CN108433087A - A kind of devices and methods therefor being used to prepare kelp sauce - Google Patents
A kind of devices and methods therefor being used to prepare kelp sauce Download PDFInfo
- Publication number
- CN108433087A CN108433087A CN201810156663.0A CN201810156663A CN108433087A CN 108433087 A CN108433087 A CN 108433087A CN 201810156663 A CN201810156663 A CN 201810156663A CN 108433087 A CN108433087 A CN 108433087A
- Authority
- CN
- China
- Prior art keywords
- kelp
- scraping wings
- discharge port
- pipe
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 241000512259 Ascophyllum nodosum Species 0.000 title claims abstract description 260
- 238000000034 method Methods 0.000 title claims abstract description 45
- 235000015067 sauces Nutrition 0.000 title claims abstract description 33
- 238000001035 drying Methods 0.000 claims abstract description 96
- 238000004140 cleaning Methods 0.000 claims abstract description 91
- 230000008569 process Effects 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 30
- 239000000843 powder Substances 0.000 claims abstract description 17
- 238000002156 mixing Methods 0.000 claims abstract description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 12
- 230000000903 blocking effect Effects 0.000 claims abstract description 4
- 238000007790 scraping Methods 0.000 claims description 92
- 238000001704 evaporation Methods 0.000 claims description 77
- 238000005192 partition Methods 0.000 claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 230000007246 mechanism Effects 0.000 claims description 19
- 238000003756 stirring Methods 0.000 claims description 18
- 238000010438 heat treatment Methods 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 12
- 238000009835 boiling Methods 0.000 claims description 8
- 238000009834 vaporization Methods 0.000 claims description 8
- 230000008016 vaporization Effects 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 7
- 238000011010 flushing procedure Methods 0.000 claims description 6
- 239000002002 slurry Substances 0.000 claims description 6
- 238000013459 approach Methods 0.000 claims description 3
- 230000008020 evaporation Effects 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000005086 pumping Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000000796 flavoring agent Substances 0.000 abstract description 3
- 235000019634 flavors Nutrition 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 16
- 238000007599 discharging Methods 0.000 description 8
- 230000005489 elastic deformation Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000004904 shortening Methods 0.000 description 5
- 238000010422 painting Methods 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 230000018984 mastication Effects 0.000 description 2
- 238000010077 mastication Methods 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 230000002000 scavenging effect Effects 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 206010010774 Constipation Diseases 0.000 description 1
- FBPFZTCFMRRESA-KVTDHHQDSA-N D-Mannitol Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-KVTDHHQDSA-N 0.000 description 1
- 208000005016 Intestinal Neoplasms Diseases 0.000 description 1
- 241001466453 Laminaria Species 0.000 description 1
- 229930195725 Mannitol Natural products 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 230000036772 blood pressure Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 235000001497 healthy food Nutrition 0.000 description 1
- 230000002218 hypoglycaemic effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 201000002313 intestinal cancer Diseases 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 235000010355 mannitol Nutrition 0.000 description 1
- 239000000594 mannitol Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 230000002285 radioactive effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001550 time effect Effects 0.000 description 1
- 239000011573 trace mineral Substances 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 150000003722 vitamin derivatives Chemical class 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/60—Salad dressings; Mayonnaise; Ketchup
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/60—Edible seaweed
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Marine Sciences & Fisheries (AREA)
- Zoology (AREA)
- Edible Seaweed (AREA)
Abstract
The present invention relates to a kind of devices and methods therefor being used to prepare kelp sauce, which includes：First conveyer belt, cutter unit, pliable cell, cleaning unit, slurrification unit, drying unit and batch mixing unit；The cutter unit is used for the dry kelp cutting on the first conveyer belt is blocking；The pliable cell is for softening dry kelp；The cleaning unit is for cleaning the kelp after softening；The slurrification unit is allowed to form kelp paste for being crushed kelp；The drying unit is allowed to form the kelp block for drying kelp paste；Batch mixing unit is allowed to form Kelp Powder for crushing the kelp block, and Kelp Powder is mixed with auxiliary material.The present invention realizes the processing of the deep processing to kelp, and the kelp sauce prepared is clean, sanitary, unique flavor, realizes streamlined operation in process of production, and continuity is strong, is participated in without artificial, production efficiency is high.
Description
Technical field
The present invention relates to kelp field of deep more particularly to a kind of devices and methods therefors being used to prepare kelp sauce.
Background technology
Kelp mainly has rich in algal polysaccharides, mannitol, vitamin and a variety of constants, trace element and prevents treating constipation, arranging
Malicious beauty treatment, prevention intestinal cancer, reducing blood lipid, prevention of arterial hardening, hypoglycemic, blood pressure lowering, the internal lead of discharge and radioactive element etc. are more
Kind effect.Therefore, it is generally acknowledged green and healthy food using the food of kelp processing.Since fresh kelp is difficult to preserve, thus it is traditional
Kelp product mostly with dried product, salt soaking foodstuff marketing in city, there is eating method dullness, nondigestible disadvantage.By kelp into
Row crushes, and obtains Kelp Powder, and be added in food, such as flour, noodles, sauce, while extending the holding time, realizes
The deep processing of kelp product improves the economic value of kelp.
The patent of Patent No. 201520973521.5 discloses a kind of Kelp Powder machining production line, which includes stock
Station, baking station and collection station, the stock station are equipped with digester, agitating device and extract dress successively from left to right
It sets；The agitating device includes agitator tank and corresponding upper cover, and the upper cover is provided with auger；The draw-out device includes
Water pump and silicone tube, the silicone tube include feed pipe and discharge nozzle, and the feed pipe is located in agitating device；The Roaster
Position includes conveyer belt and apparatus for baking, and the conveyer belt is interior by several grooves are equidistantly arranged in parallel with, and conveyer belt is equipped with institute
State apparatus for baking；The collection device includes scraping painting and material collecting tank, described to scrape painting setting on the right side of conveyer belt, described to gather materials
Slot is located at the conveyer belt and scrapes the lower section of painting junction.Although the patent can by laminaria production at Kelp Powder,
It needs independent cleaning device to clean kelp before boiling, the shape of kelp and the capacity of digester is limited to, in boiling
It needs to take considerable time in the process, the production cycle of product is longer.It is needed in baking process gradually slowly by kelp paste
It is baked into Kelp Powder, baking is extremely inefficient, is unfavorable for the Kelp Powder production of batch production.
Invention content
The present invention exactly in view of the deficienciess of the prior art, provide a kind of device being used to prepare kelp sauce and its
Method.
