CN112225833B - Chitin extraction process method and extraction equipment by taking shrimp shells as raw materials - Google Patents

Chitin extraction process method and extraction equipment by taking shrimp shells as raw materials Download PDF

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CN112225833B
CN112225833B CN202011311903.3A CN202011311903A CN112225833B CN 112225833 B CN112225833 B CN 112225833B CN 202011311903 A CN202011311903 A CN 202011311903A CN 112225833 B CN112225833 B CN 112225833B
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fixedly installed
shrimp
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chitin
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杨品红
邢浩男
李璟
张芳玲
夏杭静
莫亚琼
宁悦
类延菊
徐文思
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Hunan University of Arts and Science
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • C08B37/0003General processes for their isolation or fractionation, e.g. purification or extraction from biomass
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • C08B37/0006Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid
    • C08B37/0024Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid beta-D-Glucans; (beta-1,3)-D-Glucans, e.g. paramylon, coriolan, sclerotan, pachyman, callose, scleroglucan, schizophyllan, laminaran, lentinan or curdlan; (beta-1,6)-D-Glucans, e.g. pustulan; (beta-1,4)-D-Glucans; (beta-1,3)(beta-1,4)-D-Glucans, e.g. lichenan; Derivatives thereof
    • C08B37/00272-Acetamido-2-deoxy-beta-glucans; Derivatives thereof
    • C08B37/003Chitin, i.e. 2-acetamido-2-deoxy-(beta-1,4)-D-glucan or N-acetyl-beta-1,4-D-glucosamine; Chitosan, i.e. deacetylated product of chitin or (beta-1,4)-D-glucosamine; Derivatives thereof

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Abstract

The invention discloses a chitin extraction process method and chitin extraction equipment by taking shrimp shells as raw materials, and relates to the technical field of chitin extraction. The discharge end fixed mounting that just is located the auger at the one end of support frame has the cleaning assembly, the upper end of bottom plate and the bottom fixed mounting that is located the support frame have dry subassembly, the upper end of bottom plate and the discharge end fixed mounting that is located dry subassembly have feed inlet crushing unit, the top of support frame and the one side fixed mounting that is located feed inlet crushing unit have the extract storage bucket, compare with traditional chitin extraction mode, whole automatic operation, do not need the running that the staff made a round trip in the extraction process, labour saving and time saving more, the extraction efficiency is improved, can make cleaner that the shrimp shell handled, avoid impurity and the too big phenomenon of shrimp shell to appear, thereby the color and luster degree that the shrimp shell drawed has been increased, avoid causing the waste of resource, the input cost is reduced, the convenience of use has been improved.

Description

一种以虾壳为原料的甲壳素提取工艺方法及其提取设备A kind of chitin extraction process method and extraction equipment using shrimp shell as raw material

技术领域technical field

本发明涉及甲壳素提取技术领域,具体为一种以虾壳为原料的甲壳素提取工艺方法及其提取设备。The invention relates to the technical field of chitin extraction, in particular to a chitin extraction process method and extraction equipment using shrimp shells as raw materials.

背景技术Background technique

甲壳素(Chitin),也称甲壳质,1811年由法国学者布拉克诺(Braconno)发现,1823年由欧吉尔(0dier)从甲壳动物外壳中提取,并命名为CHITIN,译名为几丁质。甲壳素是在自然界数量上仅次于纤维素的第二大生物资源,估计每年生物合成的甲壳素高达100亿吨,是地球上最丰富的有机物之一,是人类取之不竭的生物资源,也是20世纪未被充分利用的天然资源之一,其中海洋生物生成量达10亿吨。甲壳素具有抗癌,抑制癌、瘤细胞转移,提高人体免疫力及护肝解毒作用。尤其适用于糖尿病、肝肾病、高血压、肥胖等症,有利于预防癌细胞病变和辅助放化疗治疗肿瘤疾病。且甲壳素化学上不活泼,不与体液发生变化,与组织不起异物反应,无毒,具有抗血栓、耐高温消毒等特点。甲壳素广泛存在于节肢动物门甲壳纲动物的虾、蟹的甲壳,是地球上除蛋白质外数量最大的含氮天然有机化合物,同时甲壳素在食品生产、医药、工业等都得到了广泛的应用。Chitin, also known as chitin, was discovered by French scholar Braconno in 1811, and was extracted from crustacean shells by Odier in 1823 and named CHITIN, translated as chitin. Chitin is the second largest biological resource in nature after cellulose. It is estimated that the annual biosynthesis of chitin is as high as 10 billion tons. It is one of the most abundant organic substances on earth and an inexhaustible biological resource for human beings. , is also one of the underutilized natural resources of the 20th century, of which the production of marine organisms reaches 1 billion tons. Chitin has anti-cancer, inhibiting cancer and tumor cell metastasis, improving human immunity and protecting liver and detoxification. Especially suitable for diabetes, liver and kidney disease, hypertension, obesity and other diseases, it is beneficial to prevent cancer cell lesions and adjuvant radiotherapy and chemotherapy to treat tumor diseases. And chitin is chemically inactive, does not change with body fluids, does not react with foreign bodies in tissues, is non-toxic, and has the characteristics of anti-thrombosis and high temperature disinfection. Chitin is widely found in the shells of shrimp and crabs of the arthropod phylum Crustacea. It is the largest nitrogen-containing natural organic compound on earth except for protein. At the same time, chitin has been widely used in food production, medicine, industry, etc. .

传统的甲壳素提取,步骤操作复杂,且成本较高,在提取过程中,需要工作人员来回的跑动,一方面增加了劳动成本,耗时耗力,降低了提取效率,另一方面对虾壳处理不完全,导致提取出来的甲壳素含有杂质,影响色泽,并且造成资源的浪费,从而增加了投入成本,为此,本领域的工作人员提出了一种以虾壳为原料的甲壳素提取工艺方法及其提取设备。The traditional extraction of chitin has complicated steps and high cost. During the extraction process, it requires staff to run back and forth. On the one hand, it increases labor costs, takes time and labor, and reduces the extraction efficiency. Incomplete treatment, resulting in the extracted chitin containing impurities, affecting the color and lustre, and causing waste of resources, thereby increasing the input cost, for this reason, the staff in the field proposed a kind of chitin extraction process using shrimp shells as raw materials Method and extraction apparatus therefor.

发明内容SUMMARY OF THE INVENTION

针对现有技术的不足,本发明提供了一种以虾壳为原料的甲壳素提取工艺方法及其提取设备,解决了传统的甲壳素提取,步骤操作复杂,且成本较高,在提取过程中,需要工作人员来回的跑动,一方面增加了劳动成本,耗时耗力,降低了提取效率,另一方面对虾壳处理不完全,导致提取出来的甲壳素含有杂质,影响色泽,并且造成资源的浪费,从而增加了投入成本的问题。In view of the deficiencies of the prior art, the present invention provides a chitin extraction process using shrimp shells as raw materials and an extraction equipment thereof, which solves the problem of traditional chitin extraction, which is complicated in steps and operations and high in cost. , requires the staff to run back and forth, which increases labor costs, time-consuming and labor-intensive, and reduces the extraction efficiency. waste, thereby increasing the problem of input costs.

