CN103774462B - The preparation technology of the water-fastness lining of a kind of knitting spandex fabric - Google Patents
The preparation technology of the water-fastness lining of a kind of knitting spandex fabric Download PDFInfo
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- CN103774462B CN103774462B CN201410006026.7A CN201410006026A CN103774462B CN 103774462 B CN103774462 B CN 103774462B CN 201410006026 A CN201410006026 A CN 201410006026A CN 103774462 B CN103774462 B CN 103774462B
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- 239000004744 fabric Substances 0.000 title claims abstract description 69
- 238000005516 engineering process Methods 0.000 title claims abstract description 18
- 238000009940 knitting Methods 0.000 title claims abstract description 13
- 229920002334 Spandex Polymers 0.000 title claims abstract description 12
- 239000004759 spandex Substances 0.000 title claims abstract description 12
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 23
- 230000008569 process Effects 0.000 claims abstract description 17
- 238000010186 staining Methods 0.000 claims abstract description 17
- 238000005406 washing Methods 0.000 claims abstract description 15
- 239000004831 Hot glue Substances 0.000 claims abstract description 13
- 239000011248 coating agent Substances 0.000 claims abstract description 12
- 238000000576 coating method Methods 0.000 claims abstract description 12
- 239000004814 polyurethane Substances 0.000 claims abstract description 12
- 239000004952 Polyamide Substances 0.000 claims abstract description 11
- 229920002647 polyamide Polymers 0.000 claims abstract description 11
- 229920000728 polyester Polymers 0.000 claims abstract description 10
- 229920002635 polyurethane Polymers 0.000 claims abstract description 10
- 238000005097 cold rolling Methods 0.000 claims abstract description 7
- 238000012856 packing Methods 0.000 claims abstract description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Inorganic materials [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 29
- 239000002585 base Substances 0.000 claims description 26
- 239000000985 reactive dye Substances 0.000 claims description 18
- 238000001035 drying Methods 0.000 claims description 15
- 239000000843 powder Substances 0.000 claims description 15
- 239000000975 dye Substances 0.000 claims description 14
- 239000003513 alkali Substances 0.000 claims description 11
- 238000004043 dyeing Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 239000002002 slurry Substances 0.000 claims description 8
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 238000007689 inspection Methods 0.000 claims description 6
- 239000010410 layer Substances 0.000 claims description 6
- 238000009954 braiding Methods 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 4
- 238000002386 leaching Methods 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 4
- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 claims description 3
- 239000004593 Epoxy Substances 0.000 claims description 3
- 101000942680 Sus scrofa Clusterin Proteins 0.000 claims description 3
- 229920003986 novolac Polymers 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
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- 238000003825 pressing Methods 0.000 abstract description 3
- 206010042008 Stereotypy Diseases 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 229920001187 thermosetting polymer Polymers 0.000 abstract description 2
- 239000000835 fiber Substances 0.000 description 6
- 238000011161 development Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
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- 210000001161 mammalian embryo Anatomy 0.000 description 2
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- 229920000742 Cotton Polymers 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
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- 241000208202 Linaceae Species 0.000 description 1
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- 239000012530 fluid Substances 0.000 description 1
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- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 210000003127 knee Anatomy 0.000 description 1
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- Knitting Of Fabric (AREA)
Abstract
The invention discloses the preparation technology of the water-fastness lining of a kind of knitting spandex fabric, comprise the following steps: yarn finish, Ji Bu weaves, dye liquor configures, pad process, first bake, enter cloth, hot melt adhesive coating, second bakes, batch and examine packing eventually.The present invention weaves through large circle machine by adopting 50D × 50D low elastic polyester filament, adopt the techniques such as cold-rolling heap staining new technology, loose formula soft finish, make final products cloth cover soft, smooth, select thermoset polyurethane hot melt adhesive and polyamide to carry out double-dot coating fabrication techniques to form, it is good that product has peel strength, resistance to dry-cleaning washing, anti-strike-through, pressing temperature is low, is easy to bonding.Because lining cloth fabric and elastic fabric have identical washing shrinkage and dimensional stability to heating in house, bonding sample washing after cloth cover smooth, do not occur curling, bubble, wrinkling.Application range of products is wide, and fabric followability is good, and has the mannerism of " light, thin, soft, vertical ".
Description
[technical field]
The present invention relates to the technical field of lining cloth preparation technology, particularly the technical field of the water-fastness lining preparation technology of knitting spandex fabric.