To solve the above problems, the technical solution used in the present invention is as follows：
A kind of device being used to prepare kelp sauce, the device include：First conveyer belt, cutter unit, pliable cell, cleaning
Unit, slurrification unit, drying unit and batch mixing unit；The cutter unit is for cutting into the dry kelp on the first conveyer belt
Block；The pliable cell is for softening dry kelp；The cleaning unit is for cleaning the kelp after softening；Institute
Slurrification unit is stated to be allowed to form kelp paste for being crushed kelp；The drying unit is allowed to form kelp for drying kelp paste
Block；Batch mixing unit is allowed to form Kelp Powder for crushing the kelp block, and Kelp Powder is mixed with auxiliary material；
The pliable cell includes evaporating kettle, and being horizontally disposed in the evaporating kettle has polylith partition board, is opened up on the partition board
There is the through-hole to circulate for steam, the first scraping wings is slidably connected on the partition board, first scraping wings one end flatly connects
It is connected to the first push rod, by being stretched out in evaporating kettle, the piston end of first push rod and the first cylinder connects for first push rod one end
It connects, first scraping wings top is connected with the first pipe clamp, and the first bellows, the first wave are connected in first pipe clamp
Being located at outside evaporating kettle into and out of material mouth of line pipe, inside；The evaporating kettle has multiple discharge ports, the discharge port can be by
First control valve closure, the discharge port are located in the movement travel of the first scraping wings, the discharge port and first pusher
Plate corresponds；
Hopper is equipped between the cutter unit and pliable cell, the hopper is located at the discharge end of the conveyer belt, institute
Stating hopper, there are multiple discharge ports, the discharge port to be connected with feed pipe, inlet valve, the feed pipe are connected on the feed pipe
Discharge port be connected to the feed inlet of first bellows；
The cleaning unit includes cleaning case, and the cleaning case has feed inlet, the feed inlet of the cleaning case and evaporation
It is connected to by hoisting mechanism between the discharge port of kettle；The cleaning case also has discharge port, and the kelp in the cleaning case is by sending
Material mechanism is delivered to by discharge port in the slurrification unit；
The hoisting mechanism includes the second conveyer belt being obliquely installed, the feed end and discharge end point of second conveyer belt
Not Wei Yu the bottom discharge port below and cleaning case in, the first stock guide, first guide are connected at the discharge port
The beginning of plate is close to the discharge port, and the terminal of the stock guide is close to second conveyer belt；
The feed mechanism include the second cylinder, the second scraping wings, the second push rod, second push rod horizontally connected with
On second scraping wings, by being stretched out in cleaning case, the piston end of second push rod and the second cylinder connects for second push rod one end
It connects, the discharge port of the cleaning case is located in the movement travel of the second scraping wings.
The slurrification unit includes pulp case, and the pulp case has the feed inlet being connected to cleaning case discharge port, discharging
Mouthful；
The drying unit includes drying box, polylith drying plate is flatly equipped in the drying box, on the drying plate
Slidably connect third scraping wings, third scraping wings one end is horizontally connected with having third push rod, third push rod one end
By being stretched out in drying box, the third push rod is connect with the piston end of third cylinder, and third scraping wings top is connected with
Two pipe clamps are connected with the second bellows in second pipe clamp, and second bellows is located at drying box into and out of material mouth
Outside, inside；The drying box has multiple discharge ports, and the discharge port of the drying box can be described dry by the second control valve closure
The discharge port of dry case is located in the movement travel of third scraping wings, and is corresponded with the third scraping wings；
It is pumped and is connected to by foodstuff between the pulp case and drying box, the feed inlet of the foodstuff pump is stretched to by pipeline
The discharge port in pulp bottom portion, the foodstuff pump is connected with total material-conveying pipe by pipeline, is connected on the total material-conveying pipe
A plurality of conveying branch pipe, the conveying branch pipe are also connected to the feed inlet of second bellows；
The batch mixing unit includes crush box, passes through second between the feed inlet of the crush box and the discharge port of drying box
Stock guide connects, and the crush box is communicated with water inlet pipe and feed hopper, and the powder for crushing the kelp block is equipped in the crush box
Broken blade, the stirring blade for stirring material.
Preferably, the first supporting rack is connected on the evaporating kettle outer wall, first supporting rack one end is connected by screw thread
The mode of connecing is fixed on evaporating kettle outer wall, and first supporting rack includes the supporting rod being obliquely installed, and described supporting rod one end connects
It is connected to third pipe clamp, the feed inlet of first bellows is located in third pipe clamp.
Preferably, be connected with sealing ring between first push rod and the evaporating kettle, the top of the evaporating kettle be in
On the arc that arches upward, first push rod is connected to away from one end of the first scraping wings on the first riser, first riser with
The piston end of first cylinder connects.
Preferably, the evaporating kettle bottom is vaporization chamber, and the vaporization chamber has inlet and outlet, and is connected with the
One heating tube, the inlet and outlet are connected separately with inlet valve and outlet valve, and the vaporization chamber is communicated with steam conveying
Pipe, the steam pipeline are connected with a plurality of lateral, and the outlet of every lateral is respectively positioned on above the partition board.
Preferably, fixed plate and movable plate are equipped in the cleaning case, the fixed plate is located above the movable plate, institute
The through-hole for offering in fixed plate and circulating for cleansing medium is stated, second scraping wings is slidably connected in the fixed plate, institute
The chamber formed between movable plate and fixed plate for containing cleansing medium is stated, the chamber has inlet and outlet,
Inlet valve and outlet valve, the piston end of the movable plate lower end and third cylinder are connected separately in the inlet and outlet
Connection, and driven and moved up and down by the third cylinder, it is connected with rubber pad between the movable plate and cleaning chamber interior wall；It is described
Flushing machine is equipped with above fixed plate, the flushing machine includes flush pipe, and the flush pipe is horizontally disposed, the flush pipe edge
Its length direction is equipped with multiple nozzles, the flush pipe and high service mechanism connection.
Preferably, the first main shaft, broken blade and sieve are equipped in the pulp case, first main shaft is vertically arranged,
First main shaft and the output shaft of first motor are drivingly connected, and the broken blade is sleeved on first main shaft periphery, institute
It states sieve to be located at below the broken blade, the discharge port of the pulp case is located at below the sieve.
Preferably, the second supporting rack is connected on the dry box outer wall, second supporting rack one end is connected by screw thread
The mode of connecing is fixed on dry box outer wall, and second supporting rack includes the supporting rod being obliquely installed, and described supporting rod one end connects
It is connected to third pipe clamp, the feed inlet of second bellows is located in third pipe clamp.
Preferably, the second main shaft, stirring blade and crushing vane, second main shaft and second are equipped in the crush box
The output shaft of motor is drivingly connected, and the crushing vane and stirring blade are sleeved on second main shaft periphery, the crushing
Blade is located at below the stirring blade.
Preferably, heat-dissipating pipe is connected in the fixed plate, the heat-dissipating pipe is connected by pipeline and the evaporating kettle inner cavity
It is logical, and steam circuit is constituted, it is connected with flow control valve on the circulation loop.
A method of it being used to prepare kelp sauce, this approach includes the following steps：
The dry kelp that will be singled out is placed on the first conveyer belt, and dry kelp is cut into bulk by cutter unit,
The dry kelp after cutting is collected by hopper；
Start the first cylinder, the first cylinder drives the first push rod that the first scraping wings is driven to move to evaporating kettle side, opens
Inlet valve, the dry kelp in hopper enter the first bellows by feed pipe, and at the same time, the first cylinder drives the first push rod band
Dynamic first scraping wings counter motion, the first bellows moves therewith in the first scraping wings motion process, and dry kelp passes through first
The discharge port of bellows is discharged, and uniformly paving is sprinkled upon on partition board, after the first scraping wings moves to the evaporating kettle other side, closes
First cylinder；
Evaporating kettle bottom is set to generate vapor, high-temperature vapor carries out heating boiling to kelp, after heating the predetermined time, beats
Control valve is opened, starts the first cylinder, the first cylinder drives the first push rod to drive the movement of the first scraping wings, by the kelp on partition board
It is pushed out evaporating kettle；
Kelp is moved to by stock guide on the second conveyer belt, is fallen in cleaning case after by the second conveyer belt, cleaning
It is pushed after the completion into pulp case by feed mechanism；
Kelp completes slurrying process in pulp case and forms pulp liquid；
Start third cylinder, third cylinder driving third push rod drives third scraping wings to move to drying box side, starts
Foodstuff pumps, and the pulp liquid in pulp case enters the second bellows, at the same time, third cylinder by total material-conveying pipe and conveying branch pipe
Third push rod is driven to drive third scraping wings counter motion, the second bellows moves therewith in third scraping wings motion process,
Kelp paste is discharged by the discharge port of the second bellows, and uniformly paving is sprinkled upon on drying plate, is moved in third scraping wings dry
Behind the dry case other side, third cylinder and foodstuff pump are closed, carrying out slow boiling heating to kelp paste by drying plate is allowed to form kelp
Block；Third cylinder is opened, third cylinder drives third push rod to drive the movement of third scraping wings, the kelp block on drying plate is pushed away
It is sent into crush box；
The kelp block completed in crush box crushing process formed Kelp Powder, by water inlet pipe into crush box injected clear water,
Dispensing is added into crush box by feed hopper, material is stirred by stirring blade, material is completed mixed in crush box
Material process forms kelp sauce.
