CN112225833B - Chitin extraction process method and extraction equipment by taking shrimp shells as raw materials - Google Patents
Chitin extraction process method and extraction equipment by taking shrimp shells as raw materials Download PDFInfo
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B37/00—Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
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- C08B37/0006—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid
- C08B37/0024—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid beta-D-Glucans; (beta-1,3)-D-Glucans, e.g. paramylon, coriolan, sclerotan, pachyman, callose, scleroglucan, schizophyllan, laminaran, lentinan or curdlan; (beta-1,6)-D-Glucans, e.g. pustulan; (beta-1,4)-D-Glucans; (beta-1,3)(beta-1,4)-D-Glucans, e.g. lichenan; Derivatives thereof
- C08B37/0027—2-Acetamido-2-deoxy-beta-glucans; Derivatives thereof
- C08B37/003—Chitin, i.e. 2-acetamido-2-deoxy-(beta-1,4)-D-glucan or N-acetyl-beta-1,4-D-glucosamine; Chitosan, i.e. deacetylated product of chitin or (beta-1,4)-D-glucosamine; Derivatives thereof
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Abstract
Description
技术领域technical field
本发明涉及甲壳素提取技术领域,具体为一种以虾壳为原料的甲壳素提取工艺方法及其提取设备。The invention relates to the technical field of chitin extraction, in particular to a chitin extraction process method and extraction equipment using shrimp shells as raw materials.
背景技术Background technique
甲壳素(Chitin),也称甲壳质,1811年由法国学者布拉克诺(Braconno)发现,1823年由欧吉尔(0dier)从甲壳动物外壳中提取,并命名为CHITIN,译名为几丁质。甲壳素是在自然界数量上仅次于纤维素的第二大生物资源,估计每年生物合成的甲壳素高达100亿吨,是地球上最丰富的有机物之一,是人类取之不竭的生物资源,也是20世纪未被充分利用的天然资源之一,其中海洋生物生成量达10亿吨。甲壳素具有抗癌,抑制癌、瘤细胞转移,提高人体免疫力及护肝解毒作用。尤其适用于糖尿病、肝肾病、高血压、肥胖等症,有利于预防癌细胞病变和辅助放化疗治疗肿瘤疾病。且甲壳素化学上不活泼,不与体液发生变化,与组织不起异物反应,无毒,具有抗血栓、耐高温消毒等特点。甲壳素广泛存在于节肢动物门甲壳纲动物的虾、蟹的甲壳,是地球上除蛋白质外数量最大的含氮天然有机化合物,同时甲壳素在食品生产、医药、工业等都得到了广泛的应用。Chitin, also known as chitin, was discovered by French scholar Braconno in 1811, and was extracted from crustacean shells by Odier in 1823 and named CHITIN, translated as chitin. Chitin is the second largest biological resource in nature after cellulose. It is estimated that the annual biosynthesis of chitin is as high as 10 billion tons. It is one of the most abundant organic substances on earth and an inexhaustible biological resource for human beings. , is also one of the underutilized natural resources of the 20th century, of which the production of marine organisms reaches 1 billion tons. Chitin has anti-cancer, inhibiting cancer and tumor cell metastasis, improving human immunity and protecting liver and detoxification. Especially suitable for diabetes, liver and kidney disease, hypertension, obesity and other diseases, it is beneficial to prevent cancer cell lesions and adjuvant radiotherapy and chemotherapy to treat tumor diseases. And chitin is chemically inactive, does not change with body fluids, does not react with foreign bodies in tissues, is non-toxic, and has the characteristics of anti-thrombosis and high temperature disinfection. Chitin is widely found in the shells of shrimp and crabs of the arthropod phylum Crustacea. It is the largest nitrogen-containing natural organic compound on earth except for protein. At the same time, chitin has been widely used in food production, medicine, industry, etc. .
