber, 15 parts of polyamide fiber, 4 parts of basalt, 1.5 parts of silicon powder, 3 parts of zinc ricinoleate, 0.3 part of triethylene diamine, 40007 parts of polyethylene glycol, 0.5 part of light calcium carbonate and 2 parts of butyl acetate.
The preparation method of the wear-resistant textile fabric comprises the following steps:
s1, weighing PTT fibers, carbon fibers, polyamide fibers, silicon powder, polyethylene glycol 4000, zinc ricinoleate, butyl acetate and basalt according to a proportion, and uniformly mixing;
s2, slowly adding triethylene diamine into the components, adding the mixture into a high-pressure homogenizer at a pressure of 14MPa, uniformly mixing at 140 ℃, spinning at a spinning speed of 1650m/min, and obtaining the wear-resistant textile fiber through drawing treatment;
s3, weaving the wear-resistant textile fibers serving as warp yarns and weft yarns on an air jet loom, weaving the fabric by using 2/1 twill and 1/2 twill lifting weave, wherein the speed is 700r/min, the tension of the warp yarns is 3.5KN, the warp-weft density ratio of the woven fabric is 1.5: 1, the warp-weft density of a finished product is 450 multiplied by 300 threads/10 cm, and the width of a door is 170 cm;
and S4, dyeing and finishing, which sequentially comprises vat preparation, leveling, preshrinking, pre-shaping, dyeing, soaping, shaping and steaming in a tank.
Example 5
The raw materials comprise the following components in parts by weight: 150 parts of PTT fiber, 15 parts of carbon fiber, 15 parts of polyamide fiber, 4 parts of basalt, 1.5 parts of silicon powder, 3 parts of zinc ricinoleate, 0.3 part of 4-dimethylaminopyridine, 40007 parts of polyethylene glycol, 0.3 part of light calcium carbonate and 2 parts of butyl acetate.
The preparation method of the wear-resistant textile fabric comprises the following steps:
s1, weighing PTT fibers, carbon fibers, polyamide fibers, silicon powder, polyethylene glycol 4000, zinc ricinoleate, butyl acetate and basalt according to a proportion, and uniformly mixing;
s2, slowly adding 4-dimethylamino pyridine into the components, adding the mixture into a high-pressure homogenizer at a pressure of 14MPa, uniformly mixing at 140 ℃, spinning at a spinning speed of 1650m/min, and obtaining the wear-resistant textile fiber through drawing treatment;
s3, weaving the wear-resistant textile fibers serving as warp yarns and weft yarns on an air jet loom, weaving the fabric by using 2/1 twill and 1/2 twill lifting weave, wherein the speed is 700r/min, the tension of the warp yarns is 3.5KN, the warp-weft density ratio of the woven fabric is 1.5: 1, the warp-weft density of a finished product is 450 multiplied by 300 threads/10 cm, and the width of a door is 170 cm;
and S4, dyeing and finishing, which sequentially comprises vat preparation, leveling, preshrinking, pre-shaping, dyeing, soaping, shaping and steaming in a tank.
Comparative example 1
Compared with example 4, the raw material formulation ratio was different.
The raw materials comprise the following components in parts by weight: 50 parts of PTT fiber, 20 parts of carbon fiber, 20 parts of polyamide fiber, 1 part of basalt, 0.5 part of silica powder, 0.1 part of zinc ricinoleate, 0.01 part of triethylene diamine, 40001 parts of polyethylene glycol, 1 part of light calcium carbonate and 0.5 part of butyl acetate.
Comparative example 2
Compared with example 4, the wear-resistant fabric has different preparation process parameters.
The preparation method of the wear-resistant textile fabric comprises the following steps:
s1, weighing PTT fibers, carbon fibers, polyamide fibers, silicon powder, polyethylene glycol 4000, zinc ricinoleate, butyl acetate and basalt according to a proportion, and uniformly mixing;
s2, slowly adding 4-dimethylamino pyridine into the components, adding the mixture into a high-pressure homogenizer at the pressure of 5MPa, uniformly mixing at 140 ℃, spinning at the spinning speed of 500m/min, and obtaining wear-resistant textile fibers through drawing treatment;
s3, weaving the wear-resistant textile fibers serving as warp yarns and weft yarns on an air jet loom, weaving the wear-resistant textile fibers on 2/1 twill yarns by using 1/2 strip lifting weave, wherein the speed is 200r/min, the tension of the warp yarns is 1.5KN, the warp-weft density ratio of the woven fabric is 0.5: 1, the warp-weft density of a finished product is 250 multiplied by 100 threads/10 cm, and the width of a door is 100 cm;
and S4, dyeing and finishing, which sequentially comprises vat preparation, leveling, preshrinking, pre-shaping, dyeing, soaping, shaping and steaming in a tank.
Test example 1
The wear-resistant textile fabrics prepared in examples 1-3 and comparative examples 1-2 of the invention and the wear-resistant fabrics sold in the market pass Zhejiang square and circle detection center detection performance tests, and the results are shown in Table 1.