Compared with prior art, implementation result of the invention is as follows by the present invention：
The present invention realizes the processing of the deep processing to kelp, and the kelp sauce prepared is clean, sanitary, unique flavor,
Streamlined operation is realized in process of production, and continuity is strong, is participated in without artificial, production efficiency is high.
In dry kelp into cutting process has been carried out to it by cutter unit before material bin, help to enhance kelp and high temperature
The contact area of vapor, cleaning solution and hot-air shortens softening, cleaning and drying time；Due to crushing advance
It has gone cutting, the effect for shortening grinding time can be played.Hopper can store kelp, in kelp into right before material bin
Its processing mode cut can make the gap between kelp finer and close, and the kelp content stored in hopper is more.Material
For bucket for transporting kelp in evaporating kettle, which can also be such that kelp swimmingly falls into evaporating kettle.
Evaporating kettle can generate high-temperature vapor in bottom, and high-temperature vapor carries out hot mastication, dry kelp profit to kelp
, the adhesive force between the sundries and dry kelp on dry kelp surface reduces, and can shorten the scavenging period of dry kelp, and improve
To the cleaning performance of dry kelp.In addition, high-temperature vapor can also kill the bacterium on dry kelp, bactericidal effect is played, is helped
In the holding time for extending kelp sauce finished product.
Partition board in evaporating kettle can be supported dry kelp, and polylith partition board is arranged in evaporating kettle in high-low-position,
This mode can avoid dry kelp from being accumulated in evaporating kettle, increase the contact area of dry kelp and air, and dry kelp is heated
More fully, the softening time substantially reduces.
First cylinder, which can drive, drives the movement of the first scraping wings, first bellows one end to be fixed on the first scraping wings,
In the first scraping wings motion process, elastic deformation occurs for the first bellows, and discharge port is moved synchronously with the first scraping wings,
The discharge port of first bellows carries out in motion process, kelp gradually pass through the discharge port of the first bellows uniformly paving be sprinkled upon every
On plate, the contact area of dry kelp and air is further increased, plays the effect for shortening the softening time.In addition, softening
After the completion of processing, inlet valve is closed, and the driving of the first cylinder drives the first scraping wings to carry out horizontal movement, after sofening treatment
Kelp pushes in cleaning case, and discharging is more convenient, smooth.
Second conveyer belt, for the kelp after softening to be delivered in cleaning case, is protected between evaporating kettle and cleaning case
The continuity of sofening treatment and cleaning treatment is demonstrate,proved.First stock guide beginning is arranged at the discharge port of evaporating kettle, and terminal is close
Second conveyer belt, kelp prevent kelp to be attached on the outer wall of evaporating kettle or fall by can be moved along stock guide after discharge port
On ground, convenient for the cleaning on evaporating kettle and ground, and the utilization rate of kelp is helped to improve.
Kelp is crushed by slurrification unit after the completion of cleaning and is allowed to form kelp paste, is pumped kelp paste by foodstuff
It is laid on drying plate, this designs the drying process that can speed up kelp, shortens the process-cycle of product.Since drying plate is dry
It is arranged in high-low-position in dry case, this mode can successively dry kelp paste, and can be simultaneously to the sea on every piece of drying plate
Band slurry is dried, and shortens the drying time of kelp, plays the effect for shortening the finished product process-cycle.
Third cylinder, which can drive, drives the movement of third scraping wings, second bellows one end to be fixed on third scraping wings,
In third scraping wings motion process, elastic deformation occurs for the second bellows, and discharge port is moved synchronously with third scraping wings,
During the discharge port of second bellows carries out horizontal movement, the discharge port that kelp paste gradually passes through the second bellows is uniformly spread
It is sprinkled upon on drying plate, drying plate heats kelp paste, and kelp paste is by thermmohardening.Since kelp paste is generally evenly distributed in drying
On plate, various pieces are heated evenly, and shorten drying time, ensure that drying effect.
The kelp block obtained after drying crushes in crush box, and mixing process is completed in crush box again after crushing,
Two processes can be carried out successively under program, and while reducing device production cost, the kelp sauce produced is without hard
Block is remaining, ensure that the quality of kelp sauce.
Further, bellows can be supported by the first supporting rack, is driven in the first cylinder and drives the first pusher
When plate carries out horizontal movement, the first bellows is merely able to that elastic deformation occurs in its axial direction, without teetertottering, carries
The high stability of bellows, more smoothly, the kelp fallen on partition board is more uniform for the discharging for making kelp.
Further, sealing ring can improve the air-tightness of evaporating kettle, high-temperature water when preventing the first push rod from carrying out horizontal movement
Steam is escaped by the gap between the first push rod and evaporating kettle, while ensure that heat utilization efficiency, is stabilized to the soft of kelp
Change treatment effect.
Further, vapor can be respectively delivered to each piece of partition board by the lateral by steam pipeline and thereon
Top, in evaporating kettle upper and lower part kelp can thermally equivalent, stabilize the sofening treatment effect to kelp.
Further, the cleaning solution configured, when being cleaned to kelp, is pumped into fixation by fixed plate for supporting kelp
Chamber between plate and movable plate, starts the 4th cylinder, and the 4th cylinder drives movable plate uplink, the liquid level of cleaning solution gradually to rise
Height finally makes kelp be completely submerged in cleaning solution, and the sundries for being attached to kelp surface is gradually cleaned liquid absorption.It stands predetermined
After time, the 4th cylinder driving activity sheet reset, the cleaning solution remained between kelp is fallen by the through-hole in fixed plate, complete
At processing is drained, follow-up drying time is reduced.After completing cleaning treatment, high service mechanism is clear to flush pipe conveying high-pressure
Water, clear water is sprayed by nozzle to be remained in the cleaning solution on sea surface to kelp surface and is effectively washed away, and be ensure that and is produced
Kelp quality.
Further, first motor can drive the first main shaft that broken blade is driven to be crushed the kelp after softening, be formed
Kelp paste, kelp paste are fallen through the mesh of sieve in pulp bottom portion.It can be by the kelp of bulk and kelp paste point by sieve
It leaves and, ensure that follow-up drying effect.
Further, the second bellows can be supported by the second supporting rack, is driven in third cylinder and drives third
When scraping wings carries out horizontal movement, the second bellows is merely able to that elastic deformation occurs in its axial direction, is shaken up and down without occurring
It is dynamic, the stability of the second bellows is improved, the discharging for making kelp paste more smoothly, falls kelp paste on drying plate more
Uniformly.
Further, in the softening process to kelp, high-temperature vapor can enter heat-dissipating pipe by pipeline, and in heat-dissipating pipe
With constantly recycled in evaporating kettle, during high-temperature vapor circulates, high-temperature vapor heats cleaning solution, cleaning
Liquid Wen Sheng improves the cleaning efficiency to kelp.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of device being used to prepare kelp sauce proposed by the present invention.
Fig. 2 is the structural schematic diagram of part where pliable cell in the present invention.
Fig. 3 is the structural schematic diagram of part where drying unit in the present invention.
Fig. 4 is the structural schematic diagram of part where cleaning unit in the present invention.
Fig. 5 is the structural schematic diagram of part where movable plate in the present invention.
