CN112726209A - Preparation method of antibacterial wear-resistant fabric - Google Patents

Preparation method of antibacterial wear-resistant fabric Download PDF

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Publication number
CN112726209A
CN112726209A CN202011580322.XA CN202011580322A CN112726209A CN 112726209 A CN112726209 A CN 112726209A CN 202011580322 A CN202011580322 A CN 202011580322A CN 112726209 A CN112726209 A CN 112726209A
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parts
wear
resistant
preparing
resistant fabric
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王振永
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Hangzhou Xintianfu Textile Technology Co ltd
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Hangzhou Xintianfu Textile Technology Co ltd
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Priority to CN202011580322.XA priority Critical patent/CN112726209A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03Polysaccharides or derivatives thereof
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F2/00Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/02Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/58Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with nitrogen or compounds thereof, e.g. with nitrides
    • D06M11/64Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with nitrogen or compounds thereof, e.g. with nitrides with nitrogen oxides; with oxyacids of nitrogen or their salts
    • D06M11/65Salts of oxyacids of nitrogen
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/73Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
    • D06M11/76Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon oxides or carbonates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53Polyethers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/55Epoxy resins
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/35Abrasion, pilling or fibrillation resistance

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • Microbiology (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention discloses a preparation method of an antibacterial wear-resistant fabric, and particularly relates to the technical field of textile fabrics, wherein the preparation method comprises the following steps: step 1, raw material preparation: 60-90 parts of bamboo charcoal cellulose particles, 5-10 parts of cross-linking agent, 300-400 parts of deionized water, 30-40 parts of epoxy resin particles, 35-45 parts of methyl methacrylate, 18-22 parts of silicon dioxide, 15-20 parts of calcium carbonate, 25-35 parts of polyethylene glycol, 30-40 parts of butyl acetate, 10-15 parts of chitosan and 8-12 parts of silver nitrate solution; step 2, preparing a polymer additive; step 3, preparing solid powder; step 4, preparing a soak solution; step 5, preparing spinning fibers; step 6, soaking, namely pouring a soaking solution into padding equipment, placing the spinning fiber prepared in the step 5 into the padding equipment to pad the soaking solution for 60-120s, wherein the padding rate is 75-82%, and a wear-resistant layer is generated on the spinning surface to obtain a semi-finished product wear-resistant spinning fiber; and 7: drying; and 8: the antibacterial wear-resistant surface is prepared, and the effects of improving protection and enhancing antibacterial wear resistance are achieved.

Description

Preparation method of antibacterial wear-resistant fabric
Technical Field
The invention relates to the technical field of textile fabrics, in particular to a preparation method of an antibacterial wear-resistant fabric.
Background
The fabric is a very common article in life, is often used for manufacturing common articles such as clothes, woven bags and the like, and is particularly widely applied to the clothes. As one of the three elements of the garment, the fabric not only can explain the style and the characteristics of the garment, but also directly controls the expression effects of the color and the shape of the garment, presents the noble and perfect self and has soft hand feeling. The fashionable dress is a novel style and rich in times, the brand-new fabric, auxiliary materials and process are adopted, the requirements on the structure, the texture, the color, the pattern and the like of the fabric are higher, and the fabric of the dress is different from day to day in the world of the dress.
The existing textile fabric in the market has weak wear resistance, and the fabric has poor wear resistance and is very easy to damage when being obviously exposed to wear conditions, so that the textile made of the fabric has short service life.
Disclosure of Invention
In order to overcome the defects in the prior art, the embodiment of the invention provides the antibacterial wear-resistant fabric and the preparation method thereof, the structure unit of the polyethylene glycol and the structure of the butyl acetate molecule are matched with each other, so that the surface of the bamboo charcoal fiber is covered with the wear-resistant layer, the radial breaking strength and the latitudinal breaking strength of the water absorption rate of the wear-resistant fabric can be obviously improved, and the wear-resistant performance of the fabric is effectively enhanced.
In order to achieve the purpose, the invention provides the following technical scheme: an antibacterial wear-resistant fabric comprises the following components in parts by weight: 60-90 parts of bamboo charcoal cellulose particles, 5-10 parts of cross-linking agent, 300-400 parts of deionized water, 30-40 parts of epoxy resin particles, 35-45 parts of methyl methacrylate, 18-22 parts of silicon dioxide, 15-20 parts of calcium carbonate, 25-35 parts of polyethylene glycol, 30-40 parts of butyl acetate, 10-15 parts of chitosan and 8-12 parts of silver nitrate solution.
The compound formed by the mutual matching of the multi-component chitosan and the silver compound has the advantages that silver element acts on the cell membrane of bacteria through contact type antibiosis and antivirus, so that the permeability of the cell membrane is increased or the defect of the membrane is generated, on one hand, related substances in cells are leaked, on the other hand, the synthesis of bacterial protein is hindered, and the antibacterial and antivirus effects are realized.
In a preferred embodiment, the following ingredients and parts by weight thereof are included: 70-80 parts of bamboo charcoal cellulose particles, 6-8 parts of cross-linking agent, 320-380 parts of deionized water, 32-38 parts of epoxy resin particles, 36-42 parts of methyl methacrylate, 19-21 parts of silicon dioxide, 16-19 parts of calcium carbonate, 27-32 parts of polyethylene glycol, 32-38 parts of butyl acetate, 10-15 parts of chitosan and 8-12 parts of silver nitrate solution with the mass fraction of 15-25 wt%.
In a preferred embodiment, the following ingredients and parts by weight thereof are included: 75 parts of bamboo charcoal cellulose particles, 7 parts of cross-linking agent, 350 parts of deionized water, 35 parts of epoxy resin particles, 40 parts of methyl methacrylate, 20 parts of silicon dioxide, 18 parts of calcium carbonate, 30 parts of polyethylene glycol, 35 parts of butyl acetate, 10-15 parts of chitosan and 10 parts of silver nitrate solution with the mass fraction of 20 wt%.
In a preferred embodiment, the fineness of the epoxy resin particles is controlled to be 300-400 mesh.
In a preferred embodiment, the cross-linking agent is selected from one or a mixture of two of benzoyl peroxide and dicumyl peroxide.
A preparation method of an antibacterial wear-resistant fabric comprises the following specific preparation steps:
step 1, preparing raw materials, namely preparing the following raw materials in parts by weight: 60-90 parts of bamboo charcoal cellulose particles, 5-10 parts of cross-linking agent, 300-400 parts of deionized water, 30-40 parts of epoxy resin particles, 35-45 parts of methyl methacrylate, 18-22 parts of silicon dioxide, 15-20 parts of calcium carbonate, 25-35 parts of polyethylene glycol, 30-40 parts of butyl acetate, 10-15 parts of chitosan and 8-12 parts of silver nitrate solution;
step 2, preparing a polymer additive, namely sequentially placing epoxy resin particles and methyl methacrylate into a mixing kettle, controlling the temperature in the mixing kettle to be 40-50 ℃, stirring in a counterclockwise direction, and controlling the stirring speed to be 30-40r/min to obtain the polymer additive;
step 3, preparing solid powder, namely sequentially putting silicon dioxide solid and calcium carbonate solid into a grinding machine, controlling the grinding speed of the grinding machine to be 3000-4000r/min, and grinding for 20-30min to obtain mixed solid powder;
step 4, preparing a soak solution, sequentially adding the polymer auxiliary agent prepared in the step 2 and the solid powder, polyethylene glycol and butyl acetate prepared in the step 3 into a stirring kettle, controlling the temperature in the mixing kettle to be 45-55 ℃, the stirring speed to be 55-60r/min, and injecting a cross-linking agent into the stirring kettle along the anticlockwise direction to obtain the soak solution;
step 5, preparing spinning fibers, namely adding the bamboo charcoal cellulose particles and the mixed solid powder into a high-pressure homogenizer, controlling the temperature to be 120-150 ℃, uniformly mixing, spinning at the spinning speed of 1800-2200m/min, and preparing the spinning fibers through drawing treatment;
step 6, soaking, namely pouring the soaking solution prepared in the step 4 into padding equipment, placing the spinning fiber prepared in the step 5 into the padding equipment to pad the soaking solution for 60-120s, wherein the padding time is 75-82%, and a wear-resistant layer is generated on the spinning surface to obtain a semi-finished product of wear-resistant spinning fiber;
and 7: drying, namely putting the semi-finished wear-resistant spinning fiber prepared in the step 6 into a drying oven for primary drying, putting the dried wear-resistant spinning fiber into a washing machine for washing for 1-2 times, putting the washed wear-resistant spinning fiber into the drying oven for secondary drying to obtain old wear-resistant spinning fiber;
and 8: preparing a wear-resistant fabric, weaving the finished wear-resistant spinning fiber prepared in the step 7 on an air jet loom by using the warp yarn and the weft yarn as warp yarn and weft yarn, and weaving the finished wear-resistant spinning fiber by using a 1/2 twill lifting structure according to 2/1 twill at the speed of 730 and 850r/min and the tension of the warp yarn of 3.5-4.5KN to obtain the wear-resistant fabric.