为实现以上目的,本发明通过以下技术方案予以实现:一种以虾壳为原料的甲壳素提取工艺方法及其提取设备,包括底板,所述底板的上端分别固定安装有支撑架和绞龙,所述支撑架的一端且位于绞龙的出料端固定安装有清洗组件,所述底板的上端且位于支撑架的底部固定安装有干燥组件,所述底板的上端且位于干燥组件的出料端固定安装有进料口粉碎组件,所述支撑架的顶部且位于进料口粉碎组件的一侧固定安装有提取液存储桶;In order to achieve the above purpose, the present invention is achieved through the following technical solutions: a chitin extraction process method and extraction equipment using shrimp shells as raw materials, comprising a base plate, and the upper end of the base plate is respectively fixed with a support frame and an auger, A cleaning component is fixedly installed at one end of the support frame and located at the discharge end of the auger, and a drying component is fixedly installed at the upper end of the bottom plate and at the bottom of the support frame, and the upper end of the bottom plate is located at the discharge end of the drying component. A feeding port crushing assembly is fixedly installed, and an extraction liquid storage bucket is fixedly installed on the top of the support frame and located on one side of the feeding port crushing assembly;

所述清洗组件包括水泵和清洗桶,所述清洗桶的上端固定安装有第一电机,所述第一电机的动力驱动端且位于清洗桶的内部固定安装有搅拌辊,所述搅拌辊的两侧固定安装有两个相对称的搅拌叶,所述搅拌叶的两侧固定安装有若干根等距离的软毛,且每两根相邻的软毛之间开设有通孔;The cleaning assembly includes a water pump and a cleaning bucket, a first motor is fixedly installed on the upper end of the cleaning bucket, a stirring roller is fixedly installed at the power driving end of the first motor and is located inside the cleaning bucket, and two sides of the stirring roller are fixedly installed. Two relatively symmetrical stirring blades are fixedly installed on the side, and several equidistant soft bristles are fixedly installed on both sides of the stirring blade, and through holes are opened between every two adjacent soft bristles;

所述干燥组件包括传送带,所述传送带的边缘四周均固定安装有一个挡板,所述传送带的上端且位于挡板的外部固定安装有干燥箱,所述干燥箱的内部两侧固定安装有相对称的加热板,所述传送带的上端且位于干燥箱的底部固定安装有摊平组件;The drying assembly includes a conveyor belt, a baffle is fixedly installed around the edge of the conveyor belt, a drying box is fixedly installed on the upper end of the conveyor belt and located outside the baffle, and two sides of the inner side of the drying box are fixedly installed. A symmetrical heating plate, the upper end of the conveyor belt and the bottom of the drying box are fixedly installed with a flattening component;

所述摊平组件包括两根相对称的支撑柱,所述干燥箱的底部且位于两根支撑柱之间固定安装有两个相对称的支座,两个所述支座的内部共同贯穿有丝杆,所述丝杆的外部套接有滑座,且滑座与两根支撑柱共同形成滑动连接结构,所述滑座的底端固定安装有伸缩杆,所述伸缩杆的伸缩端固定安装有抚平毛刷;The flattening assembly includes two relatively symmetrical support columns, and two relatively symmetrical supports are fixedly installed at the bottom of the drying box and located between the two support columns, and the interiors of the two supports pass through together. A screw rod is sleeved with a sliding seat, and the sliding seat and the two support columns together form a sliding connection structure, the bottom end of the sliding seat is fixedly installed with a telescopic rod, and the telescopic end of the telescopic rod is fixed Equipped with a smoothing brush;

所述进料口粉碎组件包括固定架,所述固定架的内部固定安装有粉碎箱,所述粉碎箱的内部贯穿有粉碎辊轴,且粉碎辊轴的一端延伸至固定架的外部并套接有从动轮,所述固定架的一端固定安装有第三电机,所述第三电机的动力驱动端套接有主动轮,所述从动轮和主动轮的外部共同套接有皮带。The feed port crushing assembly includes a fixing frame, a crushing box is fixedly installed inside the fixing frame, a crushing roller shaft runs through the interior of the crushing box, and one end of the crushing roller shaft extends to the outside of the fixing frame and is sleeved There is a driven wheel, one end of the fixing frame is fixedly mounted with a third motor, a driving wheel is sleeved at the power driving end of the third motor, and a belt is sleeved together on the outside of the driven wheel and the driving wheel.

优选的,所述提取液存储桶的顶部和底部分别固定安装有盖帽和出液管,所述出液管的外部套接有第二阀门,所述底板的上端且位于出液管的正下方放置有虾壳收集箱。Preferably, a cap and a liquid outlet pipe are fixedly installed on the top and bottom of the extraction liquid storage bucket, respectively, a second valve is sleeved on the outside of the liquid outlet pipe, and the upper end of the bottom plate is located directly below the liquid outlet pipe A collection box with shrimp shells is placed.

优选的,所述底板的上端且位于清洗桶的下方放置有储水箱,所述水泵的进水端通过进水管与储水箱形成相互贯通的固定相接结构,所述水泵的出水端通过第一出水管与清洗桶形成相贯通的固定连接结构。Preferably, a water storage tank is placed on the upper end of the bottom plate and below the cleaning bucket, the water inlet end of the water pump forms a fixed connection structure through the water inlet pipe and the water storage tank, and the water outlet end of the water pump passes through the first The water outlet pipe and the cleaning bucket form an interconnected fixed connection structure.

优选的,所述清洗桶的底部一侧固定安装有第二出水管,所述第二出水管的外部套接有第一阀门,所述第二出水管位于储水箱正上方。Preferably, a second water outlet pipe is fixedly installed on one side of the bottom of the cleaning bucket, a first valve is sleeved on the outside of the second water outlet pipe, and the second water outlet pipe is located directly above the water storage tank.

优选的,所述清洗桶的顶部且位于第一电机的一侧固定安装有第一进料斗,所述清洗桶的底部一端固定安装有第一底盖板,所述第一底盖板通过合页铰接有第二底盖板。Preferably, a first feeding hopper is fixedly installed on the top of the cleaning bucket and located on one side of the first motor, and a first bottom cover plate is fixedly installed at one end of the bottom of the cleaning bucket, and the first bottom cover plate passes through The hinge is hinged with a second bottom cover.

优选的,所述第二底盖板通过卡扣与第一阀门形成可拆卸的固定连接结构,所述干燥箱的一端开设有,另一端开设有第一出料口。Preferably, the second bottom cover plate forms a detachable fixed connection structure with the first valve through a buckle, one end of the drying box is provided with, and the other end is provided with a first discharge port.

优选的,两个所述支撑柱的外侧均开设有滑槽,所述滑座位于滑槽的内部,所述抚平毛刷的长度与传送带的长度相同。Preferably, the outer sides of the two support columns are provided with chute, the sliding seat is located inside the chute, and the length of the smoothing brush is the same as the length of the conveyor belt.

优选的,所述干燥箱的顶部一侧固定安装有第二电机,所述第二电机的动力驱动端与丝杆相接,所述粉碎箱的顶部固定安装有第二进料斗,所述第二进料斗的外侧固定安装有拦截板,所述粉碎箱的底部固定安装有第二出料口,且第二出料口的外侧一端延伸至虾壳收集箱的内部。Preferably, a second motor is fixedly installed on one side of the top of the drying box, the power drive end of the second motor is connected to the screw rod, and a second feeding hopper is fixedly installed on the top of the pulverizing box. An intercepting plate is fixedly installed on the outer side of the second feeding hopper, a second discharge port is fixedly installed at the bottom of the crushing box, and an outer end of the second discharge port extends to the interior of the shrimp shell collection box.

