CN108433087A - A kind of devices and methods therefor being used to prepare kelp sauce - Google Patents

Abstract

The present invention relates to a kind of device and method for preparing kelp sauce, the device comprises: a first conveyor belt, a cutting unit, a softening unit, a cleaning unit, a pulping unit, a drying unit and a mixing unit; the cutting unit is used for Cut the dried kelp on the first conveyor belt into pieces; the softening unit is used to soften the dried kelp; the cleaning unit is used to clean the softened kelp; the pulping unit is used to crush the kelp to form Seaweed pulp; the drying unit is used to dry the seaweed pulp to form seaweed blocks; the mixing unit is used to crush the seaweed blocks to form seaweed powder, and mix the seaweed powder with auxiliary materials. The invention realizes the deep processing of kelp, and the prepared kelp sauce is clean, hygienic and unique in flavor, realizes streamlined operation in the production process, has strong continuity, does not need manual participation, and has high production efficiency.

Description

A kind of device and method for preparing kelp sauce

technical field

The invention relates to the field of seaweed deep processing, in particular to a device and method for preparing seaweed sauce.

Background technique

Kelp is rich in seaweed polysaccharides, mannitol, vitamins and a variety of constant and trace elements. It mainly has the functions of preventing constipation, detoxifying and beautifying, preventing colon cancer, lowering blood fat, preventing arteriosclerosis, lowering blood sugar, lowering blood pressure, and excreting lead and radioactive elements in the body, etc. Multiple roles. Therefore, the food processed with kelp is a recognized green and healthy food. Because fresh kelp is difficult to preserve, traditional kelp products are mostly sold in the market as dry products and salted products, which have the disadvantages of monotonous eating and indigestibility. The kelp is crushed to obtain kelp powder, which is added to food, such as flour, noodles, sauces, etc., to prolong the storage time, realize the deep processing of kelp products, and increase the economic value of kelp.

The patent No. 201520973521.5 discloses a kelp powder processing production line. The device includes a material preparation station, a baking station and a collection station. The preparation station is sequentially equipped with a cooking pot, a stirring device and an extraction device; the stirring device includes a stirring tank and a corresponding upper cover, and the upper cover is provided with an auger; the extraction device includes a water pump and a silicone tube, and the silicone tube includes a feed pipe and a discharge pipe, so The feed pipe is arranged in the stirring device; the baking station includes a conveyor belt and a baking device, and a plurality of grooves are arranged in parallel at equal intervals in the conveyor belt, and the baking device is arranged on the conveyor belt; the collecting The device includes a powder scraping brush and a collecting tank, the powder scraping brush is arranged on the right side of the conveyor belt, and the collecting groove is arranged below the intersection of the conveyor belt and the powder scraping brush. Although this patent can produce kelp into kelp powder, it requires an independent cleaning device to clean the kelp before cooking, which is limited by the shape of the kelp and the capacity of the cooking pot, and it takes a lot of time during the cooking process. The production cycle of the product longer. In the baking process, the kelp pulp needs to be slowly baked into kelp powder successively, and the baking efficiency is extremely low, which is unfavorable for industrialized production of kelp powder.

Contents of the invention

The present invention aims at the deficiencies in the prior art, and provides a device and method for preparing seaweed sauce.

In order to solve the above problems, the technical scheme adopted in the present invention is as follows:

A device for preparing kelp sauce, the device includes: a first conveyor belt, a cutting unit, a softening unit, a cleaning unit, a pulping unit, a drying unit and a mixing unit; The dried kelp is cut into pieces; the softening unit is used to soften the dried kelp; the cleaning unit is used to clean the softened kelp; the pulping unit is used to crush the kelp to form kelp pulp; the drying The unit is used to dry the kelp pulp to form kelp blocks; the mixing unit is used to crush the kelp blocks to form kelp powder, and mix the kelp powder with auxiliary materials;

The softening unit includes an evaporator, and a plurality of baffles are horizontally arranged in the evaporator, and through holes for steam circulation are opened on the baffles, and a first pusher plate is slidably connected to the baffles. One end of the first pusher plate is horizontally connected with a first push rod, one end of the first push rod protrudes from the evaporation kettle, the first push rod is connected with the piston end of the first air cylinder, and the first push rod The top of the material plate is connected with a first pipe clamp, and the inside of the first pipe clamp is connected with a first bellows. The inlet and outlet of the first bellows are respectively located outside and inside the evaporation kettle; the evaporation kettle has multiple A discharge port, the discharge port can be closed by the first control valve, the discharge port is located on the movement stroke of the first pusher plate, and the discharge port corresponds to the first pusher plate one by one ;

A hopper is arranged between the cutting unit and the softening unit, the hopper is located at the discharge end of the conveyor belt, the hopper has a plurality of discharge ports, and the discharge ports are connected with feed pipes, and the feed pipes A feed valve is connected to the top, and the discharge port of the feed pipe communicates with the feed port of the first bellows;

The cleaning unit includes a cleaning box, the cleaning box has a feed port, and the feed port of the cleaning box communicates with the discharge port of the evaporation kettle through a lifting mechanism; the cleaning box also has a discharge port, so The kelp in the cleaning box is transported to the pulping unit by the feeding mechanism through the discharge port;

The lifting mechanism includes a second conveyor belt arranged obliquely, the feed end and the discharge end of the second conveyor belt are respectively located below the bottom discharge port and in the cleaning box, and the discharge port is connected to a first guide A material plate, the beginning of the first material guide plate is close to the discharge port, and the end of the material guide plate is close to the second conveyor belt;

The feeding mechanism includes a second cylinder, a second pusher plate, and a second push rod, the second push rod is horizontally connected to the second pusher plate, and one end of the second push rod protrudes from the cleaning box , the second push rod is connected to the piston end of the second cylinder, and the discharge port of the cleaning box is located on the movement stroke of the second push plate.

