CN110463977A - A kind of kelp sauce production line - Google Patents
A kind of kelp sauce production line Download PDFInfo
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- CN110463977A CN110463977A CN201910664732.3A CN201910664732A CN110463977A CN 110463977 A CN110463977 A CN 110463977A CN 201910664732 A CN201910664732 A CN 201910664732A CN 110463977 A CN110463977 A CN 110463977A
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- kelp
- unit
- hanging basket
- production line
- dosing
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/60—Salad dressings; Mayonnaise; Ketchup
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/12—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged below container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/12—Slings comprising chains, wires, ropes, or bands; Nets
- B66C1/16—Slings with load-engaging platforms or frameworks
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Forests & Forestry (AREA)
- Edible Seaweed (AREA)
Abstract
The present invention discloses a kind of kelp sauce production line, and the discharge end of cutter unit is equipped with hanging basket, and hanging basket and hanging mechanism are drivingly connected, and cleaning unit can be successively hung in by hanging mechanism, in boiling unit；Batch turning mechanism is equipped with above pulverizing unit, batch turning mechanism is used for the kelp after boiling by pouring into pulverizing unit in hanging basket；Pulverizing unit and dosing are arranged in high-low-position, it is connected between pulverizing unit and dosing by multiple through-holes passed through for kelp slurries, pulverizing unit includes crushing vane, dosing includes stirring blade, crushing vane and stirring blade are driven by first motor to be rotated, dosing side is equipped with batch hopper, and batch hopper is for ingredient to be delivered in dosing；Upgrading unit is used to carry out homogeneous to the material after ingredient, heating is concentrated.The present invention realizes the streamlined operation of kelp sauce production line, and prosthetic participates in processing link, more clean hygiene, and greatly improves working efficiency.
Description
Technical field
The present invention relates to kelp processing field more particularly to a kind of kelp sauce production lines.
Background technique
Kelp is a kind of raw brown alga plant in large size sea grown in low temperature seawater, be known as " longevity greens/mustard green ", " sea
Vegetable ", " champion containing iodine " good reputation, it is northern and southeastern coast has a large amount of cultivation in China.Kelp nourishing is abundant, is rich in high-quality protein
Matter and unsaturated fatty acid have certain preventive and therapeutic effect to heart disease, diabetes, hypertension.Therefore, the food of kelp processing is utilized
Product are generally acknowledged green and healthy food.Since fresh kelp is difficult to save, therefore traditional kelp product is mostly with dried product, salt marsh conduct
The city Xiao Yu there is eating method dullness, nondigestible disadvantage.In order to enrich the type of kelp product, the depth to kelp is realized
Processing, improves the economic value of kelp, people have invented the kelp sauce made using kelp as raw material.
The patent of invention of Patent No. 201610084494.5 discloses a kind of kelp sauce agitating and heating equipment, including frame
Body, pot body, overturning system, stirring system and heating system, the pot body are double hemisphere stainless steel pot bodys, double hemisphere stainless steels
Pot body includes episphere pot body and lower semisphere pot body, they seal assembling and are integrally fixed.Pot body is mounted in overturning system, is turned over
Transfer from one department to another to unite integral installation on frame body, scraper plate is installed in the free end of stirring system, and scraper plate embeds pot body cavity and internal wall pot body pastes
It closes, heating system is mounted in pot body, and pot body is equipped with discharge system.Although the device can be used in the production of kelp sauce, but
It is to require to carry out feeding and blanking by hand before heating afterwards, while large labor intensity, the kelp content of single treatment is limited,
The kelp sauce for being unfavorable for batch production is manufactured.
The patent of invention of Patent No. 201610988352.1 discloses a kind of sour-sweet jam processing technology and its production line
Device mainly includes cleaning machine, high-temperature steam machine, ingredient blender and concentration tank.The cleaning machine side passes through conveying device
Dicer is connected, the dicer side connects high-temperature steam machine.The high-temperature steam machine pumps connection beater, institute by foodstuff
It states beater and connection ingredient blender is pumped by foodstuff, ingredient blender side connects concentration tank.The concentration tank side
Connection sterilizing device for deoxidizing is pumped by foodstuff, the sterilizing device for deoxidizing side connects holding vessel, and the holding vessel passes through foodstuff
Pump connection bottle placer.Device full-automation processing, and the no link hand-manipulated of intermediate processing link, but due to sea
With in a strip shape, kelp is direct plungeed into cleaning machine, after cleaning, it has not been convenient to by kelp by being pulled out in cleaning machine；In
Before and after boiling, the high-temperature steam in high-temperature steam machine can be escaped with the feeding, discharge process of kelp, lead to heat a lot of leakage, heat
Utilization efficiency is low；Mashing and blending process, to guarantee mashing and ingredient effect, need to extend material and are beating all what is independently carried out
Residence time in pulp grinder and proportioning machine, when material can also expend a certain amount of during being transferred to proportioning machine by beater
Between, to extend the production cycle of jam.