本发明还提出了一种以虾壳为原料的甲壳素的提取方法,包括如下步骤:The present invention also proposes a method for extracting chitin from shrimp shells, comprising the following steps:

S1、倒入虾壳:启动绞龙,将准备好的虾壳,倒在绞龙的进料兜中,然后经过出料端和第一进料斗处,最终全部进入至清洗桶的内部。S1. Pour in shrimp shells: Start the auger, pour the prepared shrimp shells into the feeding pocket of the auger, and then pass through the discharge end and the first feeding hopper, and finally all enter the interior of the cleaning bucket.

S2、清洗并排水:此时启动水泵和第一电机,储水箱内部的水经过进水管和第一出水管进入到清洗桶的内部,然后第一电机的动力驱动端带动着搅拌叶进行旋转,从而对内部的虾壳进行均匀清洗,在清洗的同时,软毛与虾壳相接触,可以把其表面洗刷的更干净,待清洗完毕后,关闭水泵和第一电机,打开第一阀门,把脏水排出。S2. Cleaning and drainage: At this time, start the water pump and the first motor, the water in the water storage tank enters the cleaning bucket through the water inlet pipe and the first water outlet pipe, and then the power drive end of the first motor drives the stirring blade to rotate. In this way, the internal shrimp shells are evenly cleaned. While cleaning, the soft hairs are in contact with the shrimp shells, which can clean the surface. After cleaning, turn off the water pump and the first motor, and open the first valve. Dirty water drains.

S3、干燥:此时,打开卡扣,将S2中清洗干净的虾壳落在传送带的上端,对于不能完全落入的虾壳,只需再次启动第一电机,即可在搅拌叶的作用下把虾壳扫落,然后启动加热板,可对虾壳进行干燥。S3. Drying: At this time, open the buckle and drop the cleaned shrimp shells in S2 on the upper end of the conveyor belt. For the shrimp shells that cannot be completely dropped, just start the first motor again, and under the action of the stirring blade Sweep the shells off, then activate the heating plate to dry the shells.

S4、摊平:在干燥的同时,启动第二电机,调节伸缩杆的高度,即可带动着抚平毛刷对内部的虾壳进行摊平,使其干燥的更加均匀。S4. Flattening: At the same time of drying, start the second motor and adjust the height of the telescopic rod, which can drive the smoothing brush to flatten the internal shrimp shells to make it dry more evenly.

S5、粉碎:此时虾壳从第一出料口处落入至第二进料斗的内部,然后启动第三电机,使主动轮带动着从动轮旋转,同时在粉碎辊轴的作用下,可对虾壳进行粉碎,粉碎好的虾壳会从第二出料口处落入到虾壳收集箱的内部。S5. Crushing: At this time, the shrimp shells fall from the first discharge port to the inside of the second feeding hopper, and then start the third motor, so that the driving wheel drives the driven wheel to rotate, and at the same time, under the action of the crushing roller, The shrimp shells can be crushed, and the crushed shrimp shells will fall into the interior of the shrimp shell collection box from the second outlet.

S6、提取:打开第二阀门,使提取液存储桶内部的提取液从出液管处落入到虾壳收集箱的内部,当到达一定量时,关闭第二阀门,对虾壳浸泡24小时,最后利用离心设备,甩干水分,对内部物料进行干燥,即可得到甲壳素干燥品。S6. Extraction: Open the second valve, so that the extraction liquid inside the extraction liquid storage bucket falls from the liquid outlet pipe to the interior of the shrimp shell collection box. When a certain amount is reached, close the second valve and soak the shrimp shells for 24 hours. Finally, the centrifugal equipment is used to dry the water, and the internal materials are dried to obtain the dried chitin product.

有益效果beneficial effect

本发明提供了一种以虾壳为原料的甲壳素提取工艺方法及其提取设备。与现有技术相比具备以下有益效果:The invention provides a chitin extraction process using shrimp shells as raw materials and an extraction equipment thereof. Compared with the prior art, it has the following beneficial effects:

1、一种以虾壳为原料的甲壳素提取工艺方法及其提取设备,通过在底板的上端分别固定安装有支撑架和绞龙,支撑架的一端且位于绞龙的出料端固定安装有清洗组件,底板的上端且位于支撑架的底部固定安装有干燥组件,底板的上端且位于干燥组件的出料端固定安装有进料口粉碎组件,支撑架的顶部且位于进料口粉碎组件的一侧固定安装有提取液存储桶,和传统的甲壳素提取方式相比,全程自动操作,步骤简单,且在提取过程中不需要工作人员进行来回跑动,使其更加的省时省力,可清洗、烘干、粉碎和提取,一步到位,从而提高了提取效率,降低了劳动成本,提高了使用的便捷性和实用性,避免了虾壳资源的浪费。1. A method for extracting chitin from shrimp shells as a raw material and its extraction equipment, through which a support frame and an auger are respectively fixedly installed on the upper end of the bottom plate, and one end of the support frame is fixedly installed at the discharge end of the auger. Cleaning component, a drying component is fixedly installed on the upper end of the bottom plate and located at the bottom of the support frame, a feeding port crushing component is fixedly installed on the upper end of the bottom plate and located at the discharge end of the drying component, and the top of the supporting frame is located at the feeding port crushing component. An extraction liquid storage bucket is fixedly installed on one side. Compared with the traditional chitin extraction method, the whole process is automatic, the steps are simple, and the staff does not need to run back and forth during the extraction process, making it more time-saving and labor-saving. Cleaning, drying, crushing and extraction can be done in one step, thereby improving the extraction efficiency, reducing labor costs, improving the convenience and practicability of use, and avoiding the waste of shrimp shell resources.

2、一种以虾壳为原料的甲壳素提取工艺方法及其提取设备,通过在清洗桶的上端固定安装有第一电机,第一电机的动力驱动端且位于清洗桶的内部固定安装有搅拌辊,搅拌辊的两侧固定安装有两个相对称的搅拌叶,搅拌叶的两侧固定安装有若干根等距离的软毛,且每两根相邻的软毛之间开设有通孔,所以使用时,虾壳清洗的更加均匀,且当软毛与虾壳相接触时,提高了清洗的洁净度,从而避免了在提取过程中产生灰尘以及杂质,保障了成品的色泽。2. A method for extracting chitin using shrimp shells as raw materials and its extraction equipment. A first motor is fixedly installed on the upper end of the cleaning bucket, and the power drive end of the first motor is located inside the cleaning bucket. A stirring device is fixedly installed. Two symmetrical stirring blades are fixedly installed on both sides of the stirring roller, a number of equidistant soft bristles are fixedly installed on both sides of the stirring blade, and a through hole is opened between every two adjacent soft bristles. Therefore, during use, the shrimp shells are cleaned more evenly, and when the soft hairs are in contact with the shrimp shells, the cleanliness of the cleaning is improved, thereby avoiding the generation of dust and impurities during the extraction process, and ensuring the color of the finished product.

3、一种以虾壳为原料的甲壳素提取工艺方法及其提取设备,通过在两个支座的内部共同贯穿有丝杆,第二电机的动力驱动端与丝杆相接,丝杆的外部套接有滑座,且滑座与两根支撑柱共同形成滑动连接结构,滑座的底端固定安装有伸缩杆,伸缩杆的伸缩端固定安装有抚平毛刷,所以在对虾壳进行烘干时,可启动第二电机和伸缩杆,即可对落在传送带上面的虾壳进行往复摊平,避免了虾壳在干燥过程中造成堆积,从而加快了干燥速度,提高了干燥效率,避免了重复操作,提高了产品的品质和质量,同时还可根据虾壳的堆积高度对抚平毛刷做相对应的调节,提高了使用的灵活性。3. A process method for extracting chitin using shrimp shells as raw materials and its extraction equipment, through a screw rod running through the inside of the two supports, the power driving end of the second motor is connected with the screw rod, and the screw rod is connected to the screw rod. A sliding seat is sleeved on the outside, and the sliding seat and the two supporting columns form a sliding connection structure. The bottom end of the sliding seat is fixedly installed with a telescopic rod, and the telescopic end of the telescopic rod is fixedly installed with a smoothing brush. When drying, the second motor and the telescopic rod can be activated to reciprocate and flatten the shrimp shells falling on the conveyor belt, which avoids the accumulation of shrimp shells during the drying process, thereby speeding up the drying speed and improving the drying efficiency. The repeated operation is avoided, the quality and quality of the product are improved, and at the same time, the smoothing brush can be adjusted correspondingly according to the stacking height of the shrimp shell, which improves the flexibility of use.