The pulping unit includes a pulping box, and the pulping box has a feed port and a discharge port communicated with the discharge port of the cleaning box;

The drying unit includes a drying box, and a plurality of drying plates are horizontally arranged in the drying box, and a third pusher plate is slidably connected to the drying plate, and a third pusher plate is horizontally connected to one end of the third pusher plate. Push rod, one end of the third push rod protrudes from the drying box, the third push rod is connected with the piston end of the third cylinder, the top of the third push plate is connected with the second pipe clip, the first The second pipe clamp is connected with a second bellows, and the inlet and outlet of the second bellows are respectively located outside and inside the drying box; the drying box has a plurality of outlets, and the outlets of the drying box Can be closed by the second control valve, the discharge port of the drying box is located on the movement stroke of the third pusher plate, and corresponds to the third pusher plate one by one;

The pulping box and the drying box are communicated through a food pump, the feed port of the food pump extends to the bottom of the pulping box through a pipeline, and the discharge port of the food pump is connected to a material delivery main pipe through a pipeline , a plurality of feed branch pipes are connected to the feed feed main pipe, and the feed feed branch pipes are also communicated with the feed inlet of the second bellows;

The mixing unit includes a crushing box, the feed port of the crushing box is connected with the discharge port of the drying box through a second material guide plate, the crushing box is connected with a water inlet pipe and a hopper, and the crushing box The box is provided with crushing blades for crushing kelp blocks and stirring blades for stirring materials.

Preferably, a first support frame is connected to the outer wall of the evaporator, and one end of the first support frame is fixed on the outer wall of the evaporator by screw connection, and the first support frame includes a support rod arranged obliquely, and the support One end of the rod is connected with a third pipe clamp, and the feed inlet of the first bellows is located in the third pipe clamp.

Preferably, a sealing ring is connected between the first push rod and the evaporator, the top of the evaporator is arc-shaped upwards, and the end of the first push rod away from the first push plate is connected to On the first riser, said first riser is connected to the piston end of the first cylinder.

Preferably, the bottom of the evaporator is an evaporation chamber, the evaporation chamber has a water inlet and a water outlet, and is connected with a first heating pipe, and the water inlet and the water outlet are respectively connected with a water inlet valve and a water outlet valve. The evaporation chamber is connected with a steam delivery pipe, and the steam delivery pipe is connected with a plurality of branch pipes, and the outlet of each branch pipe is located above the partition.

Preferably, the cleaning box is provided with a fixed plate and a movable plate, the fixed plate is located above the movable plate, the fixed plate is provided with a through hole for the circulation of the cleaning medium, and the second pusher plate slides Connected to the fixed plate, a chamber for containing the cleaning medium is formed between the movable plate and the fixed plate, and the chamber is connected with a water inlet and a water outlet, and the water inlet and the water outlet are respectively connected with an inlet Water valve and water outlet valve, the lower end of the movable plate is connected with the piston end of the third cylinder, and is driven to move up and down by the third cylinder, a rubber pad is connected between the movable plate and the inner wall of the cleaning box; the fixed plate A flushing mechanism is arranged above, and the flushing mechanism includes a flushing pipe, which is arranged horizontally. The flushing pipe is provided with a plurality of nozzles along its length, and the flushing pipe communicates with the high-pressure water supply mechanism.

Preferably, a first main shaft, a crushing blade and a screen are arranged inside the pulping box, the first main shaft is vertically arranged, the first main shaft is drivingly connected to the output shaft of the first motor, and the crushing blade is set On the outer periphery of the first main shaft, the screen is located below the crushing blades, and the discharge port of the pulping box is located below the screen.

Preferably, a second support frame is connected to the outer wall of the drying box, and one end of the second support frame is fixed on the outer wall of the drying box through a threaded connection, and the second support frame includes a support rod arranged obliquely. One end of the rod is connected with a third pipe clamp, and the feed port of the second bellows is located in the third pipe clamp.

Preferably, the crushing box is provided with a second main shaft, stirring blades and crushing blades, the second main shaft is drivingly connected to the output shaft of the second motor, and both the crushing blades and the stirring blades are set on the second main shaft Peripherally, the pulverizing blade is located below the stirring blade.

Preferably, a radiating pipe is connected to the fixing plate, and the radiating pipe communicates with the inner cavity of the evaporation kettle through a pipe to form a steam circulation circuit, and a flow regulating valve is connected to the circulation circuit.

A kind of method for preparing kelp sauce, the method comprises the following steps:

Place the selected dry kelp on the first conveyor belt, cut the dry kelp into blocks by the cutting unit, and collect the cut dry kelp through the hopper;

Start the first cylinder, the first cylinder drives the first push rod to move the first push plate to the side of the evaporation kettle, open the feed valve, and the dry kelp in the hopper enters the first bellows through the feed pipe, and at the same time, The first cylinder drives the first push rod to drive the first pusher plate to move in reverse. During the movement of the first pusher plate, the first bellows moves accordingly, and the dried kelp is discharged through the discharge port of the first bellows, and is evenly Sprinkle on the clapboard, and close the first cylinder after the first pusher plate moves to the other side of the evaporation kettle;

Water vapor is generated at the bottom of the evaporator, and the high-temperature water vapor heats and cooks the kelp. After heating for a predetermined time, the control valve is opened, the first cylinder is activated, and the first cylinder drives the first push rod to drive the first pusher plate to move. The kelp on the board is pushed out of the evaporation kettle;

The kelp moves to the second conveyor belt through the material guide plate, and falls into the cleaning box after passing the second conveyor belt. After cleaning, it is pushed into the pulping box by the feeding mechanism;

The kelp completes the pulping process in the pulping box to form a pulping liquid;

Start the third cylinder, the third cylinder drives the third push rod to move the third pusher plate to the side of the drying box, start the food pump, and the pulping liquid in the pulping box enters the second wave through the main feeding pipe and the feeding branch pipe. At the same time, the third cylinder drives the third push rod to drive the third pusher plate to move in reverse. During the movement of the third pusher plate, the second bellows moves accordingly, and the kelp pulp passes through the outlet of the second bellows. The material is discharged from the outlet and evenly sprinkled on the drying plate. After the third pusher plate moves to the other side of the drying box, the third cylinder and food pump are turned off, and the kelp pulp is heated slowly through the drying plate to form kelp. block; open the third cylinder, and the third cylinder drives the third push rod to drive the third push plate to move, so as to push the kelp block on the drying plate into the crushing box;

The kelp block completes the crushing process in the crushing box to form kelp powder, inject clean water into the crushing box through the water inlet pipe, add ingredients into the crushing box through the feeding hopper, and stir the materials through the stirring blade, and the materials are mixed in the crushing box Process, forming seaweed sauce.