Summary of the invention
The present invention is exactly in view of the deficienciess of the prior art, provide a kind of kelp sauce production line.
The present invention mainly goes to solve above-mentioned technical problem: a kind of kelp sauce production line, the production using following technological means
Line successively includes that cutter unit, cleaning unit, boiling unit, pulverizing unit, dosing and concentration are single by processing flow sequence
Member；The discharge end of the cutter unit is equipped with hanging basket, and the accommodation space for placing kelp is formed in the hanging basket, is connected to institute
The channel inside and outside accommodation space is stated, the hanging basket and hanging mechanism are drivingly connected, and can successively be hung in by the hanging mechanism clearly
Wash unit, in boiling unit；Batch turning mechanism is equipped with above the pulverizing unit, the batch turning mechanism is used for the kelp after boiling
By being poured into pulverizing unit in hanging basket；The pulverizing unit and dosing are arranged in high-low-position, the pulverizing unit and match
It is connected between material unit by multiple through-holes passed through for kelp slurries, the pulverizing unit includes crushing vane, the ingredient
Unit includes stirring blade, and the crushing vane and stirring blade are driven by first motor and rotated, the dosing side
Equipped with batch hopper, the batch hopper is for ingredient to be delivered in dosing；The upgrading unit is used for the object after ingredient
Material carries out homogeneous, heating concentration.
Preferably, the cutter unit includes conveyer belt and cutter, and the cutter is located above the conveyer belt, described to cut
Knife can be driven by driving mechanism and be moved up and down, and the driving mechanism includes the second motor, rotary shaft and support base, the rotation
Shaft is horizontally disposed, and second motor and the rotary shaft are drivingly connected, and the rotary shaft two sides are equipped with turntable, and described turn
Being pivotally connected on disk has linking arm, is located on the outside of the disk axes line at the pivot connection, and the linking arm deviates from turntable one
Side is movably connected on support base, and the support base is slidably connected in upright bar, and the cutter is connected in the middle part of the support base.
Preferably, the hanging mechanism includes hanger rail, sliding block and electric block, and the hanger rail is along the production line direction cloth
It sets, the sliding block is slidably connected on the hanger rail, and on the slide block, the electric block passes through for the electric block connection
Lifting rope is connect with the hanging basket.
Preferably, the boiling unit includes boiling case, and the boiling case has cure bag and steam generating chamber, the steaming
Vapour occurs interior and is equipped with steam generator, is connected between the steam generating chamber and cure bag by steam inlet tube, the steam
Inlet pipe is equipped with air inlet fan, and the exit of the steam inlet tube is connected with air jet pipe, and the air jet pipe is set to the steam generation
Room bottom, the air jet pipe have multiple puff prots in its axial direction；Also pass through steaming between the steam generating chamber and cure bag
The connection of vapour outlet pipe, the inlet and outlet of the steam outlet pipe are located in the cure bag and steam generation room, the steam
Outlet pipe is equipped with discharge pipe；The cure bag open topped, it is described open for lifting hanging mechanism into vaporium hanging basket
In, the opening can be closed by sealing mechanism.
Preferably, the sealing mechanism includes two pieces of sealing plates being oppositely arranged, and the sealing plate is slidably connected at described
On boiling case, the sealing plate is connect with the piston end of the first cylinder, and can be driven by first cylinder and be carried out horizontal sliding,
Two pieces of sealing plates can be co-operatively by the open closing, and the junction of two pieces of sealing plates is equipped with rubber pad, described
The lower end of sealing plate is connected with heat keeper by glued mode.
Preferably, cricoid electric heating tube is equipped in the steam generation room, the electric heating tube is fixed on the steam
Occur in chamber interior walls.
Preferably, the batch turning mechanism includes left splint, right splint, the second cylinder and third motor, second cylinder
Piston end be connected with left clamp, the left clamp can be rotated relative to the piston end of second cylinder, the right clamping plate
The hanging basket is clamped with being able to cooperate with left clamp, the output shaft of the third motor and the right clamping plate are drivingly connected.
Preferably, the pulverizing unit includes pulverizing chamber, and the dosing includes proportioning room, the pulverizing chamber and ingredient
It is separated between room by partition, the axis hole that multiple through-holes are penetratingly offered on the partition, are passed through for main shaft is described
Third motor driven is connected with the main shaft, and the crushing vane and stirring blade are sleeved on the main shaft, and position respectively
In the pulverizing chamber and proportioning room.
