CN108497370A - A kind of kelp dry powder preparation facilities and preparation method thereof - Google Patents

A kind of kelp dry powder preparation facilities and preparation method thereof Download PDF

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Publication number
CN108497370A
CN108497370A CN201810156664.5A CN201810156664A CN108497370A CN 108497370 A CN108497370 A CN 108497370A CN 201810156664 A CN201810156664 A CN 201810156664A CN 108497370 A CN108497370 A CN 108497370A
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CN
China
Prior art keywords
kelp
pipe
discharge port
cleaning
evaporating kettle
Prior art date
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Granted
Application number
CN201810156664.5A
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Chinese (zh)
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CN108497370B (en
Inventor
车艳青
朱玉春
黄芝民
王来接
温金凤
肖凡凡
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Tianjin Dingtuo Hengyuan Intellectual Property Service Co.,Ltd.
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Kamed Biotechnology (tianjin) Co Ltd
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Priority to CN201810156664.5A priority Critical patent/CN108497370B/en
Publication of CN108497370A publication Critical patent/CN108497370A/en
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Classifications

    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • A23L17/60—Edible seaweed
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00—Preservation or chemical ripening of fruit or vegetables
    • A23B7/005—Preserving by heating
    • A23B7/0053—Preserving by heating by direct or indirect contact with heating gases or liquids
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10—General methods of cooking foods, e.g. by roasting or frying
    • A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/06—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching, combined with subsequent drying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00—Disintegrating plant with or without drying of the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00—Machines or methods used for cutting special materials
    • B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

Abstract

The present invention relates to a kind of kelp dry powder preparation facilities, which includes：First conveyer belt, cutter unit, pliable cell, cleaning unit, drying unit and pulverizing unit；The cutter unit is used for the dry kelp cutting on the first conveyer belt is blocking；The pliable cell is for softening dry kelp；The cleaning unit is for cleaning the kelp after softening；The drying unit is for being dried the kelp after cleaning；The pulverizing unit is for pulverizing to the kelp after drying.The present invention realizes the streamlined operation produced to kelp dry powder, and continuity is strong, and prosthetic participates in processing link, reduces kelp dry powder production efficiency significantly, the dried seaweed powder produced is clean, sanitary.

Description

A kind of kelp dry powder preparation facilities and preparation method thereof
Technical field
The present invention relates to kelp processing field more particularly to a kind of kelp dry powder preparation facilities, preparation methods.
Background technology
Kelp mainly has rich in algal polysaccharides, mannitol, vitamin and a variety of constants, trace element and prevents treating constipation, arranging Malicious beauty treatment, prevention intestinal cancer, reducing blood lipid, prevention of arterial hardening, hypoglycemic, blood pressure lowering, the internal lead of discharge and radioactive element etc. are more Kind effect.Therefore, it is generally acknowledged green and healthy food using the food of kelp processing.Since fresh kelp is difficult to preserve, thus it is traditional Kelp product mostly with dried product, salt soaking foodstuff marketing in city, there is eating method dullness, nondigestible disadvantage.By kelp into Row crushes, and obtains Kelp Powder, and be added in food, such as flour, noodles, sauce, while extending the holding time, realizes The deep processing of kelp product improves the economic value of kelp.
The patent of Patent No. 201520973521.5 discloses a kind of Kelp Powder machining production line, which includes stock Station, baking station and collection station, the stock station are equipped with digester, agitating device and extract dress successively from left to right It sets；The agitating device includes agitator tank and corresponding upper cover, and the upper cover is provided with auger；The draw-out device includes Water pump and silicone tube, the silicone tube include feed pipe and discharge nozzle, and the feed pipe is located in agitating device；The Roaster Position includes conveyer belt and apparatus for baking, and the conveyer belt is interior by several grooves are equidistantly arranged in parallel with, and conveyer belt is equipped with institute State apparatus for baking；The collection device includes scraping painting and material collecting tank, described to scrape painting setting on the right side of conveyer belt, described to gather materials Slot is located at the conveyer belt and scrapes the lower section of painting junction.Although the patent can by laminaria production at Kelp Powder, It needs independent cleaning device to clean kelp before boiling, the shape of kelp and the capacity of digester is limited to, in boiling It needs to take considerable time in the process, the production cycle of product is longer.It is needed in baking process gradually slowly by kelp paste It is baked into Kelp Powder, baking is extremely inefficient, is unfavorable for the Kelp Powder production of batch production.
Invention content
The present invention is exactly in view of the deficienciess of the prior art, provide a kind of kelp dry powder preparation facilities and its preparation side Method.