[background technology]
The present age textile technology development make high-elasticity fiber and people the natural fabric be familiar with, the blending of chemical fibre phase becomes reality, in the natural fabrics such as cotton, hair, silk, flax, be mixed into the high-elasticity fiber of 4-5%, the textiles woven just can add the advantages such as wrinkle resistant, shrinkproof, sense of hanging down is good.Because elastic fabric makes clothes more fit, details technique reducing cutting and makes, thus manufacturing procedure, saving Production Time can be reduced, finally reduce costs, increase the benefit.Brainstrust is predicted, the coming years, and the development of elastic fabric will keep the impetus increased substantially.Certainly, the adhesive lining as garment accessories is determined to win to mating development with bullet shell fabric.
Four-side elasticity fabric has certain elasticity, and it can adapt to the activity of human body, with stretching with contracting, brisk comfortable, and can keep the beautiful outline form of clothes, and the position such as knee, ancon of clothes is unlikely to be out of shape because wearing time length.Along with widely using of four-side elasticity fabric, the lining cloth of high-quality compatible is with it extremely urgent.
[summary of the invention]
Object of the present invention solves the problems of the prior art exactly, proposes the preparation technology of the water-fastness lining of a kind of knitting spandex fabric, lining cloth can be made soft, smooth, have peel strength good, resistance to dry-cleaning washing, and anti-strike-through, pressing temperature is low, is easy to bonding.
For achieving the above object, the present invention proposes the preparation technology of the water-fastness lining of a kind of knitting spandex fabric, comprise the following steps successively:
A) yarn finish: upper machine after special stretch yarn collator arranges is weaved by warp thread and weft yarn;
B) Ji Bu weaves: with 50D low elastic polyester filament for warp thread, with 50D low elastic polyester filament for warp thread, the warp thread after arrangement and weft yarn is weaved formation base cloth through groove pin braiding large circle machine;
C) dye liquor configuration: add in staining bath after REACTIVE DYES and alkali lye are prepared in proportion, REACTIVE DYES adopts low temperature material to dissolve;
D) process is padded: adopt cold-rolling heap staining new technology in staining bath, carry out a leaching one roll process process base cloth, after base cloth dyeing, clot is stacked in uniform rotation on A cabinet frame, encapsulates yardage roll with Polypropylence Sheet, banks up 12 ~ 15 hours, dries after washing;
E) first bake: the temperature of the first drying room is 150 ~ 160 DEG C, and the time is 3 ~ 5 minutes, the temperature of the second drying room is 160 ~ 170 DEG C, and the time is 4 ~ 5 minutes, and the temperature of the 3rd drying room is 170 ~ 180 DEG C, and the time is 4 ~ 6 minutes;
F) cloth is entered: after cooling, base cloth is entered hot melt adhesive coating step with the speed of a motor vehicle of 30 ~ 35m/min;
G) hot melt adhesive coating: adopt cylinder that fine powder polyamide hot and polyurethane are carried out double-dot coating without powder base slurry system and form hot melt adhesive layer, then base cloth is sent into drying room;
H) second bake: drying room temperature is 170 ~ 180 DEG C, the processing time is 6 ~ 8 minutes;
I) batch: first uviol lamp inspection is carried out to embryo cloth, after allowing by treated product with 110 meters/involve in row batch, batching the speed of a motor vehicle is 40m/min;
J) eventually packing is examined: carry out artificial inspection eventually by the yardage roll after batching, and product all qualified to quality, outward appearance is carried out the water-fastness lining finished product of the packing knitting spandex fabric of formation;
Described step c) in REACTIVE DYES adopt the C type REACTIVE DYES of Ciba Specialty Chemicals, degree of fixation is 90 ~ 98%, described alkali lye adopts sodium hydroxide solution, REACTIVE DYES is mixed in setting ratio 4:1 by proportioning pump with alkali lye, and dye liquor temperature is 25 ~ 30 DEG C, and staining bath capacity is 45L, described low temperature material adopts epoxy novolac type resin, described steps d) in the pick-up about 65%, speed of a motor vehicle 40m/min of padding process, padding pressure is 3 ~ 4kg/cm
2.
As preferably, described step g) in adopt polyurethane without powder base slurry as primer layer, adopt polyamide hot as face glue-line, the order number of described cylinder is CP40, and the aperture of cylinder is 0.29mm, and the thickness of cylinder is 0.18mm.