In a preferred embodiment, the fineness of the mixed solid powder in the step 3 is controlled to be 500-600 meshes.
In a preferred embodiment, the pressure of the high-pressure homogenizer in the step 5 is controlled to be 12-18 MPa.
In a preferred embodiment, in the step 7, the warp-weft density ratio of the wear-resistant fabric is 1: 2, the warp-weft density of the finished wear-resistant fabric is 450 × 300 pieces/10 cm, and the width of the door is 150 cm.
In a preferred embodiment, the padding device for preparing the wear-resistant fabric in the step 6 comprises a fixed shell, wherein a first U-shaped fixed connecting rod is fixedly connected to the left end of the top of the fixed shell, a cloth placing roller is movably connected to the top of the first U-shaped fixed connecting rod, three first limiting grooves which are symmetrically arranged are formed in the front and the back of the inner wall of the fixed shell, a first connecting rod is welded to the inner wall of each first limiting groove, a dye roller is movably connected to the outer wall of each first connecting rod, two U-shaped supports which are symmetrically arranged are welded to the left end of the top of the fixed shell, limiting holes are formed in the tops of the U-shaped supports, a second connecting rod is welded to the inner wall of each limiting hole, a second extruding roller is movably connected to the outer wall of each second connecting rod, and a first extruding roller is arranged at the bottom of the second extruding roller, during evenly placing wear-resisting surface fabric in the mangle through putting the cloth cylinder during the use, through the extrusion of the dye drum who sets up, make more thorough that wear-resisting surface fabric soaks, the movable block that sets up, connecting net, salvage net and connect the rope and mutually support and take out the sediment of mangle bottom, the cooperation of the elasticity limiting plate that sets up, first squeeze roll and second squeeze roll makes the mangle in the wear-resisting surface fabric evenly extrude.
Padding is a process for padding and squeezing excess water in padding materials by using bio-enzyme of all-cotton or polyester-cotton knitted fabrics, belongs to the technical field of knitted fabric pretreatment processes in the printing and dyeing industry, padding equipment is one type of textile equipment, and is suitable for padding dry and padding auxiliary agent treatment of water-containing cylindrical fabrics. The existing padding equipment for preparing wear-resistant fabric mainly has the following defects in the using process:
1. the fabric is not thoroughly soaked in the mangle, and the mangle attached to the soaked fabric is not uniform enough;
2. after the padding equipment is used for a long time, precipitates appear at the bottom of padding liquid, and the wear resistance of the fabric is influenced by continuing padding.
The padding equipment can evenly place the wear-resistant fabric into the mangling fluid through the cloth placing roller, the wear-resistant fabric is soaked more thoroughly through the extrusion of the arranged dye roller, the arranged moving block, the connecting net, the salvaging net and the connecting rope are matched with each other to fish out the sediment at the bottom of the mangling fluid, the arranged elastic limiting plate, the first extrusion roller and the second extrusion roller are matched to evenly extrude the mangling fluid in the wear-resistant fabric, the first U-shaped fixed connecting rod is arranged at the left end of the top of the fixed shell, the cloth placing roller can be arranged on the cloth placing roller through the first U-shaped fixed connecting rod, the wear-resistant fabric is conveniently and evenly placed in the fixed shell, the three first limiting grooves which are symmetrically arranged are arranged on the front surface and the back surface of the inner wall of the fixed shell, and the dye roller can be arranged in the fixed shell through the first connecting rod arranged on the cloth placing roller, wear-resisting surface fabric passes through the extrusion of three dye drum, can absorb limit extrusion mangle on the limit, make wear-resisting surface fabric soak more thorough, set up the U-shaped support that two symmetries set up at the left end at fixed shell top, can install the second connecting rod through the spacing hole that sets up on, setting up the second squeeze roll at second connecting rod outer wall, can make the second connecting rod mutually support with the first squeeze roll who sets up in second connecting rod bottom, extrude unnecessary mangle in the wear-resisting surface fabric, the surface fabric wearability is improved.
As a preferred scheme of the present invention, the inner wall of the first pressing roller is movably connected with a second U-shaped fixed connecting rod, the bottom of the second U-shaped fixed connecting rod is fixedly connected with a reinforcing backing plate, the lower surface of the reinforcing backing plate is fixedly connected with an elastic limiting plate, the lower surface of the elastic limiting plate is fixedly connected with a fixed plate, and the lower surface of the fixed plate is fixedly connected with the upper surface of the fixed housing.
As a preferable scheme of the invention, three symmetrically arranged strip-shaped grooves are formed in the left and right inner walls of the bottom of the fixed shell, a moving block is connected to the inner walls of the strip-shaped grooves in a sliding manner, a connecting net is arranged on one side, away from the strip-shaped grooves, of the moving block, two symmetrically arranged salvaging nets are arranged at the bottom of the inner wall of the fixed shell, and connecting ropes are fixedly connected to the left and right ends of each salvaging net.
As a preferable scheme of the present invention, the first pressing roller includes a rolling cylinder, the outer wall of the rolling cylinder is fixedly connected with elastic protruding particles, and the rolling cylinder and the elastic protruding particles are integrally formed.
As a preferable scheme of the invention, the elastic limit plate comprises a rectangular plate, the top of the rectangular plate is uniformly provided with second limit grooves, the rectangular plate and the second limit grooves are integrally formed, and a strong spring is arranged inside the second limit grooves.
As a preferable scheme of the invention, the moving block comprises a rectangular block, one side of the rectangular block, which is far away from the connecting net, is fixedly connected with three bulges, the rectangular block and the bulges are integrally formed, and the outer walls of the bulges are matched with the inner walls of the strip-shaped grooves.
