CN113174679A - Stock solution coloring bamboo fiber fabric and production method thereof - Google Patents
Stock solution coloring bamboo fiber fabric and production method thereof Download PDFInfo
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- CN113174679A CN113174679A CN202110656192.1A CN202110656192A CN113174679A CN 113174679 A CN113174679 A CN 113174679A CN 202110656192 A CN202110656192 A CN 202110656192A CN 113174679 A CN113174679 A CN 113174679A
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- 239000004744 fabric Substances 0.000 title claims abstract description 90
- 239000000835 fiber Substances 0.000 title claims abstract description 56
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 52
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 52
- 241001330002 Bambuseae Species 0.000 title claims abstract description 52
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 52
- 239000011425 bamboo Substances 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000004040 coloring Methods 0.000 title abstract description 14
- 239000011550 stock solution Substances 0.000 title abstract description 13
- 238000009990 desizing Methods 0.000 claims abstract description 41
- 238000000034 method Methods 0.000 claims abstract description 35
- 230000008569 process Effects 0.000 claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229920000742 Cotton Polymers 0.000 claims abstract description 20
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 17
- 238000005406 washing Methods 0.000 claims abstract description 17
- 102000004190 Enzymes Human genes 0.000 claims abstract description 14
- 108090000790 Enzymes Proteins 0.000 claims abstract description 14
- 230000000149 penetrating effect Effects 0.000 claims abstract description 8
- 238000007670 refining Methods 0.000 claims abstract description 8
- 238000002156 mixing Methods 0.000 claims abstract description 7
- 238000009941 weaving Methods 0.000 claims abstract description 7
- 238000009979 jig dyeing Methods 0.000 claims abstract description 6
- 238000009999 singeing Methods 0.000 claims description 13
- 239000004902 Softening Agent Substances 0.000 claims description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 238000009736 wetting Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 abstract description 7
- 239000000654 additive Substances 0.000 abstract description 5
- 230000000996 additive effect Effects 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000000052 comparative effect Effects 0.000 description 7
- 239000004753 textile Substances 0.000 description 6
- 239000012752 auxiliary agent Substances 0.000 description 5
- 238000009987 spinning Methods 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000006467 substitution reaction Methods 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/10—Bamboo
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Coloring (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
The invention provides a dope-dyed bamboo fiber fabric and a production method thereof, wherein yarns for weaving the fabric are formed by blending dope-dyed bamboo fibers and cotton fibers; in the yarn, the weight of the stock solution coloring bamboo fiber accounts for 5-25%, and the weight of the cotton fiber accounts for 75-95%. The production method mainly comprises the following steps: desizing by a jig dyeing machine, desizing enzyme: 10-16 g/L, 10-16 g/L of refining agent and 2 g/L of penetrating agent; in the desizing process, the enzyme desizing temperature is 60-70 ℃, and the time is 50-60 minutes; then washing with water at 95 ℃ for 40-60 minutes, and changing water twice; washing with water at 65 ℃ for 15-20 minutes, and changing water once; washing with water at normal temperature for 15-20 min to finish desizing. The fabric has the advantages of low cost, high color fastness, good fuzzing and pilling resistance and high fan-shaped tearing strength, and the fabric is fine, smooth, plump and fluffy in hand feeling and beneficial in quality. The production method has the advantages of simple process, easily controlled process and low chemical additive consumption.
Description
Technical Field
The invention relates to the technical field of textile dyeing and finishing, in particular to a dope-dyed bamboo fiber fabric and a production method thereof.
Background
The textile is an indispensable necessity in human life, and common textiles include clothing textiles, bedding and the like, and the textiles are often in direct contact with human bodies. In the production process of textile fabrics, chemical additives are usually added to improve the color fastness of the fabrics and reduce the severe fading of the fabrics under the conditions of washing, long-term illumination and the like. The chemical auxiliary agent is a synthetic reagent and has certain influence on human bodies, so that the demand on the ecological environment-friendly fabric is gradually increased along with the gradual enhancement of the health consciousness of people.
The dope-dyed bamboo fiber is a green fiber, and particularly is a novel green fiber with various colors produced by adding a colorant into a bamboo fiber spinning solution, and the fabric woven by using the dope-dyed bamboo fiber omits the dyeing link of fabrics and can reduce the use of chemical auxiliaries, so that the dope-dyed bamboo fiber is taken as an environment-friendly fiber, and the application of the dope-dyed bamboo fiber becomes a hotspot of research. However, the raw-liquor colored bamboo fiber has the defects of high price, poor water shrinkage and wet strength, so that the produced fabric has high cost, poor color fastness, poor anti-pilling capability and low fan-shaped tearing strength, and therefore, the raw-liquor colored bamboo fiber is limited to be used in large quantities.