The present invention compares with prior art, and implementation effect of the present invention is as follows:

The invention realizes the deep processing of kelp, and the prepared kelp sauce is clean, hygienic and unique in flavor, realizes streamlined operation in the production process, has strong continuity, does not need manual participation, and has high production efficiency.

Before the dry kelp enters the hopper, it is cut by the cutting unit, which helps to enhance the contact area between the kelp and high-temperature water vapor, cleaning liquid and hot air, and shortens the softening, cleaning and drying time; Cutting can shorten the crushing time. The hopper can store the kelp, and the way of cutting the kelp before it enters the hopper can make the gap between the kelp more dense, and the kelp content stored in the hopper is more. The hopper is used to transport the kelp to the evaporator, and this cutting method can also make the kelp fall into the evaporator smoothly.

The evaporator can generate high-temperature water vapor at the bottom, and the high-temperature water vapor can soften the kelp at high temperature, moisten the dry kelp, reduce the adhesion between the sundries on the surface of the dry kelp and the dry kelp, shorten the cleaning time of the dry kelp, and improve Improve the cleaning effect on dried kelp. In addition, high-temperature water vapor can also kill the bacteria on the dried kelp, which has a bactericidal effect and helps to prolong the storage time of the finished kelp sauce.

The partitions in the evaporator can support the dry kelp, and multiple partitions are arranged in high and low positions in the evaporator. This method can prevent the accumulation of dry kelp in the evaporator and increase the contact area between the dry kelp and the air. Dried kelp is heated more fully, and the softening time is greatly reduced.

The first cylinder can drive the first pusher plate to move, and one end of the first bellows is fixed on the first pusher plate. During the movement of the first pusher plate, the first bellows is elastically deformed, and its outlet follows the The first pusher plate moves synchronously. During the movement of the outlet of the first bellows, the kelp gradually passes through the outlet of the first bellows and spreads evenly on the partition, further increasing the dry kelp and air. The contact area has the effect of shortening the softening time. In addition, after the softening treatment is completed, the feeding valve is closed, and the first cylinder drives the first pushing plate to move horizontally, so as to push the softened kelp into the cleaning box, and the discharging is more convenient and smooth.

The second conveyor belt is located between the evaporation kettle and the cleaning box, and is used for transporting the softened kelp into the cleaning box, so as to ensure the continuity of the softening treatment and the cleaning treatment. The beginning of the first material guide plate is set at the discharge port of the evaporator, and the terminal is close to the second conveyor belt. After the kelp passes through the discharge port, it can move along the material guide plate to prevent the kelp from adhering to the outer wall of the evaporator or falling on the ground. It is convenient for cleaning the evaporation kettle and the ground, and helps to improve the utilization rate of kelp.

After cleaning, the kelp is crushed by the pulping unit to form kelp slurry, and the kelp slurry is laid on the drying plate through the food pump. This design can speed up the drying process of kelp and shorten the processing cycle of the product. Since the drying boards are arranged at high and low positions in the drying box, this method can dry the kelp pulp layer by layer, and can dry the kelp pulp on each drying board at the same time, shortening the drying time of kelp and shortening the processing of finished products. cycle effect.

The third cylinder can drive the third pusher plate to move, and one end of the second bellows is fixed on the third pusher plate. During the movement of the third pusher plate, the second bellows deforms elastically, and its discharge port follows the movement of the third pusher plate. The third pusher plate moves synchronously. During the horizontal movement of the discharge port of the second bellows, the kelp pulp is gradually passed through the discharge port of the second bellows and evenly spread on the drying plate, and the drying plate carries out the processing of the kelp pulp. Heating, kelp pulp is heated and hardened. Since the kelp pulp is evenly distributed on the drying plate, each part is heated evenly, which shortens the drying time and ensures the drying effect.

The kelp blocks obtained after drying are crushed in the crushing box, and the mixing process is completed in the crushing box after crushing. The two processes can be carried out successively under program control, which reduces the production cost of the device and produces kelp sauce without hard lumps. Remnants ensure the quality of seaweed sauce.

Further, the bellows can be supported by the first support frame, and when the first cylinder drives the first pusher plate to move horizontally, the first bellows can only be elastically deformed in its axial direction without going up and down. Shaking improves the stability of the bellows, makes the discharge of kelp more smooth, and the kelp falling on the partition is more uniform.

Furthermore, the sealing ring can improve the airtightness of the evaporator, preventing high-temperature water vapor from escaping through the gap between the first push rod and the evaporator when the first push rod moves horizontally, ensuring the heat utilization rate and stabilizing the Softening effect on kelp.

Further, the water vapor can be transported to the top of each partition through the steam delivery pipe and the branch pipes on it, and the kelp in the upper and lower parts of the evaporation kettle can be evenly heated, which stabilizes the softening effect of the kelp.

Further, the fixed plate is used to support the kelp. When cleaning the kelp, the configured cleaning liquid is pumped into the chamber between the fixed plate and the movable plate, and the fourth cylinder is activated, which drives the movable plate to move upward. The liquid level of the kelp gradually rises, and finally the kelp is completely submerged in the cleaning solution, and the sundries attached to the surface of the kelp are gradually absorbed by the cleaning solution. After standing still for a predetermined time, the fourth cylinder drives the movable plate to reset, and the cleaning liquid remaining between the kelp falls through the through hole on the fixed plate to complete the draining process and reduce the subsequent drying time. After the cleaning process is completed, the high-pressure water supply mechanism sends high-pressure clean water to the flushing pipe, and the clean water is sprayed on the surface of the kelp through the nozzle, and the cleaning liquid remaining on the surface of the sea is effectively washed away, ensuring the quality of the produced kelp.

Further, the first motor can drive the first main shaft to drive the crushing blades to crush the softened kelp to form kelp pulp, which passes through the mesh of the screen and falls to the bottom of the pulping box. The large pieces of kelp can be separated from the kelp pulp through the screen to ensure the subsequent drying effect.

