CN209463269U - A compact and efficient coffee fruit combined peeling and degumming cleaning device - Google Patents
A compact and efficient coffee fruit combined peeling and degumming cleaning device Download PDFInfo
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- CN209463269U CN209463269U CN201822252387.6U CN201822252387U CN209463269U CN 209463269 U CN209463269 U CN 209463269U CN 201822252387 U CN201822252387 U CN 201822252387U CN 209463269 U CN209463269 U CN 209463269U
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Abstract
本实用新型公开一种紧凑高效的咖啡鲜果组合式脱皮脱胶清洗装置,包括脱皮机、脱胶清洗机,脱胶清洗机包括进料口、底座Ⅰ、输送部、脱胶部、清洗部、主轴Ⅰ、驱动机构Ⅰ、出料部,脱皮机竖设于脱胶清洗机侧,脱皮机出料口与进料口连通,主轴Ⅰ设于底座Ⅰ上方且与驱动机构Ⅰ连接,输送部、脱胶部及清洗部沿主轴Ⅰ设置;输送部的外壳Ⅰ底端设于底座Ⅰ,螺旋叶片Ⅰ设于主轴Ⅰ,螺旋叶片Ⅰ与外壳Ⅰ间隙配合;脱胶部的搅拌器设于主轴Ⅰ,搅拌器同轴分设滤网Ⅰ级外壳Ⅱ;清洗部的支架与主轴Ⅰ上部连接,外壳Ⅲ设于支架,螺旋叶片Ⅱ设于主轴Ⅰ,螺旋叶片Ⅱ与外壳Ⅲ间隙配合,清洗部入口设于外壳Ⅲ侧壁,外壳Ⅲ11内设洒水管;出料部设于外壳Ⅲ侧壁。
The utility model discloses a compact and high-efficiency combined peeling and degumming cleaning device for fresh coffee fruit, which comprises a peeling machine and a degumming cleaning machine. Mechanism Ⅰ, discharge part, the peeling machine is erected on the side of the degumming cleaning machine, the discharge port of the peeling machine is connected to the feeding port, the main shaft Ⅰ is set above the base Ⅰ and connected to the driving mechanism Ⅰ, the conveying part, the degumming part and the cleaning part Set along the main shaft I; the bottom end of the shell I of the conveying part is set on the base I, the spiral blade I is set on the main shaft I, and the spiral blade I and the shell I are in clearance fit; Mesh I stage shell II; the bracket of the cleaning part is connected to the upper part of the main shaft I, the shell III is set on the bracket, the spiral blade II is set on the main shaft I, the spiral blade II is in clearance with the shell III, the entrance of the cleaning part is set on the side wall of the shell III, and the shell Ⅲ11 is equipped with a sprinkler pipe; the discharge part is set on the side wall of the shell Ⅲ.
Description
技术领域technical field
本实用新型属于农业机械技术领域,具体涉及一种结构紧凑、加工效率高、工作中无卡阻、鲜果少破碎的紧凑高效的咖啡鲜果组合式脱皮脱胶清洗装置。The utility model belongs to the technical field of agricultural machinery, and specifically relates to a compact and efficient combined peeling and degumming cleaning device for fresh coffee and fresh fruit, which has the advantages of compact structure, high processing efficiency, no jamming during work, and less broken fresh fruit.
背景技术Background technique
咖啡是世界三大饮料和世界贸易量最大的农产品之一,也是世界贸易中除石油和小麦后的第三大宗初级产品。Coffee is the world's three major beverages and one of the agricultural products with the largest trade volume in the world. It is also the third largest primary product in world trade after petroleum and wheat.