Disclosure of Invention
Aiming at the defects, the invention provides the raw liquid coloring bamboo fiber fabric and the production method thereof, the fabric has the advantages of low cost, high color fastness, good fuzzing and pilling resistance and high fan-shaped tearing strength, and the fabric has exquisite, plump and fluffy hand feeling and excellent quality. The method for producing the fabric has the advantages of simple process, easily controlled process and low chemical additive consumption, and meets the requirement of clean production.
The technical scheme of the invention is as follows:
a dope-dyed bamboo fiber fabric is characterized in that yarns for weaving the fabric are formed by blending dope-dyed bamboo fibers and cotton fibers;
in the yarn, the weight of the dope-dyed bamboo fiber accounts for 5-25%, and the weight of the cotton fiber accounts for 75-95%.
Because the dope dyed bamboo fiber has the defects of high price, poor shrinkage rate, poor wet strength and poor anti-pilling performance, the weight ratio of the dope dyed bamboo fiber to the cotton fiber is controlled so as to reduce the fabric cost and improve the fabric quality.
Preferably, the yarn count of the yarn formed by blending the dope dyed bamboo fiber and the cotton fiber is 16-60S.
The production method of the stock solution coloring bamboo fiber fabric mainly comprises a desizing procedure, wherein the desizing procedure comprises the following specific steps:
desizing by adopting jig dyeing machine equipment, desizing enzyme: 10-16 g/L, 10-16 g/L of refining agent and 2 g/L of penetrating agent;
in the desizing process, the enzyme desizing temperature is 60-70 ℃, and the time is 50-60 minutes; then washing with water at 95 ℃ for 40-60 minutes, and changing water twice; washing with water at 65 ℃ for 15-20 minutes, and changing water once; washing with water at normal temperature for 15-20 minutes to finish desizing;
the desizing enzyme has the characteristics of specificity and high efficiency, and can quickly and effectively remove starch slurry on the fabric.
Preferably, the desizing enzyme is HF-2000L of auxiliary agent division of Hua Span GmbH, the refining agent is HF-JL8 of auxiliary agent division of Hua Span GmbH, and the penetrating agent is HF-JL7 of auxiliary agent division of Hua Span GmbH.
Preferably, the method for producing the dope-dyed bamboo fiber fabric further comprises a singeing step, a tentering step and a preshrinking step.
Preferably, the singeing step is: singeing by adopting a positive and negative mode, the speed is 90-110 m/min, the flame temperature is 1000-; the fluff on the surface of the fabric in the weaving and spinning process can be effectively removed through the singeing process, so that the surface of the fabric is smoother.
Preferably, the tentering step is: the vehicle speed is 40-60 m/min, the softening agent is 40-80g/L, the rolling residual rate is 60-70%, and the drying is carried out at the temperature of 120-; through the tentering process, the fabric can be endowed with excellent hand feeling.
Preferably, the softening agent is a mixed softening agent of HF-04R and HF-13R of auxiliary agent division of Hua Fang Yongsu.
Preferably, the pre-shrinking process comprises: spraying and wetting are carried out when cloth is fed, the moisture content of cloth cover is 15-20%, the vehicle speed is 20-40 m/min, the temperature of a steel cylinder is 110-; through the preshrinking process, the stability of the size of the fabric can be effectively improved.
Compared with the prior art, the invention has the beneficial effects that:
1. the dope-dyed bamboo fiber fabric is woven by the yarn blended by the dope-dyed bamboo fibers and the cotton fibers, so that the color of the cotton fibers and the color of the dope-dyed bamboo fibers are integrated, and the fabric is endowed with unique color and fine, plump and fluffy hand feeling; and the fabric has the advantages of high color fastness, low cost, strong fuzzing and pilling resistance and high fan-shaped tearing strength.
2. The production method provided by the invention has the advantages of simple process, short flow, easily-controlled process and small dosage of chemical additives, so that the process meets the requirement of clean production, and meanwhile, the production cost is reduced.
3. In the production method provided by the invention, the jig dyeing machine is used for desizing in the desizing procedure, and compared with the traditional desizing mode (in the traditional desizing mode, a large amount of chemical additives such as NaOH are used for desizing treatment), the use of a large amount of alkaline agents is reduced.
Drawings
Fig. 1 is a photograph of the dope-dyed bamboo fiber fabric produced in example 1.
Fig. 2 is a photograph of the dope-dyed bamboo fiber fabric produced in example 2.
Fig. 3 is a photograph of the fabric produced in comparative example 1.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the following examples 1-2 and comparative example 1, the desizing enzyme was HF-2000L from auxiliary division of Hua Span GmbH, the refining agent was HF-JL8 from auxiliary division of Hua Span GmbH, the penetrating agent was HF-JL7 from auxiliary division of Hua Span GmbH, and the softening agent was a mixed softening agent of HF-04R and HF-13R from auxiliary division of Hua Span GmbH.