Further, the second bellows can be supported by the second support frame, and when the third cylinder drives the third pushing plate to move horizontally, the second bellows can only be elastically deformed in its axial direction without Shaking up and down occurs, which improves the stability of the second bellows, makes the discharge of the kelp pulp more smooth, and the kelp pulp falling on the drying plate is more uniform.

Further, during the softening process of kelp, high-temperature water vapor can enter the heat dissipation pipe through the pipe, and circulate continuously in the heat dissipation pipe and the evaporation kettle. During the circulation process of high-temperature water vapor, the high-temperature water vapor heats the cleaning liquid, cleaning The temperature rise of the liquid improves the cleaning efficiency of the kelp.

Description of drawings

Fig. 1 is a structural schematic diagram of a device for preparing kelp sauce proposed by the present invention.

Fig. 2 is a structural schematic diagram of the part where the softening unit is located in the present invention.

Fig. 3 is a structural schematic diagram of the part where the drying unit is located in the present invention.

Fig. 4 is a structural schematic diagram of the part where the cleaning unit is located in the present invention.

Fig. 5 is a structural schematic diagram of the part where the movable plate is located in the present invention.

Detailed ways

In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

It should be noted that when an element is referred to as being “fixed” to another element, it can be directly on the other element or there can also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.

Example 1

Referring to Figures 1-5, a device for preparing seaweed sauce includes: a first conveyor belt 1, a cutting unit 2, a softening unit, a cleaning unit, a pulping unit, a drying unit and a mixing unit. The cutting unit 2 is used for cutting the dried kelp on the first conveyor belt 1 into pieces. The softening unit is used for softening the dried kelp. The cleaning unit is used for cleaning the softened kelp. The pulping unit is used for crushing kelp to form kelp pulp. The drying unit is used for drying kelp pulp to form kelp blocks. The mixing unit is used for crushing kelp blocks to form kelp powder, and mixing the kelp powder with auxiliary materials.

The cutting unit 2 includes a cutting knife, which can reciprocate up and down relative to the first conveyor belt 11, so as to cut the kelp at a fixed distance during the movement of the kelp.

The softening unit includes an evaporator 12, and the evaporator 12 is horizontally provided with a plurality of partitions 16, and the partitions 16 are provided with through holes for steam circulation, and the partitions 16 are slidably connected with a first A pusher plate 10, one end of the first pusher plate 10 is horizontally connected with a first push rod 9, and one end of the first push rod 9 protrudes from the evaporation kettle 12, and the first push rod 9 is connected to the first The piston end of the cylinder 7 is connected, the top of the first pushing plate 10 is connected with a first pipe clamp 11, and the first pipe clamp 11 is connected with a first bellows 6, and the inlet and outlet of the first bellows 6 are The outlets are located outside and inside the evaporation kettle 12 respectively. The evaporation kettle 12 has a plurality of discharge ports 17, the discharge ports 17 can be closed by the first control valve 18, the discharge ports 17 are located on the movement stroke of the first pushing plate 10, and the discharge ports 17 can be closed by the first control valve 18. The openings 17 are in one-to-one correspondence with the first pusher plates 10 .

A hopper 3 is arranged between the cutting unit 2 and the softening unit, the hopper 3 is located at the discharge end of the conveyor belt, the hopper 3 has a plurality of discharge ports, and the discharge ports are connected with a feed pipe 4, A feed valve 5 is connected to the feed pipe 4 , and the discharge port of the feed pipe 4 communicates with the feed port of the first bellows 6 .

The cleaning unit includes a cleaning box 21 having a feed port, and the feed port of the cleaning box 21 communicates with the discharge port 17 of the evaporation kettle 12 through a lifting mechanism. The cleaning box 21 also has an outlet, and the kelp in the cleaning box 21 is transported into the pulping unit through the outlet by the feeding mechanism.

Described lifting mechanism comprises the second conveyer belt 20 that is arranged obliquely, and the feed end of described second conveyer belt 20 and the discharge end are respectively positioned at the discharge port 17 bottom of the bottom and in cleaning box 21, and described discharge port 17 place A first material guide plate 19 is connected, the beginning of the first material guide plate 19 is close to the discharge port 17 , and the end of the material guide plate is close to the second conveyor belt 20 .

Described feeding mechanism comprises second cylinder 28, the second pusher plate 23, the second push rod 22, and described second push rod 22 is connected on the second pusher plate 23 horizontally, and one end of described second push rod 22 Protruding from the cleaning box 21 , the second push rod 22 is connected to the piston end of the second cylinder 28 , and the discharge port of the cleaning box 21 is located on the movement stroke of the second pushing plate 23 .

The pulping unit includes a pulping box 29 , and the pulping box 29 has a feed port and a discharge port communicated with the discharge port of the cleaning box 21 .

Described drying unit comprises drying box 41, and described drying box 41 is horizontally provided with a plurality of drying plates 42, and the 3rd pusher plate 40 is slidably connected on the described drying plate 42, and one end of described 3rd pusher plate 40 A third push rod 39 is horizontally connected, and one end of the third push rod 39 stretches out from the drying box 41, and the third push rod 39 is connected with the piston end of the third cylinder 35, and the third push rod The top end of 40 is connected with a second pipe clamp 36, and the second pipe clamp 36 is connected with a second bellows 37, and the inlet and outlet of the second bellows 37 are respectively located outside and inside the drying box 41. The drying box 41 has a plurality of discharge ports 43, the discharge port 43 of the drying box 41 can be closed by the second control valve 44, the discharge port 43 of the drying box 41 is located at the third pushing plate 40 On the movement stroke, it is in one-to-one correspondence with the third pushing plate 40 .

The drying plate 42 is provided with a second heating pipe, which should be embedded in the drying plate 42 and make the top surface of the drying plate 42 a smooth plane.

The discharge port of the pulping box 29 is communicated with the drying box 41 through the food pump 34, and the feed port of the food pump 34 stretches into the bottom of the pulping box 29 through a pipeline. The material outlet is connected to a material delivery main pipe through a pipeline, and a plurality of material delivery branch pipes are connected to the material delivery main pipe, and the material delivery branch pipes are also communicated with the feed inlet of the second bellows 37 .