传统的甲壳素提取,步骤操作复杂,且成本较高,在提取过程中,需要工作人员来回的跑动,一方面增加了劳动成本,耗时耗力,降低了提取效率,另一方面对虾壳处理不完全,导致提取出来的甲壳素含有杂质,影响色泽,并且造成资源的浪费,从而增加了投入成本,为此,本领域的工作人员提出了一种以虾壳为原料的甲壳素提取工艺方法及其提取设备。The traditional extraction of chitin has complicated steps and high cost. During the extraction process, it requires staff to run back and forth. On the one hand, it increases labor costs, takes time and labor, and reduces the extraction efficiency. Incomplete treatment, resulting in the extracted chitin containing impurities, affecting the color and lustre, and causing waste of resources, thereby increasing the input cost, for this reason, the staff in the field proposed a kind of chitin extraction process using shrimp shells as raw materials Method and extraction apparatus therefor.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明提供了一种以虾壳为原料的甲壳素提取工艺方法及其提取设备,解决了传统的甲壳素提取,步骤操作复杂,且成本较高,在提取过程中,需要工作人员来回的跑动,一方面增加了劳动成本,耗时耗力,降低了提取效率,另一方面对虾壳处理不完全,导致提取出来的甲壳素含有杂质,影响色泽,并且造成资源的浪费,从而增加了投入成本的问题。In view of the deficiencies of the prior art, the present invention provides a chitin extraction process using shrimp shells as raw materials and an extraction equipment thereof, which solves the problem of traditional chitin extraction, which is complicated in steps and operations and high in cost. , requires the staff to run back and forth, which increases labor costs, time-consuming and labor-intensive, and reduces the extraction efficiency. waste, thereby increasing the problem of input costs.
为实现以上目的,本发明通过以下技术方案予以实现:一种以虾壳为原料的甲壳素提取工艺方法及其提取设备,包括底板,所述底板的上端分别固定安装有支撑架和绞龙,所述支撑架的一端且位于绞龙的出料端固定安装有清洗组件,所述底板的上端且位于支撑架的底部固定安装有干燥组件,所述底板的上端且位于干燥组件的出料端固定安装有进料口粉碎组件,所述支撑架的顶部且位于进料口粉碎组件的一侧固定安装有提取液存储桶;In order to achieve the above purpose, the present invention is achieved through the following technical solutions: a chitin extraction process method and extraction equipment using shrimp shells as raw materials, comprising a base plate, and the upper end of the base plate is respectively fixed with a support frame and an auger, A cleaning component is fixedly installed at one end of the support frame and located at the discharge end of the auger, and a drying component is fixedly installed at the upper end of the bottom plate and at the bottom of the support frame, and the upper end of the bottom plate is located at the discharge end of the drying component. A feeding port crushing assembly is fixedly installed, and an extraction liquid storage bucket is fixedly installed on the top of the support frame and located on one side of the feeding port crushing assembly;
所述清洗组件包括水泵和清洗桶,所述清洗桶的上端固定安装有第一电机,所述第一电机的动力驱动端且位于清洗桶的内部固定安装有搅拌辊,所述搅拌辊的两侧固定安装有两个相对称的搅拌叶,所述搅拌叶的两侧固定安装有若干根等距离的软毛,且每两根相邻的软毛之间开设有通孔;The cleaning assembly includes a water pump and a cleaning bucket, a first motor is fixedly installed on the upper end of the cleaning bucket, a stirring roller is fixedly installed at the power driving end of the first motor and is located inside the cleaning bucket, and two sides of the stirring roller are fixedly installed. Two relatively symmetrical stirring blades are fixedly installed on the side, and several equidistant soft bristles are fixedly installed on both sides of the stirring blade, and through holes are opened between every two adjacent soft bristles;
所述干燥组件包括传送带,所述传送带的边缘四周均固定安装有一个挡板,所述传送带的上端且位于挡板的外部固定安装有干燥箱,所述干燥箱的内部两侧固定安装有相对称的加热板,所述传送带的上端且位于干燥箱的底部固定安装有摊平组件;The drying assembly includes a conveyor belt, a baffle is fixedly installed around the edge of the conveyor belt, a drying box is fixedly installed on the upper end of the conveyor belt and located outside the baffle, and two sides of the inner side of the drying box are fixedly installed. A symmetrical heating plate, the upper end of the conveyor belt and the bottom of the drying box are fixedly installed with a flattening component;
所述摊平组件包括两根相对称的支撑柱,所述干燥箱的底部且位于两根支撑柱之间固定安装有两个相对称的支座,两个所述支座的内部共同贯穿有丝杆,所述丝杆的外部套接有滑座,且滑座与两根支撑柱共同形成滑动连接结构,所述滑座的底端固定安装有伸缩杆,所述伸缩杆的伸缩端固定安装有抚平毛刷;The flattening assembly includes two relatively symmetrical support columns, and two relatively symmetrical supports are fixedly installed at the bottom of the drying box and located between the two support columns, and the interiors of the two supports pass through together. A screw rod is sleeved with a sliding seat, and the sliding seat and the two support columns together form a sliding connection structure, the bottom end of the sliding seat is fixedly installed with a telescopic rod, and the telescopic end of the telescopic rod is fixed Equipped with a smoothing brush;
所述进料口粉碎组件包括固定架,所述固定架的内部固定安装有粉碎箱,所述粉碎箱的内部贯穿有粉碎辊轴,且粉碎辊轴的一端延伸至固定架的外部并套接有从动轮,所述固定架的一端固定安装有第三电机,所述第三电机的动力驱动端套接有主动轮,所述从动轮和主动轮的外部共同套接有皮带。The feed port crushing assembly includes a fixing frame, a crushing box is fixedly installed inside the fixing frame, a crushing roller shaft runs through the interior of the crushing box, and one end of the crushing roller shaft extends to the outside of the fixing frame and is sleeved There is a driven wheel, one end of the fixing frame is fixedly mounted with a third motor, a driving wheel is sleeved at the power driving end of the third motor, and a belt is sleeved together on the outside of the driven wheel and the driving wheel.