Specific implementation mode
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
The every other embodiment obtained without creative efforts, shall fall within the protection scope of the present invention.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element
Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or it may be simultaneously present centering elements.
Embodiment 1
Referring to Fig.1-5, a kind of device being used to prepare kelp sauce, the device include：First conveyer belt 1, cutter unit 2,
Pliable cell, cleaning unit, slurrification unit, drying unit and batch mixing unit.The cutter unit 2 is used for the first conveyer belt 1
On dry kelp cutting it is blocking.The pliable cell is for softening dry kelp.After the cleaning unit is used for softening
Kelp cleaned.The slurrification unit is allowed to form kelp paste for being crushed kelp.The drying unit is for dry sea
Band slurry is allowed to form the kelp block.Batch mixing unit is allowed to form Kelp Powder for crushing the kelp block, and Kelp Powder is mixed with auxiliary material.
The cutter unit 2 includes cutter, which can pump with respect to the first conveyer belt 11,
To carry out spacing cutting to kelp in the motion process of kelp.
The pliable cell includes evaporating kettle 12, and being horizontally disposed in the evaporating kettle 12 has polylith partition board 16, the partition board
The through-hole to circulate for steam is offered on 16, and the first scraping wings 10, first scraping wings are slidably connected on the partition board 16
10 one end horizontally connected with there is the first push rod 9, described first push rod, 9 one end by being stretched out in evaporating kettle 12, first push rod 9 with
The piston end of first cylinder 7 connects, and 10 top of the first scraping wings is connected with the first pipe clamp 11, connects in first pipe clamp 11
It is connected to the first bellows 6, first bellows 6 is located at that evaporating kettle 12 is outer, inside into and out of material mouth.The evaporating kettle
12 there are multiple discharge ports 17, the discharge port 17 can be closed by the first control valve 18, and the discharge port 17 is located at the first pusher
In the movement travel of plate 10, the discharge port 17 is corresponded with first scraping wings 10.
Hopper 3 is equipped between the cutter unit 2 and pliable cell, the hopper 3 is located at the discharge end of the conveyer belt,
The hopper 3 has multiple discharge ports, which is connected with feed pipe 4, inlet valve 5 is connected on the feed pipe 4, described
The discharge port of feed pipe 4 is connected to the feed inlet of first bellows 6.
The cleaning unit includes cleaning case 21, and the cleaning case 21 has feed inlet, the feed inlet of the cleaning case 21
It is connected to by hoisting mechanism between the discharge port 17 of evaporating kettle 12.The cleaning case 21 also has discharge port, the cleaning case
Kelp in 21 is delivered to by discharge port in the slurrification unit by feed mechanism.
The hoisting mechanism includes the second conveyer belt 20 being obliquely installed, the feed end of second conveyer belt 20 and discharging
End is located in 17 lower section of discharge port and cleaning case 21 of the bottom, and the first stock guide 19 is connected at the discharge port 17,
The beginning of first stock guide 19 is close to the discharge port 17, and the terminal of the stock guide is close to second conveyer belt 20.
The feed mechanism includes the second cylinder 28, the second scraping wings 23, the second push rod 22, and second push rod 22 is horizontal
Ground is connected on the second scraping wings 23, and described second push rod, 22 one end is by stretching out in cleaning case 21, second push rod 22 and the
The piston end of two cylinders 28 connects, and the discharge port of the cleaning case 21 is located in the movement travel of the second scraping wings 23.
The slurrification unit includes pulp case 29, and the pulp case 29 has the charging being connected to 21 discharge port of cleaning case
Mouth, discharge port.
The drying unit includes drying box 41, and polylith drying plate 42 is flatly equipped in the drying box 41, described dry
Slidably connect third scraping wings 40 on dry plate 42, described 40 one end of third scraping wings is horizontally connected with having third push rod 39, institute
39 one end of third push rod is stated by being stretched out in drying box 41, the third push rod 39 is connect with the piston end of third cylinder 35, described
40 top of third scraping wings is connected with the second pipe clamp 36, is connected with the second bellows 37 in second pipe clamp 36, and described second
Bellows 37 is located at that drying box 41 is outer, inside into and out of material mouth.The drying box 41 has multiple discharge ports 43, described
The discharge port 43 of drying box 41 can be closed by the second control valve 44, and the discharge port 43 of the drying box 41 is located at third scraping wings 40
Movement travel on, and with the third scraping wings 40 correspond.
The second heating tube is equipped in drying plate 42, which should be embedded in drying plate 42, and make drying plate
42 top surface is smooth plane.
Pass through 34 connection of foodstuff pump, the charging of the foodstuff pump 34 between the discharge port and drying box 41 of the pulp case 29
Mouth stretches to 29 bottom of pulp case by pipeline, and the discharge port of the foodstuff pump 34 is connected with total material-conveying pipe by pipeline,
A plurality of conveying branch pipe is connected on the total material-conveying pipe, the conveying branch pipe also connects with the feed inlet of second bellows 37
It is logical.
The batch mixing unit includes crush box 46, is led between the feed inlet and the discharge port of drying box 41 of the crush box 46
The connection of the second stock guide 45 is crossed, the crush box 46 is communicated with water inlet pipe 49 and feed hopper 48, is equipped with and uses in the crush box 46
In the crushing vane 51, the stirring blade for stirring material that crush the kelp block.
Pipe clamp in this programme is the tool being fixed for one end to bellows, and shape can be according to bellows
Orifice configuration is designed, and can be rope, clip etc..
In dry kelp into cutting process has been carried out to it by cutter unit 2 before material bin 3, help to enhance kelp with it is high
The contact area of temperature steam, cleaning solution and hot-air shortens softening, cleaning and drying time.Due to before crushing
It is cut, the effect for shortening grinding time can be played.Hopper 3 can store kelp, in kelp into material bin 3
The preceding processing mode cut to it can make the gap between kelp finer and close, and the kelp content stored in hopper 3 is more
It is more.For hopper 3 for transporting kelp in evaporating kettle 12, which can also make kelp swimmingly fall into evaporating kettle
In 12.
Evaporating kettle 12 can generate high-temperature vapor in bottom, and high-temperature vapor carries out hot mastication, dry kelp to kelp
Profit, the adhesive force between the sundries and dry kelp on dry kelp surface reduce, and can shorten the scavenging period of dry kelp, and improve
To the cleaning performance of dry kelp.In addition, high-temperature vapor can also kill the bacterium on dry kelp, bactericidal effect is played, is had
Help extend the holding time of kelp sauce finished product.
Partition board 16 in evaporating kettle 12 can be supported dry kelp, and polylith partition board 16 is in height in evaporating kettle 12
Position arrangement, this mode can avoid dry kelp from being accumulated in evaporating kettle 12, increase the contact area of dry kelp and air, do
Kelp is heated more fully, and the softening time substantially reduces.
First cylinder 7, which can drive, drives the movement of the first scraping wings 10, and 6 one end of the first bellows is fixed on the first scraping wings
On 10, in 10 motion process of the first scraping wings, elastic deformation occurs for the first bellows 6, and discharge port is with the first scraping wings 10
It moves synchronously, in the discharge port of the first bellows 6 carries out motion process, kelp gradually passes through the discharge port of the first bellows 6
Uniform paving is sprinkled upon on partition board 16, further increases the contact area of dry kelp and air, plays and shortens the softening time
Effect.In addition, after the completion of sofening treatment, inlet valve 5 is closed, and the driving of the first cylinder 7 drives the first scraping wings 10 to carry out level
Movement, the kelp after sofening treatment is pushed in cleaning case 21, and discharging is more convenient, smooth.