To solve the above problems, the technical solution used in the present invention is as follows：
A kind of kelp dry powder preparation facilities, the device include：First conveyer belt, cutter unit, pliable cell, cleaning are single Member, drying unit and pulverizing unit；The cutter unit is used for the dry kelp cutting on the first conveyer belt is blocking；The softening Unit is for softening dry kelp；The cleaning unit is for cleaning the kelp after softening；The drying unit For the kelp after cleaning to be dried；The pulverizing unit is for pulverizing to the kelp after drying；
The pliable cell includes evaporating kettle, and being horizontally disposed in the evaporating kettle has polylith partition board, is opened up on the partition board There is the through-hole to circulate for steam, the first scraping wings is slidably connected on the partition board, first scraping wings one end flatly connects It is connected to the first push rod, by being stretched out in evaporating kettle, the piston end of first push rod and the first cylinder connects for first push rod one end It connects, first scraping wings top is connected with the first pipe clamp, and bellows is connected in first pipe clamp, the bellows It is located at outside evaporating kettle into and out of material mouth, inside；The evaporating kettle has multiple discharge ports, and the discharge port can be by control valve Closing, the discharge port are located in the movement travel of the first scraping wings, and the discharge port is corresponded with first scraping wings；
Hopper is equipped between the cutter unit and pliable cell, the hopper is located at the discharge end of the conveyer belt, institute Stating hopper, there are multiple discharge ports, the discharge port to be connected with feed pipe, inlet valve, the feed pipe are connected on the feed pipe Discharge port be connected to the feed inlet of the bellows；
The cleaning unit includes cleaning case, and the cleaning case has feed inlet, the feed inlet of the cleaning case and evaporation It is connected to by hoisting mechanism between the discharge port of kettle；The cleaning case also has discharge port, and the kelp in the cleaning case is by sending Material mechanism is delivered to by discharge port in the drying unit；
The drying unit includes drying box, and the drying box has the feed inlet being connected to cleaning case discharge port, discharging Mouthful；
The pulverizing unit includes crush box, and the crush box has the feed inlet being connected to drying box discharge port, discharging Mouthful；
The hoisting mechanism includes the second conveyer belt being obliquely installed, the feed end and discharge end point of second conveyer belt Not Wei Yu the bottom discharge port below and cleaning case in, stock guide, the beginning of the stock guide are connected at the discharge port Close to the discharge port, the terminal of the stock guide is close to second conveyer belt；
The feed mechanism include the second cylinder, the second scraping wings, the second push rod, second push rod horizontally connected with On second scraping wings, by being stretched out in cleaning case, the piston end of second push rod and the second cylinder connects for second push rod one end It connects, the discharge port of the cleaning case is located in the movement travel of the second scraping wings.
Preferably, supporting rack is connected on the evaporating kettle outer wall, it is solid that support frame as described above one end is connected through a screw thread mode It being scheduled on evaporating kettle outer wall, support frame as described above includes the supporting rod being obliquely installed, and described supporting rod one end is connected with the second pipe clamp, The feed inlet of the bellows is located in the second pipe clamp.
Preferably, be connected with sealing ring between first push rod and the evaporating kettle, the top of the evaporating kettle be in On the arc that arches upward, first push rod is connected to away from one end of the first scraping wings on riser, the riser and the first cylinder Piston end connection.
Preferably, the evaporating kettle bottom is vaporization chamber, and the vaporization chamber has inlet and outlet, and is connected with the One heating tube, the inlet and outlet are connected separately with inlet valve and outlet valve, and the vaporization chamber is communicated with steam conveying Pipe, the steam pipeline are connected with a plurality of lateral, and the outlet of every lateral is respectively positioned on above the partition board.
Preferably, fixed plate and movable plate are equipped in the cleaning case, the fixed plate is located above the movable plate, institute The through-hole for offering in fixed plate and circulating for cleansing medium is stated, second scraping wings is slidably connected in the fixed plate, institute The chamber formed between movable plate and fixed plate for containing cleansing medium is stated, the chamber has inlet and outlet, Inlet valve and outlet valve, the piston end of the movable plate lower end and third cylinder are connected separately in the inlet and outlet Connection, and driven and moved up and down by the third cylinder, it is connected with rubber pad between the movable plate and cleaning chamber interior wall.
Preferably, it is equipped with flushing machine above the fixed plate, the flushing machine includes flush pipe, the flush pipe water Flat setting, the flush pipe are provided along its length multiple nozzles, the flush pipe and high service mechanism connection.
Preferably, rabbling mechanism, the second heating tube and waste heat recovering mechanism, the rabbling mechanism are equipped in the drying box Including motor, main shaft and stirring blade, the main shaft setting, the output axis connection of the main shaft and motor, and by the motor Driving rotation, the stirring blade are sleeved on the main shaft periphery；Second heating tube is connected on the inner wall of drying box；Institute Waste heat recovering mechanism is stated for the humid air in drying box to be discharged.
Preferably, the waste heat recovering mechanism includes recycling bins, heat exchange coil and heat-dissipating pipe；The recycling bins have fresh air Import and fresh air outlet, the fresh inlet and atmosphere, the fresh air outlet are connected to the drying box, the heat exchange plate Pipe is connected in the recycling bins, and the inlet and outlet of the heat exchange coil is connected separately with hot wind inlet pipe and hot wind outlet pipe, institute It states and is connected with exhaust fan on hot wind inlet pipe, the hot wind outlet pipe is connected with heat-dissipating pipe, and the heat-dissipating pipe is connected on movable plate, institute The outlet for stating heat-dissipating pipe has exhaust duct.