优选的,所述提取液存储桶的顶部和底部分别固定安装有盖帽和出液管,所述出液管的外部套接有第二阀门,所述底板的上端且位于出液管的正下方放置有虾壳收集箱。Preferably, a cap and a liquid outlet pipe are fixedly installed on the top and bottom of the extraction liquid storage bucket, respectively, a second valve is sleeved on the outside of the liquid outlet pipe, and the upper end of the bottom plate is located directly below the liquid outlet pipe A collection box with shrimp shells is placed.
优选的,所述底板的上端且位于清洗桶的下方放置有储水箱,所述水泵的进水端通过进水管与储水箱形成相互贯通的固定相接结构,所述水泵的出水端通过第一出水管与清洗桶形成相贯通的固定连接结构。Preferably, a water storage tank is placed on the upper end of the bottom plate and below the cleaning bucket, the water inlet end of the water pump forms a fixed connection structure through the water inlet pipe and the water storage tank, and the water outlet end of the water pump passes through the first The water outlet pipe and the cleaning bucket form an interconnected fixed connection structure.
优选的,所述清洗桶的底部一侧固定安装有第二出水管,所述第二出水管的外部套接有第一阀门,所述第二出水管位于储水箱正上方。Preferably, a second water outlet pipe is fixedly installed on one side of the bottom of the cleaning bucket, a first valve is sleeved on the outside of the second water outlet pipe, and the second water outlet pipe is located directly above the water storage tank.
优选的,所述清洗桶的顶部且位于第一电机的一侧固定安装有第一进料斗,所述清洗桶的底部一端固定安装有第一底盖板,所述第一底盖板通过合页铰接有第二底盖板。Preferably, a first feeding hopper is fixedly installed on the top of the cleaning bucket and located on one side of the first motor, and a first bottom cover plate is fixedly installed at one end of the bottom of the cleaning bucket, and the first bottom cover plate passes through The hinge is hinged with a second bottom cover.
优选的,所述第二底盖板通过卡扣与第一阀门形成可拆卸的固定连接结构,所述干燥箱的一端开设有,另一端开设有第一出料口。Preferably, the second bottom cover plate forms a detachable fixed connection structure with the first valve through a buckle, one end of the drying box is provided with, and the other end is provided with a first discharge port.
优选的,两个所述支撑柱的外侧均开设有滑槽,所述滑座位于滑槽的内部,所述抚平毛刷的长度与传送带的长度相同。Preferably, the outer sides of the two support columns are provided with chute, the sliding seat is located inside the chute, and the length of the smoothing brush is the same as the length of the conveyor belt.
优选的,所述干燥箱的顶部一侧固定安装有第二电机,所述第二电机的动力驱动端与丝杆相接,所述粉碎箱的顶部固定安装有第二进料斗,所述第二进料斗的外侧固定安装有拦截板,所述粉碎箱的底部固定安装有第二出料口,且第二出料口的外侧一端延伸至虾壳收集箱的内部。Preferably, a second motor is fixedly installed on one side of the top of the drying box, the power drive end of the second motor is connected to the screw rod, and a second feeding hopper is fixedly installed on the top of the pulverizing box. An intercepting plate is fixedly installed on the outer side of the second feeding hopper, a second discharge port is fixedly installed at the bottom of the crushing box, and an outer end of the second discharge port extends to the interior of the shrimp shell collection box.