Second conveyer belt 20 is between evaporating kettle 12 and cleaning case 21, for the kelp after softening to be delivered to cleaning case
In 21, the continuity of sofening treatment and cleaning treatment ensure that.The discharge port in evaporating kettle 12 is arranged in first stock guide, 19 beginning
At 17, terminal prevents kelp to be attached to close to the second conveyer belt 20, kelp by can be moved along the first stock guide after discharge port 17
It on the outer wall of evaporating kettle 12 or falls on the ground, convenient for the cleaning on evaporating kettle 12 and ground, and helps to improve the profit of kelp
With rate.
Kelp is crushed by slurrification unit after the completion of cleaning and is allowed to form kelp paste, 34 are being pumped by kelp by foodstuff
Slurry is laid on drying plate 42, this designs the drying process that can speed up kelp, shortens the process-cycle of product.Due to drying plate
42 arrange in drying box 41 in high-low-position, this mode can successively dry kelp paste, and can be simultaneously to every piece of drying
Kelp paste on plate 42 is dried, and shortens the drying time of kelp, plays the effect for shortening the finished product process-cycle.
Third cylinder 35, which can drive, drives third scraping wings 40 to move, and 37 one end of the second bellows is fixed on third pusher
On plate 40, in 40 motion process of third scraping wings, elastic deformation occurs for the second bellows 37, and discharge port is with third scraping wings
40 move synchronously, and during the discharge port of the second bellows 37 carries out horizontal movement, kelp paste gradually passes through the second bellows
Uniformly paving is sprinkled upon on drying plate 42 37 discharge port, and drying plate 42 heats kelp paste, and kelp paste is by thermmohardening.Due to
Kelp paste is generally evenly distributed on drying plate 42, and various pieces are heated evenly, and shortens drying time, ensure that dry effect
Fruit.
The kelp block obtained after drying crushes in crush box 46, completes batch mixing mistake after crushing in crush box 46 again
Journey, two processes can be carried out successively under program, while reducing device production cost, the kelp sauce produced without
Lump is remaining, ensure that the quality of kelp sauce.
Referring to Fig.1,2, in the embodiment having, it is connected with the first supporting rack on 12 outer wall of the evaporating kettle, described first
Supporting rack one end is connected through a screw thread mode and is fixed on 12 outer wall of evaporating kettle, and first supporting rack includes the branch being obliquely installed
Strut, described supporting rod one end are connected with third pipe clamp, and the feed inlet of first bellows 6 is located in third pipe clamp.
The first bellows can be supported by the first supporting rack, is driven in the first cylinder 7 and drive the first scraping wings
When 10 progress horizontal movement, the first bellows 6 is merely able to that elastic deformation occurs in its axial direction, without teetertottering,
The stability of the first bellows 6 is improved, more smoothly, the kelp fallen on partition board 16 is more uniform for the discharging for making kelp.
Referring to Fig.1 or 2, in the embodiment having, sealing is connected between first push rod 9 and the evaporating kettle 12
The top of circle, the evaporating kettle 12 is in the arc to arch upward upwards, and first push rod 9 is connected away from one end of the first scraping wings 10
On the first riser 8, first riser 8 is connect with the piston end of the first cylinder 7.
Sealing ring can improve the air-tightness of evaporating kettle 12, high-temperature vapor when preventing the first push rod 9 from carrying out horizontal movement
By the gap effusion between the first push rod 9 and evaporating kettle 12, while ensure that heat utilization efficiency, the softening to kelp is stabilized
Treatment effect.
Referring to Fig.1 or 2, in the embodiment having, 12 bottom of the evaporating kettle is vaporization chamber, and the vaporization chamber has water inlet
Mouthfuls 13 and water outlet 14, and be connected with the first heating tube 15, the water inlet 13 and water outlet 14 be connected separately with inlet valve and
Outlet valve, the vaporization chamber are communicated with steam pipeline, and the steam pipeline is connected with a plurality of lateral, every branched pipe
The outlet in road is respectively positioned on 16 top of the partition board.
Vapor can be respectively delivered to the upper of each piece of partition board 16 by lateral by steam pipeline and thereon
Side, in 12 upper and lower part of evaporating kettle kelp can thermally equivalent, stabilize the sofening treatment effect to kelp.
Referring to Fig.1 or 4, in the embodiment having, fixed plate 25 and movable plate 26 are equipped in the cleaning case 21, it is described solid
Fixed board 25 is located at the top of the movable plate 26, offers the through-hole to circulate for cleansing medium in the fixed plate 25, and described second
Scraping wings 23 is slidably connected in the fixed plate 25, is formed between the movable plate 26 and fixed plate 25 and is situated between for containing cleaning
The chamber of matter, the chamber have inlet and outlet, be connected separately in the inlet and outlet inlet valve and
Outlet valve, 26 lower end of the movable plate are connect with the piston end of third cylinder 35, and drive fortune up and down by the third cylinder 35
It is dynamic, it is connected with rubber pad between 21 inner wall of the movable plate 26 and cleaning case.25 top of the fixed plate is equipped with flushing machine, institute
It includes flush pipe 24 to state flushing machine, and the flush pipe 24 is horizontally disposed, and the flush pipe 24 is provided along its length multiple
Nozzle, the flush pipe 24 and high service mechanism connection.
The cleaning solution configured, when being cleaned to kelp, is pumped into fixed plate 25 by fixed plate 25 for supporting kelp
Chamber between movable plate 26, starts the 4th cylinder 27, and the 4th cylinder 27 drives 26 uplink of movable plate, the liquid level of cleaning solution by
Edge up height, finally kelp is made to be completely submerged in cleaning solution, and the sundries for being attached to kelp surface is gradually cleaned liquid absorption.It stands
After predetermined time, the 4th cylinder 27 drives movable plate 26 to reset, and remains in the cleaning solution between kelp and passes through in fixed plate 25
Through-hole falls, and completion drains processing, reduces follow-up drying time.After completing cleaning treatment, high service mechanism is to flushing
24 conveying high-pressure clear water of pipe, clear water is sprayed by nozzle to be remained in the cleaning solution on sea surface to kelp surface and is effectively washed away,
It ensure that the kelp quality produced.
Referring to Fig.1, in the embodiment having, the first main shaft 31, broken blade 32 and sieve are equipped in the pulp case 29
33, first main shaft 31 is vertically arranged, and first main shaft 31 and the output shaft of first motor 30 are drivingly connected, described broken
Blade 32 is sleeved on 31 periphery of the first main shaft, and the sieve 33 is located at 32 lower section of the broken blade, the pulp case 29
Discharge port be located at the lower section of the sieve 33.
First motor 30 can drive the first main shaft 31 that broken blade 32 is driven to be crushed the kelp after softening, form sea
Band slurry, kelp paste are fallen through the mesh of sieve 33 in 29 bottom of pulp case.It can be by the kelp and kelp of bulk by sieve 33
Slurry separates, and ensure that follow-up drying effect.
Referring to Fig.1 or 3, in the embodiment having, it is connected with the second supporting rack on 41 outer wall of the drying box, described second
Supporting rack one end is connected through a screw thread mode and is fixed on 41 outer wall of drying box, and second supporting rack includes the branch being obliquely installed
Strut, described supporting rod one end are connected with third pipe clamp, and the feed inlet of second bellows 37 is located in third pipe clamp.
The second bellows 37 can be supported by the second supporting rack, is driven in third cylinder 35 and drive third pusher
When plate 40 carries out horizontal movement, the second bellows 37 is merely able to that elastic deformation occurs in its axial direction, is shaken up and down without occurring
It is dynamic, the stability of the second bellows 37 is improved, the discharging for making kelp paste more smoothly, falls the kelp paste on drying plate 42
More uniformly.
Sealing ring is connected between the third push rod 39 and the drying box 41, the third push rod 39 is pushed away away from third
One end of flitch 10 is connected on the second riser 38, and the third riser 38 is connect with the piston end of third cylinder 7.