Beneficial effect of the present invention: the present invention weaves through large circle machine by adopting 50D × 50D low elastic polyester filament, adopt the techniques such as cold-rolling heap staining new technology, loose formula soft finish, make final products cloth cover soft, smooth, select thermoset polyurethane hot melt adhesive and polyamide to carry out double-dot coating fabrication techniques to form, it is good that product has peel strength, resistance to dry-cleaning washing, anti-strike-through, pressing temperature is low, is easy to bonding.Because lining cloth fabric and elastic fabric have identical washing shrinkage and dimensional stability to heating in house, bonding sample washing after cloth cover smooth, do not occur curling, bubble, wrinkling.Application range of products is wide, and fabric followability is good, and has the mannerism of " light, thin, soft, vertical ", solves the difficult problem that elastic fabric is difficult to bond and join lining, adapts to the development trend of current garment material.
[detailed description of the invention]
The preparation technology of the water-fastness lining of a kind of knitting spandex fabric of the present invention, comprises the following steps successively:
A) yarn finish: upper machine after special stretch yarn collator arranges is weaved by warp thread and weft yarn;
B) Ji Bu weaves: with 50D low elastic polyester filament for warp thread, with 50D low elastic polyester filament for warp thread, the warp thread after arrangement and weft yarn is weaved formation base cloth through groove pin braiding large circle machine;
C) dye liquor configuration: add in staining bath after REACTIVE DYES and alkali lye are prepared in proportion, REACTIVE DYES adopts low temperature material to dissolve;
D) process is padded: adopt cold-rolling heap staining new technology in staining bath, carry out a leaching one roll process process base cloth, after base cloth dyeing, clot is stacked in uniform rotation on A cabinet frame, encapsulates yardage roll with Polypropylence Sheet, banks up 12 ~ 15 hours, dries after washing;
E) first bake: the temperature of the first drying room is 150 ~ 160 DEG C, and the time is 3 ~ 5 minutes, the temperature of the second drying room is 160 ~ 170 DEG C, and the time is 4 ~ 5 minutes, and the temperature of the 3rd drying room is 170 ~ 180 DEG C, and the time is 4 ~ 6 minutes;
F) cloth is entered: after cooling, base cloth is entered hot melt adhesive coating step with the speed of a motor vehicle of 30 ~ 35m/min;
G) hot melt adhesive coating: adopt cylinder that fine powder polyamide hot and polyurethane are carried out double-dot coating without powder base slurry system and form hot melt adhesive layer, then base cloth is sent into drying room;
H) second bake: drying room temperature is 170 ~ 180 DEG C, the processing time is 6 ~ 8 minutes;
I) batch: first uviol lamp inspection is carried out to embryo cloth, after allowing by treated product with 110 meters/involve in row batch, batching the speed of a motor vehicle is 40m/min;
J) eventually packing is examined: carry out artificial inspection eventually by the yardage roll after batching, and product all qualified to quality, outward appearance is carried out the water-fastness lining finished product of the packing knitting spandex fabric of formation.
Described step c) in REACTIVE DYES adopt the C type REACTIVE DYES of Ciba Specialty Chemicals, degree of fixation is 90 ~ 98%, described alkali lye adopts sodium hydroxide solution, REACTIVE DYES is mixed in setting ratio 4:1 by proportioning pump with alkali lye, and dye liquor temperature is 25 ~ 30 DEG C, and staining bath capacity is 45L, described low temperature material adopts epoxy novolac type resin, described steps d) in the pick-up about 65%, speed of a motor vehicle 40m/min of padding process, padding pressure is 3 ~ 4kg/cm
2, described step g) and middle employing polyurethane is without powder base slurry as primer layer, and adopt polyamide hot as face glue-line, the order number of described cylinder is CP40, and the aperture of cylinder is 0.29mm, and the thickness of cylinder is 0.18mm.
1, product warp thread latitude employing 50D × 50D low elastic polyester filament is weaved through large circle machine employing groove pin knitting skill and is formed, and cloth cover is closely smooth, high resilience.Groove pin braiding large circle machine has demonstrated and has been better than traditional latch needles large circle machine, and have obvious strong point, it can produce the high-quality cloth cover that the large picture machine of latch needles cannot be produced.(1) as plating-knitted in done with low elastic polyester filament, due to groove pin large circle machine coil do not resemble in latch needles on shank, form coil, therefore on shank without arcuate eminence phenomenon, thus loop construction more closely can be knit out.The fabric coil tightness that the groove pin large circle machine of 20 plane No. weaves can be equally tight with the fabric coil that 28 plane No. latch needles large circle machines weave.(2) another feature of fabric face that multichannel groove pin large circle machine weaves is that coil is more vertical, and the fabric face eliminating the braiding of multichannel latch needles large circle machine often presents helical form and distorts phenomenon, and cloth cover is flat smooth more, high resilience.