Preferably, the feed inlet being connected to the batch hopper is offered at the top of the proportioning room, the proportioning room bottom is set
There are discharge port, the close discharge port, and the stock guide being obliquely installed；The upgrading unit includes concentration tank, the concentration tank
It is connected between the discharge port of the proportioning room by pipeline, which pumps equipped with foodstuff.
Preferably, the hanging basket has the horizontal cross-section in rectangle, and the hanging basket is to be arranged by more steel bars by preset space length
The frame for arranging and being welded, the gap between any adjacent two steel bar is as the channel being connected to inside and outside the accommodation space.
Using above-mentioned apparatus carry out kelp sauce production method the following steps are included:
Select good dry kelp；It will be singled out the dry kelp come to place on a moving belt, be cut into dry kelp by cutter
It is blocky；Hanging basket is hung to the discharge end of conveyer belt by hanging mechanism, after block-like dry kelp is detached from conveyer belt, by centrifugal force and
Gravity is fallen into hanging basket.Hanging basket is hung in into cleaning unit by hanging mechanism, and hanging basket is made to be completely submerged in the clear of cleaning unit
In washing lotion.After impregnating the predetermined time, hanging basket is slowly hung out into cleaning unit, after draining away the water, is sent into boiling unit.High-temperature water steams
Gas enters accommodation space by the channel of hanging basket, and high-temperature vapor carries out heating boiling to kelp, after heating the predetermined time, kelp
Heated sufficiently softening.After the completion of softening, hanging basket is hung out by boiling unit by hanging mechanism, is sent to pulverizing unit in hanging basket
When surface, batch turning gear grips hanging basket, and hanging basket is downwardly turned over, during hanging basket downwardly turns over, kelp is fallen by hanging basket
In pulverizing unit, and mashing being completed in pulverizing unit, forming kelp paste, kelp paste enters dosing by through-hole.Matching
The ingredient that configuration is arrived used in the process of quite producing in hopper, the ingredient and specific gravity of the ingredient can suitably be adjusted according to taste requirements
Whole, configured ingredient enters dosing by batch hopper, and completes Homogenization with kelp sauce in dosing.Homogeneous
Material after change enters upgrading unit by pipeline, and homogeneous and heating concentration process are completed in upgrading unit, is contained in solid content
Amount after 60% or more, by material by being taken out in upgrading unit, natural cooling to get arrive kelp sauce finished product.
Compared with prior art, implementation result of the invention is as follows by the present invention:
The present invention is linked together the production process of entire kelp sauce by hanging basket, hanging mechanism and batch turning mechanism, is realized
The streamlined operation of kelp sauce production line, prosthetic participates in processing link, more clean hygiene, and greatly improves
Working efficiency.
By hanging basket can the more large content of kelp of disposable loading, in cleaning, kelp can be limited in by boiling link
In the accommodation space of hanging basket, kelp directly can be hung out by cleaning unit and boiling unit by hanging mechanism and hanging basket, due to
Without being drained for a long time, drain processing, kelp is substantially reduced in the discharging time of cleaning unit and boiling unit, from
And process transfer time is shortened, it improves work efficiency.
By cutter unit that the dry kelp cutting of strip is blocking before cleaning link, the dry kelp that hanging basket single loads contains
Amount is more, helps to improve the yield of kelp sauce.In addition, also contributing to improving dry kelp and cleaning for the cutting of dry kelp is blocking
The contact area of liquid, steam improves work efficiency to improve cleaning and boiling efficiency.
It is connected between pulverizing unit and dosing by through-hole, after kelp is ground into kelp paste by crushing vane, sea
Band slurry directly falls into dosing by through-hole, and the auxiliary material of production also enters dosing by batch hopper.Since kelp paste exists
It progresses into dosing, helps to improve homogenizing effect.In addition, crushing vane and stirring blade are by same motor driven
Rotation, saves the manufacturing cost of the production equipment of equipment, facilitates marketing.
Further, motor can drive support base to move up and down, and support base drives cutter during up and down motion
Dry kelp is cut.This mode power is abundant, high to the cutting efficiency of dry kelp.Revolving speed by controlling motor can be adjusted
The time of whole cutter uplink and downlink, to realize the control to kelp cutting size.
Further, power device can drive sliding block to move along hanger rail, and electric block carries out horizontal movement with sliding block.Dynamic
When power device driving sliding block drives hanging basket to move to right above cleaning unit or boiling unit or batch turning mechanism, electric block can
Control hanging basket is gone up and down, so that hanging basket be hung in cleaning unit, boiling unit or batch turning mechanism.