附图说明Description of drawings

图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;

图2为本发明结构俯视图;Fig. 2 is the top view of the structure of the present invention;

图3为图2中B-B的剖视图;Fig. 3 is the sectional view of B-B in Fig. 2;

图4为本发明清洗组件的结构示意图;4 is a schematic structural diagram of a cleaning assembly of the present invention;

图5为本发明清洗组件的另一视角结构示意图;5 is a schematic structural diagram of another perspective of the cleaning assembly of the present invention;

图6为本发明清洗组件的结构俯视图;6 is a top view of the structure of the cleaning assembly of the present invention;

图7为图6中A-A的剖视图;Fig. 7 is the sectional view of A-A in Fig. 6;

图8为本发明干燥组件的结构示意图;8 is a schematic structural diagram of a drying assembly of the present invention;

图9为本发明干燥组件的结构右视图;Fig. 9 is the structural right side view of the drying assembly of the present invention;

图10为本发明摊平组件的结构示意图;10 is a schematic structural diagram of a flattening assembly of the present invention;

图11为本发明摊平组件的结构俯视图;11 is a top view of the structure of the flattening assembly of the present invention;

图12为本发明粉碎组件的结构示意图。FIG. 12 is a schematic structural diagram of the pulverizing assembly of the present invention.

图中:1、底板;2、支撑架;3、绞龙;4、清洗组件;41、水泵;42、清洗桶;43、第一电机;44、搅拌辊;45、搅拌叶;46、通孔;47、软毛;48、储水箱;49、第一出水管;410、进水管;411、第二出水管;412、第一阀门;413、第一进料斗;414、第一底盖板;415、第二底盖板;416、卡扣;5、干燥组件;51、传送带;52、挡板;53、干燥箱;54、加热板;55、摊平组件;551、支撑柱;552、支座;553、丝杆;554、滑槽;555、滑座;556、伸缩杆;557、抚平毛刷;558、第二电机;56、进料口;57、第一出料口;6、粉碎组件;61、固定架;62、粉碎箱;63、粉碎辊轴;64、从动轮;65、第三电机;66、主动轮;67、皮带;68、第二进料斗;69、拦截板;610、第二出料口;7、提取液存储桶;8、虾壳收集箱;9、盖帽;10、出液管;11、第二阀门。In the figure: 1. Bottom plate; 2. Support frame; 3. Auger; 4. Cleaning assembly; 41. Water pump; 42. Cleaning bucket; 43. First motor; 44. Stirring roller; 45. Stirring blade; 46. Hole; 47, soft hair; 48, water storage tank; 49, first water outlet pipe; 410, water inlet pipe; 411, second water outlet pipe; 412, first valve; 413, first feed hopper; 414, first bottom Cover plate; 415, second bottom cover plate; 416, buckle; 5, drying assembly; 51, conveyor belt; 52, baffle plate; 53, drying box; 54, heating plate; 55, flattening assembly; 551, support column ;552, support; 553, screw; 554, chute; 555, slide seat; 556, telescopic rod; 557, smoothing brush; 558, second motor; 56, feed port; 57, first outlet Material port; 6. Crushing component; 61. Fixed frame; 62. Crushing box; 63. Crushing roller; 64. Driven wheel; 65. Third motor; 66. Driving wheel; 67. Belt; 68. Second feed Bucket; 69, intercepting plate; 610, second outlet; 7, extraction liquid storage bucket; 8, shrimp shell collection box; 9, cap; 10, liquid outlet pipe; 11, second valve.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

请参阅图1-3,本发明提供一种技术方案:一种以虾壳为原料的甲壳素提取工艺方法及其提取设备,包括底板1,底板1的上端分别固定安装有支撑架2和绞龙3,支撑架2的一端且位于绞龙3的出料端固定安装有清洗组件4,底板1的上端且位于支撑架2的底部固定安装有干燥组件5,底板1的上端且位于干燥组件5的出料端固定安装有进料口粉碎组件6,支撑架2的顶部且位于进料口粉碎组件6的一侧固定安装有提取液存储桶7,提取液存储桶7的顶部和底部分别固定安装有盖帽9和出液管10,出液管10的外部套接有第二阀门11,底板1的上端且位于出液管10的正下方放置有虾壳收集箱8,底板1的上端且位于清洗桶42的下方放置有储水箱48;1-3, the present invention provides a technical solution: a chitin extraction process using shrimp shells as raw materials and extraction equipment, including a bottom plate 1, the upper end of the bottom plate 1 is respectively fixed with a support frame 2 and a twisted Dragon 3, one end of the support frame 2 and the discharge end of the auger 3 is fixedly installed with a cleaning component 4, the upper end of the bottom plate 1 and the bottom of the support frame 2 is fixedly installed with a drying component 5, and the upper end of the bottom plate 1 is located at the drying component. The feeding port crushing assembly 6 is fixedly installed at the discharge end of 5, and the extraction liquid storage bucket 7 is fixedly installed on the top of the support frame 2 and located on one side of the feeding port crushing assembly 6, and the top and bottom of the extraction liquid storage barrel 7 are respectively A cap 9 and a liquid outlet pipe 10 are fixedly installed, a second valve 11 is sleeved on the outside of the liquid outlet pipe 10, and a shrimp shell collection box 8 is placed on the upper end of the bottom plate 1 and just below the liquid outlet pipe 10, and the upper end of the bottom plate 1 is placed. and a water storage tank 48 is placed under the cleaning bucket 42;

请参阅图4-7,清洗组件4包括水泵41和清洗桶42,水泵41的进水端通过进水管410与储水箱48形成相互贯通的固定相接结构,水泵41的出水端通过第一出水管49与清洗桶42形成相贯通的固定连接结构,清洗桶42的底部一侧固定安装有第二出水管411,第二出水管411的外部套接有第一阀门412,第二出水管411位于储水箱48正上方,清洗桶42的上端固定安装有第一电机43,第一电机43的动力驱动端且位于清洗桶42的内部固定安装有搅拌辊44,搅拌辊44的两侧固定安装有两个相对称的搅拌叶45,搅拌叶45的两侧固定安装有若干根等距离的软毛47,且每两根相邻的软毛47之间开设有通孔46,清洗桶42的顶部且位于第一电机43的一侧固定安装有第一进料斗413,清洗桶42的底部一端固定安装有第一底盖板414,第一底盖板414通过合页铰接有第二底盖板415,,第二底盖板415通过卡扣416与第一阀门412形成可拆卸的固定连接结构;4-7, the cleaning assembly 4 includes a water pump 41 and a cleaning bucket 42. The water inlet end of the water pump 41 forms a fixed connection structure through the water inlet pipe 410 and the water storage tank 48, and the water outlet end of the water pump 41 passes through the first outlet. The water pipe 49 and the cleaning bucket 42 form a fixed connection structure that communicates with each other. The bottom side of the cleaning bucket 42 is fixedly installed with a second water outlet pipe 411 . Located just above the water storage tank 48, a first motor 43 is fixedly installed on the upper end of the cleaning bucket 42, and a stirring roller 44 is fixedly installed at the power driving end of the first motor 43 and located inside the cleaning bucket 42, and the two sides of the stirring roller 44 are fixedly installed There are two relatively symmetrical stirring blades 45, and several equidistant soft bristles 47 are fixedly installed on both sides of the stirring blades 45, and through holes 46 are opened between every two adjacent soft bristles 47. A first feeding hopper 413 is fixedly installed at the top and located on one side of the first motor 43 , and a first bottom cover plate 414 is fixedly installed at one end of the bottom of the cleaning bucket 42 . The first bottom cover plate 414 is hinged with a second bottom plate through a hinge. The cover plate 415, the second bottom cover plate 415 forms a detachable fixed connection structure with the first valve 412 through the buckle 416;