本发明还提出了一种以虾壳为原料的甲壳素的提取方法,包括如下步骤:The present invention also proposes a method for extracting chitin from shrimp shells, comprising the following steps:
S1、倒入虾壳:启动绞龙,将准备好的虾壳,倒在绞龙的进料兜中,然后经过出料端和第一进料斗处,最终全部进入至清洗桶的内部。S1. Pour in shrimp shells: Start the auger, pour the prepared shrimp shells into the feeding pocket of the auger, and then pass through the discharge end and the first feeding hopper, and finally all enter the interior of the cleaning bucket.
S2、清洗并排水:此时启动水泵和第一电机,储水箱内部的水经过进水管和第一出水管进入到清洗桶的内部,然后第一电机的动力驱动端带动着搅拌叶进行旋转,从而对内部的虾壳进行均匀清洗,在清洗的同时,软毛与虾壳相接触,可以把其表面洗刷的更干净,待清洗完毕后,关闭水泵和第一电机,打开第一阀门,把脏水排出。S2. Cleaning and drainage: At this time, start the water pump and the first motor, the water in the water storage tank enters the cleaning bucket through the water inlet pipe and the first water outlet pipe, and then the power drive end of the first motor drives the stirring blade to rotate. In this way, the internal shrimp shells are evenly cleaned. While cleaning, the soft hairs are in contact with the shrimp shells, which can clean the surface. After cleaning, turn off the water pump and the first motor, and open the first valve. Dirty water drains.
S3、干燥:此时,打开卡扣,将S2中清洗干净的虾壳落在传送带的上端,对于不能完全落入的虾壳,只需再次启动第一电机,即可在搅拌叶的作用下把虾壳扫落,然后启动加热板,可对虾壳进行干燥。S3. Drying: At this time, open the buckle and drop the cleaned shrimp shells in S2 on the upper end of the conveyor belt. For the shrimp shells that cannot be completely dropped, just start the first motor again, and under the action of the stirring blade Sweep the shells off, then activate the heating plate to dry the shells.
S4、摊平:在干燥的同时,启动第二电机,调节伸缩杆的高度,即可带动着抚平毛刷对内部的虾壳进行摊平,使其干燥的更加均匀。S4. Flattening: At the same time of drying, start the second motor and adjust the height of the telescopic rod, which can drive the smoothing brush to flatten the internal shrimp shells to make it dry more evenly.
S5、粉碎:此时虾壳从第一出料口处落入至第二进料斗的内部,然后启动第三电机,使主动轮带动着从动轮旋转,同时在粉碎辊轴的作用下,可对虾壳进行粉碎,粉碎好的虾壳会从第二出料口处落入到虾壳收集箱的内部。S5. Crushing: At this time, the shrimp shells fall from the first discharge port to the inside of the second feeding hopper, and then start the third motor, so that the driving wheel drives the driven wheel to rotate, and at the same time, under the action of the crushing roller, The shrimp shells can be crushed, and the crushed shrimp shells will fall into the interior of the shrimp shell collection box from the second outlet.
S6、提取:打开第二阀门,使提取液存储桶内部的提取液从出液管处落入到虾壳收集箱的内部,当到达一定量时,关闭第二阀门,对虾壳浸泡24小时,最后利用离心设备,甩干水分,对内部物料进行干燥,即可得到甲壳素干燥品。S6. Extraction: Open the second valve, so that the extraction liquid inside the extraction liquid storage bucket falls from the liquid outlet pipe to the interior of the shrimp shell collection box. When a certain amount is reached, close the second valve and soak the shrimp shells for 24 hours. Finally, the centrifugal equipment is used to dry the water, and the internal materials are dried to obtain the dried chitin product.