The invention has the technical effects and advantages that:
1. the invention can greatly improve the radial rupture strength and the latitudinal rupture strength of the fabric, and effectively improve the overall wear resistance of the fabric, the wear-resistant layer is covered on the surface of the bamboo carbon fiber through the mutual matching of the structure units of the polyethylene glycol and the structure of the butyl acetate molecules, so that the water absorption rate radial rupture strength and the latitudinal rupture strength of the wear-resistant fabric can be obviously improved, the wear-resistant performance of the fabric can be effectively enhanced, a layer of durable protection is formed outside the fabric, the silicon dioxide and the calcium carbonate are added in the wear-resistant layer, the fabric has good flexibility and good surface performance while having good wear-resistant effect, multiple functions are realized, the wear-resistant effect of the hydrophobic fabric is greatly enhanced, the wear of the fabric is reduced, the wear resistance of the fabric is improved when the fabric is used under the obvious wear-resistant condition, the fabric is not easy to damage, and the process is simple, the equipment requirement is low, and the operability is strong. According to the fabric, the auxiliary agent and the wear-resistant protective agent are added into the natural fibers, so that the surface temperature performance of the fabric can be improved, the mechanical strength of the whole mechanism of the fabric is improved, and the effects of improving protection and enhancing wear resistance are achieved;
2. when the wear-resistant fabric is used, the wear-resistant fabric is uniformly placed in mangling liquid through the cloth placing roller, the wear-resistant fabric is soaked more thoroughly through the extrusion of the arranged dye roller, the arranged moving block, the arranged connecting net, the arranged salvaging net and the connecting rope are matched with each other to fish out the sediment at the bottom of the mangling liquid, the arranged elastic limiting plate, the first extrusion roller and the second extrusion roller are matched to uniformly extrude the mangling liquid in the wear-resistant fabric, the first U-shaped fixed connecting rod is arranged at the left end of the top of the fixed shell, the cloth placing roller can be arranged on the first U-shaped fixed connecting rod, the wear-resistant fabric is conveniently and uniformly placed in the fixed shell, the three first limiting grooves which are symmetrically arranged are arranged on the front surface and the back surface of the inner wall of the fixed shell, the dye roller can be arranged in the fixed shell through the first connecting rod arranged on the first limiting groove, the wear, the squeezing liquid can be extruded while absorbing, so that the wear-resistant fabric is soaked more thoroughly, two symmetrically arranged U-shaped supports are arranged at the left end of the top of the fixed shell, a second connecting rod can be installed through the limiting hole arranged on the U-shaped supports, a second squeezing roller is arranged on the outer wall of the second connecting rod, the second connecting rod and a first squeezing roller arranged at the bottom of the second connecting rod can be matched with each other, and redundant squeezing liquid in the wear-resistant fabric is squeezed out;
3. the second U-shaped fixed connecting rod is arranged on the inner wall of the first extrusion roller, the position of the first extrusion roller can be fixed through the second U-shaped fixed connecting rod, the reinforcing base plate is arranged at the bottom of the second U-shaped fixed connecting rod, the position of the first extrusion roller can be controlled through the matching of the reinforcing base plate and the elastic limiting plate arranged at the bottom of the reinforcing base plate, the arranged elastic limiting plate has elasticity, the elastic limiting plate can be automatically adjusted when the cloth with different thicknesses passes through, excessive extrusion is avoided, and the fixing plate is arranged on the lower surface of the elastic limiting plate, so that the upper structure of the fixing plate can be more stable;
4. three symmetrically arranged strip-shaped grooves are arranged on the left inner wall and the right inner wall of the bottom of the fixed shell, the moving block can be arranged on the inner walls of the fixed shell, the connecting net is arranged on one side of the moving block far away from the strip-shaped grooves, the connecting net can be driven by the movement of the moving block, sediment at the bottom of the mangle is moved to the side edge, two symmetrically arranged salvaging nets are arranged at the bottom of the inner wall of the fixed shell, the connecting net can be moved to the sediment at the side edge, the connecting ropes arranged at the left end and the right end of the fishing net are fished out, the elastic convex particles are arranged on the outer wall of the rolling cylinder, so that mangle in the wear-resistant fabric can be extruded more uniformly and thoroughly, the strong spring is arranged in the second limiting groove arranged at the top of the rectangular plate, the elasticity of the elastic limiting plate can be increased, and the elastic limiting plate cannot excessively deform, thereby improving the mechanical strength of the whole mechanism of the fabric, and achieving the effects of improving protection and enhancing antibacterial and wear-resistant properties;
5. the compound formed by the mutual matching of the multi-component chitosan and the silver compound has the advantages that silver element acts on the cell membrane of bacteria through contact type antibiosis and antivirus, so that the permeability of the cell membrane is increased or the defect of the membrane occurs, on one hand, related substances in cells are leaked, on the other hand, the synthesis of bacterial protein is hindered, and the antibacterial and antivirus effects are effectively realized due to the death of the bacteria.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the stationary housing of the present invention;
FIG. 3 is a schematic view of a U-shaped support of the present invention;
FIG. 4 is a schematic view of a first press roll configuration of the present invention;
FIG. 5 is a schematic view of an elastic limiting plate according to the present invention;
fig. 6 is a schematic diagram of a moving block structure according to the present invention.
The reference numbers in the figures illustrate:
1. fixing the housing; 2. a first U-shaped fixed connecting rod; 3. a cloth placing roller; 4. a first limit groove; 5. a first connecting rod; 6. a dye drum; 7. a fixing plate; 8. an elastic limit plate; 801. a rectangular plate; 802. a second limit groove; 9. a strong spring; 10. reinforcing the base plate; 11. a second U-shaped fixed connecting rod; 12. a first squeeze roller; 1201. a rolling cylinder; 1202. elastic raised particles; 13. a U-shaped support; 14. a limiting hole; 15. a second connecting rod; 16. a second squeeze roller; 17. a strip-shaped groove; 18. a moving block; 1801. a rectangular block; 1802. a projection; 19. connecting a net; 20. a salvage net; 21. and connecting ropes.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
an antibacterial wear-resistant fabric comprises the following components in parts by weight: 60-90 parts of bamboo charcoal cellulose particles, 5-10 parts of cross-linking agent, 300-400 parts of deionized water, 30-40 parts of epoxy resin particles, 35-45 parts of methyl methacrylate, 18-22 parts of silicon dioxide, 15-20 parts of calcium carbonate, 25-35 parts of polyethylene glycol, 30-40 parts of butyl acetate, 15 parts of chitosan and 8 parts of silver nitrate solution with the mass fraction of 15 wt%;
specifically, in this embodiment, the following steps are specifically performed: 60 parts of bamboo charcoal cellulose particles, 5 parts of a cross-linking agent, 300 parts of deionized water, 30 parts of epoxy resin particles, 35 parts of methyl methacrylate, 18 parts of silicon dioxide, 15 parts of calcium carbonate, 25 parts of polyethylene glycol and 30 parts of butyl acetate, wherein the fineness of the epoxy resin particles is controlled to be 300 meshes, and the cross-linking agent is benzoyl peroxide;
on the basis, the preparation method of the antibacterial wear-resistant fabric comprises the following specific preparation steps:
step 1, preparing raw materials, namely preparing the following raw materials in parts by weight: 60 parts of bamboo charcoal cellulose particles, 5 parts of cross-linking agent, 300 parts of deionized water, 30 parts of epoxy resin particles, 35 parts of methyl methacrylate, 18 parts of silicon dioxide, 15 parts of calcium carbonate, 25 parts of polyethylene glycol and 30 parts of butyl acetate;
step 2, preparing a polymer additive, namely sequentially placing epoxy resin particles and methyl methacrylate into a mixing kettle, controlling the temperature in the mixing kettle to be 40 ℃, stirring in a counterclockwise direction, and controlling the stirring speed to be 30r/min to obtain the polymer additive;
step 3, preparing solid powder, sequentially putting silicon dioxide solid and calcium carbonate solid into a grinding machine, controlling the grinding speed of the grinding machine to be 3000r/min, and grinding for 20min to obtain mixed solid powder with the fineness of 500 meshes;
step 4, preparing a soaking solution, sequentially adding the polymer auxiliary agent prepared in the step 2 and the solid powder, polyethylene glycol and butyl acetate prepared in the step 3 into a stirring kettle, controlling the temperature in the mixing kettle to be 45 ℃ and the stirring speed to be 55r/min, and injecting a cross-linking agent into the stirring kettle along the anticlockwise direction to obtain the soaking solution;
step 5, preparing spinning fibers, namely adding the bamboo charcoal cellulose particles and the mixed solid powder into a high-pressure homogenizer, controlling the pressure of the high-pressure homogenizer to be 12MPa and the temperature to be 120 ℃, uniformly mixing, spinning at a spinning speed of 1800m/min, and preparing the spinning fibers through drawing treatment;
step 6, soaking, namely pouring the soaking solution prepared in the step 4 into padding equipment, placing the spinning fiber prepared in the step 5 into the padding equipment to pad the soaking solution for 60s at a padding rate of 75%, and generating a wear-resistant layer on the spinning surface to obtain a semi-finished product of wear-resistant spinning fiber;
and 7: drying, namely putting the semi-finished wear-resistant spinning fiber prepared in the step 6 into a drying oven for primary drying, putting the dried wear-resistant spinning fiber into a washing machine for washing for 1 time, putting the washed wear-resistant spinning fiber into the drying oven for secondary drying to obtain the wear-resistant spinning fiber of the old product, wherein the warp-weft density ratio of the wear-resistant fabric is 1: 2, the warp-weft density of the finished wear-resistant fabric is 450 multiplied by 300 per 10 centimeters, and the width of the door is 150 centimeters;
and 8: preparing a wear-resistant fabric, weaving the finished wear-resistant spinning fiber prepared in the step 7 on an air jet loom by using the finished wear-resistant spinning fiber as warp and weft, weaving the finished wear-resistant spinning fiber by using 2/1 twill and 1/2 twill lifting weave, wherein the speed is 730r/min, and the tension of the warp is 3.5KN, so that the wear-resistant fabric is obtained.