影响咖啡质量的因素除了品种、栽培管理水平和生态气候外,采后处理是影响咖啡质量的一个相当重要的因素。因此,咖啡果实应于采摘当天进行脱皮,否则果实易由红色变成褐色,也易使咖啡豆在果皮内发酵,导致成品豆变酸,影响成品豆质量。而且咖啡鲜果被放置时间过长,果肉就会变得很难与咖啡豆分开了,从而导致不完全分离而损坏咖啡豆品质。传统的湿法加工是把刚摘下的咖啡鲜果放入冲洗槽内,除去浮在水面的果实后,用果肉去除机剥除外皮和果肉,再利用水流冲力把咖啡鲜果的果皮冲洗掉。然后将去除果皮及果肉的咖啡豆贮存在发酵箱内发酵大约12~36小时,利用酵素的作用,分离覆盖在内果皮上的滑腻胶浆。传统的咖啡鲜果脱皮脱胶过程较长,品质难以有效的控制,而且耗水量较大,往往造成大量水资源被浪费。特别是现有技术中的脱皮设备仅仅通过挤压板与水平滚筒间的间隙挤压脱皮,脱皮效果差,一部分咖啡鲜果未完成脱皮就被排出,需要返工处理,造成工作效率低下,还会影响咖啡豆品质;而且大量采用水进行冲洗也减低了果肉的再利用能力。Factors Affecting Coffee Quality In addition to variety, cultivation management level and ecological climate, post-harvest treatment is a very important factor affecting coffee quality. Therefore, the coffee fruit should be peeled on the day of picking, otherwise the fruit will easily turn from red to brown, and the coffee beans will be fermented in the peel, which will cause the finished beans to become sour and affect the quality of the finished beans. Moreover, if the fresh coffee fruit is left for too long, the pulp will become difficult to separate from the coffee beans, resulting in incomplete separation and damage to the quality of the coffee beans. The traditional wet processing is to put the freshly picked coffee cherries into the washing tank, remove the fruit floating on the water surface, use a pulp remover to peel off the outer skin and pulp, and then use the force of the water flow to rinse off the peel of the fresh coffee cherries. Then store the coffee beans without the peel and pulp in the fermentation tank for about 12 to 36 hours, and use the action of enzymes to separate the smooth mucilage covering the inner peel. The traditional fresh coffee peeling and degumming process is long, the quality is difficult to control effectively, and the water consumption is large, often resulting in a lot of water resources being wasted. In particular, the peeling equipment in the prior art only extrudes and peels the peeling through the gap between the extrusion plate and the horizontal drum, and the peeling effect is poor. Some fresh coffee fruits are discharged before peeling is completed, and rework is required, resulting in low work efficiency and affecting The quality of coffee beans; and a large amount of water for washing also reduces the ability to reuse the pulp.
咖啡鲜果在采摘经脱皮后,咖啡豆表面仍会包有粘液状的果胶物质,这种物质是由糖、酶、原果胶质和果胶脂组成的化学物质,这些物质不仅会给微生物生长提供有利媒介,致使咖啡出现异昧;而且,这种粘液的吸湿性强,若不除去会影响咖啡豆的干燥速度,因此需要及时进行脱胶处理。After the fresh coffee fruit is picked and peeled, the surface of the coffee beans will still be covered with mucus-like pectin substances, which are chemical substances composed of sugar, enzymes, protopectin and pectin lipids. The growth provides a favorable medium, causing the coffee to appear strange; moreover, this mucus is highly hygroscopic, and if it is not removed, it will affect the drying speed of the coffee beans, so it needs to be degummed in time.
目前,一般通过自然发酵、水洗或碱处理(10%NaOH)等方式进行脱胶。但是,自然发酵后水洗的方式需要经过12到36h的发酵后进行清洗脱胶,由于发酵池和清洗池大多为露天设置,不仅生产环境比较差,而且由于天气变化、不能及时翻动等因素影响,易造成发酵池内的咖啡果发酵程度不同,即过发酵和欠发酵,都会极大影响咖啡豆的品质。另外,采用碱处理(10%NaOH)的方式虽然脱胶速度快、易控制,但碱洗会对咖啡豆的风味产生不良影响,一般仅用于低端咖啡果的处理。也有采用卧式或垂直机械脱胶装置,通过使咖啡豆相互摩擦以达到脱胶的目的,但卧式脱胶机占地面积大、脱胶效果差,垂直脱胶机采用输送段及脱胶段的两段垂直结构,由于出料口就位于脱胶段,易造成在高速脱胶旋转的情况下导致部分咖啡豆未彻底脱胶就从出料口流出,导致部分脱胶不彻底,而且在脱胶段上部还会造成咖啡豆堆积而增大相互挤压的压力,造成咖啡豆破损率的身高,且卧式及垂直脱胶机不仅后期都需要配套清洗装置才能洗净脱胶后的咖啡豆,还普遍存在脱胶效率低、脱胶过程中易卡阻影响效率的问题。At present, degumming is generally carried out by natural fermentation, water washing or alkali treatment (10% NaOH). However, the method of washing with water after natural fermentation needs to be cleaned and degummed after 12 to 36 hours of fermentation. Since fermentation tanks and cleaning tanks are mostly set up in the open air, not only the production environment is relatively poor, but also due to factors such as weather changes and inability to turn over in time, it is easy to The degree of fermentation of coffee cherries in the fermentation tank is different, that is, over-fermentation and under-fermentation, which will greatly affect the quality of coffee beans. In addition, although the method of alkali treatment (10% NaOH) has a fast degumming speed and is easy to control, alkali washing will have a negative impact on the flavor of coffee beans, and it is generally only used for the treatment of low-end coffee cherries. There are also horizontal or vertical mechanical degumming devices, which achieve the purpose of degumming by rubbing coffee beans against each other. However, the horizontal degumming machine occupies a large area and the degumming effect is poor. The vertical degumming machine adopts a two-stage vertical structure of the conveying section and the degumming section. , because the discharge port is located in the degumming section, it is easy to cause some coffee beans to flow out of the discharge port before the degumming is completely degummed under the condition of high-speed degumming rotation, resulting in incomplete degumming and accumulation of coffee beans in the upper part of the degumming section However, increasing the pressure of mutual extrusion will cause a high breakage rate of coffee beans, and the horizontal and vertical degumming machines not only need matching cleaning devices in the later stage to clean the degummed coffee beans, but also generally have low degumming efficiency and low degumming during the degumming process. The problem of easy jamming affecting efficiency.