2, adopt the cold-rolling heap staining new technology of energy-conserving and environment-protective, selected the C type REACTIVE DYES of the Ciba of high colour-fast rate, in the whole process that dyeing is produced, implement the thought of " energy-saving and emission-reduction, ecological, environmental protective ".Along with the reinforcement of environmental consciousness, more and more higher to the requirement of weaving clothing product, countries in the world all meet Green Textiles and the eco-friendly process for cleanly preparing, particularly dyeing and finishing industry of ecological requirements in research and development.
Cold rolling batch-dying process of the present invention adopts low temperature dyeing, inner for the ease of the abundant infiltrated fiber of dyestuff, will consider selecting of dyestuff from direct, reactive and the several aspect of degree of fixation.Dyestuff need possess that diffusivity is good, permeability is good, alkali resistance is good, and detergency is excellent, color light stabilizing, favorable reproducibility and degree of fixation high.We have selected the C type REACTIVE DYES of Ciba, and it is a kind of REACTIVE DYES being applicable to cold dyeing, and its degree of fixation is up to 90 ~ 98%.
Concrete operations are as follows: after dyestuff and alkali lye being prepared respectively, mixed, add staining bath before dyeing by proportioning pump in setting ratio 4:1.Dissolving dye adopts low temperature material, and dye liquor temperature is at 25 ~ 30 DEG C, and staining bath capacity is in below 50L left and right.In order to dye liquor Rapid Circulation is stablized to keep dye liquor concentration, the method adopting a leaching one to roll is padded, pick-up about 65%, speed of a motor vehicle 40m/min.After base cloth dyeing, clot is stacked in uniform rotation on A cabinet frame, encapsulates yardage roll with Polypropylence Sheet, banks up 12 ~ 15 hours, finally strengthens washing and dries cropping.
3, exploitation is applicable to the property combination that fine powder polyamide hot (PA) is starched without powder base with polyurethane (PU), and products with adhesive intensity is high, protects the feel of fabric.Current clothes are constantly promoting class and range of application, various clothing washing also arises at the historic moment, as heavy ENZYME WASH, frost wash, pickling, sand washing etc., through above-mentioned process clothing can more soft, more smooth, texture is better, simultaneously, many clothes also to carry out in manufacturing process and in the Final finishing of ready-made clothes steam whole scald, also has the fabric of some special treatments in addition, smooth surface, go in the fiber that ordinary hot melten gel is difficult to infiltrate into fabric, this just proposes higher, harsher requirement to adhesive lining.
Present invention employs and there is low melting point, the property combination that the fine powder polyamide hot (PA) with special molecular structure that high melting means is specifically designed to two point base slurry is starched without powder base with polyurethane (PU), compared with the system of other type, there is excellent combination property, to be polyurethane lose without powder base slurry produced by hydrogen bond action in Polyurethane molecule crosslinked to its main cause after being heated, be heated and become the viscous fluid of melting, original physical property is recovered again after cooling, it and upper strata PA hot melt adhesive all have excellent elasticity and intensity, and the fine powder polyamide hot melt of special molecular structure has stronger permeability after drawing melting.Both affinity is better, completely can become to be integrated, while tack temperature lower resistance to various washing again, meet the user needs higher to peel strength, washing fastness requirement, be applicable to the fabric of various fiber, catered to current top grade, diversified market demand.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, anyly all belongs to protection scope of the present invention to the scheme after simple transformation of the present invention.