Further, when carrying out boiling to kelp, vapor is generated in steam generation room, is opened air inlet fan, is closed air draft
Fan, high-temperature vapor is delivered to air jet pipe by steam inlet tube by air inlet fan, and is sprayed by puff prot to hanging basket.High-temperature water steams
Gas enters accommodation space by channel in uphill process, comes into full contact with kelp, so that kelp is by thermal softening.It is finished in boiling
Afterwards, air inlet fan is closed, exhaust fan is opened, high-temperature vapor is delivered to steam generation by cure bag by steam outlet pipe by exhaust fan
Room, during preventing hanging basket from being hung out by cure bag, because high-temperature vapor evolution due to cause heat a lot of leakage, above-mentioned design so that
High-temperature vapor thermal loss is few, facilitates energy conservation.
Further, after hanging basket is hung in cure bag by hanging mechanism, the driving sealing plate progress horizontal movement of the first cylinder, two
Block sealing plate ordinatedly by cure bag opening seal, prevent during the cooking process heat leak, to improve to heat
Utilization rate.
Further, the annular configuration mode of electric heating tube keeps the heating efficiency of the electric heating tube higher, within a short period of time
A large amount of high-temperature vapor is generated, while improving cooking effect, reduces the time spent by boiling.
Further, hanging basket is hung in hanging mechanism and is sent to when being contacted with right clamping plate, the second cylinder drives left clamp to carry out water
Flat movement, left clamp moves closer to right clamping plate, and finally clamps hanging basket with right clip board engagement.After clamping, third motor is driven
Dynamic left clamp rotation, in left clamp rotation process, hanging basket is overturn therewith, and the kelp in it is poured out in switching process
It goes.This mode realizes the quickly discharging to kelp, remains in hanging basket without kelp, and discharging is more thoroughly.
Further, pulverizing unit and dosing are separated by partition, and the two can be integrated in the same cabinet,
Guarantee under the premise of crushing with ingredient effect, reduces assembly difficulty.
Further, after material completes Homogenization in proportioning room, foodstuff pump, material stock guide guiding, logical are opened
Foodstuff pump is added after crossing discharge port, and is delivered in concentration tank by foodstuff pump, to complete concentration.
Further, the structure design of hanging basket can reduce the manufacturing cost of hanging basket, and turn over batch turning mechanism to it
When turning, can by its effectively clamp, in kelp can more swimmingly fall into pulverizing unit.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of kelp sauce production line proposed by the present invention.
Fig. 2 is the structural schematic diagram of part where cutter unit in the present invention.
Fig. 3 is the structural schematic diagram of hanging basket in the present invention.
Fig. 4 is the structural schematic diagram of part where batch turning mechanism in the present invention.
Fig. 5 is the structural schematic diagram of part where left clamp in the present invention.
Fig. 6 is the structural schematic diagram of part where sealing mechanism in the present invention.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
Every other embodiment obtained without creative efforts, shall fall within the protection scope of the present invention.
As shown in Figs. 1-2, a kind of kelp sauce production line proposed by the present invention, the production line are successively wrapped by processing flow sequence
Include cutter unit 2, cleaning unit 8, boiling unit, pulverizing unit, dosing and upgrading unit 29；The cutter unit 2
Discharge end is equipped with hanging basket 7, the accommodation space for placing kelp is formed in the hanging basket 7, inside and outside the connection accommodation space
Channel, the hanging basket 7 is drivingly connected with hanging mechanism, and cleaning unit 8, boiling list can be successively hung in by the hanging mechanism
In member；Batch turning mechanism is equipped with above the pulverizing unit, the batch turning mechanism is used for the kelp after boiling by toppling in hanging basket 7
Enter in pulverizing unit；The pulverizing unit and dosing are arranged in high-low-position, lead between the pulverizing unit and dosing
It crosses multiple through-holes 251 passed through for kelp slurries to be connected to, the pulverizing unit includes crushing vane 26, and the dosing includes
Stirring blade 23, the crushing vane 26 and stirring blade 23 are driven by first motor 20 and are rotated, the dosing side
Equipped with batch hopper 27, the batch hopper 27 is for ingredient to be delivered in dosing；The upgrading unit 29 is used for ingredient
Material afterwards carries out homogeneous, heating concentration.