The mixing unit includes a crushing box 46, the feed port of the crushing box 46 is connected with the discharge port of the drying box 41 through the second material guide plate 45, and the crushing box 46 is communicated with a water inlet pipe 49 and an inlet pipe 49. The hopper 48, the pulverizing blade 51 for pulverizing the kelp block and the stirring blade for stirring the material are arranged in the pulverizing box 46 .

The pipe clamp in this solution is a tool used to fix one end of the bellows, and its shape can be designed according to the shape of the mouth of the bellows, and it can be a rope, a clamp, etc.

Before the dry kelp enters the hopper 3, it is cut by the cutting unit 2, which helps to enhance the contact area between the kelp and high-temperature water vapor, cleaning liquid and hot air, and shortens the softening, cleaning and drying time. Since cutting is performed before crushing, the effect of shortening the crushing time can be achieved. The hopper 3 can store the kelp, and the processing method of cutting the kelp before it enters the hopper 3 can make the gap between the kelp more compact, and the kelp content stored in the hopper 3 is more. The hopper 3 is used to transport the kelp into the evaporation kettle 12 , and this cutting method can also make the kelp fall into the evaporation kettle 12 smoothly.

The evaporator 12 can generate high-temperature water vapor at the bottom, and the high-temperature water vapor can soften the kelp at high temperature, and the dry kelp can be stretched, and the adhesion between the sundries on the surface of the dry kelp and the dry kelp can be reduced, which can shorten the cleaning time of the dry kelp, and Improved cleaning performance on dried kelp. In addition, high-temperature water vapor can also kill the bacteria on the dried kelp, which has a bactericidal effect and helps to prolong the storage time of the finished kelp sauce.

The baffles 16 in the evaporator 12 can support the dry kelp, and a plurality of baffles 16 are arranged in high and low positions in the evaporator 12. This method can avoid the accumulation of the dry kelp in the evaporator 12, and increase the dry kelp and The air contact area, the dried kelp is heated more fully, and the softening time is greatly reduced.

The first cylinder 7 can drive the first pusher plate 10 to move. One end of the first bellows 6 is fixed on the first pusher plate 10. During the movement of the first pusher plate 10, the first bellows 6 is elastically deformed. , the discharge port moves synchronously with the first pusher plate 10. During the movement of the discharge port of the first bellows 6, the kelp gradually spreads on the partition 16 evenly through the discharge port of the first bellows 6. In addition, the contact area between the dried kelp and the air is further increased, which has the effect of shortening the softening time. In addition, after the softening treatment is completed, the feed valve 5 is closed, and the first cylinder 7 drives the first pushing plate 10 to move horizontally, so as to push the softened kelp into the cleaning box 21, and the discharge is more convenient and smooth. .

The second conveyor belt 20 is located between the evaporation kettle 12 and the cleaning box 21, and is used for transporting the softened kelp into the cleaning box 21, so as to ensure the continuity of the softening treatment and the cleaning treatment. The beginning of the first material guide plate 19 is arranged at the discharge port 17 of the evaporation kettle 12, and the terminal is close to the second conveyor belt 20. After the kelp passes through the discharge port 17, it can move along the first material guide plate to prevent the kelp from adhering to the bottom of the evaporation kettle 12. On the outer wall or on the ground, it is convenient for the cleaning of the evaporation kettle 12 and the ground, and helps to improve the utilization rate of kelp.

After cleaning, the kelp is crushed by the pulping unit to form kelp slurry, and the kelp slurry is laid on the drying plate 42 by the food pump 34. This design can speed up the drying process of the kelp and shorten the processing cycle of the product. Because the drying plate 42 is arranged in a high and low position in the drying box 41, this method can dry the kelp pulp layer by layer, and can simultaneously dry the kelp pulp on each drying plate 42, shorten the drying time of the kelp, and play a role The effect of shortening the processing cycle of finished products.

The third cylinder 35 can drive the third pusher plate 40 to move, one end of the second bellows 37 is fixed on the third pusher plate 40, and the second bellows 37 is elastically deformed during the movement of the third pusher plate 40 , its discharge port moves synchronously with the third pusher plate 40, and during the horizontal movement of the discharge port of the second bellows 37, the kelp slurry gradually passes through the discharge port of the second bellows 37 and spreads evenly on the drying surface. On the plate 42, the drying plate 42 heats the kelp pulp, and the kelp pulp is heated and hardened. Since the kelp pulp is evenly distributed on the drying plate 42, each part is evenly heated, shortening the drying time and ensuring the drying effect.

The kelp block obtained after drying is pulverized in the pulverizing box 46, and the mixing process is completed in the pulverizing box 46 after pulverizing, and the two processes can be carried out successively under program control, while reducing the production cost of the device, the kelp sauce produced There are no hard lumps remaining, which ensures the quality of seaweed sauce.

Referring to Figures 1 and 2, in some embodiments, the outer wall of the evaporator 12 is connected with a first support frame, and one end of the first support frame is fixed on the outer wall of the evaporator 12 through a threaded connection. The support frame includes a support rod arranged obliquely, a third pipe clamp is connected to one end of the support rod, and the feeding port of the first bellows 6 is located in the third pipe clamp.

The first bellows can be supported by the first support frame. When the first cylinder 7 drives the first pushing plate 10 to move horizontally, the first bellows 6 can only be elastically deformed in its axial direction without Shaking up and down can occur, which improves the stability of the first bellows 6, makes the discharging of the kelp more smooth, and the kelp falling on the dividing plate 16 is more even.

Referring to Fig. 1 or 2, in some embodiments, a sealing ring is connected between the first push rod 9 and the evaporator 12, and the top of the evaporator 12 is arc-shaped upwardly, and the The end of the first push rod 9 away from the first pusher plate 10 is connected to the first vertical plate 8 , and the first vertical plate 8 is connected to the piston end of the first air cylinder 7 .

The sealing ring can improve the airtightness of the evaporator 12, prevent high-temperature water vapor from escaping through the gap between the first push rod 9 and the evaporator 12 when the first push rod 9 moves horizontally, and ensure the heat utilization rate. Stabilized the softening effect on kelp.