Preferably, the heat exchange coil and heat-dissipating pipe are disc-shaped, are offered on the movable plate tubular with the heat dissipation The identical card slot of shape, take over slot, the exhaust duct are connected on the take over slot, and the outlet of the exhaust duct is located at the cleaning On the outside of case.
A kind of kelp process for preparation of dry powder, includes the following steps：
The dry kelp that will be singled out is placed on the first conveyer belt, and dry kelp is cut into bulk by cutter unit, The dry kelp after cutting is collected by hopper；
Start the first cylinder, the first cylinder drives the first push rod that the first scraping wings is driven to move to evaporating kettle side, opens Inlet valve, the dry kelp in hopper enter bellows by feed pipe, and at the same time, the first cylinder drives the first push rod to drive the One scraping wings counter motion, bellows moves therewith in the first scraping wings motion process, the discharging that dry kelp passes through bellows Mouth discharge, and uniformly paving is sprinkled upon on partition board, after the first scraping wings moves to the evaporating kettle other side, closes the first cylinder；
Evaporating kettle bottom is set to generate vapor, high-temperature vapor carries out heating boiling to kelp, after heating the predetermined time, beats Control valve is opened, starts the first cylinder, the first cylinder drives the first push rod to drive the movement of the first scraping wings, by the kelp on partition board It is pushed out evaporating kettle；
Kelp is moved to by stock guide on the second conveyer belt, is fallen in cleaning case after by the second conveyer belt, cleaning Pushed out after the completion by feed mechanism；
Kelp after cleaning is pushed by feed mechanism into drying box, is fallen into crush box after completing to be dried, is passed through powder Broken processing can be obtained kelp dry powder.
Compared with prior art, implementation result of the invention is as follows by the present invention：
The present invention realizes the streamlined operation produced to kelp dry powder, and continuity is strong, and prosthetic participates in processing link, Kelp dry powder production efficiency is reduced significantly, the dried seaweed powder produced is clean, sanitary.
In dry kelp into cutting process has been carried out to it by cutter unit before material bin, help to enhance kelp and high temperature The contact area of vapor, cleaning solution and hot-air shortens softening, cleaning and drying time；Due to crushing advance It has gone cutting, the effect for shortening grinding time can be played.Hopper can store kelp, in kelp into right before material bin Its processing mode cut can make the gap between kelp finer and close, and the kelp content stored in hopper is more.Material For bucket for transporting kelp in evaporating kettle, which can also be such that kelp swimmingly falls into evaporating kettle.
Evaporating kettle can generate high-temperature vapor in bottom, and high-temperature vapor carries out hot mastication, dry kelp profit to kelp , the adhesive force between the sundries and dry kelp on dry kelp surface reduces, and can shorten the scavenging period of dry kelp, and improve To the cleaning performance of dry kelp.In addition, high-temperature vapor can also kill the bacterium on dry kelp, bactericidal effect is played, is improved While the quality of kelp dry powder, the holding time of kelp dry powder is extended.
Partition board in evaporating kettle can be supported dry kelp, and polylith partition board is arranged in evaporating kettle in high-low-position, This mode can avoid dry kelp from being accumulated in evaporating kettle, increase the contact area of dry kelp and air, and dry kelp is heated More fully, the softening time substantially reduces.
First cylinder, which can drive, drives bellows to carry out horizontal movement, and in bellows motion process, kelp is gradually led to The uniform paving of discharge port for crossing bellows is sprinkled upon on partition board, further increases the contact area of dry kelp and air, plays Shorten the effect of softening time.In addition, after the completion of sofening treatment, inlet valve is closed, and the driving of the first cylinder drives the first pusher Plate carries out horizontal movement, and the kelp after sofening treatment is pushed in cleaning case, and discharging is more convenient, smooth.
Second conveyer belt, for the kelp after softening to be delivered in cleaning case, is protected between evaporating kettle and cleaning case The continuity of sofening treatment and cleaning treatment is demonstrate,proved.Stock guide beginning is arranged at the discharge port of evaporating kettle, and terminal is close to second Conveyer belt, kelp prevent kelp to be attached on the outer wall of evaporating kettle or fall on ground by can be moved along stock guide after discharge port On, convenient for the cleaning on evaporating kettle and ground, and help to improve the utilization rate of kelp.
Further, bellows can be supported by supporting rack, the first cylinder drive drive the first scraping wings into When row horizontal movement, bellows is merely able to that elastic deformation occurs in its axial direction, without teetertottering, improves ripple The stability of pipe, more smoothly, the kelp fallen on partition board is more uniform for the discharging for making kelp.
Further, sealing ring can improve the air-tightness of evaporating kettle, high-temperature water when preventing the first push rod from carrying out horizontal movement Steam is escaped by the gap between the first push rod and evaporating kettle, while ensure that heat utilization efficiency, is stabilized to the soft of kelp Change treatment effect.
Further, vapor can be respectively delivered to each piece of partition board by the lateral by steam pipeline and thereon Top, in evaporating kettle upper and lower part kelp can thermally equivalent, stabilize the sofening treatment effect to kelp.