请参阅图8-9,干燥组件5包括传送带51,传送带51的边缘四周均固定安装有一个挡板52,传送带51的上端且位于挡板52的外部固定安装有干燥箱53,干燥箱53的内部两侧固定安装有相对称的加热板54,传送带51的上端且位于干燥箱53的底部固定安装有摊平组件55,干燥箱53的一端开设有56,另一端开设有第一出料口57;8-9, the drying assembly 5 includes a conveyor belt 51, a baffle 52 is fixedly installed around the edge of the conveyor belt 51, and a drying box 53 is fixedly installed at the upper end of the conveyor belt 51 and outside the baffle 52. There are relatively symmetrical heating plates 54 fixedly installed on both sides of the interior. The upper end of the conveyor belt 51 and the bottom of the drying box 53 are fixedly installed with a flattening component 55. One end of the drying box 53 is provided with 56, and the other end is provided with a first outlet. 57;

请参阅图10-11,摊平组件55包括两根相对称的支撑柱551,干燥箱53的底部且位于两根支撑柱551之间固定安装有两个相对称的支座552,两个支座552的内部共同贯穿有丝杆553,两个支撑柱551的外侧均开设有滑槽554,滑座555位于滑槽554的内部,丝杆553的外部套接有滑座555,且滑座555与两根支撑柱551共同形成滑动连接结构,滑座555的底端固定安装有伸缩杆556,伸缩杆556的伸缩端固定安装有抚平毛刷557,抚平毛刷557的长度与传送带51的长度相同,干燥箱53的顶部一侧固定安装有第二电机558,第二电机558的动力驱动端与丝杆553相接;10-11 , the flattening assembly 55 includes two symmetrical support columns 551 , and two symmetrical supports 552 are fixedly installed at the bottom of the drying box 53 between the two support columns 551 . The inside of the seat 552 is threaded with a screw rod 553, the outer sides of the two support columns 551 are both provided with a sliding groove 554, the sliding seat 555 is located inside the sliding groove 554, and the outer part of the screw rod 553 is sleeved with a sliding seat 555, and the sliding seat 555 and two supporting columns 551 together form a sliding connection structure, the bottom end of the sliding seat 555 is fixedly installed with a telescopic rod 556, and the telescopic end of the telescopic rod 556 is fixedly installed with a smoothing brush 557, the length of the smoothing brush 557 is the same as that of the conveyor belt. 51 have the same length, a second motor 558 is fixedly installed on the top side of the drying box 53, and the power drive end of the second motor 558 is connected to the screw rod 553;

请参阅图12,进料口粉碎组件6包括固定架61,固定架61的内部固定安装有粉碎箱62,粉碎箱62的内部贯穿有粉碎辊轴63,且粉碎辊轴63的一端延伸至固定架61的外部并套接有从动轮64,固定架61的一端固定安装有第三电机65,第三电机65的动力驱动端套接有主动轮66,从动轮64和主动轮66的外部共同套接有皮带67,粉碎箱62的顶部固定安装有第二进料斗68,第二进料斗68的外侧固定安装有拦截板69,粉碎箱62的底部固定安装有第二出料口610,且第二出料口610的外侧一端延伸至虾壳收集箱8的内部。Please refer to FIG. 12 , the feeding port pulverizing assembly 6 includes a fixing frame 61 , a pulverizing box 62 is fixedly installed inside the fixing frame 61 , a pulverizing roller shaft 63 penetrates through the inside of the pulverizing box 62 , and one end of the pulverizing roller shaft 63 extends to the fixed The outside of the frame 61 is sleeved with a driven wheel 64, one end of the fixed frame 61 is fixedly installed with a third motor 65, and the power drive end of the third motor 65 is sleeved with a driving wheel 66, the outside of the driven wheel 64 and the driving wheel 66 are common The belt 67 is sleeved, the top of the crushing box 62 is fixedly installed with a second feeding hopper 68, the outer side of the second feeding hopper 68 is fixedly mounted with an intercepting plate 69, and the bottom of the crushing box 62 is fixedly installed with a second outlet 610 , and the outer end of the second discharge port 610 extends to the interior of the shrimp shell collection box 8 .

本发明实施例还提出了一种以虾壳为原料的甲壳素的提取方法,包括如下步骤:The embodiment of the present invention also proposes a method for extracting chitin from shrimp shells, comprising the following steps:

S1、倒入虾壳:启动绞龙3,将准备好的虾壳,倒在绞龙3的进料兜中,然后经过出料端和第一进料斗413处,最终全部进入至清洗桶42的内部。S1. Pour in the shrimp shells: start the auger 3, pour the prepared shrimp shells into the feeding pocket of the auger 3, then pass through the discharge end and the first feeding hopper 413, and finally all enter the cleaning bucket 42 inside.

S2、清洗并排水:此时启动水泵41和第一电机43,储水箱48内部的水经过进水管410和第一出水管49进入到清洗桶42的内部,然后第一电机43的动力驱动端带动着搅拌叶45进行旋转,从而对内部的虾壳进行均匀清洗,在清洗的同时,软毛47与虾壳相接触,可以把其表面洗刷的更干净,待清洗完毕后,关闭水泵41和第一电机43,打开第一阀门412,把脏水排出。S2. Cleaning and draining: At this time, the water pump 41 and the first motor 43 are started, and the water in the water storage tank 48 enters the interior of the cleaning bucket 42 through the water inlet pipe 410 and the first water outlet pipe 49, and then the power drive end of the first motor 43 The stirring blade 45 is driven to rotate, so as to uniformly clean the internal shrimp shells. During cleaning, the soft bristles 47 are in contact with the shrimp shells, so that the surface can be washed more cleanly. After cleaning, turn off the water pump 41 and the shell. The first motor 43 opens the first valve 412 to discharge the dirty water.

S3、干燥:此时,打开卡扣416,将S2中清洗干净的虾壳落在传送带51的上端,对于不能完全落入的虾壳,只需再次启动第一电机43,即可在搅拌叶45的作用下把虾壳扫落,然后启动加热板54,可对虾壳进行干燥。S3. Drying: At this time, open the buckle 416, and drop the cleaned shrimp shells in S2 on the upper end of the conveyor belt 51. For the shrimp shells that cannot be completely dropped, just start the first motor 43 again, and the stirring blade Under the action of 45, the shrimp shells are swept off, and then the heating plate 54 is activated to dry the shrimp shells.