有益效果beneficial effect
本发明提供了一种以虾壳为原料的甲壳素提取工艺方法及其提取设备。与现有技术相比具备以下有益效果:The invention provides a chitin extraction process using shrimp shells as raw materials and an extraction equipment thereof. Compared with the prior art, it has the following beneficial effects:
1、一种以虾壳为原料的甲壳素提取工艺方法及其提取设备,通过在底板的上端分别固定安装有支撑架和绞龙,支撑架的一端且位于绞龙的出料端固定安装有清洗组件,底板的上端且位于支撑架的底部固定安装有干燥组件,底板的上端且位于干燥组件的出料端固定安装有进料口粉碎组件,支撑架的顶部且位于进料口粉碎组件的一侧固定安装有提取液存储桶,和传统的甲壳素提取方式相比,全程自动操作,步骤简单,且在提取过程中不需要工作人员进行来回跑动,使其更加的省时省力,可清洗、烘干、粉碎和提取,一步到位,从而提高了提取效率,降低了劳动成本,提高了使用的便捷性和实用性,避免了虾壳资源的浪费。1. A method for extracting chitin from shrimp shells as a raw material and its extraction equipment, through which a support frame and an auger are respectively fixedly installed on the upper end of the bottom plate, and one end of the support frame is fixedly installed at the discharge end of the auger. Cleaning component, a drying component is fixedly installed on the upper end of the bottom plate and located at the bottom of the support frame, a feeding port crushing component is fixedly installed on the upper end of the bottom plate and located at the discharge end of the drying component, and the top of the supporting frame is located at the feeding port crushing component. An extraction liquid storage bucket is fixedly installed on one side. Compared with the traditional chitin extraction method, the whole process is automatic, the steps are simple, and the staff does not need to run back and forth during the extraction process, making it more time-saving and labor-saving. Cleaning, drying, crushing and extraction can be done in one step, thereby improving the extraction efficiency, reducing labor costs, improving the convenience and practicability of use, and avoiding the waste of shrimp shell resources.
2、一种以虾壳为原料的甲壳素提取工艺方法及其提取设备,通过在清洗桶的上端固定安装有第一电机,第一电机的动力驱动端且位于清洗桶的内部固定安装有搅拌辊,搅拌辊的两侧固定安装有两个相对称的搅拌叶,搅拌叶的两侧固定安装有若干根等距离的软毛,且每两根相邻的软毛之间开设有通孔,所以使用时,虾壳清洗的更加均匀,且当软毛与虾壳相接触时,提高了清洗的洁净度,从而避免了在提取过程中产生灰尘以及杂质,保障了成品的色泽。2. A method for extracting chitin using shrimp shells as raw materials and its extraction equipment. A first motor is fixedly installed on the upper end of the cleaning bucket, and the power drive end of the first motor is located inside the cleaning bucket. A stirring device is fixedly installed. Two symmetrical stirring blades are fixedly installed on both sides of the stirring roller, a number of equidistant soft bristles are fixedly installed on both sides of the stirring blade, and a through hole is opened between every two adjacent soft bristles. Therefore, during use, the shrimp shells are cleaned more evenly, and when the soft hairs are in contact with the shrimp shells, the cleanliness of the cleaning is improved, thereby avoiding the generation of dust and impurities during the extraction process, and ensuring the color of the finished product.