Example 1
A dope-dyed bamboo fiber fabric is characterized in that yarns for weaving the fabric are formed by blending dope-dyed bamboo fibers and cotton fibers, the yarn count of the yarns is 60S, and the fabric is woven according to a plain weave; in the yarn, the weight of the stock solution coloring bamboo fiber accounts for 25 percent, and the weight of the cotton fiber accounts for 75 percent;
the color of the stock solution coloring bamboo fiber is navy blue, and the color of the cotton fiber is the natural color of the raw cotton.
The production method of the stock solution coloring bamboo fiber fabric comprises the following steps:
(1) singeing:
singeing by adopting a positive mode and a negative mode, wherein the speed is 110 m/min, the flame temperature is 1000 ℃, and the wind pressure is 19 Mbar; through the singeing process, fluff on the surface of the fabric in the weaving and spinning process can be effectively removed, so that the surface of the fabric is smoother;
(2) desizing:
desizing the fabric treated in the step (1) by adopting jig dyeing machine equipment, wherein desizing enzyme: 12 g/L, 12 g/L of refining agent and 2 g/L of penetrating agent;
in the desizing process, the enzyme desizing temperature is 65 ℃ and the time is 50 minutes; washing with water at 95 ℃ for 45 minutes, and changing water twice; washing with water at 65 ℃ for 15 minutes, and changing water once; washing with water at normal temperature for 15 minutes to finish desizing;
(3) a tentering step:
treating the fabric treated in the step (2): the vehicle speed is 50 m/min, the softening agent is 60g/L, the rolling residue rate is 65 percent, and the drying is carried out at 140 ℃; through the tentering process, the fabric can be endowed with excellent hand feeling.
(4) Pre-shrinking process:
treating the fabric treated in the step (3): the cloth feeding is started, the spraying is carried out for moistening, the moisture content of the cloth cover is 18 percent, the vehicle speed is 35 m/min, the steel cylinder temperature is 115 ℃, and the shrinkage rate is 3 percent; through the pre-shrinking process, the size stability of the fabric can be effectively improved;
after the preshrinking process, the finished fabric is obtained, and the color of the finished fabric is shown in figure 1.
The results of the tests on the fabric of this example 1 are shown in table 1.
Table 1 example 1 fabric test results
Example 2
A dope-dyed bamboo fiber fabric,
warp direction: the weight of the stock solution coloring bamboo fiber accounts for 10%, the weight of the combed cotton fiber accounts for 90%, and the yarn count of the yarn formed by blending the stock solution coloring bamboo fiber and the combed cotton is 60S;
weft direction: the weight of the stock solution coloring bamboo fiber accounts for 10%, the weight of the combed cotton fiber accounts for 90%, and the yarn count of the yarn formed by blending the stock solution coloring bamboo fiber and the combed cotton is 40S;
the fabric is woven according to satin weave.
The color of the stock solution coloring bamboo fiber is blue-green, and the color of the cotton fiber is the natural color of the raw cotton.
The production method of the stock solution coloring bamboo fiber fabric comprises the following steps:
(1) singeing:
singeing by adopting a positive mode and a negative mode, wherein the speed is 90 m/min, the flame temperature is 1100 ℃, and the wind pressure is 18 Mbar; through the singeing process, fluff on the surface of the fabric in the weaving and spinning process can be effectively removed, so that the surface of the fabric is smoother;
(2) desizing:
desizing the fabric treated in the step (1) by adopting jig dyeing machine equipment, wherein desizing enzyme: 10 g/L, 10 g/L of refining agent and 2 g/L of penetrating agent;
in the desizing process, the enzyme desizing temperature is 60 ℃, and the time is 60 minutes; then washing for 40 minutes at 95 ℃ and changing water twice; washing with water at 65 ℃ for 20 minutes, and changing water once; washing with water at normal temperature for 15 minutes to finish desizing;
(3) a tentering step:
treating the fabric treated in the step (2): the vehicle speed is 40 m/min, the softening agent is 40g/L, the rolling residue rate is 60 percent, and the drying is carried out at 120 ℃; through the tentering process, the fabric can be endowed with excellent hand feeling.
(4) Pre-shrinking process:
treating the fabric treated in the step (3): the cloth feeding, the opening and the spraying are carried out for wetting, the moisture content of the cloth cover is 15 percent, the vehicle speed is 20 m/min, the temperature of the steel cylinder is 110 ℃, and the shrinkage rate is 2 percent; through the pre-shrinking process, the size stability of the fabric can be effectively improved;
after the preshrinking process, the finished fabric is obtained, and the color of the finished fabric is shown in figure 2.
The results of the tests on the fabric of this example 2 are shown in table 2.