S4、摊平:在干燥的同时,启动第二电机558,调节伸缩杆556的高度,即可带动着抚平毛刷557对内部的虾壳进行摊平,使其干燥的更加均匀。S4. Flattening: at the same time of drying, start the second motor 558 and adjust the height of the telescopic rod 556 to drive the smoothing brush 557 to flatten the shrimp shells inside, so that the drying is more uniform.

S5、粉碎:此时虾壳从第一出料口57处落入至第二进料斗68的内部,然后启动第三电机65,使主动轮66带动着从动轮64旋转,同时在粉碎辊轴63的作用下,可对虾壳进行粉碎,粉碎好的虾壳会从第二出料口610处落入到虾壳收集箱8的内部。S5, crushing: At this time, the shrimp shells fall into the second feeding hopper 68 from the first discharge port 57, and then start the third motor 65, so that the driving wheel 66 drives the driven wheel 64 to rotate, and at the same time the crushing roller Under the action of the shaft 63 , the shrimp shells can be pulverized, and the pulverized shrimp shells will fall into the interior of the shrimp shell collection box 8 from the second discharge port 610 .

S6、提取:打开第二阀门11,使提取液存储桶7内部的提取液从出液管10处落入到虾壳收集箱8的内部,当到达一定量时,关闭第二阀门11,对虾壳浸泡24小时,最后利用离心设备,甩干水分,对内部物料进行干燥,即可得到甲壳素干燥品。S6. Extraction: Open the second valve 11, so that the extraction solution in the extraction solution storage bucket 7 falls into the shrimp shell collection box 8 from the liquid outlet pipe 10. When a certain amount is reached, close the second valve 11, and the shrimp The shell is soaked for 24 hours, and finally, the centrifugal equipment is used to dry the water, and the internal material is dried to obtain the dried chitin product.

使用时,在储水箱48的内部放入清水,然后启动绞龙3,把准备好的虾壳倒入至绞龙3的进料兜中,最终从第一进料斗413处落入至清洗桶42的内部,此时启动水泵41和第一电机43,在水泵41的作用下,储水箱48中的水经过进水管410和第一出水管49,最后进入到清洗桶42的内部,第一电机43的动力驱动端会带动着搅拌辊44进行转动,从而带动搅拌叶45同步旋转,拨动内部的虾壳,使其清洗的更加均匀,而搅拌叶45两侧的软毛47的设置,当与虾壳接触时,提高了清洗的洁净度,保障了虾壳的卫生安全。When in use, put clean water in the water storage tank 48, then start the auger 3, pour the prepared shrimp shells into the feeding pocket of the auger 3, and finally drop from the first feeding hopper 413 to cleaning. Inside the bucket 42, the water pump 41 and the first motor 43 are activated at this time. Under the action of the water pump 41, the water in the water storage tank 48 passes through the water inlet pipe 410 and the first water outlet pipe 49, and finally enters the cleaning bucket 42. The power drive end of a motor 43 will drive the stirring roller 44 to rotate, thereby driving the stirring blade 45 to rotate synchronously, and move the shrimp shell inside to make the cleaning more uniform. , When in contact with the shrimp shell, the cleanliness of cleaning is improved, and the hygiene and safety of the shrimp shell is guaranteed.

待清洗结束之后,打开第一阀门412,把脏水从第二出水管411的内部排出,然后打开卡扣416,使把内部的虾壳落入至传送带51的上端,对于没有完全排出的虾壳,只需再次启动第一电机43,在搅拌叶45的作用下,把虾壳拨动下来即可,此时启动传送带51、加热板54以及第二电机558,干净的虾壳在传送带51的作用下进入到干燥箱53的内部,挡板52可以防止虾壳掉落,在加热板54的作用下,内部温度升高,可蒸干虾壳表面的水分,此时调节伸缩杆556与虾壳之间的高度,直至抚平毛刷557可以与虾壳相接触位置,然后在第二电机558的作用下,可带动丝杆553转动,同时同步带动滑座555在滑槽554的内部进行往复移动,最终可带动抚平毛刷557在干燥箱53的内部进行往复摊平虾壳,从而提高了虾壳干燥的速度。After the cleaning is completed, open the first valve 412 to discharge the dirty water from the inside of the second water outlet pipe 411, and then open the buckle 416 to drop the internal shrimp shells to the upper end of the conveyor belt 51. To remove the shell, just start the first motor 43 again, and under the action of the stirring blade 45, move the shrimp shells down. At this time, start the conveyor belt 51, the heating plate 54 and the second motor 558, and the clean shrimp shells are on the conveyor belt 51. Under the action of the heating plate 54, it enters the interior of the drying box 53, and the baffle 52 can prevent the shrimp shells from falling. Under the action of the heating plate 54, the internal temperature rises, and the moisture on the surface of the shrimp shells can be evaporated. The height between the shrimp shells, until the smoothing brush 557 can contact the shrimp shells, and then under the action of the second motor 558, the lead screw 553 can be driven to rotate, and the sliding seat 555 can be driven simultaneously inside the chute 554. The reciprocating movement can finally drive the smoothing brush 557 to reciprocate and flatten the shrimp shells inside the drying box 53, thereby increasing the drying speed of the shrimp shells.

当干燥过后的虾壳达到干燥箱53的尾部时,会从第一出料口57处落入至第二进料斗68的内部,此时启动第三电机65,即可使第三电机65的动力驱动端带动主动轮66旋转,在皮带67的作用下,同步带动从动轮64旋转,从而带动粉碎辊轴63旋转,对内部的虾壳进行粉碎,粉碎后的虾壳直接从第二出料口610处落入至虾壳收集箱8的内部。When the dried shrimp shells reach the end of the drying box 53, they will fall into the second feeding hopper 68 from the first discharge port 57. At this time, the third motor 65 is activated, so that the third motor 65 can be activated. The power drive end drives the driving wheel 66 to rotate, and under the action of the belt 67, synchronously drives the driven wheel 64 to rotate, thereby driving the crushing roller shaft 63 to rotate, crushing the internal shrimp shells, and the crushed shrimp shells are directly out of the second outlet. The feed port 610 falls into the interior of the shrimp shell collection box 8 .

待粉碎完毕后,打开第二阀门11,提取液存储桶7内部的提取液从出液管10中落入到虾壳收集箱8的内部,当到达一定量时,关闭第二阀门11,对虾壳浸泡24小时,最后利用离心设备,甩干水分,对内部物料进行干燥,即可得到甲壳素干燥品。After the crushing is completed, the second valve 11 is opened, and the extraction liquid in the extraction liquid storage bucket 7 falls from the liquid outlet pipe 10 to the interior of the shrimp shell collection box 8. The shell is soaked for 24 hours, and finally, the centrifugal equipment is used to dry the water, and the internal material is dried to obtain the dried chitin product.