Using above-mentioned apparatus carry out kelp sauce production method the following steps are included:
Select good dry kelp；It will be singled out the dry kelp come to place on a moving belt, cut dry kelp by cutter 35
At bulk；Hanging basket 7 is hung to the discharge end of conveyer belt 1 by hanging mechanism, after block-like dry kelp is detached from conveyer belt 1, by from
Mental and physical efforts and gravity are fallen into hanging basket 7.Hanging basket 7 is hung in into cleaning unit 8 by hanging mechanism, and is completely submerged in hanging basket 7 clearly
It washes in the cleaning solution of unit 8.After impregnating the predetermined time, hanging basket 7 is slowly hung out into cleaning unit 8, after draining away the water, is sent into boiling
Unit.High-temperature vapor enters accommodation space by the channel of hanging basket 7, and high-temperature vapor carries out heating boiling to kelp, heating
After predetermined time, the heated sufficiently softening of kelp.After the completion of softening, hanging basket 7 is hung out by boiling unit by hanging mechanism, is being hung
When basket 7 is sent to right above pulverizing unit, batch turning gear grips hanging basket 7, and hanging basket 7 is downwardly turned over, it was downwardly turned in hanging basket 7
Cheng Zhong, kelp are fallen into pulverizing unit by hanging basket 7, and mashing is completed in pulverizing unit, form kelp paste, and kelp paste passes through logical
Hole enters dosing.The ingredient arrived used in the process of quite production is configured in batch hopper 27, the ingredient and specific gravity of the ingredient can
According to taste requirements carry out appropriate adjustment, configured ingredient by batch hopper 27 enter dosing, and in dosing and
Kelp sauce completes Homogenization.Material after homogenizing enters upgrading unit 29 by pipeline, completes in upgrading unit 29
Homogeneous and heating concentration process.In solid content after 60% or more, by material by being taken out in upgrading unit 29, natural cooling,
Obtain kelp sauce finished product.
Compared with prior art, implementation result of the invention is as follows by the present invention:
The present invention is linked together the production process of entire kelp sauce by hanging basket 7, hanging mechanism and batch turning mechanism, is realized
The streamlined operation of kelp sauce production line, prosthetic participates in processing link, more clean hygiene, and greatly improves
Working efficiency.
By hanging basket 7 can the more large content of kelp of disposable loading, in cleaning, kelp can be limited in by boiling link
In the accommodation space of hanging basket 7, kelp directly can be hung out by cleaning unit 8 and boiling unit by hanging mechanism and hanging basket 7, by
In without being drained for a long time, draining processing, kelp is substantially reduced in the discharging of cleaning unit 8 and boiling unit
Between, so as to shorten process transfer time, improve work efficiency.
The dry kelp of strip is cut by cutter unit 2 by the dry kelp blocking, 7 single of hanging basket loads before cleaning link
Content is more, helps to improve the yield of kelp sauce.In addition, also contributing to improving dry kelp and cleaning for the cutting of dry kelp is blocking
The contact area of liquid, steam improves work efficiency to improve cleaning and boiling efficiency.
It is connected between pulverizing unit and dosing by through-hole, after kelp is ground into kelp paste by crushing vane 26,
Kelp paste directly passes through through-hole and falls into dosing, and the auxiliary material of production also enters dosing by batch hopper 27.Due to kelp
Slurry is progressing into dosing, helps to improve homogenizing effect.In addition, crushing vane 26 and stirring blade 23 are by same
Motor driven rotation, saves the manufacturing cost of the production equipment of equipment, facilitates marketing.
As shown in Figs. 1-2, in the embodiment having, the cutter unit 2 includes conveyer belt 1 and cutter 35, the cutter
35 are located at 1 top of conveyer belt, and the cutter 35 can be driven by driving mechanism and be moved up and down, and the driving mechanism includes
Second motor 30, rotary shaft 32 and support base 33, the rotary shaft 32 is horizontally disposed, second motor 30 and the rotary shaft
32 are drivingly connected, and 32 two sides of rotary shaft are equipped with turntable 31, and being pivotally connected on the turntable 31 has linking arm 36, the pivot
Junction is located on the outside of 31 axial line of turntable, and the linking arm 36 is movably connected in support base 33 away from 31 side of turntable
On, the support base 33 is slidably connected in upright bar 34, and the cutter 35 is connected to 33 middle part of support base.
Second motor 30 can drive support base 33 to move up and down, and support base 33 drives during up and down motion and cuts
Knife 35 cuts dry kelp.This mode power is abundant, high to the cutting efficiency of dry kelp.By the revolving speed energy for controlling motor
The time of 35 uplink and downlink of cutter is enough adjusted, to realize the control to kelp cutting size.
As shown in Figure 1, in the embodiment having, the hanging mechanism includes hanger rail 3, sliding block 4 and electric block 5, described
Hanger rail 3 arranges that the sliding block 4 is slidably connected on the hanger rail 3, and the electric block 5 is connected to institute along the production line direction
It states on sliding block 4, the electric block 5 is connect by lifting rope 6 with the hanging basket 7.
Power device can drive sliding block 4 to move along hanger rail 3, and electric block 5 carries out horizontal movement with sliding block 4.In power
When device driving sliding block 4 drives hanging basket 7 to move to right above cleaning unit 8 or boiling unit or batch turning mechanism, 5 energy of electric block
Enough control hanging baskets 7 are gone up and down, so that hanging basket 7 be hung in cleaning unit 8, boiling unit or batch turning mechanism.