Table 2 example 2 fabric test results
Comparative example 1
The difference from the embodiment 1 is that the dope-dyed bamboo fiber fabric is woven by dope-dyed bamboo fiber yarns; in the dope dyed fiber yarn, the weight ratio of the dope dyed bamboo fiber is 100 percent; after the preshrinking process, the finished fabric is obtained, and the color of the finished fabric is navy blue, which is shown in figure 3.
The results of the test on the fabric of comparative example 1 are shown in table 3.
Table 3 comparative example 1 fabric test results
Comparing the hand feeling of the example 1 with that of the comparative example 1, the hand feeling of the fabric of the example 1 is fine, plump and fluffy; the fabric of comparative example 1 has smooth hand feeling, no bones and poor fluffy feeling.
As can be seen from tables 1 to 3, the fabrics produced by the method have good color fastness and rubbing fastness, strong fuzzing and pilling resistance, good strength, stable washing size change and poorer fabric effect when the raw material composition of the invention is changed.
Through data statistics, compared with the production process of desizing, padding steaming and tentering preshrinking of a desizing, scouring and bleaching combination machine, the dye is saved by 100%, the energy consumption is reduced by 42%, and the water resource consumption is reduced by 38%.
Although the present invention has been described in detail by referring to the preferred embodiments, the present invention is not limited thereto. Various equivalent modifications or substitutions can be made on the embodiments of the present invention by those skilled in the art without departing from the spirit and scope of the present invention, and these modifications or substitutions are within the scope of the present invention/any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (9)
1. The dope-dyed bamboo fiber fabric is characterized in that yarns for weaving the fabric are formed by blending dope-dyed bamboo fibers and cotton fibers;
in the yarn, the weight of the dope-dyed bamboo fiber accounts for 5-25%, and the weight of the cotton fiber accounts for 75-95%.
2. The dope-dyed bamboo fiber fabric of claim 1, wherein the yarn count of the yarn is 16 to 60S.
3. A production method of the dope-dyed bamboo fiber fabric as claimed in claim 1 or 2, characterized in that the main process is a desizing process, which comprises the following specific steps:
desizing by adopting jig dyeing machine equipment, desizing enzyme: 10-16 g/L, 10-16 g/L of refining agent and 2 g/L of penetrating agent;
in the desizing process, the enzyme desizing temperature is 60-70 ℃, and the time is 50-60 minutes; then washing with water at 95 ℃ for 40-60 minutes, and changing water twice; washing with water at 65 ℃ for 15-20 minutes, and changing water once; washing with water at normal temperature for 15-20 min to finish desizing.
4. The method of claim 3, wherein the desizing enzyme is HF-2000L from Wa Span Limited auxiliary division, the refining agent is HF-JL8 from Wa Span Limited auxiliary division, and the penetrating agent is HF-JL7 from Wa Span Limited auxiliary division.
5. The method of producing a dope-dyed bamboo fiber fabric as claimed in claim 3, further comprising a singeing step, a tentering step and a preshrinking step.
6. The method for producing the dope-dyed bamboo fiber fabric as claimed in claim 5, wherein the singeing step is: the singeing mode adopts a positive mode and a negative mode, the speed is 90-110 m/min, the flame temperature is 1000-1100 ℃, and the wind pressure is 18-20 Mbar.
7. The method for producing dope-dyed bamboo fiber fabric according to claim 5, wherein the tentering step is: the vehicle speed is 40-60 m/min, the softening agent is 40-80g/L, the rolling residual rate is 60-70%, and the drying is carried out at the temperature of 120-150 ℃.
8. The method for producing dope-dyed bamboo fiber fabric as claimed in claim 7, wherein the softening agent is a mixed softening agent of HF-04R and HF-13R available from auxiliaries division of hua-spins ltd.
9. The method for producing dope-dyed bamboo fiber fabric as claimed in claim 5, wherein the preshrinking step is: the cloth feeding, the spraying and the wetting are carried out, the moisture content of the cloth cover is 15-20%, the vehicle speed is 20-40 m/min, the temperature of the steel cylinder is 110-.
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| CN202110656192.1A CN113174679A (en) | 2021-06-11 | 2021-06-11 | Stock solution coloring bamboo fiber fabric and production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110656192.1A CN113174679A (en) | 2021-06-11 | 2021-06-11 | Stock solution coloring bamboo fiber fabric and production method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114411425A (en) * | 2021-11-24 | 2022-04-29 | 鲁丰织染有限公司 | Processing technology of high-efficiency environment-friendly dope-dyed viscose leisure fabric |
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| CN114411425A (en) * | 2021-11-24 | 2022-04-29 | 鲁丰织染有限公司 | Processing technology of high-efficiency environment-friendly dope-dyed viscose leisure fabric |
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