3、一种以虾壳为原料的甲壳素提取工艺方法及其提取设备,通过在两个支座的内部共同贯穿有丝杆,第二电机的动力驱动端与丝杆相接,丝杆的外部套接有滑座,且滑座与两根支撑柱共同形成滑动连接结构,滑座的底端固定安装有伸缩杆,伸缩杆的伸缩端固定安装有抚平毛刷,所以在对虾壳进行烘干时,可启动第二电机和伸缩杆,即可对落在传送带上面的虾壳进行往复摊平,避免了虾壳在干燥过程中造成堆积,从而加快了干燥速度,提高了干燥效率,避免了重复操作,提高了产品的品质和质量,同时还可根据虾壳的堆积高度对抚平毛刷做相对应的调节,提高了使用的灵活性。3. A process method for extracting chitin using shrimp shells as raw materials and its extraction equipment, through a screw rod running through the inside of the two supports, the power driving end of the second motor is connected with the screw rod, and the screw rod is connected to the screw rod. A sliding seat is sleeved on the outside, and the sliding seat and the two supporting columns form a sliding connection structure. The bottom end of the sliding seat is fixedly installed with a telescopic rod, and the telescopic end of the telescopic rod is fixedly installed with a smoothing brush. When drying, the second motor and the telescopic rod can be activated to reciprocate and flatten the shrimp shells falling on the conveyor belt, which avoids the accumulation of shrimp shells during the drying process, thereby speeding up the drying speed and improving the drying efficiency. The repeated operation is avoided, the quality and quality of the product are improved, and at the same time, the smoothing brush can be adjusted correspondingly according to the stacking height of the shrimp shell, which improves the flexibility of use.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明结构俯视图;Fig. 2 is the top view of the structure of the present invention;
图3为图2中B-B的剖视图;Fig. 3 is the sectional view of B-B in Fig. 2;
图4为本发明清洗组件的结构示意图;4 is a schematic structural diagram of a cleaning assembly of the present invention;
图5为本发明清洗组件的另一视角结构示意图;5 is a schematic structural diagram of another perspective of the cleaning assembly of the present invention;
图6为本发明清洗组件的结构俯视图;6 is a top view of the structure of the cleaning assembly of the present invention;
图7为图6中A-A的剖视图;Fig. 7 is the sectional view of A-A in Fig. 6;
图8为本发明干燥组件的结构示意图;8 is a schematic structural diagram of a drying assembly of the present invention;
图9为本发明干燥组件的结构右视图;Fig. 9 is the structural right side view of the drying assembly of the present invention;
图10为本发明摊平组件的结构示意图;10 is a schematic structural diagram of a flattening assembly of the present invention;
图11为本发明摊平组件的结构俯视图;11 is a top view of the structure of the flattening assembly of the present invention;
图12为本发明粉碎组件的结构示意图。FIG. 12 is a schematic structural diagram of the pulverizing assembly of the present invention.