As shown in Figure 1, the boiling unit includes boiling case 11 in the embodiment having, the boiling case 11, which has, to be steamed
Room 9 and steam generating chamber 14 are boiled, is equipped with steam generator, the steam generating chamber 14 and cure bag in the steam generating chamber 14
It is connected between 9 by steam inlet tube, the steam inlet tube is equipped with air inlet fan 24, and the exit of the steam inlet tube is connected with spray
Tracheae 10, the air jet pipe 10 are set to 14 bottom of steam generating chamber, and the air jet pipe 10 has multiple sprays in its axial direction
Port；It is also connected to by steam outlet pipe between the steam generating chamber 14 and cure bag 9, the inlet and outlet of the steam outlet pipe
It is located in the cure bag 9 and steam generating chamber 14, the steam outlet pipe is equipped with discharge pipe；9 top of cure bag
Opening, described open for lifting hanging mechanism in vaporium hanging basket 7, the opening can be closed by sealing mechanism.
When carrying out boiling to kelp, vapor is generated in steam generating chamber 14, is opened air inlet fan 24, is closed exhaust fan
15, high-temperature vapor is delivered to air jet pipe 10 by steam inlet tube by air inlet fan 24, and is sprayed by puff prot to hanging basket 7.It is high
Temperature steam enters accommodation space by channel in uphill process, comes into full contact with kelp, so that kelp is by thermal softening.It is steaming
After boiling, air inlet fan 24 is closed, opens exhaust fan 15, exhaust fan 15 is by steam outlet pipe by high-temperature vapor by cure bag 9
It is delivered to steam generating chamber 14, during preventing hanging basket 7 from being hung out by cure bag 9, causes heat big because of high-temperature vapor evolution
Amount leaks, and above-mentioned design facilitates energy conservation so that high-temperature vapor thermal loss is few.
As a shown in Figure 6, in the embodiment having, the sealing mechanism includes two pieces of sealing plates being oppositely arranged 12, institute
It states sealing plate 12 to be slidably connected on the boiling case 11, the sealing plate 12 is connect with the piston end of the first cylinder 13, and energy
Horizontal sliding is carried out by first cylinder 13 driving, two pieces of sealing plates 12 can be co-operatively by the open envelope
It closes, the junction of two pieces of sealing plates 12 is equipped with rubber pad, and the lower end of the sealing plate 12 is connected with heat keeper by glued mode.
After hanging basket 7 is hung in cure bag 9 by hanging mechanism, the driving progress horizontal movement of sealing plate 12 of the first cylinder 13, two
Block sealing plate 12 ordinatedly by cure bag 9 opening seal, prevent during the cooking process heat leak, to improve to heat
Utilization rate.
As shown in Figure 1, being equipped with cricoid electric heating tube, the electricity in the steam generating chamber 14 in the embodiment having
Heating tube is fixed on 14 inner wall of steam generating chamber.
The annular configuration mode of electric heating tube keeps the heating efficiency of the electric heating tube higher, generates within a short period of time a large amount of
High-temperature vapor reduce the time spent by boiling while improving cooking effect.
As shown in figures 1,4 and 5, in the embodiment having, the batch turning mechanism includes left clamp 17, right clamping plate 18, the second gas
Cylinder 16 and third motor 19, the piston end of second cylinder 16 are connected with left clamp 17, and the left clamp 17 can be relatively described
The piston end of second cylinder 16 is rotated, and the right clamping plate 18 and left clamp 17 clamp the hanging basket 7 with being able to cooperate, described
The output shaft of third motor 19 and the right clamping plate 18 are drivingly connected.
Hanging basket 7 is hung in hanging mechanism and is sent to when being contacted with right clamping plate 18, the second cylinder 16 drives left clamp 17 to carry out water
Flat movement, left clamp 17 moves closer to right clamping plate 18, and finally ordinatedly clamps hanging basket 7 with right clamping plate 18.After clamping, third
Motor 19 drives left clamp 17 to rotate, and in 17 rotation process of left clamp, hanging basket 7 is overturn therewith, and by it in switching process
Interior kelp is toppled over away.This mode realizes the quickly discharging to kelp, remains, discharges more thorough without kelp in hanging basket 7
Bottom.
As shown in Figure 1, the pulverizing unit includes pulverizing chamber in the embodiment having, the dosing includes ingredient
Room is separated between the pulverizing chamber and proportioning room by partition 25, is penetratingly offered on the partition 25 multiple described logical
Hole, the axis hole passed through for main shaft 22, the drive connection of third motor 19 have the main shaft 22, the crushing vane 26 and stirring
Blade 23 is sleeved on the main shaft 22, and is located at the pulverizing chamber and proportioning room.