Sealing ring can improve the air-tightness of drying box 41, and heat is from third when preventing third push rod 39 from carrying out horizontal movement
Gap effusion between push rod 39 and drying box 41, while ensure that heat utilization efficiency, stabilizes the drying process to kelp paste
Effect.
Referring to Fig.1, in the embodiment having, the second main shaft 50, stirring blade and crushed leaves are equipped in the crush box 46
The output shaft of piece 51, second main shaft, 50 and second motor 47 is drivingly connected, and the crushing vane 51 and stirring blade cover
Mounted in 50 periphery of the second main shaft, the crushing vane 51 is located at below the stirring blade.
Heat-dissipating pipe 51 is connected in the fixed plate 25 in the embodiment having with reference to Fig. 5, the heat-dissipating pipe 51 passes through
Pipeline is connected to 12 inner cavity of the evaporating kettle, and constitutes steam circuit, and flow control valve is connected on the circulation loop.
In the softening process to kelp, high-temperature vapor can enter heat-dissipating pipe 51 by pipeline, and in 51 He of heat-dissipating pipe
It is constantly recycled in evaporating kettle 12, during high-temperature vapor circulates, high-temperature vapor heats cleaning solution, cleaning
Liquid Wen Sheng improves the cleaning efficiency to kelp.
In conclusion the present invention realizes the processing of the deep processing to kelp, the kelp sauce prepared is clean, sanitary,
Unique flavor realizes streamlined operation in process of production, and continuity is strong, is participated in without artificial, production efficiency is high.
Embodiment 2
A method of it being used to prepare kelp sauce, this approach includes the following steps：
The dry kelp that will be singled out is placed on the first conveyer belt 1, by cutter unit 2 that the cutting of dry kelp is blocking
Shape is collected the dry kelp after cutting by hopper 3；
Start the first cylinder 7, the first cylinder 7 drives the first push rod 9 that the first scraping wings 10 is driven to move to evaporating kettle 12 1
Inlet valve 5 is opened in side, and the dry kelp in hopper 3 enters the first bellows 6 by feed pipe 4, and at the same time, the first cylinder 7 drives
Dynamic first push rod 9 drives 10 counter motion of the first scraping wings, and the first bellows 6 is transported therewith in 10 motion process of the first scraping wings
Dynamic, dry kelp is discharged by the discharge port of the first bellows 6, and uniformly paving is sprinkled upon on partition board 16, is transported in the first scraping wings 10
It moves to 12 other side of evaporating kettle, closes the first cylinder 7；
12 bottom of evaporating kettle is set to generate vapor, high-temperature vapor carries out heating boiling to kelp, after heating the predetermined time,
Control valve is opened, starts the first cylinder 7, the first cylinder 7 drives the first push rod 9 to drive the movement of the first scraping wings 10, by partition board
Kelp on 16 is pushed out evaporating kettle 12；
Kelp is moved to by stock guide on the second conveyer belt 20, is fallen in cleaning case 21 after by the second conveyer belt 20
It is interior, it is pushed into pulp case 29 by feed mechanism after the completion of cleaning；
Kelp completes slurrying process in pulp case 29 and forms pulp liquid；
Start third cylinder 35, third cylinder 35 drives third push rod 39 that third scraping wings 40 is driven to move to drying box 41
Side starts foodstuff pump 34, and the pulp liquid in pulp case 29 enters the second bellows 37 by total material-conveying pipe and conveying branch pipe, with
This simultaneously, third cylinder 35 drives third push rod 39 to drive 40 counter motion of third scraping wings, is moved through in third scraping wings 40
The second bellows 37 moves therewith in journey, and kelp paste is discharged by the discharge port of the second bellows 37, and uniformly paving be sprinkled upon it is dry
On dry plate 42, after third scraping wings 40 moves to 41 other side of drying box, third cylinder 35 and foodstuff pump 34 are closed, by dry
Dry plate 42 carries out slow boiling heating to kelp paste and is allowed to form the kelp block；Third cylinder 35 is opened, third cylinder 35 drives third to push away
Bar 39 drives third scraping wings 40 to move, and the kelp block on drying plate 42 is pushed into crush box 46；
The kelp block completes crushing process in crush box 46 and forms Kelp Powder, is injected clearly into crush box 46 by water inlet pipe
Water is added dispensing into crush box 46 by feed hopper 3, is stirred to material by stirring blade, material is in crush box 46
Interior completion mixing process forms kelp sauce.
It should be noted that herein, if there are first and second or the like relational terms to be used merely to one
A entity or operation with another entity or operate distinguish, without necessarily requiring or implying these entities or operation it
Between there are any actual relationship or orders.Moreover, the terms "include", "comprise" or its any other variant are intended to
Cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements includes not only those
Element, but also include other elements that are not explicitly listed, or further include for this process, method, article or setting
Standby intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that
There is also other identical elements in the process, method, article or apparatus that includes the element.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement etc., should all be included in the protection scope of the present invention made by within refreshing and principle.
Claims (10)
1. a kind of device being used to prepare kelp sauce, which is characterized in that the device includes：First conveyer belt, cutter unit, softening
Unit, cleaning unit, slurrification unit, drying unit and batch mixing unit；The cutter unit is used for will be dry on the first conveyer belt
Kelp cutting is blocking；The pliable cell is for softening dry kelp；The cleaning unit is used for the kelp after softening
It is cleaned；The slurrification unit is allowed to form kelp paste for being crushed kelp；The drying unit makes for drying kelp paste
Formation the kelp block；Batch mixing unit is allowed to form Kelp Powder for crushing the kelp block, and Kelp Powder is mixed with auxiliary material；
The pliable cell includes evaporating kettle, and being horizontally disposed in the evaporating kettle has polylith partition board, and confession is offered on the partition board
The through-hole of steam circulation, slidably connects the first scraping wings on the partition board, and first scraping wings one end is horizontally connected with having
First push rod, first push rod one end in evaporating kettle by stretching out, and first push rod is connect with the piston end of the first cylinder, institute
It states the first scraping wings top and is connected with the first pipe clamp, the first bellows, first bellows are connected in first pipe clamp
Be located at outside evaporating kettle into and out of material mouth, inside；The evaporating kettle has multiple discharge ports, and the discharge port can be by first
Valve closure is controlled, the discharge port is located in the movement travel of the first scraping wings, the discharge port and first scraping wings one
One corresponds to；
Hopper is equipped between the cutter unit and pliable cell, the hopper is located at the discharge end of the conveyer belt, the material
Bucket has multiple discharge ports, which is connected with feed pipe, and inlet valve is connected on the feed pipe, and the feed pipe goes out
Material mouth is connected to the feed inlet of first bellows；
The cleaning unit includes cleaning case, and the cleaning case has a feed inlet, the feed inlet of the cleaning case and evaporating kettle
It is connected to by hoisting mechanism between discharge port；The cleaning case also has discharge port, and the kelp in the cleaning case is by feeder
Structure is delivered to by discharge port in the slurrification unit；
The hoisting mechanism includes the second conveyer belt being obliquely installed, and the feed end and discharge end of second conveyer belt distinguish position
Below the discharge port of the bottom and in cleaning case, the first stock guide is connected at the discharge port, first stock guide
Beginning is close to the discharge port, and the terminal of the stock guide is close to second conveyer belt；
The feed mechanism includes the second cylinder, the second scraping wings, the second push rod, and second push rod is horizontally connected with second
On scraping wings, second push rod one end in cleaning case by stretching out, and second push rod is connect with the piston end of the second cylinder, institute
The discharge port for stating cleaning case is located in the movement travel of the second scraping wings；
The slurrification unit includes pulp case, and the pulp case has feed inlet, the discharge port being connected to cleaning case discharge port；
The drying unit includes drying box, and polylith drying plate is flatly equipped in the drying box, is slided on the drying plate
It is connected with third scraping wings, third scraping wings one end is horizontally connected with there is third push rod, and third push rod one end is by doing
It is stretched out in dry case, the third push rod is connect with the piston end of third cylinder, and third scraping wings top is connected with the second pipe
Folder, is connected with the second bellows in second pipe clamp, being located at outside drying box into and out of material mouth of second bellows,
Inside；The drying box has multiple discharge ports, and the discharge port of the drying box can be by the second control valve closure, the drying box
Discharge port be located in the movement travel of third scraping wings, and with the third scraping wings correspond；
It is pumped and is connected to by foodstuff between the pulp case and drying box, the feed inlet that the foodstuff pumps is stretched to described by pipeline
The discharge port in pulp bottom portion, the foodstuff pump is connected with total material-conveying pipe by pipeline, is connected on the total material-conveying pipe a plurality of
Conveying branch pipe, the conveying branch pipe are also connected to the feed inlet of second bellows；
The batch mixing unit includes crush box, passes through the second guide between the feed inlet of the crush box and the discharge port of drying box
Plate connects, and the crush box is communicated with water inlet pipe and feed hopper, and the crushed leaves for crushing the kelp block are equipped in the crush box
Piece, the stirring blade for stirring material.