实用新型内容Utility model content
本实用新型针对现有技术存在的问题及不足,提供了一种结构紧凑、加工效率高、工作中无卡阻、鲜果少破碎的紧凑高效的咖啡鲜果组合式脱皮脱胶清洗装置。Aiming at the problems and deficiencies of the prior art, the utility model provides a compact and efficient coffee fresh fruit combined peeling and degumming cleaning device with compact structure, high processing efficiency, no jamming during work, and less broken fresh fruit.
本实用新型是这样实现的:包括脱皮机、脱胶清洗机,所述脱胶清洗机包括进料口、底座Ⅰ、输送部、脱胶部、清洗部、主轴Ⅰ、驱动机构Ⅰ、出料部,所述脱皮机竖直设置于脱胶清洗机的一侧,所述脱皮机的出料口与进料口连通,所述主轴Ⅰ竖直旋转设置于底座Ⅰ的上方且一端与驱动机构Ⅰ的驱动轴连接,所述输送部、脱胶部及清洗部沿主轴Ⅰ自底部向顶部依次设置并连通,所述进料口设置于输送部下部的侧壁;所述输送部包括外壳Ⅰ、螺旋叶片Ⅰ,所述外壳Ⅰ的底端固定设置于底座Ⅰ,所述螺旋叶片Ⅰ同轴固定设置于主轴Ⅰ的外圆周面,所述螺旋叶片Ⅰ与外壳Ⅰ的内壁间隙配合;所述脱胶部包括出胶口、搅拌器、滤网Ⅰ、外壳Ⅱ,所述搅拌器呈凸起的杆状结构且两端沿轴线垂直固定设置于主轴Ⅰ的外圆周面,所述搅拌器同轴间隙配合的设置有滤网Ⅰ,所述滤网Ⅰ的外侧同轴设置有外壳Ⅱ,所述出胶口固定设置于外壳Ⅱ下部的侧壁;所述清洗部包括螺旋叶片Ⅱ、外壳Ⅲ、洒水管、支架,所述支架与主轴Ⅰ的上部旋转连接,所述外壳Ⅲ固定设置于支架,所述螺旋叶片Ⅱ同轴固定设置于主轴Ⅰ的外圆周面,所述螺旋叶片Ⅱ与外壳Ⅲ的内壁间隙配合,所述清洗部的入口设置于螺旋叶片Ⅱ上部的外壳Ⅲ侧壁,所述外壳Ⅲ内在螺旋叶片Ⅱ的上部远离清洗部的入口一侧设置有喷口向下的洒水管;所述出料部固定设置于外壳Ⅲ的侧壁并向下倾斜设置。The utility model is realized in this way: it includes a peeling machine and a degumming cleaning machine, and the degumming cleaning machine includes a feed inlet, a base I, a conveying part, a degumming part, a cleaning part, a main shaft I, a driving mechanism I, and a discharge part. The peeling machine is vertically arranged on one side of the degumming cleaning machine, the discharge port of the peeling machine is connected with the feed port, the main shaft I is vertically rotated above the base I and one end is connected to the drive shaft of the drive mechanism I Connected, the conveying part, degumming part and cleaning part are arranged and communicated in sequence along the main shaft I from the bottom to the top, and the feeding port is arranged on the side wall of the lower part of the conveying part; the conveying part includes a shell I, a spiral blade I, The bottom end of the shell I is fixedly arranged on the base I, the spiral blade I is coaxially fixed on the outer circumferential surface of the main shaft I, and the spiral blade I is matched with the inner wall of the shell I; the degumming part includes a glue outlet Port, agitator, filter screen I, shell II, the agitator is a raised rod-shaped structure and its two ends are vertically fixed on the outer peripheral surface of the main shaft I along the axis, and the agitator is coaxial with clearance fit. Filter screen I, the outside of the filter screen I is coaxially provided with a casing II, and the glue outlet is fixedly arranged on the side wall of the lower part of the casing II; the cleaning part includes a spiral blade II, a casing III, a sprinkler pipe, and a bracket, The bracket is rotatably connected to the upper part of the main shaft I, the housing III is fixedly arranged on the bracket, the helical blade II is coaxially fixed on the outer circumferential surface of the main shaft I, and the helical blade II is in clearance fit with the inner wall of the housing III. The entrance of the cleaning part is arranged on the side wall of the casing III on the upper part of the spiral blade II, and the casing III is provided with a sprinkling pipe with the spout downward on the side far from the inlet of the cleaning part on the upper part of the spiral blade II; the discharge part is fixed It is installed on the side wall of the shell III and inclined downwards.