Further, the cleaning solution configured, when being cleaned to kelp, is pumped into fixation by fixed plate for supporting kelp Chamber between plate and movable plate, starts third cylinder, and third cylinder drives movable plate uplink, the liquid level of cleaning solution gradually to rise Height finally makes kelp be completely submerged in cleaning solution, and the sundries for being attached to kelp surface is gradually cleaned liquid absorption.It stands predetermined After time, third cylinder driving activity sheet reset, the cleaning solution remained between kelp is fallen by the through-hole in fixed plate, complete At processing is drained, follow-up drying time is reduced.
Further, after completing cleaning treatment, high service mechanism passes through nozzle to flush pipe conveying high-pressure clear water, clear water It sprays and remains in the cleaning solution on sea surface to kelp surface and effectively washed away, ensure that the kelp quality produced.
Further, the air in drying box is heated by the second heating tube, sea can be stirred by rabbling mechanism Band enables kelp to be come into full contact with hot-air, improves the drying efficiency to kelp.It can be by drying by waste heat recovering mechanism Moisture discharge in case, further increases the drying efficiency to kelp.
Further, in the drying process to kelp, exhaust fan send the damp-heat air in drying box by hot wind inlet pipe Enter heat exchange coil, the moisture in drying box reduces.Fresh air enters drying box by fresh inlet and fresh air outlet, in damp-heat air In fresh air flow process, damp-heat air exchanges heat with fresh air, and new air temperature increases, and realizes and is returned to damp-heat air heat It receives and utilizes, damp-heat air is by sequentially entering hot wind outlet pipe and heat-dissipating pipe after heat exchange coil, damp-heat air is by heat-dissipating pipe to clear Washing lotion is heated, and the cleaning efficiency to kelp is improved, and realizes the recycling of heat.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of kelp dry powder preparation facilities proposed by the present invention.
Fig. 2 is the structural schematic diagram of part where evaporating kettle in the present invention.
Fig. 3 is the structural schematic diagram of part where cleaning case in the present invention.
Fig. 4 is the structural schematic diagram of part where bellows.
Fig. 5 is the structural schematic diagram of part where movable plate.
Specific implementation mode
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art The every other embodiment obtained without creative efforts, shall fall within the protection scope of the present invention.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it can be directly connected to To another element or it may be simultaneously present centering elements.
Embodiment 1
Referring to Fig.1, a kind of kelp dry powder preparation facilities proposed by the present invention, the device include：First conveyer belt 1, cutting Unit 2, pliable cell, cleaning unit, drying unit and pulverizing unit.The cutter unit 2 is used for will be on the first conveyer belt 1 Dry kelp cutting is blocking.The pliable cell is for softening dry kelp.The cleaning unit is used for the sea after softening Band is cleaned.The drying unit is for being dried the kelp after cleaning.After the pulverizing unit is used for drying Kelp is pulverized.
The cutter unit includes cutter, which can pump with respect to the first conveyer belt 1, with Spacing cutting is carried out to kelp in the motion process of kelp.
The pliable cell includes evaporating kettle 12, and being horizontally disposed in the evaporating kettle 12 has polylith partition board 16, the partition board The through-hole to circulate for steam is offered on 16, and the first scraping wings 10, first scraping wings are slidably connected on the partition board 16 10 one end horizontally connected with there is the first push rod 9, described first push rod, 9 one end by being stretched out in evaporating kettle 12, first push rod 9 with The piston end of first cylinder 7 connects, and 10 top of the first scraping wings is connected with the first pipe clamp 11, connects in first pipe clamp 11 It is connected to bellows 6, the bellows 6 is located at that evaporating kettle 12 is outer, inside into and out of material mouth.The evaporating kettle 12 has more A discharge port 17, the discharge port 17 can be closed by control valve 18, and the discharge port 17 is located at the movement row of the first scraping wings 10 Cheng Shang, the discharge port 17 are corresponded with first scraping wings 10.
Hopper 3 is equipped between the cutter unit 2 and pliable cell, the hopper 3 is located at the discharge end of the conveyer belt, The hopper 3 has multiple discharge ports, which is connected with feed pipe 4, inlet valve 5 is connected on the feed pipe 4, described The discharge port of feed pipe 4 is connected to the feed inlet of the bellows 6.
The cleaning unit includes cleaning case 21, and the cleaning case 21 has feed inlet, the feed inlet of the cleaning case 21 It is connected to by hoisting mechanism between the discharge port 17 of evaporating kettle 12.The cleaning case 21 also has discharge port, the cleaning case Kelp in 21 is delivered to by discharge port in the drying unit by feed mechanism.
The drying unit includes drying box 28, and the drying box 28 has the charging being connected to 21 discharge port of cleaning case Mouth, discharge port.
The pulverizing unit includes crush box 32, and the crush box 32 has the charging being connected to 28 discharge port of drying box Mouth, discharge port.