2. the device according to claim 1 for being used to prepare kelp sauce, which is characterized in that connected on the evaporating kettle outer wall
There are the first supporting rack, first supporting rack one end to be connected through a screw thread mode and be fixed on evaporating kettle outer wall, described first
Support includes the supporting rod being obliquely installed, and described supporting rod one end is connected with third pipe clamp, the feed inlet of first bellows
In third pipe clamp.
3. wanting the device for being used to prepare kelp sauce described in 1 according to right, which is characterized in that first push rod and the evaporation
Sealing ring is connected between kettle, the top of the evaporating kettle is in the arc to arch upward upwards, and first push rod deviates from the first pusher
One end of plate is connected on the first riser, and first riser is connect with the piston end of the first cylinder.
4. the device according to claim 1 for being used to prepare kelp sauce, which is characterized in that the evaporating kettle bottom is evaporation
Room, the vaporization chamber has inlet and outlet, and is connected with the first heating tube, and the inlet and outlet are separately connected
There are inlet valve and outlet valve, the vaporization chamber to be communicated with steam pipeline, the steam pipeline is connected with a plurality of lateral,
The outlet of every lateral is respectively positioned on above the partition board.
5. the device according to claim 1 for being used to prepare kelp sauce, which is characterized in that be equipped with and fix in the cleaning case
Plate and movable plate, the fixed plate are located above the movable plate, offer in the fixed plate and lead to for what cleansing medium circulated
Hole, second scraping wings are slidably connected in the fixed plate, are formed between the movable plate and fixed plate clear for containing
The chamber of medium is washed, the chamber there are inlet and outlet, is connected separately in the inlet and outlet into water
Valve and outlet valve, the movable plate lower end are connect with the piston end of the 4th cylinder, and are driven and moved up and down by the 4th cylinder,
It is connected with rubber pad between the movable plate and cleaning chamber interior wall；Flushing machine, the washer are equipped with above the fixed plate
Structure includes flush pipe, and the flush pipe is horizontally disposed, and the flush pipe is provided along its length multiple nozzles, the flush pipe
With high service mechanism connection.
6. the device according to claim 1 for being used to prepare kelp sauce, which is characterized in that be equipped with first in the pulp case
Main shaft, broken blade and sieve, first main shaft are vertically arranged, and the output shaft driving of first main shaft and first motor connects
It connects, the broken blade is sleeved on first main shaft periphery, and the sieve is located at below the broken blade, the pulp case
Discharge port be located at below the sieve.
7. the device according to claim 1 for being used to prepare kelp sauce, which is characterized in that connected on the dry box outer wall
There are the second supporting rack, second supporting rack one end to be connected through a screw thread mode and be fixed on dry box outer wall, described second
Support includes the supporting rod being obliquely installed, and described supporting rod one end is connected with third pipe clamp, the feed inlet of second bellows
In third pipe clamp.
8. the device according to claim 1 for being used to prepare kelp sauce, which is characterized in that be equipped with second in the crush box
The output shaft of main shaft, stirring blade and crushing vane, second main shaft and the second motor is drivingly connected, the crushing vane and
Stirring blade is sleeved on second main shaft periphery, and the crushing vane is located at below the stirring blade.
9. the device according to claim 5 for being used to prepare kelp sauce, which is characterized in that be connected in the fixed plate scattered
Heat pipe, the heat-dissipating pipe is connected to by pipeline with the evaporating kettle inner cavity, and constitutes steam circuit, is connected on the circulation loop
It is connected to flow control valve.
10. a kind of method being used to prepare kelp sauce, which is characterized in that this approach includes the following steps：
The dry kelp that will be singled out is placed on the first conveyer belt, and dry kelp is cut into bulk by cutter unit, is passed through
Hopper collects the dry kelp after cutting；
Start the first cylinder, the first cylinder drives the first push rod that the first scraping wings is driven to move to evaporating kettle side, opens charging
Valve, the dry kelp in hopper enter the first bellows by feed pipe, and at the same time, the first cylinder drives the first push rod to drive the
One scraping wings counter motion, the first bellows moves therewith in the first scraping wings motion process, and dry kelp passes through the first ripple
The discharge port of pipe is discharged, and uniformly paving is sprinkled upon on partition board, after the first scraping wings moves to the evaporating kettle other side, closes first
Cylinder；
Evaporating kettle bottom is set to generate vapor, high-temperature vapor carries out heating boiling to kelp, after heating the predetermined time, opens control
Valve processed, starts the first cylinder, and the first cylinder drives the first push rod to drive the movement of the first scraping wings, the kelp on partition board is pushed
Go out evaporating kettle；
Kelp is moved to by stock guide on the second conveyer belt, is fallen in cleaning case after by the second conveyer belt, and cleaning is completed
It is pushed afterwards into pulp case by feed mechanism；
Kelp completes slurrying process in pulp case and forms pulp liquid；
Start third cylinder, third cylinder driving third push rod drives third scraping wings to move to drying box side, starts foodstuff
It pumping, the pulp liquid in pulp case enters the second bellows by total material-conveying pipe and conveying branch pipe, at the same time, the driving of third cylinder
Third push rod drives third scraping wings counter motion, and the second bellows moves therewith in third scraping wings motion process, kelp
Slurry is discharged by the discharge port of the second bellows, and uniformly paving is sprinkled upon on drying plate, and drying box is moved in third scraping wings
Behind the other side, third cylinder and foodstuff pump are closed, carrying out slow boiling heating to kelp paste by drying plate is allowed to form the kelp block；It beats
Open third cylinder, third cylinder drives third push rod to drive the movement of third scraping wings, by the kelp block on drying plate push into
Crush box；
The kelp block completed in crush box crushing process formed Kelp Powder, by water inlet pipe into crush box injected clear water, pass through
Dispensing is added into crush box for feed hopper, is stirred to material by stirring blade, material completes batch mixing mistake in crush box