整个操作步骤简单,不需要工作人员来回的跑动,一方面减少了劳动成本,使其更加的省时省力,提高了提取效率,另一方面可使虾壳处理的更加干净,避免杂质和虾壳过大的现象出现,从而增加了虾壳提取的色泽度,避免造成资源的浪费,减少了投入成本,提高了使用的便捷性和实用性,如需下次使用,重复上述操作即可。The whole operation steps are simple and do not require staff to run back and forth. On the one hand, labor costs are reduced, making it more time-saving and labor-saving, and the extraction efficiency is improved. On the other hand, the shrimp shells can be processed more cleanly, avoiding impurities and shrimp. The phenomenon that the shell is too large increases the color of the shrimp shell extraction, avoids the waste of resources, reduces the input cost, and improves the convenience and practicability of use. If you need to use it next time, repeat the above operation.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (5)

1.一种以虾壳为原料的甲壳素的提取设备,包括底板(1),其特征在于,所述底板(1)的上端分别固定安装有支撑架(2)和绞龙(3),所述支撑架(2)的一端且位于绞龙(3)的出料端固定安装有清洗组件(4),所述底板(1)的上端且位于支撑架(2)的底部固定安装有干燥组件(5),所述底板(1)的上端且位于干燥组件(5)的出料端固定安装有进料口粉碎组件(6),所述支撑架(2)的顶部且位于进料口粉碎组件(6)的一侧固定安装有提取液存储桶(7);1. a kind of extraction equipment of chitin that takes shrimp shell as raw material, comprises bottom plate (1), it is characterized in that, the upper end of described bottom plate (1) is fixedly installed with support frame (2) and auger (3) respectively, A cleaning component (4) is fixedly installed at one end of the support frame (2) and located at the discharge end of the auger (3), and a drying unit is fixedly installed at the upper end of the bottom plate (1) at the bottom of the support frame (2). The assembly (5), the upper end of the bottom plate (1) and the discharge end of the drying assembly (5) is fixedly installed with a feeding port crushing assembly (6), and the top of the support frame (2) is located at the feeding port. An extraction liquid storage bucket (7) is fixedly installed on one side of the crushing assembly (6); 所述清洗组件(4)包括水泵(41)和清洗桶(42),所述清洗桶(42)的上端固定安装有第一电机(43),所述第一电机(43)的动力驱动端且位于清洗桶(42)的内部固定安装有搅拌辊(44),所述搅拌辊(44)的两侧固定安装有两个相对称的搅拌叶(45),所述搅拌叶(45)的两侧固定安装有若干根等距离的软毛(47),且每两根相邻的软毛(47)之间开设有通孔(46);The cleaning assembly (4) includes a water pump (41) and a cleaning bucket (42), a first motor (43) is fixedly installed on the upper end of the cleaning bucket (42), and a power driving end of the first motor (43) A stirring roller (44) is fixedly installed inside the cleaning bucket (42), and two symmetrical stirring blades (45) are fixedly installed on both sides of the stirring roller (44). A number of equidistant soft hairs (47) are fixedly installed on both sides, and through holes (46) are opened between every two adjacent soft hairs (47); 所述干燥组件(5)包括传送带(51),所述传送带(51)的边缘四周均固定安装有一个挡板(52),所述传送带(51)的上端且位于挡板(52)的外部固定安装有干燥箱(53),所述干燥箱(53)的内部两侧固定安装有相对称的加热板(54),所述传送带(51)的上端且位于干燥箱(53)的底部固定安装有摊平组件(55);The drying assembly (5) includes a conveyor belt (51), a baffle plate (52) is fixedly installed around the edge of the conveyor belt (51), and the upper end of the conveyor belt (51) is located outside the baffle plate (52). A drying box (53) is fixedly installed, two symmetrical heating plates (54) are fixedly installed on both sides of the inside of the drying box (53), and the upper end of the conveyor belt (51) is fixed at the bottom of the drying box (53) A flattening assembly (55) is installed; 所述摊平组件(55)包括两根相对称的支撑柱(551),所述干燥箱(53)的底部且位于两根支撑柱(551)之间固定安装有两个相对称的支座(552),两个所述支座(552)的内部共同贯穿有丝杆(553),所述丝杆(553)的外部套接有滑座(555),且滑座(555)与两根支撑柱(551)共同形成滑动连接结构,所述滑座(555)的底端固定安装有伸缩杆(556),所述伸缩杆(556)的伸缩端固定安装有抚平毛刷(557);The flattening assembly (55) includes two symmetrical support columns (551), and two symmetrical supports are fixedly installed at the bottom of the drying box (53) and located between the two support columns (551). (552), a lead screw (553) is passed through the inside of the two supports (552), and a sliding seat (555) is sleeved on the outside of the lead screw (553), and the sliding seat (555) is connected with the two The supporting columns (551) together form a sliding connection structure, a telescopic rod (556) is fixedly installed at the bottom end of the sliding seat (555), and a smoothing brush (557) is fixedly installed at the telescopic end of the telescopic rod (556). ); 所述进料口粉碎组件(6)包括固定架(61),所述固定架(61)的内部固定安装有粉碎箱(62),所述粉碎箱(62)的内部贯穿有粉碎辊轴(63),且粉碎辊轴(63)的一端延伸至固定架(61)的外部并套接有从动轮(64),所述固定架(61)的一端固定安装有第三电机(65),所述第三电机(65)的动力驱动端套接有主动轮(66),所述从动轮(64)和主动轮(66)的外部共同套接有皮带(67);The feeding port crushing assembly (6) includes a fixing frame (61), a crushing box (62) is fixedly installed inside the fixing frame (61), and a crushing roller shaft (62) penetrates through the interior of the crushing box (62). 63), and one end of the crushing roller shaft (63) extends to the outside of the fixing frame (61) and is sleeved with a driven wheel (64), and one end of the fixing frame (61) is fixedly installed with a third motor (65), A driving pulley (66) is sleeved on the power drive end of the third motor (65), and a belt (67) is sleeved on the outside of the driven pulley (64) and the driving pulley (66) together; 所述提取液存储桶(7)的顶部和底部分别固定安装有盖帽(9)和出液管(10),所述出液管(10)的外部套接有第二阀门(11),所述底板(1)的上端且位于出液管(10)的正下方放置有虾壳收集箱(8);A cap (9) and a liquid outlet pipe (10) are fixedly installed on the top and bottom of the extraction liquid storage bucket (7), respectively, and a second valve (11) is sleeved on the outside of the liquid outlet pipe (10). A shrimp shell collection box (8) is placed on the upper end of the bottom plate (1) and located just below the liquid outlet pipe (10); 所述底板(1)的上端且位于清洗桶(42)的下方放置有储水箱(48),所述水泵(41)的进水端通过进水管(410)与储水箱(48)形成相互贯通的固定相接结构,所述水泵(41)的出水端通过第一出水管(49)与清洗桶(42)形成相贯通的固定连接结构;A water storage tank (48) is placed on the upper end of the bottom plate (1) and below the cleaning bucket (42), and the water inlet end of the water pump (41) communicates with the water storage tank (48) through a water inlet pipe (410). the fixed connection structure, the water outlet end of the water pump (41) forms a fixed connection structure that communicates with the cleaning bucket (42) through the first water outlet pipe (49); 所述清洗桶(42)的底部一侧固定安装有第二出水管(411),所述第二出水管(411)的外部套接有第一阀门(412),所述第二出水管(411)位于储水箱(48)正上方;A second water outlet pipe (411) is fixedly installed on the bottom side of the cleaning bucket (42), a first valve (412) is sleeved on the outside of the second water outlet pipe (411), and the second water outlet pipe ( 411) is located just above the water storage tank (48); 所述清洗桶(42)的顶部且位于第一电机(43)的一侧固定安装有第一进料斗(413),所述清洗桶(42)的底部一端固定安装有第一底盖板(414),所述第一底盖板(414)通过合页铰接有第二底盖板(415)。