本实用新型与现有技术相比具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、本实用新型结构紧凑,可固定或移动的应用于咖啡鲜果的采摘现场,从而可以在第一时间就近处理采摘后的咖啡鲜果,避免咖啡鲜果采摘后的自发酵,有效提高咖啡豆的品质;而且可以连续性、批量的直接去除咖啡鲜果的果皮、果肉及残存的胶质,省去传统脱皮后需发酵才能去除胶质的麻烦,既节省了发酵时间,提高了生产效率,而且可以避免传统因发酵程度控制不当而导致产品质量下降及加工时出现的机损豆现象,有效提高了咖啡豆加工后的品质。1. The utility model has a compact structure and can be fixed or moved to be applied to the picking site of fresh coffee berries, so that the picked fresh coffee berries can be processed nearby at the first time, avoiding self-fermentation after picking fresh coffee berries, and effectively improving the quality of coffee beans ; Moreover, it can directly remove the peel, pulp and residual colloid of fresh coffee fruit in batches continuously, eliminating the need for fermentation to remove the colloid after traditional peeling, which not only saves fermentation time, improves production efficiency, but also can avoid Traditionally, the quality of the product has declined due to improper control of the degree of fermentation and the phenomenon of machine damage to beans during processing has effectively improved the quality of coffee beans after processing.
2、本实用新型的脱胶清洗机通过沿主轴自底部向顶部创造性的依次设置输送部、脱胶部、清洗部,主轴Ⅰ上部的清洗部通过设置于主轴Ⅰ的螺旋叶片Ⅱ,能够使脱胶部顶部已脱胶的咖啡豆随旋转的螺旋叶片Ⅱ作用而上升,不仅可以避免现有技术中脱胶部内因咖啡豆堆积而造成压力过大破碎,可有效避免或减少咖啡鲜果脱胶过程中的破碎,显著提高咖啡豆的产品质量;脱胶部内的咖啡豆通过输送部及清洗部的推拉作用,可使其内的咖啡豆在松散的状态下随搅拌器高速旋转,从而通过离心力的作用使咖啡果胶从滤网Ⅰ的小孔高速离心脱除,有效提高咖啡豆的脱胶效率。2. The degumming cleaning machine of the present utility model creatively arranges the conveying part, the degumming part and the cleaning part sequentially along the main shaft from the bottom to the top, and the cleaning part on the upper part of the main shaft I can make the top of the degumming part The degummed coffee beans rise with the action of the rotating helical blade II, which can not only avoid excessive pressure and crushing caused by the accumulation of coffee beans in the degumming part in the prior art, but also effectively avoid or reduce the crushing of fresh coffee fruit during the degumming process, significantly improving The product quality of coffee beans; the coffee beans in the degumming part can be pushed and pulled by the conveying part and the cleaning part, so that the coffee beans in the loose state can rotate with the agitator at high speed, so that the coffee pectin can be separated from the filter by centrifugal force. The small holes of the net I are removed by high-speed centrifugation, which effectively improves the degumming efficiency of coffee beans.
3、本实用新型的脱胶清洗机在清洗部的外壳Ⅲ内螺旋叶片Ⅱ的上部远离清洗部的入口一侧设置喷口向下的洒水管,可以喷淋清洗螺旋叶片Ⅱ上经脱胶后并随之翻滚的咖啡豆,从而有效清除咖啡豆上的胶质,且除胶清洗更加均匀,整体结构更加紧凑。3. The degumming cleaning machine of the present utility model is provided with a sprinkling pipe with the spout downward on the upper part of the spiral blade II in the shell III of the cleaning part away from the entrance of the cleaning part, which can spray and clean the spiral blade II after degumming and then The tumbling coffee beans can effectively remove the glue on the coffee beans, and the glue removal and cleaning are more uniform, and the overall structure is more compact.