图中:1、底板;2、支撑架;3、绞龙;4、清洗组件;41、水泵;42、清洗桶;43、第一电机;44、搅拌辊;45、搅拌叶;46、通孔;47、软毛;48、储水箱;49、第一出水管;410、进水管;411、第二出水管;412、第一阀门;413、第一进料斗;414、第一底盖板;415、第二底盖板;416、卡扣;5、干燥组件;51、传送带;52、挡板;53、干燥箱;54、加热板;55、摊平组件;551、支撑柱;552、支座;553、丝杆;554、滑槽;555、滑座;556、伸缩杆;557、抚平毛刷;558、第二电机;56、进料口;57、第一出料口;6、粉碎组件;61、固定架;62、粉碎箱;63、粉碎辊轴;64、从动轮;65、第三电机;66、主动轮;67、皮带;68、第二进料斗;69、拦截板;610、第二出料口;7、提取液存储桶;8、虾壳收集箱;9、盖帽;10、出液管;11、第二阀门。In the figure: 1. Bottom plate; 2. Support frame; 3. Auger; 4. Cleaning assembly; 41. Water pump; 42. Cleaning bucket; 43. First motor; 44. Stirring roller; 45. Stirring blade; 46. Hole; 47, soft hair; 48, water storage tank; 49, first water outlet pipe; 410, water inlet pipe; 411, second water outlet pipe; 412, first valve; 413, first feed hopper; 414, first bottom Cover plate; 415, second bottom cover plate; 416, buckle; 5, drying assembly; 51, conveyor belt; 52, baffle plate; 53, drying box; 54, heating plate; 55, flattening assembly; 551, support column ;552, support; 553, screw; 554, chute; 555, slide seat; 556, telescopic rod; 557, smoothing brush; 558, second motor; 56, feed port; 57, first outlet Material port; 6. Crushing component; 61. Fixed frame; 62. Crushing box; 63. Crushing roller; 64. Driven wheel; 65. Third motor; 66. Driving wheel; 67. Belt; 68. Second feed Bucket; 69, intercepting plate; 610, second outlet; 7, extraction liquid storage bucket; 8, shrimp shell collection box; 9, cap; 10, liquid outlet pipe; 11, second valve.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-3,本发明提供一种技术方案:一种以虾壳为原料的甲壳素提取工艺方法及其提取设备,包括底板1,底板1的上端分别固定安装有支撑架2和绞龙3,支撑架2的一端且位于绞龙3的出料端固定安装有清洗组件4,底板1的上端且位于支撑架2的底部固定安装有干燥组件5,底板1的上端且位于干燥组件5的出料端固定安装有进料口粉碎组件6,支撑架2的顶部且位于进料口粉碎组件6的一侧固定安装有提取液存储桶7,提取液存储桶7的顶部和底部分别固定安装有盖帽9和出液管10,出液管10的外部套接有第二阀门11,底板1的上端且位于出液管10的正下方放置有虾壳收集箱8,底板1的上端且位于清洗桶42的下方放置有储水箱48;1-3, the present invention provides a technical solution: a chitin extraction process using shrimp shells as raw materials and extraction equipment, including a bottom plate 1, the upper end of the bottom plate 1 is respectively fixed with a
请参阅图4-7,清洗组件4包括水泵41和清洗桶42,水泵41的进水端通过进水管410与储水箱48形成相互贯通的固定相接结构,水泵41的出水端通过第一出水管49与清洗桶42形成相贯通的固定连接结构,清洗桶42的底部一侧固定安装有第二出水管411,第二出水管411的外部套接有第一阀门412,第二出水管411位于储水箱48正上方,清洗桶42的上端固定安装有第一电机43,第一电机43的动力驱动端且位于清洗桶42的内部固定安装有搅拌辊44,搅拌辊44的两侧固定安装有两个相对称的搅拌叶45,搅拌叶45的两侧固定安装有若干根等距离的软毛47,且每两根相邻的软毛47之间开设有通孔46,清洗桶42的顶部且位于第一电机43的一侧固定安装有第一进料斗413,清洗桶42的底部一端固定安装有第一底盖板414,第一底盖板414通过合页铰接有第二底盖板415,,第二底盖板415通过卡扣416与第一阀门412形成可拆卸的固定连接结构;4-7, the cleaning
请参阅图8-9,干燥组件5包括传送带51,传送带51的边缘四周均固定安装有一个挡板52,传送带51的上端且位于挡板52的外部固定安装有干燥箱53,干燥箱53的内部两侧固定安装有相对称的加热板54,传送带51的上端且位于干燥箱53的底部固定安装有摊平组件55,干燥箱53的一端开设有56,另一端开设有第一出料口57;8-9, the drying
请参阅图10-11,摊平组件55包括两根相对称的支撑柱551,干燥箱53的底部且位于两根支撑柱551之间固定安装有两个相对称的支座552,两个支座552的内部共同贯穿有丝杆553,两个支撑柱551的外侧均开设有滑槽554,滑座555位于滑槽554的内部,丝杆553的外部套接有滑座555,且滑座555与两根支撑柱551共同形成滑动连接结构,滑座555的底端固定安装有伸缩杆556,伸缩杆556的伸缩端固定安装有抚平毛刷557,抚平毛刷557的长度与传送带51的长度相同,干燥箱53的顶部一侧固定安装有第二电机558,第二电机558的动力驱动端与丝杆553相接;10-11 , the flattening
请参阅图12,进料口粉碎组件6包括固定架61,固定架61的内部固定安装有粉碎箱62,粉碎箱62的内部贯穿有粉碎辊轴63,且粉碎辊轴63的一端延伸至固定架61的外部并套接有从动轮64,固定架61的一端固定安装有第三电机65,第三电机65的动力驱动端套接有主动轮66,从动轮64和主动轮66的外部共同套接有皮带67,粉碎箱62的顶部固定安装有第二进料斗68,第二进料斗68的外侧固定安装有拦截板69,粉碎箱62的底部固定安装有第二出料口610,且第二出料口610的外侧一端延伸至虾壳收集箱8的内部。Please refer to FIG. 12 , the feeding