Example 2:
an antibacterial wear-resistant fabric comprises the following components in parts by weight: 60-90 parts of bamboo charcoal cellulose particles, 5-10 parts of cross-linking agent, 300-400 parts of deionized water, 30-40 parts of epoxy resin particles, 35-45 parts of methyl methacrylate, 18-22 parts of silicon dioxide, 15-20 parts of calcium carbonate, 25-35 parts of polyethylene glycol, 30-40 parts of butyl acetate, 10 parts of chitosan and 12 parts of silver nitrate solution with the mass fraction of 25 wt%;
specifically, in this embodiment, the following steps are specifically performed: 70 parts of bamboo charcoal cellulose particles, 6 parts of a cross-linking agent, 320 parts of deionized water, 32 parts of epoxy resin particles, 37 parts of methyl methacrylate, 19 parts of silicon dioxide, 17 parts of calcium carbonate, 27 parts of polyethylene glycol and 32 parts of butyl acetate, wherein the fineness of the epoxy resin particles is controlled to be 320 meshes, and the cross-linking agent is dicumyl peroxide;
on the basis, the preparation method of the antibacterial wear-resistant fabric comprises the following specific preparation steps:
step 1, preparing raw materials, namely preparing the following raw materials in parts by weight: 70 parts of bamboo charcoal cellulose particles, 6 parts of cross-linking agent, 320 parts of deionized water, 32 parts of epoxy resin particles, 37 parts of methyl methacrylate, 19 parts of silicon dioxide, 17 parts of calcium carbonate, 27 parts of polyethylene glycol and 32 parts of butyl acetate;
step 2, preparing a polymer additive, namely sequentially placing epoxy resin particles and methyl methacrylate into a mixing kettle, controlling the temperature in the mixing kettle to be 42 ℃, stirring in a counterclockwise direction, and controlling the stirring speed to be 32r/min to obtain the polymer additive;
step 3, preparing solid powder, sequentially putting silicon dioxide solid and calcium carbonate solid into a grinding machine, controlling the grinding speed of the grinding machine to be 3200r/min, and grinding for 22min to obtain mixed solid powder with the fineness of 520 meshes;
step 4, preparing a soaking solution, sequentially adding the polymer auxiliary agent prepared in the step 2 and the solid powder, polyethylene glycol and butyl acetate prepared in the step 3 into a stirring kettle, controlling the temperature in the mixing kettle to be 47 ℃, and the stirring speed to be 57r/min, and injecting a cross-linking agent into the stirring kettle along the anticlockwise direction to obtain the soaking solution;
step 5, preparing spinning fibers, namely adding the bamboo charcoal cellulose particles and the mixed solid powder into a high-pressure homogenizer, controlling the pressure of the high-pressure homogenizer to be 14MPa and the temperature to be 130 ℃, uniformly mixing, spinning at a spinning speed of 1900m/min, and performing drawing treatment to obtain the spinning fibers;
step 6, soaking, namely pouring the soaking solution prepared in the step 4 into padding equipment, placing the spinning fiber prepared in the step 5 into the padding equipment to pad the soaking solution, wherein the padding time is 80s, the padding rate is 77%, and a wear-resistant layer is generated on the spinning surface to obtain a semi-finished product wear-resistant spinning fiber;
and 7: drying, namely putting the semi-finished wear-resistant spinning fiber prepared in the step 6 into a drying oven for primary drying, putting the dried wear-resistant spinning fiber into a washing machine for washing for 1 time, putting the washed wear-resistant spinning fiber into the drying oven for secondary drying to obtain the wear-resistant spinning fiber of the old product, wherein the warp-weft density ratio of the wear-resistant fabric is 1: 2, the warp-weft density of the finished wear-resistant fabric is 450 multiplied by 300 per 10 centimeters, and the width of the door is 150 centimeters;
and 8: preparing a wear-resistant fabric, weaving the finished wear-resistant spinning fiber prepared in the step 7 on an air jet loom by using the finished wear-resistant spinning fiber as warp and weft, weaving the finished wear-resistant spinning fiber by using 2/1 twill and 1/2 twill lifting weave at the speed of 750r/min and the tension of the warp of 3.7KN to obtain the wear-resistant fabric.
Example 3:
an antibacterial wear-resistant fabric comprises the following components in parts by weight: 75 parts of bamboo charcoal cellulose particles, 8 parts of a cross-linking agent, 350 parts of deionized water, 35 parts of epoxy resin particles, 40 parts of methyl methacrylate, 20 parts of silicon dioxide, 18 parts of calcium carbonate, 30 parts of polyethylene glycol, 35 parts of butyl acetate, 10-15 parts of chitosan and 8-12 parts of silver nitrate solution with the mass fraction of 15-25 wt%;
specifically, in this embodiment, the following steps are specifically performed: 75 parts of bamboo charcoal cellulose particles, 8 parts of a cross-linking agent, 350 parts of deionized water, 35 parts of epoxy resin particles, 40 parts of methyl methacrylate, 20 parts of silicon dioxide, 18 parts of calcium carbonate, 30 parts of polyethylene glycol and 35 parts of butyl acetate, wherein the fineness of the epoxy resin particles is controlled to be 350 meshes, and the cross-linking agent is benzoyl peroxide and dicumyl peroxide according to the weight ratio of 1: 1 a homogeneously mixed mixture;
on the basis, the preparation method of the antibacterial wear-resistant fabric comprises the following specific preparation steps:
step 1, preparing raw materials, namely preparing the following raw materials in parts by weight: 75 parts of bamboo charcoal cellulose particles, 8 parts of cross-linking agent, 350 parts of deionized water, 35 parts of epoxy resin particles, 40 parts of methyl methacrylate, 20 parts of silicon dioxide, 18 parts of calcium carbonate, 30 parts of polyethylene glycol, 35 parts of butyl acetate, 12 parts of chitosan and 10 parts of silver nitrate solution with the mass fraction of 20 wt%;
step 2, preparing a polymer additive, namely sequentially placing epoxy resin particles and methyl methacrylate into a mixing kettle, controlling the temperature in the mixing kettle to be 45 ℃, stirring in a counterclockwise direction, and controlling the stirring speed to be 35r/min to obtain the polymer additive;
step 3, preparing solid powder, sequentially putting silicon dioxide solid and calcium carbonate solid into a grinding machine, controlling the grinding speed of the grinding machine to be 3500r/min, and grinding for 25min to obtain mixed solid powder with the fineness of 550 meshes;
step 4, preparing a soak solution, sequentially adding the polymer auxiliary agent prepared in the step 2 and the solid powder, polyethylene glycol and butyl acetate prepared in the step 3 into a stirring kettle, controlling the temperature in the mixing kettle to be 50 ℃, the stirring speed to be 58r/min, and injecting a cross-linking agent into the stirring kettle along the anticlockwise direction to obtain the soak solution;
step 5, preparing spinning fibers, namely adding the bamboo charcoal cellulose particles and the mixed solid powder into a high-pressure homogenizer, controlling the pressure of the high-pressure homogenizer to be 15MPa and the temperature to be 135 ℃, uniformly mixing, spinning at a spinning speed of 2000m/min, and performing drawing treatment to obtain the spinning fibers;
step 6, soaking, namely pouring the soaking solution prepared in the step 4 into padding equipment, placing the spinning fiber prepared in the step 5 into the padding equipment to pad the soaking solution for 90s at a padding rate of 79%, and generating a wear-resistant layer on the spinning surface to obtain a semi-finished product of wear-resistant spinning fiber;
and 7: drying, namely putting the semi-finished wear-resistant spinning fiber prepared in the step 6 into a drying oven for primary drying, putting the dried wear-resistant spinning fiber into a washing machine for washing for 2 times, putting the washed wear-resistant spinning fiber into the drying oven for secondary drying to obtain the wear-resistant spinning fiber of the old product, wherein the warp-weft density ratio of the wear-resistant fabric is 1: 2, the warp-weft density of the finished wear-resistant fabric is 450 multiplied by 300 per 10 centimeters, and the width of the door is 150 centimeters;
and 8: preparing a wear-resistant fabric, weaving the finished wear-resistant spinning fiber prepared in the step 7 on an air jet loom by using the finished wear-resistant spinning fiber as warp and weft, and weaving the finished wear-resistant spinning fiber by using 2/1 twill and 1/2 twill lifting weave at the speed of 800r/min and the tension of the warp of 4.0KN to obtain the wear-resistant fabric.