Referring to Fig. 1 or 2, in some embodiments, the bottom of the evaporation kettle 12 is an evaporation chamber, the evaporation chamber has a water inlet 13 and a water outlet 14, and is connected with a first heating pipe 15, and the water inlet 13 The water inlet valve and the water outlet valve are respectively connected with the water outlet 14. The evaporation chamber is connected with a steam delivery pipe, and the steam delivery pipe is connected with a plurality of branch pipes, and the outlet of each branch pipe is located above the partition plate 16. .

Water vapor can be transported to the top of each partition 16 through the steam delivery pipe and the branch pipes thereon, and the kelp in the upper and lower parts of the evaporation kettle 12 can be evenly heated, which stabilizes the softening effect of kelp.

Referring to Fig. 1 or 4, in some embodiments, the cleaning box 21 is provided with a fixed plate 25 and a movable plate 26, the fixed plate 25 is located above the movable plate 26, and the fixed plate 25 is provided with A through hole for the circulation of the cleaning medium, the second pusher plate 23 is slidably connected to the fixed plate 25, and a chamber for containing the cleaning medium is formed between the movable plate 26 and the fixed plate 25, the cavity The chamber is connected with a water inlet and a water outlet, and the water inlet and the water outlet are respectively connected with a water inlet valve and a water outlet valve. The lower end of the movable plate 26 is connected with the piston end of the third cylinder 35, and is controlled by the third cylinder 35. Driven to move up and down, a rubber pad is connected between the movable plate 26 and the inner wall of the cleaning box 21 . The top of the fixed plate 25 is provided with a flushing mechanism, the flushing mechanism includes a flushing pipe 24, and the flushing pipe 24 is arranged horizontally. Water utility connected.

The fixed plate 25 is used to support the kelp, and when the kelp is cleaned, the configured cleaning liquid is pumped into the chamber between the fixed plate 25 and the movable plate 26, and the fourth cylinder 27 is started, and the fourth cylinder 27 drives the movable plate 26 Upward, the liquid level of the cleaning solution rises gradually, and finally the kelp is completely submerged in the cleaning solution, and the sundries attached to the surface of the kelp are gradually absorbed by the cleaning solution. After standing still for a predetermined time, the fourth cylinder 27 drives the movable plate 26 to reset, and the cleaning liquid remaining between the kelp falls through the through hole on the fixed plate 25 to complete the draining process and reduce the subsequent drying time. After the cleaning process is completed, the high-pressure water supply mechanism delivers high-pressure clear water to the flushing pipe 24, and the clear water is sprayed to the surface of the kelp through the nozzle, and the cleaning liquid remaining on the surface of the sea is effectively washed away, ensuring the quality of the produced kelp.

Referring to Fig. 1, in some embodiments, a first main shaft 31, a crushing blade 32 and a screen 33 are arranged inside the pulping box 29, the first main shaft 31 is vertically arranged, and the first main shaft 31 and the The output shaft of the first motor 30 is driven and connected, the crushing blade 32 is set on the outer periphery of the first main shaft 31, the screen 33 is located below the crushing blade 32, and the discharge port of the pulping box 29 is located at the Below the screen 33.

The first motor 30 can drive the first main shaft 31 to drive the crushing blade 32 to crush the softened kelp to form kelp pulp, and the kelp pulp passes through the mesh of the screen 33 and falls to the bottom of the pulping box 29 . Large pieces of kelp can be separated from kelp pulp through the screen 33, which ensures the subsequent drying effect.

Referring to Fig. 1 or 3, in some embodiments, a second support frame is connected to the outer wall of the drying box 41, and one end of the second support frame is fixed on the outer wall of the drying box 41 through a threaded connection. The support frame includes a support rod arranged obliquely, a third pipe clamp is connected to one end of the support rod, and the feed inlet of the second bellows 37 is located in the third pipe clamp.

The second bellows 37 can be supported by the second support frame. When the third cylinder 35 drives the third pushing plate 40 to move horizontally, the second bellows 37 can only be elastically deformed in its axial direction, and Can not shake up and down, improve the stability of the second bellows 37, make the discharging of kelp pulp smoother, and the kelp pulp falling on the drying plate 42 is more even.

A sealing ring is connected between the third push rod 39 and the drying box 41, and the end of the third push rod 39 away from the third pushing plate 10 is connected to the second vertical plate 38, and the third vertical The plate 38 is connected to the piston end of the third cylinder 7 .

The sealing ring can improve the airtightness of the drying box 41, and prevent heat from escaping from the gap between the third pushing rod 39 and the drying box 41 when the third push rod 39 moves horizontally, thereby ensuring the heat utilization rate and stabilizing Effect of drying treatment on kelp pulp.

Referring to Fig. 1, in some embodiments, a second main shaft 50, a stirring blade and a pulverizing blade 51 are arranged in the crushing box 46, and the second main shaft 50 is drivingly connected with the output shaft of the second motor 47, and the Both the crushing blade 51 and the stirring blade are set on the outer periphery of the second main shaft 50, and the crushing blade 51 is located below the stirring blade.

Referring to Fig. 5, in some embodiments, the fixed plate 25 is connected with a radiating pipe 51, and the radiating pipe 51 communicates with the inner cavity of the evaporator 12 through a pipe, and constitutes a steam circulation circuit. A flow regulating valve is connected.

During the softening process of the kelp, the high-temperature water vapor can enter the heat dissipation pipe 51 through the pipe, and circulate continuously in the heat dissipation pipe 51 and the evaporation kettle 12. During the high-temperature water vapor circulation process, the high-temperature water vapor heats the cleaning liquid, The temperature rise of the cleaning liquid improves the cleaning efficiency of the kelp.

In summary, the present invention realizes deep processing of kelp, and the prepared kelp sauce is clean, hygienic, and unique in flavor, and streamlined operation is realized in the production process, with strong continuity, no need for manual participation, and high production efficiency.