The hoisting mechanism includes the second conveyer belt 20 being obliquely installed, the feed end of second conveyer belt 20 and discharging End is located in 17 lower section of discharge port and cleaning case 21 of the bottom, and stock guide 19 is connected at the discharge port 17, described The beginning of stock guide 19 is close to the discharge port 17, and the terminal of the stock guide 19 is close to second conveyer belt 20.
The feed mechanism includes the second cylinder 35, the second scraping wings 23, the second push rod 22, and second push rod 22 is horizontal Ground is connected on the second scraping wings, and described second push rod, 22 one end in cleaning case 21 by stretching out, second push rod 22 and second The piston end of cylinder 35 connects, and the discharge port of the cleaning case 21 is located in the movement travel of the second scraping wings 23.
Pipe clamp in this programme is the tool being fixed for one end to bellows, and shape can be according to bellows Orifice configuration is designed, and can be rope, clip etc..
In dry kelp into cutting process has been carried out to it by cutter unit 2 before material bin 3, help to enhance kelp with it is high The contact area of temperature steam, cleaning solution and hot-air shortens softening, cleaning and drying time.Due to before crushing It is cut, the effect for shortening grinding time can be played.Hopper 3 can store kelp, in kelp into material bin 3 The preceding processing mode cut to it can make the gap between kelp finer and close, and the kelp content stored in hopper 3 is more It is more.For hopper 3 for transporting kelp in evaporating kettle 12, which can also make kelp swimmingly fall into evaporating kettle In 12.
Evaporating kettle 12 can generate high-temperature vapor in bottom, and high-temperature vapor carries out hot mastication, dry kelp to kelp Profit, the adhesive force between the sundries and dry kelp on dry kelp surface reduce, and can shorten the scavenging period of dry kelp, and improve To the cleaning performance of dry kelp.In addition, high-temperature vapor can also kill the bacterium on dry kelp, bactericidal effect is played, is carried While the quality of high kelp dry powder, the holding time of kelp dry powder is extended.
Partition board in evaporating kettle 12 can be supported dry kelp, and polylith partition board is in high-low-position cloth in evaporating kettle 12 It sets, this mode can avoid dry kelp from being accumulated in evaporating kettle 12, increase the contact area of dry kelp and air, dry kelp Heated more abundant, the softening time substantially reduces.
First cylinder 7, which can drive, drives bellows 6 to carry out horizontal movement, and in 6 motion process of bellows, kelp is gradual It is uniformly spread and is sprinkled upon on partition board 16 by the discharge port of bellows 6, further increase the contact area of dry kelp and air, risen The effect for shortening the softening time is arrived.In addition, after the completion of sofening treatment, inlet valve 5 is closed, and the driving of the first cylinder 7 drives the One scraping wings 10 carries out horizontal movement, and the kelp after sofening treatment is pushed in cleaning case 21, and discharging is more convenient, suitable Freely.
Second conveyer belt 20 is between evaporating kettle 12 and cleaning case 21, for the kelp after softening to be delivered to cleaning case In 21, the continuity of sofening treatment and cleaning treatment ensure that.19 beginning of stock guide is arranged at the discharge port 17 of evaporating kettle 12, Terminal prevents kelp to be attached to evaporating kettle close to the second conveyer belt 20, kelp by can be moved along stock guide 19 after discharge port 17 It on 12 outer wall or falls on the ground, convenient for the cleaning on evaporating kettle 12 and ground, and helps to improve the utilization rate of kelp.
Supporting rack 34, support frame as described above 34 are connected on 12 outer wall of the evaporating kettle in the embodiment having with reference to Fig. 3 One end is connected through a screw thread mode and is fixed on 12 outer wall of evaporating kettle, and support frame as described above 34 includes the supporting rod being obliquely installed, institute It states supporting rod one end and is connected with the second pipe clamp 11, the feed inlet of the bellows 6 is located in the second pipe clamp 11.
Bellows 6 can be supported by supporting rack 34, is driven in the first cylinder 7 and the first scraping wings is driven to carry out water When flat movement, bellows 6 is merely able to that elastic deformation occurs in its axial direction, without teetertottering, improves bellows 6 Stability, more smoothly, the kelp fallen on partition board 16 is more uniform for the discharging for making kelp.
It is connected with sealing ring between first push rod 9 and the evaporating kettle 12, institute in the embodiment having with reference to Fig. 2 The top for stating evaporating kettle 12 is in the arc to arch upward upwards, and first push rod 9 is connected to vertical away from one end of the first scraping wings 10 On plate 8, the riser 8 is connect with the piston end of the first cylinder 7.
Sealing ring can improve the air-tightness of evaporating kettle 12, high-temperature vapor when preventing the first push rod 9 from carrying out horizontal movement By the gap effusion between the first push rod 9 and evaporating kettle 12, while ensure that heat utilization efficiency, the softening to kelp is stabilized Treatment effect.
The arcuate structure at 12 top of evaporating kettle can make the vapor condensed out, and arcuately wall falls, and is passing through partition board 16 On through-hole after, converge in 12 bottom of evaporating kettle.