A first feeding hopper (413) is fixedly installed on the top of the cleaning bucket (42) and located on one side of the first motor (43), and a first bottom cover is fixedly installed at one end of the bottom of the cleaning bucket (42). (414), the first bottom cover plate (414) is hinged with a second bottom cover plate (415) through a hinge. 2.根据权利要求1所述的一种以虾壳为原料的甲壳素的提取设备,其特征在于,所述第二底盖板(415)通过卡扣(416)与第一阀门(412)形成可拆卸的固定连接结构,所述干燥箱(53)的一端开设有(56),另一端开设有第一出料口(57)。2 . The extraction equipment for chitin using shrimp shells as raw material according to claim 1 , wherein the second bottom cover plate ( 415 ) is connected to the first valve ( 412 ) through a snap ( 416 ) A detachable fixed connection structure is formed, one end of the drying box (53) is provided with (56), and the other end is provided with a first discharge port (57). 3.根据权利要求1所述的一种以虾壳为原料的甲壳素的提取设备,其特征在于,两个所述支撑柱(551)的外侧均开设有滑槽(554),所述滑座(555)位于滑槽(554)的内部,所述抚平毛刷(557)的长度与传送带(51)的长度相同。3 . The extraction equipment for chitin using shrimp shells as raw material according to claim 1 , wherein a chute ( 554 ) is provided on the outer sides of the two support columns ( 551 ). The seat (555) is located inside the chute (554), and the length of the smoothing brush (557) is the same as the length of the conveyor belt (51). 4.根据权利要求1所述的一种以虾壳为原料的甲壳素的提取设备,其特征在于,所述干燥箱(53)的顶部一侧固定安装有第二电机(558),所述第二电机(558)的动力驱动端与丝杆(553)相接,所述粉碎箱(62)的顶部固定安装有第二进料斗(68),所述第二进料斗(68)的外侧固定安装有拦截板(69),所述粉碎箱(62)的底部固定安装有第二出料口(610),且第二出料口(610)的外侧一端延伸至虾壳收集箱(8)的内部。4 . The extraction equipment for chitin using shrimp shells as raw material according to claim 1 , wherein a second motor ( 558 ) is fixedly installed on the top side of the drying box ( 53 ). The power drive end of the second motor (558) is connected to the screw (553), and a second feeding hopper (68) is fixedly installed on the top of the crushing box (62). The second feeding hopper (68) An intercepting plate (69) is fixedly installed on the outer side of the crushing box (62), a second outlet (610) is fixedly installed at the bottom of the crushing box (62), and one end of the outer side of the second outlet (610) extends to the shrimp shell collection box (8) INTERNAL. 5.一种以虾壳为原料的甲壳素的提取方法,其特征在于,包括如下步骤:5. a method for extracting chitin with shrimp shell as raw material, is characterized in that, comprises the steps: 在储水箱(48)的内部放入清水,然后启动绞龙(3),把准备好的虾壳倒入至绞龙(3)的进料兜中,最终从第一进料斗(413)处落入至清洗桶(42)的内部,此时启动水泵(41)和第一电机(43),在水泵(41)的作用下,储水箱(48)中的水经过进水管(410)和第一出水管(49),最后进入到清洗桶(42)的内部,第一电机(43)的动力驱动端带动搅拌辊(44)进行转动,从而带动搅拌叶(45)同步旋转,拨动内部的虾壳,使其清洗的更加均匀,而搅拌叶(45)两侧的软毛(47)与虾壳接触时,提高了清洗的洁净度,保障了虾壳的卫生安全;Put clean water in the water storage tank (48), then start the auger (3), pour the prepared shrimp shells into the feeding pocket of the auger (3), and finally feed the auger (413) from the first feeding hopper (413). At this time, the water pump (41) and the first motor (43) are started. Under the action of the water pump (41), the water in the water storage tank (48) passes through the water inlet pipe (410). and the first water outlet pipe (49), and finally enter the interior of the cleaning bucket (42), and the power drive end of the first motor (43) drives the stirring roller (44) to rotate, thereby driving the stirring blade (45) to rotate synchronously. The internal shrimp shell is moved to make the cleaning more uniform, and when the soft hairs (47) on both sides of the stirring blade (45) are in contact with the shrimp shell, the cleanliness of cleaning is improved and the hygiene and safety of the shrimp shell is guaranteed; 待清洗结束之后,打开第一阀门(412),把脏水从第二出水管(411)的内部排出,然后打开卡扣(416),使内部的虾壳落入至传送带(51)的上端,对于没有完全排出的虾壳,只需再次启动第一电机(43),在搅拌叶(45)的作用下,把虾壳拨动下来,此时启动传送带(51)、加热板(54)以及第二电机(558),干净的虾壳在传送带(51)的作用下进入到干燥箱(53)的内部,挡板(52)防止虾壳掉落,在加热板(54)的作用下,内部温度升高,蒸干虾壳表面的水分,此时调节伸缩杆(556)与虾壳之间的高度,直至抚平毛刷(557)与虾壳相接触位置,然后在第二电机(558)的作用下,带动丝杆(553)转动,同时同步带动滑座(555)在滑槽(554)的内部进行往复移动,最终带动抚平毛刷(557)在干燥箱(53)的内部进行往复摊平虾壳,从而提高了虾壳干燥的速度;After the cleaning is completed, open the first valve (412) to discharge the dirty water from the inside of the second water outlet pipe (411), and then open the buckle (416), so that the internal shrimp shells fall to the upper end of the conveyor belt (51). , for the shrimp shells that are not completely discharged, just start the first motor (43) again, and under the action of the stirring blade (45), move the shrimp shells down, and then start the conveyor belt (51) and the heating plate (54) and the second motor (558), the clean shrimp shells enter the drying box (53) under the action of the conveyor belt (51), the baffle plate (52) prevents the shrimp shells from falling, and under the action of the heating plate (54) , the internal temperature rises, and the moisture on the surface of the shrimp shell is evaporated. At this time, the height between the telescopic rod (556) and the shrimp shell is adjusted until the brush (557) is in contact with the shrimp shell, and then the second motor Under the action of (558), the lead screw (553) is driven to rotate, and at the same time, the sliding seat (555) is simultaneously driven to reciprocate inside the chute (554), and finally the smoothing brush (557) is driven in the drying box (53) The interior of the machine is reciprocating to flatten the shrimp shell, thereby improving the drying speed of the shrimp shell; 当干燥过后的虾壳达到干燥箱(53)的尾部时,会从第一出料口(57)处落入至第二进料斗(68)的内部,此时启动第三电机(65),使第三电机(65)的动力驱动端带动主动轮(66)旋转,在皮带(67)的作用下,同步带动从动轮(64)旋转,从而带动粉碎辊轴(63)旋转,对内部的虾壳进行粉碎,粉碎后的虾壳直接从第二出料口(610)处落入至虾壳收集箱(8)的内部;When the dried shrimp shells reach the end of the drying box (53), they will fall into the second feed hopper (68) from the first discharge port (57), and the third motor (65) is activated at this time. , so that the power drive end of the third motor (65) drives the driving wheel (66) to rotate, and under the action of the belt (67), it drives the driven wheel (64) to rotate synchronously, thereby driving the crushing roller shaft (63) to rotate. The shrimp shells are pulverized, and the pulverized shrimp shells are directly dropped into the shrimp shell collection box (8) from the second discharge port (610); 待粉碎完毕后,打开第二阀门(11),提取液存储桶(7)内部的提取液从出液管(10)中落入到虾壳收集箱(8)的内部,当到达一定量时,关闭第二阀门(11),对虾壳浸泡24小时,最后利用离心设备,甩干水分,对内部物料进行干燥,得到甲壳素干燥品。After the pulverization is completed, the second valve (11) is opened, and the extraction solution in the extraction solution storage bucket (7) falls from the liquid outlet pipe (10) into the shrimp shell collection box (8). , close the second valve (11), soak the shrimp shells for 24 hours, and finally use centrifugal equipment to spin off the water and dry the internal materials to obtain the dried chitin product.
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