Example 4:
the preparation method of the antibacterial wear-resistant fabric comprises the following components in parts by weight: 60-90 parts of bamboo charcoal cellulose particles, 5-10 parts of cross-linking agent, 300-400 parts of deionized water, 30-40 parts of epoxy resin particles, 35-45 parts of methyl methacrylate, 18-22 parts of silicon dioxide, 15-20 parts of calcium carbonate, 25-35 parts of polyethylene glycol, 30-40 parts of butyl acetate, 10-15 parts of chitosan and 8-12 parts of silver nitrate solution with the mass fraction of 15-25 wt%;
specifically, in this embodiment, the following steps are specifically performed: 80 parts of bamboo charcoal cellulose particles, 9 parts of a cross-linking agent, 380 parts of deionized water, 38 parts of epoxy resin particles, 42 parts of methyl methacrylate, 21 parts of silicon dioxide, 19 parts of calcium carbonate, 32 parts of polyethylene glycol and 38 parts of butyl acetate, wherein the fineness of the epoxy resin particles is controlled to be 380 meshes, and the cross-linking agent is benzoyl peroxide;
on the basis, the preparation method of the antibacterial wear-resistant fabric comprises the following specific preparation steps:
step 1, preparing raw materials, namely preparing the following raw materials in parts by weight: 80 parts of bamboo charcoal cellulose particles, 9 parts of cross-linking agent, 380 parts of deionized water, 38 parts of epoxy resin particles, 42 parts of methyl methacrylate, 21 parts of silicon dioxide, 19 parts of calcium carbonate, 32 parts of polyethylene glycol, 38 parts of butyl acetate, 15 parts of chitosan and 12 parts of silver nitrate solution with the mass fraction of 25 wt%;
step 2, preparing a polymer additive, namely sequentially placing epoxy resin particles and methyl methacrylate into a mixing kettle, controlling the temperature in the mixing kettle to be 48 ℃, stirring in a counterclockwise direction, and controlling the stirring speed to be 38r/min to obtain the polymer additive;
step 3, preparing solid powder, sequentially putting silicon dioxide solid and calcium carbonate solid into a grinding machine, and controlling the grinding speed of the grinding machine to be 3800r/min and the grinding time to be 28min to obtain mixed solid powder with the fineness of 580 meshes;
step 4, preparing a soaking solution, sequentially adding the polymer auxiliary agent prepared in the step 2 and the solid powder, polyethylene glycol and butyl acetate prepared in the step 3 into a stirring kettle, controlling the temperature in the mixing kettle to be 52 ℃, the stirring speed to be 59r/min, and injecting a cross-linking agent into the stirring kettle along the anticlockwise direction to obtain the soaking solution;
step 5, preparing spinning fibers, namely adding the bamboo charcoal cellulose particles and the mixed solid powder into a high-pressure homogenizer, controlling the pressure of the high-pressure homogenizer to be 16MPa and the temperature to be 140 ℃, uniformly mixing, spinning at a spinning speed of 2100m/min, and performing drawing treatment to obtain the spinning fibers;
step 6, soaking, namely pouring the soaking solution prepared in the step 4 into padding equipment, placing the spinning fiber prepared in the step 5 into the padding equipment to pad the soaking solution for 110s at a padding rate of 81%, and generating a wear-resistant layer on the spinning surface to obtain a semi-finished product of wear-resistant spinning fiber;
and 7: drying, namely putting the semi-finished wear-resistant spinning fiber prepared in the step 6 into a drying oven for primary drying, putting the dried wear-resistant spinning fiber into a washing machine for washing for 2 times, putting the washed wear-resistant spinning fiber into the drying oven for secondary drying to obtain the wear-resistant spinning fiber of the old product, wherein the warp-weft density ratio of the wear-resistant fabric is 1: 2, the warp-weft density of the finished wear-resistant fabric is 450 multiplied by 300 per 10 centimeters, and the width of the door is 150 centimeters;
and 8: preparing a wear-resistant fabric, weaving the finished wear-resistant spinning fiber prepared in the step 7 on an air jet loom by using the finished wear-resistant spinning fiber as warp and weft, weaving the finished wear-resistant spinning fiber by using 2/1 twill and 1/2 twill lifting weave at the speed of 820r/min and the tension of the warp of 4.2KN to obtain the wear-resistant fabric.