Pulverizing unit and dosing are separated by partition 25, and the two can be integrated in the same cabinet, are guaranteed
Under the premise of crushing with ingredient effect, assembly difficulty is reduced.
As shown in Figure 1, offering the charging being connected to the batch hopper 27 at the top of the proportioning room in the embodiment having
Mouthful, the proportioning room bottom is equipped with discharge port, the close discharge port, and the stock guide 21 being obliquely installed；The upgrading unit
29 include concentration tank, is connected between the concentration tank and the discharge port of the proportioning room by pipeline, which is equipped with foodstuff
Pump 28.
After material completes Homogenization in proportioning room, foodstuff pump 28 is opened, material stock guide 21 is oriented to, by going out
Foodstuff pump 28 is added after material mouth, and is delivered in concentration tank by foodstuff pump 28, to complete concentration.
As shown in Figure 1,3, in the embodiment having, the hanging basket 7 has the horizontal cross-section in rectangle, and the hanging basket 7 is
The frame for being arranged and being welded by preset space length by more steel bars, the gap between any adjacent two steel bar is as connection institute
State the channel inside and outside accommodation space.
The structure design of hanging basket 7 can reduce the manufacturing cost of hanging basket 7, and make batch turning mechanism when overturning to it,
Can by its effectively clamp, in kelp can more swimmingly fall into pulverizing unit.
It should be noted that, in this document, such as first and second or the like relational terms are used merely to one if it exists
A entity or operation with another entity or operate distinguish, without necessarily requiring or implying these entities or operation it
Between there are any actual relationship or orders.Moreover, the terms "include", "comprise" or its any other variant are intended to
Cover non-exclusive inclusion, so that the process, method, article or equipment for including a series of elements not only includes those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or setting
Standby intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that
There is also other identical elements in the process, method, article or apparatus that includes the element.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although with reference to the foregoing embodiments
Invention is explained in detail, those skilled in the art should understand that: it still can be to aforementioned each implementation
Technical solution documented by example is modified or equivalent replacement of some of the technical features；And these modification or
Replacement, the spirit and scope for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution.
Claims (10)
1. a kind of kelp sauce production line, which is characterized in that the production line successively includes cutter unit, cleaning by processing flow sequence
Unit, boiling unit, pulverizing unit, dosing and upgrading unit；The discharge end of the cutter unit is equipped with hanging basket, described to hang
The accommodation space for placing kelp, the channel inside and outside the connection accommodation space, the hanging basket and Hangtag machine are formed in basket
Structure is drivingly connected, and cleaning unit can be successively hung in by the hanging mechanism, in boiling unit；It is equipped with above the pulverizing unit
Batch turning mechanism, the batch turning mechanism are used for the kelp after boiling by pouring into pulverizing unit in hanging basket；The pulverizing unit
It is arranged with dosing in high-low-position, passes through multiple through-holes passed through for kelp slurries between the pulverizing unit and dosing
Connection, the pulverizing unit includes crushing vane, and the dosing includes stirring blade, the crushing vane and stirring blade
It is driven and is rotated by first motor, the dosing side is equipped with batch hopper, and the batch hopper is matched for ingredient to be delivered to
In material unit；The upgrading unit is used to carry out homogeneous to the material after ingredient, heating is concentrated.
2. kelp sauce production line according to claim 1, which is characterized in that the cutter unit includes conveyer belt and cuts
Knife, the cutter are located above the conveyer belt, and the cutter can be driven by driving mechanism and be moved up and down, the driving machine
Structure includes the second motor, rotary shaft and support base, and the rotation axis horizontal setting, second motor and the rotary shaft drive
Connection, the rotary shaft two sides are equipped with turntable, and being pivotally connected on the turntable has linking arm, is located at the pivot connection described
On the outside of disk axes line, the linking arm is movably connected on support base away from turntable side, and the support base is slidably connected at
In upright bar, the cutter is connected in the middle part of the support base.
3. kelp sauce production line according to claim 1, which is characterized in that the hanging mechanism include hanger rail, sliding block and
Electric block, the hanger rail arrange that the sliding block is slidably connected on the hanger rail, the electric block along the production line direction
On the slide block, the electric block is connect by lifting rope with the hanging basket for connection.