Example 2

A kind of method for preparing kelp sauce, the method comprises the following steps:

The selected dried kelp is placed on the first conveyor belt 1, the dried kelp is cut into blocks by the cutting unit 2, and the cut dry kelp is collected by the hopper 3;

Start the first cylinder 7, the first cylinder 7 drives the first push rod 9 to drive the first push plate 10 to move to the side of the evaporation kettle 12, open the feed valve 5, and the dry kelp in the hopper 3 enters the second feed through the feed pipe 4. A bellows 6. At the same time, the first cylinder 7 drives the first push rod 9 to drive the first pusher plate 10 to move in reverse. During the movement of the first pusher plate 10, the first bellows 6 moves accordingly. The kelp is discharged through the outlet of the first bellows 6, and evenly sprinkled on the partition 16, and after the first pushing plate 10 moves to the other side of the evaporation kettle 12, the first cylinder 7 is closed;

The bottom of the evaporating kettle 12 is made to generate water vapor, and the high-temperature water vapor heats and cooks the kelp. After heating for a predetermined time, the control valve is opened, and the first cylinder 7 is started. The first cylinder 7 drives the first push rod 9 to drive the first pusher plate 10 Movement, to push the kelp on the dividing plate 16 out of the evaporation kettle 12;

The kelp moves to the second conveyor belt 20 through the material guide plate, and falls in the cleaning box 21 after passing through the second conveyor belt 20, and is pushed into the pulping box 29 by the feeding mechanism after cleaning is completed;

The kelp completes the pulping process in the pulping box 29 to form a pulping liquid;

Start the third cylinder 35, the third cylinder 35 drives the third push rod 39 to drive the third pusher plate 40 to move to the drying box 41 side, start the food pump 34, and the pulping liquid in the slurrying tank 29 passes through the main feed pipe and The feeding branch pipe enters the second bellows 37, and at the same time, the third cylinder 35 drives the third push rod 39 to drive the third pusher plate 40 to move in reverse, and the second bellows 37 Along with the movement, the kelp pulp is discharged through the outlet of the second bellows 37, and evenly sprinkled on the drying plate 42. After the third pushing plate 40 moves to the other side of the drying box 41, the third cylinder is closed 35 and feed pump 34, carry out simmering heating to kelp pulp by drying plate 42 and make it form kelp piece; Open the 3rd cylinder 35, the 3rd cylinder 35 drives the 3rd push rod 39 to drive the 3rd pushing plate 40 motions, to dry The kelp block on the plate 42 is pushed into the pulverizing box 46;

The kelp block completes the crushing process in the crushing box 46 to form kelp powder, inject clear water into the crushing box 46 through the water inlet pipe, add ingredients in the crushing box 46 through the feed hopper 3, and stir the materials through the stirring blades. Complete the mixing process within 46 to form seaweed sauce.

It should be noted that in this article, if there are relational terms such as first and second, etc., they are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations Any such actual relationship or order exists between. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.

The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.

Claims (10)