Example 5
An antibacterial wear-resistant fabric comprises the following components in parts by weight: 60-90 parts of bamboo charcoal cellulose particles, 5-10 parts of cross-linking agent, 300-400 parts of deionized water, 30-40 parts of epoxy resin particles, 35-45 parts of methyl methacrylate, 18-22 parts of silicon dioxide, 15-20 parts of calcium carbonate, 25-35 parts of polyethylene glycol, 30-40 parts of butyl acetate, 10-15 parts of chitosan and 8-12 parts of silver nitrate solution with the mass fraction of 15-25 wt%;
specifically, in this embodiment, the following steps are specifically performed: 90 parts of bamboo charcoal cellulose particles, 10 parts of a cross-linking agent, 400 parts of deionized water, 40 parts of epoxy resin particles, 45 parts of methyl methacrylate, 22 parts of silicon dioxide, 20 parts of calcium carbonate, 35 parts of polyethylene glycol and 40 parts of butyl acetate, wherein the fineness of the epoxy resin particles is controlled to be 400 meshes, and the cross-linking agent is dicumyl peroxide;
on the basis, the preparation method of the antibacterial wear-resistant fabric comprises the following specific preparation steps:
step 1, preparing raw materials, namely preparing the following raw materials in parts by weight: 90 parts of bamboo charcoal cellulose particles, 10 parts of cross-linking agent, 400 parts of deionized water, 40 parts of epoxy resin particles, 45 parts of methyl methacrylate, 22 parts of silicon dioxide, 20 parts of calcium carbonate, 35 parts of polyethylene glycol, 40 parts of butyl acetate, 10 parts of chitosan and 8 parts of silver nitrate solution with the mass fraction of 15 wt%;
step 2, preparing a polymer additive, namely sequentially placing epoxy resin particles and methyl methacrylate into a mixing kettle, controlling the temperature in the mixing kettle to be 50 ℃, stirring in a counterclockwise direction, and controlling the stirring speed to be 40r/min to obtain the polymer additive;
step 3, preparing solid powder, sequentially putting silicon dioxide solid and calcium carbonate solid into a grinding machine, controlling the grinding speed of the grinding machine to be 4000r/min, and grinding for 30min to obtain mixed solid powder with the fineness of 600 meshes;
step 4, preparing a soaking solution, sequentially adding the polymer auxiliary agent prepared in the step 2 and the solid powder, polyethylene glycol and butyl acetate prepared in the step 3 into a stirring kettle, controlling the temperature in the mixing kettle to be 55 ℃ and the stirring speed to be 60r/min, and injecting a cross-linking agent into the stirring kettle along the anticlockwise direction to obtain the soaking solution;
step 5, preparing spinning fibers, namely adding the bamboo charcoal cellulose particles and the mixed solid powder into a high-pressure homogenizer, controlling the pressure of the high-pressure homogenizer to be 18MPa and the temperature to be 150 ℃, uniformly mixing, spinning at a spinning speed of 2200m/min, and performing drawing treatment to obtain the spinning fibers;
step 6, soaking, namely pouring the soaking solution prepared in the step 4 into padding equipment, placing the spinning fiber prepared in the step 5 into the padding equipment to pad the soaking solution for 120s at a padding rate of 82%, and generating a wear-resistant layer on the spinning surface to obtain a semi-finished product of wear-resistant spinning fiber;
and 7: drying, namely putting the semi-finished wear-resistant spinning fiber prepared in the step 6 into a drying oven for primary drying, putting the dried wear-resistant spinning fiber into a washing machine for washing for 2 times, putting the washed wear-resistant spinning fiber into the drying oven for secondary drying to obtain the wear-resistant spinning fiber of the old product, wherein the warp-weft density ratio of the wear-resistant fabric is 1: 2, the warp-weft density of the finished wear-resistant fabric is 450 multiplied by 300 per 10 centimeters, and the width of the door is 150 centimeters;
and 8: preparing a wear-resistant fabric, weaving the finished wear-resistant spinning fiber prepared in the step 7 on an air jet loom by using the finished wear-resistant spinning fiber as warp and weft, weaving the finished wear-resistant spinning fiber by using 2/1 twill and 1/2 twill lifting weave at the speed of 850r/min and the tension of the warp of 4.5KN to obtain the wear-resistant fabric.
Example 6
The difference from example 3 is that the padding facility used in step 6 is not a conventional padding facility, but a padding facility specific to the present invention. The specific structure is shown in fig. 1-6, a padding device for wear-resistant fabric preparation, including fixed shell 1, the left end fixedly connected with first U-shaped fixed link 2 at fixed shell 1 top, the top swing joint of first U-shaped fixed link 2 has the cloth roller 3 of putting, the front and the back of fixed shell 1 inner wall all open the first spacing groove 4 that three symmetry set up, the inner wall welding of first spacing groove 4 has head rod 5, the outer wall swing joint of head rod 5 has dye roller 6, the left end welding at fixed shell 1 top has two U-shaped supports 13 that the symmetry set up, open at the top of U-shaped support 13 has spacing hole 14, the inner wall welding of spacing hole 14 has second connecting rod 15, the outer wall swing joint of second connecting rod 15 has second squeeze roller 16, the bottom of second squeeze roller 16 is provided with first squeeze roller 12.
In the embodiment, the first U-shaped fixed connecting rod 2 is arranged at the left end of the top of the fixed shell 1, the cloth placing roller 3 can be arranged on the first U-shaped fixed connecting rod 2, the wear-resistant fabric can be conveniently and uniformly placed in the fixed shell 1, the three first limiting grooves 4 which are symmetrically arranged are arranged at the front side and the back side of the inner wall of the fixed shell 1, the dye roller 6 can be arranged in the fixed shell 1 through the first connecting rod 5 arranged on the first limiting grooves, the wear-resistant fabric can absorb and extrude padding liquid through the extrusion of the three dye rollers 6, so that the wear-resistant fabric is soaked more thoroughly, the two U-shaped supports 13 which are symmetrically arranged are arranged at the left end of the top of the fixed shell 1, the second connecting rod 15 can be arranged through the limiting holes 14 arranged on the left end of the fixed shell, the second extruding roller 16 is arranged on the outer wall of the second connecting rod 15, so that the second connecting rod 15 can be matched with the first extruding roller 12 arranged at the bottom, and extruding redundant mangle in the wear-resistant fabric.
Specifically, the inner wall swing joint of first squeeze roller 12 has second U-shaped fixed connection rod 11, and backing plate 10 is consolidated to the bottom fixedly connected with of second U-shaped fixed connection rod 11, consolidates the lower fixed surface of backing plate 10 and is connected with elasticity limiting plate 8, and the lower fixed surface of elasticity limiting plate 8 is connected with fixed plate 7, and the lower surface of fixed plate 7 is connected with the last fixed surface of fixed shell 1.
In this embodiment, set up second U-shaped fixed link 11 at the inner wall of first squeeze roll 12, can fix the position of first squeeze roll 12 through it, set up reinforcing backing plate 10 in the bottom of second U-shaped fixed link 11, can cooperate the position of controlling first squeeze roll 12 through reinforcing backing plate 10 and the elasticity limiting plate 8 that sets up in its bottom, the elasticity limiting plate 8 that sets up is elastic, can adjust by oneself when the cloth through different thickness, can not excessively extrude, set up fixed plate 7 at the lower surface of elasticity limiting plate 8, can make its upper structure more stable.
Specifically, the inner wall all opens the bar groove 17 that has three symmetries to set up about fixed shell 1 bottom, and the inner wall sliding connection in bar groove 17 has the movable block 18, and one side that bar groove 17 was kept away from to movable block 18 is provided with connecting net 19, and the bottom of fixed shell 1 inner wall is provided with two fishing nets 20 that the symmetry set up, fishing net 20 about both ends equal fixedly connected with connect rope 21.
In this embodiment, set up the inner wall about fixed shell 1 bottom with the bar groove 17 of three symmetries setting, can set up movable block 18 at its inner wall, set up connecting network 19 in one side that bar groove 17 was kept away from to movable block 18, can drive connecting network 19 through the removal of movable block 18, remove the sediment of mangle bottom to the side, set up fishing net 20 that two symmetries set up in the bottom of fixed shell 1 inner wall, can remove the sediment of side with connecting network 19, salvage and go out through the connecting rope 21 that sets up at the left and right sides both ends of fishing net 20.
Specifically, the first pressing roller 12 includes a rolling cylinder 1201, the outer wall of the rolling cylinder 1201 is fixedly connected with elastic protruding particles 1202, and the rolling cylinder 1201 and the elastic protruding particles 1202 are integrally formed.
In this embodiment, the elastic protrusion particles 1202 are disposed on the outer wall of the rolling cylinder 1201, so that the squeezing of the mangling in the wear-resistant fabric can be more uniform and thorough.
Specifically, the elasticity limiting plate 8 includes rectangular plate 801, the top of rectangular plate 801 has evenly opened second spacing groove 802, rectangular plate 801 and second spacing groove 802 integrated into one piece, the inside of second spacing groove 802 is provided with powerful spring 9, moving block 18 includes rectangular block 1801, rectangular block 1801 keeps away from three bulge 1802 of one side fixedly connected with of connecting network 19, rectangular block 1801 and bulge 1802 integrated into one piece, the outer wall of bulge 1802 and the inner wall phase-match of bar groove 17.
In this embodiment, the strong spring 9 is disposed inside the second limiting groove 802 formed at the top of the rectangular plate 801, so that the elasticity of the elastic limiting plate 8 can be increased, and the elastic limiting plate is not excessively deformed.