With reference to Fig. 2, in the embodiment having, 12 bottom of the evaporating kettle is vaporization chamber, and the vaporization chamber has water inlet 13 and water outlet 14, and it is connected with the first heating tube 15, the water inlet 13 and water outlet 14 are connected separately with inlet valve and go out Water valve, the vaporization chamber are communicated with steam pipeline, and the steam pipeline is connected with a plurality of lateral, every lateral Outlet be respectively positioned on the top of the partition board 16.
Vapor can be respectively delivered to the upper of each piece of partition board 16 by lateral by steam pipeline and thereon Side, in 12 upper and lower part of evaporating kettle kelp can thermally equivalent, stabilize the sofening treatment effect to kelp.
With reference to Fig. 3, in the embodiment having, fixed plate 25 and movable plate 26, the fixation are equipped in the cleaning case 21 Plate 25 is located at 26 top of the movable plate, offers the through-hole to circulate for cleansing medium in the fixed plate 25, described second pushes away Flitch 23 is slidably connected in the fixed plate 25, is formed between the movable plate 26 and fixed plate 25 for containing cleansing medium Chamber, the chamber has inlet and outlet, and inlet valve is connected separately in the inlet and outlet and is gone out Water valve, 26 lower end of the movable plate are connect with the piston end of third cylinder 27, and are driven and moved up and down by the third cylinder 27, It is connected with rubber pad between 21 inner wall of the movable plate 26 and cleaning case.
The cleaning solution configured, when being cleaned to kelp, is pumped into fixed plate 25 by fixed plate 25 for supporting kelp Chamber between movable plate 26, starts third cylinder 27, and third cylinder 27 drives 26 uplink of movable plate, the liquid level of cleaning solution by Edge up height, finally kelp is made to be completely submerged in cleaning solution, and the sundries for being attached to kelp surface is gradually cleaned liquid absorption.It stands After predetermined time, third cylinder 27 drives movable plate 26 to reset, and remains in the cleaning solution between kelp and passes through in fixed plate 25 Through-hole falls, and completion drains processing, reduces follow-up drying time.
With reference to Fig. 3, in the embodiment having, 25 top of the fixed plate is equipped with flushing machine, and the flushing machine includes Flush pipe 24, the flush pipe 24 is horizontally disposed, and the flush pipe 24 is provided along its length multiple nozzles, the flush pipe 24 with high service mechanism connection.
After completing cleaning treatment, high service mechanism is sprayed to 24 conveying high-pressure clear water of flush pipe, clear water by nozzle To kelp surface, the cleaning solution for remaining in sea surface is effectively washed away, and ensure that the kelp quality produced.
Referring to Fig.1, in the embodiment having, in the drying box 28 rabbling mechanism, the second heating tube and waste heat is equipped with to return Receive mechanism, the rabbling mechanism includes motor 29, main shaft 30 and stirring blade 31, and the main shaft 30 is arranged, the main shaft 30 with The output axis connection of motor 29, and driven and rotated by the motor 29, the stirring blade 31 is sleeved on 30 periphery of the main shaft. Second heating tube is connected on the inner wall of drying box 28.The waste heat recovering mechanism is used for the humid air in drying box 28 Discharge.
The air in drying box 28 is heated by the second heating tube, kelp can be stirred by rabbling mechanism, made Kelp can come into full contact with hot-air, improve the drying efficiency to kelp.It can be by drying box 28 by waste heat recovering mechanism Interior moisture discharge, further increases the drying efficiency to kelp.
Referring to Fig.1,5, in the embodiment having, the waste heat recovering mechanism includes recycling bins, heat exchange coil and heat-dissipating pipe 33.There is the recycling bins fresh inlet and fresh air to export, the fresh inlet and atmosphere, the fresh air outlet with it is described Drying box 28 is connected to, and the heat exchange coil is connected in the recycling bins, and the inlet and outlet of the heat exchange coil is separately connected There are hot wind inlet pipe and hot wind outlet pipe, exhaust fan is connected on the hot wind inlet pipe, the hot wind outlet pipe is connected with heat-dissipating pipe 33, institute It states heat-dissipating pipe 33 to be connected on movable plate 26, the outlet of the heat-dissipating pipe 33 has exhaust duct.
In the embodiment having, the heat exchange coil and heat-dissipating pipe 33 are disc-shaped, offered on the movable plate 26 with The identical card slot of 33 shape of the heat-dissipating pipe, take over slot, the exhaust duct are connected on the take over slot, and the exhaust duct goes out Mouth is located at 21 outside of the cleaning case.
In the drying process to kelp, the damp-heat air in drying box 28 is sent by hot wind inlet pipe and is exchanged heat by exhaust fan Coil pipe, the moisture in drying box 28 reduce.Fresh air enters drying box 28 by fresh inlet and fresh air outlet, in damp-heat air and In fresh air flow process, damp-heat air exchanges heat with fresh air, and new air temperature increases, and realizes the recycling to damp-heat air heat It utilizes, for damp-heat air by sequentially entering hot wind outlet pipe and heat-dissipating pipe 33 after heat exchange coil, damp-heat air is right by heat-dissipating pipe 33 Cleaning solution is heated, and the cleaning efficiency to kelp is improved, and realizes the recycling of heat.