1. A device for preparing sea-tangle sauce is characterized in that the device comprises: a first conveyor belt, a cutting unit, a softening unit, a cleaning unit, a pulping unit, a drying unit and a mixing unit; the cutting unit is used for Cut the dried kelp on the first conveyor belt into pieces; the softening unit is used to soften the dried kelp; the cleaning unit is used to clean the softened kelp; the pulping unit is used to crush the kelp to form Seaweed pulp; the drying unit is used to dry the seaweed pulp to form seaweed pieces; the mixing unit is used to crush the seaweed pieces to form seaweed powder, and mix the seaweed powder with auxiliary materials; The softening unit includes an evaporator, and a plurality of baffles are horizontally arranged in the evaporator, and through holes for steam circulation are opened on the baffles, and a first pusher plate is slidably connected to the baffles. One end of the first pusher plate is horizontally connected with a first push rod, one end of the first push rod protrudes from the evaporation kettle, the first push rod is connected with the piston end of the first air cylinder, and the first push rod The top of the material plate is connected with a first pipe clamp, and the inside of the first pipe clamp is connected with a first bellows. The inlet and outlet of the first bellows are respectively located outside and inside the evaporation kettle; the evaporation kettle has multiple A discharge port, the discharge port can be closed by the first control valve, the discharge port is located on the movement stroke of the first pusher plate, and the discharge port corresponds to the first pusher plate one by one ; A hopper is arranged between the cutting unit and the softening unit, the hopper is located at the discharge end of the conveyor belt, the hopper has a plurality of discharge ports, and the discharge ports are connected with feed pipes, and the feed pipes A feed valve is connected to the top, and the discharge port of the feed pipe communicates with the feed port of the first bellows; The cleaning unit includes a cleaning box, the cleaning box has a feed port, and the feed port of the cleaning box communicates with the discharge port of the evaporation kettle through a lifting mechanism; the cleaning box also has a discharge port, so The kelp in the cleaning box is transported to the pulping unit by the feeding mechanism through the discharge port; The lifting mechanism includes a second conveyor belt arranged obliquely, the feed end and the discharge end of the second conveyor belt are respectively located below the bottom discharge port and in the cleaning box, and the discharge port is connected to a first guide A material plate, the beginning of the first material guide plate is close to the discharge port, and the end of the material guide plate is close to the second conveyor belt; The feeding mechanism includes a second cylinder, a second pusher plate, and a second push rod, the second push rod is horizontally connected to the second pusher plate, and one end of the second push rod protrudes from the cleaning box , the second push rod is connected to the piston end of the second cylinder, and the discharge port of the cleaning box is located on the movement stroke of the second push plate; The pulping unit includes a pulping box, and the pulping box has a feed port and a discharge port communicated with the discharge port of the cleaning box; The drying unit includes a drying box, and a plurality of drying plates are horizontally arranged in the drying box, and a third pusher plate is slidably connected to the drying plate, and a third pusher plate is horizontally connected to one end of the third pusher plate. Push rod, one end of the third push rod protrudes from the drying box, the third push rod is connected with the piston end of the third cylinder, the top of the third push plate is connected with the second pipe clip, the first The second pipe clamp is connected with a second bellows, and the inlet and outlet of the second bellows are respectively located outside and inside the drying box; the drying box has a plurality of outlets, and the outlets of the drying box Can be closed by the second control valve, the discharge port of the drying box is located on the movement stroke of the third pusher plate, and corresponds to the third pusher plate one by one; The pulping box and the drying box are communicated through a food pump, the feed port of the food pump extends to the bottom of the pulping box through a pipeline, and the discharge port of the food pump is connected to a material delivery main pipe through a pipeline , a plurality of feed branch pipes are connected to the feed feed main pipe, and the feed feed branch pipes are also communicated with the feed inlet of the second bellows; The mixing unit includes a crushing box, the feed port of the crushing box is connected with the discharge port of the drying box through a second material guide plate, the crushing box is connected with a water inlet pipe and a hopper, and the crushing box The box is provided with crushing blades for crushing kelp blocks and stirring blades for stirring materials. 2. The device for preparing kelp sauce according to claim 1, characterized in that, the outer wall of the evaporation kettle is connected with a first support frame, and one end of the first support frame is fixed on the outer wall of the evaporation kettle by a threaded connection Above, the first support frame includes a support rod arranged obliquely, and a third pipe clamp is connected to one end of the support rod, and the feeding port of the first bellows is located in the third pipe clamp. 3. The device for preparing kelp sauce according to claim 1, wherein a sealing ring is connected between the first push rod and the evaporator, and the top of the evaporator is upwardly arched. arc shape, the end of the first push rod away from the first pushing plate is connected to the first vertical plate, and the first vertical plate is connected to the piston end of the first air cylinder. 4. The device for preparing kelp sauce according to claim 1, characterized in that, the bottom of the evaporation kettle is an evaporation chamber, and the evaporation chamber has a water inlet and a water outlet, and is connected with a first heating pipe, so that The water inlet and the water outlet are respectively connected with a water inlet valve and a water outlet valve, and the evaporation chamber is connected with a steam delivery pipe, and the steam delivery pipe is connected with a plurality of branch pipes, and the outlet of each branch pipe is located on the partition above. 5. The device for preparing kelp sauce according to claim 1, wherein a fixed plate and a movable plate are arranged in the cleaning box, the fixed plate is positioned above the movable plate, and the fixed plate is A through hole for the circulation of the cleaning medium is opened, the second pushing plate is slidably connected to the fixed plate, and a chamber for containing the cleaning medium is formed between the movable plate and the fixed plate, and the chamber communicates with There is a water inlet and a water outlet, the water inlet and the water outlet are respectively connected with a water inlet valve and a water outlet valve, the lower end of the movable plate is connected with the piston end of the fourth cylinder, and is driven by the fourth cylinder to move up and down, so A rubber pad is connected between the movable plate and the inner wall of the cleaning box; a flushing mechanism is arranged above the fixed plate, and the flushing mechanism includes a flushing pipe, and the flushing pipe is arranged horizontally. a spray head, and the flushing pipe communicates with the high-pressure water supply mechanism. 6. The device for preparing sea-tangle sauce according to claim 1, wherein a first main shaft, crushing blades and a screen cloth are arranged in the pulping box, the first main shaft is vertically arranged, and the The first main shaft is drivingly connected with the output shaft of the first motor, the crushing blade is set on the outer periphery of the first main shaft, the screen is located under the crushing blade, and the discharge port of the pulping box is located on the screen below the net. 7. The device for preparing kelp sauce according to claim 1, characterized in that, the outer wall of the drying box is connected with a second support frame, and one end of the second support frame is fixed on the outer wall of the drying box by threaded connection Above, the second support frame includes a support rod arranged obliquely, one end of the support rod is connected with a third pipe clamp, and the feed port of the second bellows is located in the third pipe clamp. 8. The device for preparing kelp sauce according to claim 1, characterized in that, a second main shaft, a stirring blade and a pulverizing blade are arranged in the crushing box, and the second main shaft and the output shaft of the second motor Drive connection, the crushing blades and the stirring blades are both sleeved on the outer periphery of the second main shaft, and the crushing blades are located below the stirring blades. 9. The device for preparing kelp sauce according to claim 5, wherein a radiating pipe is connected to the fixed plate, and the radiating pipe communicates with the inner cavity of the evaporating kettle through a pipe to form a steam cycle loop, which is connected with a flow regulating valve. 10. A method for preparing kelp sauce, characterized in that the method may further comprise the steps: Place the selected dry kelp on the first conveyor belt, cut the dry kelp into blocks by the cutting unit, and collect the cut dry kelp through the hopper; Start the first cylinder, the first cylinder drives the first push rod to move the first push plate to the side of the evaporation kettle, open the feed valve, and the dry kelp in the hopper enters the first bellows through the feed pipe, and at the same time, The first cylinder drives the first push rod to drive the first pusher plate to move in reverse. During the movement of the first pusher plate, the first bellows moves accordingly, and the dried kelp is discharged through the discharge port of the first bellows, and is evenly Sprinkle on the partition, after the first pushing plate moves to the other side of the evaporator, close the first cylinder; Water vapor is generated at the bottom of the evaporator, and the high-temperature water vapor heats and cooks the kelp. After heating for a predetermined time, the control valve is opened, the first cylinder is activated, and the first cylinder drives the first push rod to drive the first pusher plate to move. The kelp on the board is pushed out of the evaporation kettle; The kelp moves to the second conveyor belt through the material guide plate, and falls into the cleaning box after passing the second conveyor belt. After cleaning, it is pushed into the pulping box by the feeding mechanism; The kelp completes the pulping process in the pulping box to form a pulping liquid; Start the third cylinder, the third cylinder drives the third push rod to move the third pusher plate to the side of the drying box, start the food pump, and the pulping liquid in the pulping box enters the second wave through the main feeding pipe and the feeding branch pipe. At the same time, the third cylinder drives the third push rod to drive the third pusher plate to move in reverse. During the movement of the third pusher plate, the second bellows moves accordingly, and the kelp pulp passes through the outlet of the second bellows. The material is discharged from the outlet and evenly sprinkled on the drying plate. After the third pusher plate moves to the other side of the drying box, the third cylinder and food pump are turned off, and the kelp pulp is heated slowly through the drying plate to form kelp. block; open the third cylinder, and the third cylinder drives the third push rod to drive the third push plate to move, so as to push the kelp block on the drying plate into the crushing box; The kelp block completes the crushing process in the crushing box to form kelp powder, inject clean water into the crushing box through the water inlet pipe, add ingredients into the crushing box through the feeding hopper, and stir the materials through the stirring blade, and the materials are mixed in the crushing box process, forming the seaweed sauce.