The working principle is as follows:
in the invention, when in use, wear-resistant fabric is uniformly placed in mangling liquid through the cloth placing roller 3, the arranged dye roller 6 is extruded to ensure that the wear-resistant fabric is soaked more thoroughly, the arranged moving block 18, the connecting net 19, the salvaging net 20 and the connecting rope 21 are mutually matched to fish out the sediment at the bottom of the mangling liquid, the arranged elastic limiting plate 8, the first extruding roller 12 and the second extruding roller 16 are matched to ensure that the mangling liquid in the wear-resistant fabric is uniformly extruded, the first U-shaped fixed connecting rod 2 is arranged at the left end of the top of the fixed shell 1, the cloth placing roller 3 can be arranged on the cloth placing roller through the first U-shaped fixed connecting rod 2, the wear-resistant fabric is conveniently and uniformly placed in the fixed shell 1, the three first limiting grooves 4 which are symmetrically arranged are arranged at the front side and the back side of the inner wall of the fixed shell 1, the dye roller 6 can be arranged in the fixed shell 1 through the first connecting rod 5, wear-resisting surface fabric passes through the extrusion of three dye drum 6, can absorb limit extrusion mangle on the limit, make wear-resisting surface fabric soak more thorough, set up the U-shaped support 13 that two symmetries set up at the left end at fixed shell 1 top, can install second connecting rod 15 through the spacing hole 14 that sets up on, setting up second squeeze roll 16 at 15 outer walls of second connecting rod, can make second connecting rod 15 mutually support with the first squeeze roll 12 that sets up in 15 bottoms of second connecting rod, extrude unnecessary mangle in the wear-resisting surface fabric.
Set up second U-shaped fixed link rod 11 at the inner wall of first squeeze roller 12, can fix the position of first squeeze roller 12 through it, will consolidate the backing plate 10 and set up in the bottom of second U-shaped fixed link rod 11, can cooperate the position of controlling first squeeze roller 12 through consolidating backing plate 10 and the elasticity limiting plate 8 that sets up in its bottom, the elasticity limiting plate 8 of setting is flexible, can adjust by oneself when the cloth through different thickness, can not excessively extrude, set up fixed plate 7 at the lower surface of elasticity limiting plate 8, can make its upper structure more stable.
Three symmetrically arranged strip-shaped grooves 17 are arranged on the left inner wall and the right inner wall of the bottom of the fixed shell 1, a movable block 18 can be arranged on the inner wall, a connecting net 19 is arranged on one side of the movable block 18 far away from the strip-shaped grooves 17, the connecting net 19 can be driven by the movement of the movable block 18, sediment at the bottom of the mangle is moved to the side edge, two symmetrically arranged fishing nets 20 are arranged at the bottom of the inner wall of the fixed shell 1, the connecting net 19 can be moved to the sediment at the side edge, salvage and go out through the connecting rope 21 that sets up at the left and right sides both ends of salvage net 20, set up the protruding granule 1202 of elasticity at the outer wall of a roll 1201, can be with the squeezed more even thorough of mangling in the wear-resisting surface fabric, set up strong spring 9 inside the second spacing groove 802 that sets up at the top of rectangular plate 801, can increase the elasticity of elasticity limiting plate 8, make it can not excessively warp.
Comparative example 1
The following components are added in sequence according to the parts by weight: 60 parts of bamboo charcoal cellulose particles, 5 parts of cross-linking agent, 300 parts of deionized water, 30 parts of epoxy resin particles, 35 parts of methyl methacrylate, 18 parts of silicon dioxide and 15 parts of calcium carbonate.
Comparative example 2
The following components are added in sequence according to the parts by weight: 90 parts of bamboo charcoal cellulose particles, 10 parts of cross-linking agent, 400 parts of deionized water, 40 parts of epoxy resin particles, 45 parts of methyl methacrylate, 35 parts of polyethylene glycol and 45 parts of butyl acetate.
Through the six groups of embodiments, six kinds of antibacterial wear-resistant fabrics can be obtained, and performance tests are respectively carried out on the six kinds of antibacterial wear-resistant fabrics, so that the performances of the antibacterial wear-resistant fabrics in the six groups of embodiments are improved differently, wherein the wear-resistant fabric in embodiment 3 has the best performance and the highest value, and in the test process, the obtained parameter pairs are as follows:
Figure BDA0002864253880000201
Figure BDA0002864253880000211
as can be appreciated from the above-mentioned data,
1. the wear-resistant fabric prepared in the embodiment 3 of the invention has an obvious and excellent effect in the using process, can greatly improve the radial breaking strength and the latitudinal breaking strength of the fabric, and effectively improve the overall wear resistance of the fabric, the wear-resistant layer is covered on the surface of the bamboo charcoal fiber through the mutual matching of the structure units of the polyethylene glycol and the structure of the butyl acetate molecules, so that the water absorption rate radial breaking strength and the latitudinal breaking strength of the wear-resistant fabric can be obviously improved, the wear-resistant performance of the fabric can be effectively enhanced, a layer of durable protection is formed outside the fabric, the silicon dioxide and the calcium carbonate are added in the wear-resistant layer, the wear-resistant fabric has good wear-resistant effect, good flexibility and good surface performance, multiple functions are realized, the wear-resistant effect of the hydrophobic fabric is greatly enhanced, the wear of the fabric is reduced, and the wear resistance of the fabric is, the fabric is not easy to damage, so that the textile made of the fabric has longer service life, simple process, low equipment requirement and strong operability. According to the fabric, the auxiliary agent and the wear-resistant protective agent are added into the natural fibers, so that the surface temperature performance of the fabric can be improved, the mechanical strength of the whole mechanism of the fabric is improved, and the effects of improving protection and enhancing wear resistance are achieved;
2. by adopting the padding equipment specially suitable for preparing the wear-resistant fabric, the wear-resistant performance of the fabric can be effectively enhanced;
3. the antibacterial and antiviral fabric prepared in the embodiments 3 and 6 of the invention has a significantly excellent effect in the using process, the average sterilization rate of escherichia coli is extremely high in 3 minutes, the water vapor permeability (sd value) is relatively low, the high temperature resistance is relatively low, the silver element acts on the cell membrane of bacteria by the compound formed by the mutual matching of the multi-component chitosan and the silver compound through contact type antibacterial and antiviral, so that the permeability of the cell membrane is increased or the membrane is damaged, on one hand, related substances in the cells are leaked, on the other hand, the synthesis of bacterial protein is hindered, and the bacteria die under double tubes, so that the long-term non-dissolving antibacterial and antiviral effect is achieved, the propagation of escherichia coli can be greatly inhibited, the antibacterial and antiviral effects are effectively achieved, and the aqueous fluorocarbon resin consisting of a cellulose structural unit and a hydrophilic structural monomer, the fabric has the advantages that the strong hydrophobic groups are formed, so that permeation of water molecules is effectively inhibited, a layer of durable protection is formed outside the fabric, permeation of the water molecules is inhibited on one hand, absorption of the water molecules is reduced on the other hand, and the fabric is three-dimensional and staggered in layers, so that the hydrophobic effect is greatly enhanced, the fabric has a strong high-temperature resistance, and has good physical properties except hydrophobicity, simple process, low equipment requirement and strong operability.
And finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.