Embodiment 2
The present invention proposes a kind of kelp process for preparation of dry powder, includes the following steps：
The dry kelp that will be singled out is placed on the first conveyer belt 1, by cutter unit 2 that the cutting of dry kelp is blocking Shape is collected the dry kelp after cutting by hopper 3；
Start the first cylinder 7, the first cylinder 7 drives the first push rod 9 that the first scraping wings 10 is driven to move to evaporating kettle 12 1 Inlet valve 5 is opened in side, and the dry kelp in hopper 3 enters bellows 6 by feed pipe 4, at the same time, the first cylinder 7 driving the One push rod 9 drives 10 counter motion of the first scraping wings, and bellows 6 moves therewith in 10 motion process of the first scraping wings, does sea Band is discharged by the discharge port of bellows 6, and uniformly paving is sprinkled upon on partition board 16, and evaporating kettle 12 is moved in the first scraping wings 10 Behind the other side, the first cylinder 7 is closed；
12 bottom of evaporating kettle is set to generate vapor, high-temperature vapor carries out heating boiling to kelp, after heating the predetermined time, Control valve 18 is opened, the first cylinder 7 is started, the first cylinder 7 drives the first push rod 9 to drive the movement of the first scraping wings 10, will be every Kelp on plate 16 is pushed out evaporating kettle 12；
Kelp is moved to by stock guide 19 on the second conveyer belt 20, is fallen in cleaning case 21 after by the second conveyer belt 20 It is interior, pushed out by feed mechanism after the completion of cleaning；
Kelp after cleaning is pushed by feed mechanism into drying box 28, is fallen into crush box 32 after completing to be dried, is led to It crosses pulverization process and can be obtained kelp dry powder.
It should be noted that herein, if there are first and second or the like relational terms to be used merely to one A entity or operation with another entity or operate distinguish, without necessarily requiring or implying these entities or operation it Between there are any actual relationship or orders.Moreover, the terms "include", "comprise" or its any other variant are intended to Cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements includes not only those Element, but also include other elements that are not explicitly listed, or further include for this process, method, article or setting Standby intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that There is also other identical elements in the process, method, article or apparatus that includes the element.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention All any modification, equivalent and improvement etc., should all be included in the protection scope of the present invention made by within refreshing and principle.

Claims (10)

1. a kind of kelp dry powder preparation facilities, which is characterized in that the device includes：First conveyer belt, cutter unit, softening are single Member, cleaning unit, drying unit and pulverizing unit；The cutter unit is for cutting into the dry kelp on the first conveyer belt Block；The pliable cell is for softening dry kelp；The cleaning unit is for cleaning the kelp after softening；Institute Drying unit is stated for the kelp after cleaning to be dried；The pulverizing unit is for pulverizing to the kelp after drying；
The pliable cell includes evaporating kettle, and being horizontally disposed in the evaporating kettle has polylith partition board, and confession is offered on the partition board The through-hole of steam circulation, slidably connects the first scraping wings on the partition board, and first scraping wings one end is horizontally connected with having First push rod, first push rod one end in evaporating kettle by stretching out, and first push rod is connect with the piston end of the first cylinder, institute It states the first scraping wings top and is connected with the first pipe clamp, bellows, the charging and discharging of the bellows are connected in first pipe clamp Mouth is located at that evaporating kettle is outer, inside；The evaporating kettle has multiple discharge ports, and the discharge port can be by control valve closure, institute It states discharge port to be located in the movement travel of the first scraping wings, the discharge port is corresponded with first scraping wings；
Hopper is equipped between the cutter unit and pliable cell, the hopper is located at the discharge end of the conveyer belt, the material Bucket has multiple discharge ports, which is connected with feed pipe, and inlet valve is connected on the feed pipe, and the feed pipe goes out Material mouth is connected to the feed inlet of the bellows；
The cleaning unit includes cleaning case, and the cleaning case has a feed inlet, the feed inlet of the cleaning case and evaporating kettle It is connected to by hoisting mechanism between discharge port；The cleaning case also has discharge port, and the kelp in the cleaning case is by feeder Structure is delivered to by discharge port in the drying unit；
The drying unit includes drying box, and the drying box has feed inlet, the discharge port being connected to cleaning case discharge port；
The pulverizing unit includes crush box, and the crush box has feed inlet, the discharge port being connected to drying box discharge port；
The hoisting mechanism includes the second conveyer belt being obliquely installed, and the feed end and discharge end of second conveyer belt distinguish position Below the discharge port of the bottom and in cleaning case, stock guide is connected at the discharge port, the beginning of the stock guide is close The discharge port, the terminal of the stock guide is close to second conveyer belt；
The feed mechanism includes the second cylinder, the second scraping wings, the second push rod, and second push rod is horizontally connected with second On scraping wings, second push rod one end in cleaning case by stretching out, and second push rod is connect with the piston end of the second cylinder, institute The discharge port for stating cleaning case is located in the movement travel of the second scraping wings.