4. kelp sauce production line according to claim 1, which is characterized in that the boiling unit includes boiling case, described
Boiling case has cure bag and steam generating chamber, is equipped with steam generator in the steam generation room, the steam generating chamber and
It is connected between cure bag by steam inlet tube, the steam inlet tube is equipped with air inlet fan, the exit connection of the steam inlet tube
There is air jet pipe, the air jet pipe is set to the steam generating chamber bottom, and the air jet pipe has multiple puff prots in its axial direction；
It is also connected to by steam outlet pipe between the steam generating chamber and cure bag, the inlet and outlet of the steam outlet pipe is located at
In the cure bag and steam generation room, the steam outlet pipe is equipped with discharge pipe；The cure bag open topped, the opening
For lifting hanging mechanism in vaporium hanging basket, the opening can be closed by sealing mechanism.
5. kelp sauce production line according to claim 4, which is characterized in that the sealing mechanism includes two pieces and is oppositely arranged
Sealing plate, the sealing plate is slidably connected on the boiling case, and the sealing plate is connect with the piston end of the first cylinder, and
It can be driven by first cylinder and carry out horizontal sliding, two pieces of sealing plates can co-operatively close the opening,
The junction of two pieces of sealing plates is equipped with rubber pad, and the lower end of the sealing plate is connected with heat keeper by glued mode.
6. kelp sauce production line according to claim 4, which is characterized in that be equipped with cricoid electricity in the steam generation room
Heating tube, the electric heating tube are fixed in the steam generation chamber interior walls.
7. kelp sauce production line according to claim 1, which is characterized in that the batch turning mechanism includes left clamp, right folder
Plate, the second cylinder and third motor, the piston end of second cylinder are connected with left clamp, and the left clamp can relatively described
The piston end of two cylinders is rotated, and the right clamping plate and left clamp clamp the hanging basket with being able to cooperate, the third motor
Output shaft and the right clamping plate be drivingly connected.
8. kelp sauce production line according to claim 1, which is characterized in that the pulverizing unit includes pulverizing chamber, described
Dosing includes proportioning room, is separated between the pulverizing chamber and proportioning room by partition, is penetratingly opened up on the partition
The axis hole for having multiple through-holes, passing through for main shaft, the third motor driven are connected with the main shaft, the crushing vane and
Stirring blade is sleeved on the main shaft, and is located at the pulverizing chamber and proportioning room.
9. kelp sauce production line according to claim 8, which is characterized in that offer at the top of the proportioning room and match with described
The feed inlet of hopper connection, the proportioning room bottom are equipped with discharge port, the close discharge port, and the stock guide being obliquely installed；
The upgrading unit includes concentration tank, is connected between the concentration tank and the discharge port of the proportioning room by pipeline, the pipeline
Foodstuff is equipped with to pump.
10. kelp sauce production line according to claim 1, which is characterized in that the hanging basket has to be cut in the level of rectangle
Face, the hanging basket are the frame for being arranged and being welded by preset space length by more steel bars, between any adjacent two steel bar
Gap is as the channel being connected to inside and outside the accommodation space.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910664732.3A CN110463977A (en) | 2019-07-23 | 2019-07-23 | A kind of kelp sauce production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910664732.3A CN110463977A (en) | 2019-07-23 | 2019-07-23 | A kind of kelp sauce production line |
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| CN110463977A true CN110463977A (en) | 2019-11-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910664732.3A Pending CN110463977A (en) | 2019-07-23 | 2019-07-23 | A kind of kelp sauce production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113680753A (en) * | 2021-08-27 | 2021-11-23 | 海盐卫士标准件有限公司 | Corrosion-resistant anti-delayed fracture surface cleaning machine for high-strength nut |
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| CN201854642U (en) * | 2010-06-21 | 2011-06-08 | 衢州市衢天食品有限公司 | Trichosanthes seed continuous production device |
| CN206413691U (en) * | 2016-12-13 | 2017-08-18 | 北京瑞庚食品有限公司 | A kind of scented tea system of processing with dehydrating function |
| CN108433087A (en) * | 2018-02-24 | 2018-08-24 | 卡梅德生物科技（天津）有限公司 | A kind of devices and methods therefor being used to prepare kelp sauce |
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2019
- 2019-07-23 CN CN201910664732.3A patent/CN110463977A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201854642U (en) * | 2010-06-21 | 2011-06-08 | 衢州市衢天食品有限公司 | Trichosanthes seed continuous production device |
| CN206413691U (en) * | 2016-12-13 | 2017-08-18 | 北京瑞庚食品有限公司 | A kind of scented tea system of processing with dehydrating function |
| CN108433087A (en) * | 2018-02-24 | 2018-08-24 | 卡梅德生物科技（天津）有限公司 | A kind of devices and methods therefor being used to prepare kelp sauce |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113680753A (en) * | 2021-08-27 | 2021-11-23 | 海盐卫士标准件有限公司 | Corrosion-resistant anti-delayed fracture surface cleaning machine for high-strength nut |
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Application publication date: 20191119 |