As can be seen from the above table, the wear-resistant fabrics prepared in the embodiments 1-3 of the present invention have wear resistance of grade 6, air permeability of 172-: grade 3-4, radial rupture strength: 839-845N, latitudinal rupture strength: 602-612N, light fastness: grade 3-4, color fastness to perspiration: grade 3-4, water color fastness: grade 3-4, pH less than 7.0, formaldehyde content: 10-15mg/kg, belonging to first-class products. Is obviously superior to the similar products sold in the market.
Compared with comparative examples 1 and 2, the fabrics which have the same raw material formula but different mixture ratio or are not suitable for preparation parameters have obviously reduced performance, obviously reduced wear resistance and the like, are only 2-3 grades, and have air permeability of 57-72mm/s, which are not the same as the fabrics prepared in examples 1-3 of the invention.
Compared with the prior art, the wear-resistant textile material prepared by the invention has good mechanical strength by adding zinc ricinoleate, calcium carbonate, silicon powder, triethylene tetramine and butyl acetate, and can be used under the ultraviolet condition for a long time without fading.
The wear-resistant textile material prepared by the invention is added with basalt and carbon fiber, and has good wear resistance, good flexibility and good surface property.
The wear-resistant textile material is simple in preparation method and easy for industrial production.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. The wear-resistant textile fabric is characterized by being prepared from the following raw materials in parts by weight: 100-200 parts of PTT fiber, 10-20 parts of carbon fiber, 10-20 parts of polyamide fiber, 2-5 parts of basalt, 1-2 parts of silicon powder, 2-5 parts of zinc ricinoleate, 0.1-0.5 part of triethylene diamine, 40005-10 parts of polyethylene glycol and 1-3 parts of butyl acetate.
2. A wear-resistant textile fabric as claimed in claim 1, further comprising 0.1 to 0.5 parts of light calcium carbonate.
3. A wear resistant textile fabric as claimed in claim 1 wherein said triethylenediamine is replaced with 4-dimethylaminopyridine.
4. A method of making a wear resistant textile fabric as claimed in any one of claims 1 to 3, comprising the steps of:
s1, weighing PTT fibers, carbon fibers, polyamide fibers, silicon powder, polyethylene glycol 4000, zinc ricinoleate, butyl acetate and basalt according to a proportion, and uniformly mixing;
s2, slowly adding triethylene diamine into the components, adding the triethylene diamine into a high-pressure homogenizer, uniformly mixing at the temperature of 137-;
s3, weaving the wear-resistant textile fibers serving as warp yarns and weft yarns on an air jet loom, weaving the wear-resistant textile fibers by using 2/1 twill and 1/2 strip lifting weave, wherein the speed is 690-710r/min, and the tension of the warp yarns is 3.0-4 KN;
and S4, dyeing and finishing, which sequentially comprises vat preparation, leveling, preshrinking, pre-shaping, dyeing, soaping, shaping and steaming in a tank.
5. The method of claim 4, wherein the pressure of the high-pressure homogenizer in step S2 is 13-15 MPa.
6. The method for preparing a wear-resistant textile fabric according to claim 1 or 2, wherein the spinning speed in step S2 is 1650 m/min.
7. A process for preparing a wear resistant textile fabric as claimed in claim 1 or 2, in accordance with claim 4, wherein said spinning temperature in step S2 is 140 ℃.
8. The method for preparing a wear-resistant textile fabric according to claim 1 or 2, wherein the weaving speed in step S3 is 700r/min and the warp tension is 3.5 KN.
9. The method for preparing a wear-resistant textile fabric as claimed in claim 1 or 2, wherein in step S3, the thread count ratio of the woven fabric is 1.5: 1, the thread count of the finished fabric is 450 x 300 threads/10 cm, and the width of the door is 170 cm.
10. Use of a wear resistant textile fabric as claimed in any one of claims 1 to 9 in outdoor applications.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910902600.XA CN110644112A (en) | 2019-09-24 | 2019-09-24 | Wear-resistant textile fabric and textile method thereof |
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| CN201910902600.XA CN110644112A (en) | 2019-09-24 | 2019-09-24 | Wear-resistant textile fabric and textile method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112553906A (en) * | 2020-12-08 | 2021-03-26 | 杭州新天孚纺织科技有限公司 | Wear-resistant fabric |
| CN112726209A (en) * | 2020-12-28 | 2021-04-30 | 杭州新天孚纺织科技有限公司 | Preparation method of antibacterial wear-resistant fabric |
| CN112878060A (en) * | 2021-01-14 | 2021-06-01 | 湖州倍亨纺织有限公司 | Preparation method and preparation device of degradable tencel trademark tape |
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| CN112878060A (en) * | 2021-01-14 | 2021-06-01 | 湖州倍亨纺织有限公司 | Preparation method and preparation device of degradable tencel trademark tape |
| CN112878060B (en) * | 2021-01-14 | 2023-10-20 | 湖州倍亨纺织有限公司 | Preparation method and preparation device of degradable tencel trademark tape |
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Application publication date: 20200103 |