Claims (10)

1. The preparation method of the antibacterial wear-resistant fabric is characterized by comprising the following specific preparation steps:
step 1, preparing raw materials, namely preparing the following raw materials in parts by weight: 60-90 parts of bamboo charcoal cellulose particles, 5-10 parts of cross-linking agent, 300-400 parts of deionized water, 30-40 parts of epoxy resin particles, 35-45 parts of methyl methacrylate, 18-22 parts of silicon dioxide, 15-20 parts of calcium carbonate, 25-35 parts of polyethylene glycol, 30-40 parts of butyl acetate, 10-15 parts of chitosan and 8-12 parts of silver nitrate solution;
step 2, preparing a polymer additive, namely sequentially placing epoxy resin particles and methyl methacrylate into a mixing kettle, controlling the temperature in the mixing kettle to be 40-50 ℃, stirring in a counterclockwise direction, and controlling the stirring speed to be 30-40r/min to obtain the polymer additive;
step 3, preparing solid powder, namely sequentially putting silicon dioxide solid and calcium carbonate solid into a grinding machine, controlling the grinding speed of the grinding machine to be 3000-4000r/min, and grinding for 20-30min to obtain mixed solid powder;
step 4, preparing a soak solution, sequentially adding the polymer auxiliary agent prepared in the step 2 and the solid powder, polyethylene glycol and butyl acetate prepared in the step 3 into a stirring kettle, controlling the temperature in the mixing kettle to be 45-55 ℃, the stirring speed to be 55-60r/min, and injecting a cross-linking agent into the stirring kettle along the anticlockwise direction to obtain the soak solution;
step 5, preparing spinning fibers, namely adding the bamboo charcoal cellulose particles and the mixed solid powder into a high-pressure homogenizer, controlling the temperature to be 120-150 ℃, uniformly mixing, spinning at the spinning speed of 1800-2200m/min, and preparing the spinning fibers through drawing treatment;
step 6, soaking, namely pouring the soaking solution prepared in the step 4 into padding equipment, placing the spinning fiber prepared in the step 5 into the padding equipment to pad the soaking solution for 60-120s, wherein the padding time is 75-82%, and a wear-resistant layer is generated on the spinning surface to obtain a semi-finished product of wear-resistant spinning fiber;
and 7: drying, namely putting the semi-finished wear-resistant spinning fiber prepared in the step 6 into a drying oven for primary drying, putting the dried wear-resistant spinning fiber into a washing machine for washing for 1-2 times, putting the washed wear-resistant spinning fiber into the drying oven for secondary drying to obtain old wear-resistant spinning fiber;
and 8: preparing a wear-resistant fabric, weaving the finished wear-resistant spinning fiber prepared in the step 7 on an air jet loom by using the warp yarn and the weft yarn as warp yarn and weft yarn, and weaving the finished wear-resistant spinning fiber by using a 1/2 twill lifting structure according to 2/1 twill at the speed of 730 and 850r/min and the tension of the warp yarn of 3.5-4.5KN to obtain the wear-resistant fabric.
2. The preparation method of the antibacterial wear-resistant fabric according to claim 1, characterized by comprising the following steps: the fineness of the mixed solid powder in the step 3 is controlled to be 500-600 meshes; and (5) controlling the pressure of the high-pressure homogenizer to be 12-18 MPa.
3. The preparation method of the antibacterial wear-resistant fabric according to claim 1, characterized by comprising the following steps: in the step 7, the warp and weft density ratio of the wear-resistant fabric is 1: 2, the warp and weft density of the finished wear-resistant fabric is 450 multiplied by 300 per 10 centimeters, and the width of the door is 150 centimeters.
4. The preparation method of the antibacterial wear-resistant fabric according to claim 1, wherein the step 1 and the raw material preparation comprise the following raw materials in parts by weight: 70-80 parts of bamboo charcoal cellulose particles, 6-8 parts of cross-linking agent, 320-380 parts of deionized water, 32-38 parts of epoxy resin particles, 36-42 parts of methyl methacrylate, 19-21 parts of silicon dioxide, 16-19 parts of calcium carbonate, 27-32 parts of polyethylene glycol, 32-38 parts of butyl acetate, 10-15 parts of chitosan and 8-12 parts of silver nitrate solution with the mass fraction of 15-25 wt%.
5. The preparation method of the antibacterial wear-resistant fabric according to claim 4, characterized by comprising the following components in parts by weight: 75 parts of bamboo charcoal cellulose particles, 7 parts of a cross-linking agent, 350 parts of deionized water, 35 parts of epoxy resin particles, 40 parts of methyl methacrylate, 20 parts of silicon dioxide, 18 parts of calcium carbonate, 30 parts of polyethylene glycol, 35 parts of butyl acetate, 12 parts of chitosan and 10 parts of silver nitrate solution with the mass fraction of 20 wt%.
6. The preparation method of the antibacterial wear-resistant fabric according to claim 1, characterized by comprising the following steps: the fineness of the epoxy resin particles is controlled to be 300-400 meshes.
7. The preparation method of the antibacterial wear-resistant fabric according to claim 1, characterized by comprising the following steps: the cross-linking agent is selected from one or a mixture of two of benzoyl peroxide and dicumyl peroxide.
8. The method for preparing the antibacterial wear-resistant fabric according to any one of claims 1 to 7, characterized by comprising the following steps: the padding equipment in the step (6) comprises a fixed shell (1), wherein a first U-shaped fixed connecting rod (2) is fixedly connected to the left end of the top of the fixed shell (1), a cloth placing roller (3) is movably connected to the top of the first U-shaped fixed connecting rod (2), three first limiting grooves (4) which are symmetrically arranged are formed in the front and the back of the inner wall of the fixed shell (1), a first connecting rod (5) is welded to the inner wall of each first limiting groove (4), a dye roller (6) is movably connected to the outer wall of each first connecting rod (5), two U-shaped supports (13) which are symmetrically arranged are welded to the left end of the top of the fixed shell (1), a limiting hole (14) is formed in the top of each U-shaped support (13), a second connecting rod (15) is welded to the inner wall of each limiting hole (14), and a second extrusion roller (16) is movably connected to the outer wall of each second connecting rod (15, the bottom of the second extrusion roller (16) is provided with a first extrusion roller (12).
9. The preparation method of the antibacterial wear-resistant fabric according to claim 8, characterized by comprising the following steps: the inner wall swing joint of first squeeze roll (12) has second U-shaped fixed connection pole (11), backing plate (10) is consolidated to the bottom fixedly connected with of second U-shaped fixed connection pole (11), consolidate lower fixed surface fixedly connected with elasticity limiting plate (8) of backing plate (10), the lower fixed surface of elasticity limiting plate (8) is connected with fixed plate (7), the lower surface of fixed plate (7) is connected with the last fixed surface of fixed shell (1).
10. The preparation method of the antibacterial wear-resistant fabric according to claim 9, characterized by comprising the following steps: elasticity limiting plate (8) are including rectangular plate (801), second spacing groove (802) have evenly been opened at the top of rectangular plate (801), rectangular plate (801) and second spacing groove (802) integrated into one piece, the inside of second spacing groove (802) is provided with powerful spring (9).
CN202011580322.XA 2020-12-28 2020-12-28 Preparation method of antibacterial wear-resistant fabric Pending CN112726209A (en)

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CN110592772A (en) * 2019-10-11 2019-12-20 湖南科力嘉纺织股份有限公司 Antibacterial spinning fabric and spinning method thereof
CN209873757U (en) * 2019-04-30 2019-12-31 罗军 Municipal administration is with river face salvage net
CN110644112A (en) * 2019-09-24 2020-01-03 岳阳宝丽纺织品有限公司 Wear-resistant textile fabric and textile method thereof
CN210013199U (en) * 2018-12-26 2020-02-04 国家海洋局北海环境监测中心 Float sea grass salvage net
CN210458631U (en) * 2019-09-02 2020-05-05 蓬莱市恒源染业有限公司 Dip dyeing machine convenient to take out yarn
CN111764040A (en) * 2020-07-09 2020-10-13 佛山市南海腾越服饰有限公司 Novel fabric and production equipment thereof

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CN209443450U (en) * 2018-12-26 2019-09-27 杭州联纵规划建筑设计院有限公司 A kind of square landscape pond
CN210013199U (en) * 2018-12-26 2020-02-04 国家海洋局北海环境监测中心 Float sea grass salvage net
CN109736038A (en) * 2019-03-20 2019-05-10 西安文贝知识产权服务有限公司 A kind of cloth dyeing and printing device salvaged automatically
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Application publication date: 20210430