Claims (2)
1. a preparation technology for the water-fastness lining of knitting spandex fabric, comprises the following steps successively:
A) yarn finish: upper machine after special stretch yarn collator arranges is weaved by warp thread and weft yarn;
B) Ji Bu weaves: with 50D low elastic polyester filament for warp thread, with 50D low elastic polyester filament for weft yarn, the warp thread after arrangement and weft yarn is weaved formation base cloth through groove pin braiding large circle machine;
C) dye liquor configuration: add in staining bath after REACTIVE DYES and alkali lye are prepared in proportion, REACTIVE DYES adopts low temperature material to dissolve;
D) process is padded: adopt cold-rolling heap staining technology in staining bath, carry out a leaching one roll process process base cloth, after base cloth dyeing, clot is stacked in uniform rotation on A cabinet frame, encapsulates yardage roll with Polypropylence Sheet, banks up 12 ~ 15 hours, dries after washing;
E) first bake: the temperature of the first drying room is 150 ~ 160 DEG C, and the time is 3 ~ 5 minutes, the temperature of the second drying room is 160 ~ 170 DEG C, and the time is 4 ~ 5 minutes, and the temperature of the 3rd drying room is 170 ~ 180 DEG C, and the time is 4 ~ 6 minutes;
F) cloth is entered: after cooling, base cloth is entered hot melt adhesive coating step with the speed of a motor vehicle of 30 ~ 35m/min;
G) hot melt adhesive coating: adopt cylinder that fine powder polyamide hot and polyurethane are carried out double-dot coating without powder base slurry system and form hot melt adhesive layer, then base cloth is sent into drying room;
H) second bake: drying room temperature is 170 ~ 180 DEG C, the processing time is 6 ~ 8 minutes;
I) batch: first uviol lamp inspection is carried out to grey cloth, then by treated product with 110 meters/involve in row batch, batching the speed of a motor vehicle is 40m/min;
J) eventually packing is examined: carry out artificial inspection eventually by the yardage roll after batching, and product all qualified to quality, outward appearance is carried out the water-fastness lining finished product of the packing knitting spandex fabric of formation;
Described step c) in REACTIVE DYES adopt the C type REACTIVE DYES of Ciba Specialty Chemicals, degree of fixation is 90 ~ 98%, described alkali lye adopts sodium hydroxide solution, REACTIVE DYES is mixed in setting ratio 4:1 by proportioning pump with alkali lye, and dye liquor temperature is 25 ~ 30 DEG C, and staining bath capacity is 45L, described low temperature material adopts epoxy novolac type resin, described steps d) in the pick-up about 65%, speed of a motor vehicle 40m/min of padding process, padding pressure is 3 ~ 4kg/cm
2.
2. the preparation technology of the water-fastness lining of a kind of knitting spandex fabric as claimed in claim 1, it is characterized in that: described step g) in adopt polyurethane without powder base slurry as primer layer, adopt polyamide hot as face glue-line, the order number of described cylinder is CP40, the aperture of cylinder is 0.29mm, and the thickness of cylinder is 0.18mm.
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| CN201410006026.7A CN103774462B (en) | 2014-01-06 | 2014-01-06 | The preparation technology of the water-fastness lining of a kind of knitting spandex fabric |
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| CN104233605A (en) * | 2014-09-22 | 2014-12-24 | 福建凤竹纺织科技股份有限公司 | Equal-modulus four-side elastic knitted fabric and production technique thereof |
| CN104983098B (en) * | 2015-07-01 | 2017-09-26 | 维柏思特衬布（南通）有限公司 | A kind of production technology of high-elastic lining cloth |
| CN105962495B (en) * | 2016-07-08 | 2018-01-19 | 晟合新材料科技（嘉善）有限公司 | The adhesion lining cloth and its manufacture method that finished product can contaminate |
| CN107012564B (en) * | 2017-04-13 | 2019-01-01 | 枣庄海扬王朝纺织有限公司 | A kind of production method for the elastic denim fabric that washing shrinkage is low |
| CN107385938A (en) * | 2017-07-26 | 2017-11-24 | 江苏工程职业技术学院 | A kind of method for preventing lining cloth coating pile network blocking |
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| CN108716132B (en) * | 2018-06-08 | 2020-03-10 | 江苏工程职业技术学院 | A kind of processing method of anti-seepage glue and anti-light transmission light and thin nylon interlining |
| CN109403061A (en) * | 2018-11-01 | 2019-03-01 | 浙江金三发粘合衬有限公司 | A kind of preparation process of PU spandex fabric low temperature lining |
| CN109602108A (en) * | 2019-01-25 | 2019-04-12 | 浙江乔顿服饰股份有限公司 | A kind of viscous lining method of sewing of collar bottom wool fabric |
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| CN111549542B (en) * | 2020-05-15 | 2022-10-21 | 浙江金三发粘合衬有限公司 | Trousers waist lining based on polyester-cotton blended plain cloth and preparation method thereof |
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