Journey forms kelp sauce.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810156663.0A CN108433087B (en) | 2018-02-24 | 2018-02-24 | A device for preparing kelp sauce |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810156663.0A CN108433087B (en) | 2018-02-24 | 2018-02-24 | A device for preparing kelp sauce |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108433087A true CN108433087A (en) | 2018-08-24 |
| CN108433087B CN108433087B (en) | 2021-10-08 |
Family
ID=63192890
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810156663.0A Active CN108433087B (en) | 2018-02-24 | 2018-02-24 | A device for preparing kelp sauce |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108433087B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109693376A (en) * | 2019-01-31 | 2019-04-30 | 苏州西帝摩三维打印科技有限公司 | Increasing material manufacturing two-way powder laying device |
| CN110463977A (en) * | 2019-07-23 | 2019-11-19 | 福州捷丰海珍品开发有限公司 | A kind of kelp sauce production line |
| CN117941853A (en) * | 2024-03-25 | 2024-04-30 | 福州亿达食品有限公司 | Production and processing device of kelp cake and preparation method thereof |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1105539A (en) * | 1993-11-05 | 1995-07-26 | 李若峰 | Kelp paste and producing method thereof |
| CN204616986U (en) * | 2015-03-19 | 2015-09-09 | 福建东禹海洋健康食品有限公司 | The automatic manufacturing and processing equipment of one main laminaria |
| CN204682431U (en) * | 2015-04-09 | 2015-10-07 | 四川昌凌生物科技有限公司 | Efficient vermicelli production equipment |
| CN105361081A (en) * | 2015-12-14 | 2016-03-02 | 福建省比纳得农业科技有限公司 | Peanut production line |
| CN205233384U (en) * | 2015-12-04 | 2016-05-18 | 湖南省蜀中情食品有限公司 | Making devices of kelp hot pepper leaf flavours |
| CN105639704A (en) * | 2016-01-01 | 2016-06-08 | 西昌学院 | Dried potato flour production line |
| CN205865918U (en) * | 2016-03-29 | 2017-01-11 | 林志城 | Kelp stoving case of intelligence |
| CN206620805U (en) * | 2017-03-23 | 2017-11-10 | 天津市辰圣海洋生物技术有限公司 | A kind of dry sea-tangle soaking and water washing impurity elimination all-in-one |
| CN206808589U (en) * | 2017-05-15 | 2017-12-29 | 普洱市普真茶业有限责任公司 | Multilayer tea drier |
-
2018
- 2018-02-24 CN CN201810156663.0A patent/CN108433087B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1105539A (en) * | 1993-11-05 | 1995-07-26 | 李若峰 | Kelp paste and producing method thereof |
| CN204616986U (en) * | 2015-03-19 | 2015-09-09 | 福建东禹海洋健康食品有限公司 | The automatic manufacturing and processing equipment of one main laminaria |
| CN204682431U (en) * | 2015-04-09 | 2015-10-07 | 四川昌凌生物科技有限公司 | Efficient vermicelli production equipment |
| CN205233384U (en) * | 2015-12-04 | 2016-05-18 | 湖南省蜀中情食品有限公司 | Making devices of kelp hot pepper leaf flavours |
| CN105361081A (en) * | 2015-12-14 | 2016-03-02 | 福建省比纳得农业科技有限公司 | Peanut production line |
| CN105639704A (en) * | 2016-01-01 | 2016-06-08 | 西昌学院 | Dried potato flour production line |
| CN205865918U (en) * | 2016-03-29 | 2017-01-11 | 林志城 | Kelp stoving case of intelligence |
| CN206620805U (en) * | 2017-03-23 | 2017-11-10 | 天津市辰圣海洋生物技术有限公司 | A kind of dry sea-tangle soaking and water washing impurity elimination all-in-one |
| CN206808589U (en) * | 2017-05-15 | 2017-12-29 | 普洱市普真茶业有限责任公司 | Multilayer tea drier |
Non-Patent Citations (1)
| Title |
|---|
| 石萍娃: "海带粉加工工艺", 《农村新技术》 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109693376A (en) * | 2019-01-31 | 2019-04-30 | 苏州西帝摩三维打印科技有限公司 | Increasing material manufacturing two-way powder laying device |
| CN109693376B (en) * | 2019-01-31 | 2023-05-09 | 苏州西帝摩三维打印科技有限公司 | Bidirectional powder spreading device for additive manufacturing |
| CN110463977A (en) * | 2019-07-23 | 2019-11-19 | 福州捷丰海珍品开发有限公司 | A kind of kelp sauce production line |
| CN117941853A (en) * | 2024-03-25 | 2024-04-30 | 福州亿达食品有限公司 | Production and processing device of kelp cake and preparation method thereof |
| CN117941853B (en) * | 2024-03-25 | 2024-06-07 | 福州亿达食品有限公司 | Production and processing device of kelp cake and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108433087B (en) | 2021-10-08 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US5852882A (en) | Food drying apparatus | |
| DE69430579T2 (en) | Method and device for continuous rice processing | |
| CN108043809B (en) | Wheat washing, drying and impurity removing device | |
| US6082251A (en) | Apparatus and method for cooking food products for consumption | |
| CN108497370A (en) | A kind of kelp dry powder preparation facilities and preparation method thereof | |
| CN108433087A (en) | A kind of devices and methods therefor being used to prepare kelp sauce | |
| CN107509936A (en) | A kind of automatic production method and system of wintercherry rice noodles | |
| CN206791588U (en) | A kind of pachyrhizus cleaning device | |
| US5997930A (en) | Method for processing rice | |
| CN209546358U (en) | A kind of peeling of Stauntonia latifolia takes seed drying device | |
| CN109043601A (en) | Red date slices production, sewage treatment and jujube core recycle set composite | |
| CN209594309U (en) | A kind of peeling of Stauntonia latifolia takes seed device | |
| CN107772508A (en) | A kind of cleaning for crops and section integrated apparatus | |
| US5744184A (en) | Method for efficient utilization of water in processing food products | |
| CN107755332B (en) | Drying machine is eluriated to high-efficient grain | |
| US4205601A (en) | Method and apparatus for producing masa corn | |
| CN205040626U (en) | Sesame washing system | |
| US4299857A (en) | Method for producing corn masa | |
| CN105124444B (en) | Cereal cooking system | |
| CN106983163A (en) | A kind of fruits and vegetables cleaning device | |
| CN106360541A (en) | Method for producing jelly by adopting Japanese premna herb as raw material | |
| CN106417661A (en) | Method for producing bean curd food | |
| CN106417659A (en) | Food production method | |
| CN203884590U (en) | Processing apparatus for black tartary buckwheat tea with bran | |
| CN106616315A (en) | Production process of improved noodles |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20210915 Address after: 301700 room 602, building H2, Changyuan road international enterprise community, Wuqing Development Zone, Wuqing District, Tianjin Applicant after: TIANJIN LEISHENG TECHNOLOGY Co.,Ltd. Address before: 301700 533-14, No.18 Fuyuan Road, Wuqing Development Zone, Wuqing District, Tianjin Applicant before: CAMOD BIOLOGICAL TECHNOLOGY (TIANJIN) Co.,Ltd. Applicant before: Jiao Zhixia Applicant before: Liu Juxia Applicant before: Cao Qingzhu Applicant before: Gao Dexin Applicant before: Wang Jing Applicant before: Liu Ranfang |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220310 Address after: 300000 room 1-2079, Block E, No. 6, Huafeng Road, Huaming high tech Industrial Zone, Dongli District, Tianjin Patentee after: Tianjin Dingtuo Hengyuan Intellectual Property Service Co.,Ltd. Address before: 301700 room 602, building H2, Changyuan road international enterprise community, Wuqing Development Zone, Wuqing District, Tianjin Patentee before: TIANJIN LEISHENG TECHNOLOGY Co.,Ltd. |
|
| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20180824 Assignee: TIANJIN GUOKE YIGONG TECHNOLOGY DEVELOPMENT Co.,Ltd. Assignor: Tianjin Dingtuo Hengyuan Intellectual Property Service Co.,Ltd. Contract record no.: X2022120000022 Denomination of invention: A device for preparing kelp sauce Granted publication date: 20211008 License type: Common License Record date: 20220401 |