本发明实施例还提出了一种以虾壳为原料的甲壳素的提取方法,包括如下步骤:The embodiment of the present invention also proposes a method for extracting chitin from shrimp shells, comprising the following steps:
S1、倒入虾壳:启动绞龙3,将准备好的虾壳,倒在绞龙3的进料兜中,然后经过出料端和第一进料斗413处,最终全部进入至清洗桶42的内部。S1. Pour in the shrimp shells: start the
S2、清洗并排水:此时启动水泵41和第一电机43,储水箱48内部的水经过进水管410和第一出水管49进入到清洗桶42的内部,然后第一电机43的动力驱动端带动着搅拌叶45进行旋转,从而对内部的虾壳进行均匀清洗,在清洗的同时,软毛47与虾壳相接触,可以把其表面洗刷的更干净,待清洗完毕后,关闭水泵41和第一电机43,打开第一阀门412,把脏水排出。S2. Cleaning and draining: At this time, the
S3、干燥:此时,打开卡扣416,将S2中清洗干净的虾壳落在传送带51的上端,对于不能完全落入的虾壳,只需再次启动第一电机43,即可在搅拌叶45的作用下把虾壳扫落,然后启动加热板54,可对虾壳进行干燥。S3. Drying: At this time, open the
S4、摊平:在干燥的同时,启动第二电机558,调节伸缩杆556的高度,即可带动着抚平毛刷557对内部的虾壳进行摊平,使其干燥的更加均匀。S4. Flattening: at the same time of drying, start the
S5、粉碎:此时虾壳从第一出料口57处落入至第二进料斗68的内部,然后启动第三电机65,使主动轮66带动着从动轮64旋转,同时在粉碎辊轴63的作用下,可对虾壳进行粉碎,粉碎好的虾壳会从第二出料口610处落入到虾壳收集箱8的内部。S5, crushing: At this time, the shrimp shells fall into the
S6、提取:打开第二阀门11,使提取液存储桶7内部的提取液从出液管10处落入到虾壳收集箱8的内部,当到达一定量时,关闭第二阀门11,对虾壳浸泡24小时,最后利用离心设备,甩干水分,对内部物料进行干燥,即可得到甲壳素干燥品。S6. Extraction: Open the
使用时,在储水箱48的内部放入清水,然后启动绞龙3,把准备好的虾壳倒入至绞龙3的进料兜中,最终从第一进料斗413处落入至清洗桶42的内部,此时启动水泵41和第一电机43,在水泵41的作用下,储水箱48中的水经过进水管410和第一出水管49,最后进入到清洗桶42的内部,第一电机43的动力驱动端会带动着搅拌辊44进行转动,从而带动搅拌叶45同步旋转,拨动内部的虾壳,使其清洗的更加均匀,而搅拌叶45两侧的软毛47的设置,当与虾壳接触时,提高了清洗的洁净度,保障了虾壳的卫生安全。When in use, put clean water in the
待清洗结束之后,打开第一阀门412,把脏水从第二出水管411的内部排出,然后打开卡扣416,使把内部的虾壳落入至传送带51的上端,对于没有完全排出的虾壳,只需再次启动第一电机43,在搅拌叶45的作用下,把虾壳拨动下来即可,此时启动传送带51、加热板54以及第二电机558,干净的虾壳在传送带51的作用下进入到干燥箱53的内部,挡板52可以防止虾壳掉落,在加热板54的作用下,内部温度升高,可蒸干虾壳表面的水分,此时调节伸缩杆556与虾壳之间的高度,直至抚平毛刷557可以与虾壳相接触位置,然后在第二电机558的作用下,可带动丝杆553转动,同时同步带动滑座555在滑槽554的内部进行往复移动,最终可带动抚平毛刷557在干燥箱53的内部进行往复摊平虾壳,从而提高了虾壳干燥的速度。After the cleaning is completed, open the
当干燥过后的虾壳达到干燥箱53的尾部时,会从第一出料口57处落入至第二进料斗68的内部,此时启动第三电机65,即可使第三电机65的动力驱动端带动主动轮66旋转,在皮带67的作用下,同步带动从动轮64旋转,从而带动粉碎辊轴63旋转,对内部的虾壳进行粉碎,粉碎后的虾壳直接从第二出料口610处落入至虾壳收集箱8的内部。When the dried shrimp shells reach the end of the
待粉碎完毕后,打开第二阀门11,提取液存储桶7内部的提取液从出液管10中落入到虾壳收集箱8的内部,当到达一定量时,关闭第二阀门11,对虾壳浸泡24小时,最后利用离心设备,甩干水分,对内部物料进行干燥,即可得到甲壳素干燥品。After the crushing is completed, the
整个操作步骤简单,不需要工作人员来回的跑动,一方面减少了劳动成本,使其更加的省时省力,提高了提取效率,另一方面可使虾壳处理的更加干净,避免杂质和虾壳过大的现象出现,从而增加了虾壳提取的色泽度,避免造成资源的浪费,减少了投入成本,提高了使用的便捷性和实用性,如需下次使用,重复上述操作即可。The whole operation steps are simple and do not require staff to run back and forth. On the one hand, labor costs are reduced, making it more time-saving and labor-saving, and the extraction efficiency is improved. On the other hand, the shrimp shells can be processed more cleanly, avoiding impurities and shrimp. The phenomenon that the shell is too large increases the color of the shrimp shell extraction, avoids the waste of resources, reduces the input cost, and improves the convenience and practicability of use. If you need to use it next time, repeat the above operation.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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