2. kelp dry powder preparation facilities according to claim 1, which is characterized in that be connected with branch on the evaporating kettle outer wall Support, support frame as described above one end are connected through a screw thread mode and are fixed on evaporating kettle outer wall, and support frame as described above includes being obliquely installed Supporting rod, described supporting rod one end is connected with the second pipe clamp, and the feed inlet of the bellows is located in the second pipe clamp.
3. wanting the kelp dry powder preparation facilities described in 1 according to right, which is characterized in that first push rod and the evaporating kettle it Between be connected with sealing ring, the top of the evaporating kettle is in the arc to arch upward upwards, and first push rod is away from the first scraping wings One end is connected on riser, and the riser is connect with the piston end of the first cylinder.
4. kelp dry powder preparation facilities according to claim 1, which is characterized in that the evaporating kettle bottom is vaporization chamber, The vaporization chamber has inlet and outlet, and is connected with the first heating tube, and the inlet and outlet are connected separately with Inlet valve and outlet valve, the vaporization chamber are communicated with steam pipeline, and the steam pipeline is connected with a plurality of lateral, often The outlet of lateral is respectively positioned on above the partition board.
5. kelp dry powder preparation facilities according to claim 1, which is characterized in that be equipped in the cleaning case fixed plate and Movable plate, the fixed plate are located above the movable plate, and the through-hole to circulate for cleansing medium, institute are offered in the fixed plate It states the second scraping wings to be slidably connected in the fixed plate, be formed between the movable plate and fixed plate for containing cleansing medium Chamber, the chamber has inlet and outlet, and inlet valve is connected separately in the inlet and outlet and is gone out Water valve, the movable plate lower end are connect with the piston end of third cylinder, and are driven and moved up and down by the third cylinder, the work It is connected with rubber pad between movable plate and cleaning chamber interior wall.
6. kelp dry powder preparation facilities according to claim 5, which is characterized in that be equipped with washer above the fixed plate Structure, the flushing machine include flush pipe, and the flush pipe is horizontally disposed, and the flush pipe is provided along its length multiple sprays Head, the flush pipe and high service mechanism connection.
7. kelp dry powder preparation facilities according to claim 1, which is characterized in that be equipped with blender in the drying box Structure, the second heating tube and waste heat recovering mechanism, the rabbling mechanism include motor, main shaft and stirring blade, and the main shaft is arranged, The output axis connection of the main shaft and motor, and by the motor-driven rotation, the stirring blade is sleeved on outside the main shaft Week；Second heating tube is connected on the inner wall of drying box；The waste heat recovering mechanism is used for the humid air in drying box Discharge.
8. kelp dry powder preparation facilities according to claim 7, which is characterized in that the waste heat recovering mechanism includes recycling Case, heat exchange coil and heat-dissipating pipe；There is the recycling bins fresh inlet and fresh air to export, the fresh inlet and atmosphere, Fresh air outlet is connected to the drying box, and the heat exchange coil is connected in the recycling bins, the heat exchange coil into Mouth and outlet are connected separately with hot wind inlet pipe and hot wind outlet pipe, and exhaust fan, the hot wind outlet pipe are connected on the hot wind inlet pipe It is connected with heat-dissipating pipe, the heat-dissipating pipe is connected on movable plate, and the outlet of the heat-dissipating pipe has exhaust duct.
9. kelp dry powder preparation facilities according to claim 8, which is characterized in that the heat exchange coil and heat-dissipating pipe are in Plate-like offers the card slot identical with the heat dissipation tube shape, take over slot on the movable plate, and the exhaust duct is connected to described On take over slot, the outlet of the exhaust duct is located on the outside of the cleaning case.
10. a kind of kelp process for preparation of dry powder, which is characterized in that this approach includes the following steps：
The dry kelp that will be singled out is placed on the first conveyer belt, and dry kelp is cut into bulk by cutter unit, is passed through Hopper collects the dry kelp after cutting；
Start the first cylinder, the first cylinder drives the first push rod that the first scraping wings is driven to move to evaporating kettle side, opens charging Valve, the dry kelp in hopper enter bellows by feed pipe, and at the same time, the first cylinder drives the first push rod to drive first to push away Flitch counter motion, bellows moves therewith in the first scraping wings motion process, and dry kelp is arranged by the discharge port of bellows Go out, and uniformly paving is sprinkled upon on partition board, after the first scraping wings moves to the evaporating kettle other side, closes the first cylinder；
Evaporating kettle bottom is set to generate vapor, high-temperature vapor carries out heating boiling to kelp, after heating the predetermined time, opens control Valve processed, starts the first cylinder, and the first cylinder drives the first push rod to drive the movement of the first scraping wings, the kelp on partition board is pushed Go out evaporating kettle；
Kelp is moved to by stock guide on the second conveyer belt, is fallen in cleaning case after by the second conveyer belt, and cleaning is completed Pushed out afterwards by feed mechanism；
Kelp after cleaning is pushed by feed mechanism into drying box, crush box is fallen into after completing to be dried, at crushing Reason can be obtained kelp dry powder.
CN201810156664.5A 2018-02-24 2018-02-24 Kelp dry powder preparation facilities Active CN108497370B (en)

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