4、本实用新型的脱皮机采用立式结构,结构小巧,占地面积小,便于机动运输;采用锥台状的碾压辊,咖啡鲜果依靠重力自动进入碾压空间,避免了传统卧式碾压脱皮的堆积问题,而且还能有效避免脱皮过程中咖啡豆的破碎,不仅脱皮效率高,而且良品率高;采用立式结构可使咖啡鲜果及脱皮后的咖啡豆、果皮、果肉在自身重力作用下自动下落,避免了传统脱皮机需要大量水辅助冲洗,而且脱下的果肉由于含水量过大而难以综合利用的难题。4. The peeling machine of the utility model adopts a vertical structure, which is compact in structure, occupies a small area, and is convenient for motorized transportation; it adopts a cone-shaped rolling roller, and the fresh coffee fruit automatically enters the rolling space by gravity, avoiding the traditional horizontal rolling. The accumulation problem of peeling can be avoided, and it can effectively avoid the breaking of coffee beans during the peeling process, which not only has high peeling efficiency, but also has a high yield rate; the vertical structure can make the fresh coffee fruit and the peeled coffee beans, peel and pulp under its own gravity It falls automatically under the action, avoiding the problem that the traditional peeling machine needs a large amount of water to assist washing, and the peeled pulp is difficult to comprehensively utilize due to excessive water content.
因此,本实用新型具有结构紧凑、脱胶清洗效率高、工作无卡阻、鲜果无破碎的特点。Therefore, the utility model has the characteristics of compact structure, high degumming and cleaning efficiency, no jamming in work, and no broken fresh fruit.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1之脱胶清洗机右剖视图;Fig. 2 is a right sectional view of the degumming cleaning machine of Fig. 1;
图3为图2之主轴及其固定连接物结构示意图;Fig. 3 is the schematic diagram of the structure of the main shaft and its fixed connection in Fig. 2;
图4为图2之外壳Ⅱ结构示意图;Fig. 4 is a schematic structural diagram of the shell II of Fig. 2;
图5为图1之滤网Ⅰ和滤网Ⅱ的半边结构示意图;Fig. 5 is the half-side structure schematic diagram of filter screen I and filter screen II of Fig. 1;
图6为图2之局部剖视结构变动图;Fig. 6 is a partial cross-sectional structural change diagram of Fig. 2;
图中:1-进料口,2-底座Ⅰ,3-外壳Ⅰ,4-主轴Ⅰ,401-排料道,5-螺旋叶片Ⅰ,6-出胶口,7-搅拌器,8-滤网Ⅰ,801-筛孔,802-连接孔,9-外壳Ⅱ,901-搭扣,10-螺旋叶片Ⅱ,11-外壳Ⅲ,12-洒水管,13-电动机Ⅰ,14-带轮Ⅰ,15-带轮Ⅱ,16-支架,17-外壳Ⅳ,18-滤板,19-挡板,20-出水口,22-排料口,31-底座Ⅱ,32-出渣口,33-壳体Ⅲ,34-碾压辊,341-凸起,35-滤网Ⅱ,36-壳体Ⅱ,37-壳体Ⅰ,38-搅拌叶片Ⅰ,39-进料斗,40-带轮Ⅲ,41-带轮Ⅳ,42-电动机Ⅱ,43-主轴Ⅱ,44-筛板,45-出料口。In the figure: 1-feed inlet, 2-base Ⅰ, 3-shell Ⅰ, 4-spindle Ⅰ, 401-discharging channel, 5-spiral blade Ⅰ, 6-glue outlet, 7-stirrer, 8-filter Net Ⅰ, 801-sieve hole, 802-connecting hole, 9-shell Ⅱ, 901-hap, 10-spiral blade Ⅱ, 11-shell Ⅲ, 12-sprinkler pipe, 13-motor Ⅰ, 14-pulley Ⅰ, 15-pulley II, 16-bracket, 17-shell IV, 18-filter plate, 19-baffle, 20-water outlet, 22-discharge port, 31-base II, 32-slag outlet, 33-shell Body III, 34-roller, 341-protrusion, 35-filter II, 36-shell II, 37-shell I, 38-stirring blade I, 39-feed hopper, 40-pulley III, 41-pulley IV, 42-motor II, 43-main shaft II, 44-sieve plate, 45-discharge port.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步的说明,但不以任何方式对本实用新型加以限制,基于本实用新型教导所作的任何变更或改进,均属于本实用新型的保护范围。The utility model will be further described below in conjunction with the accompanying drawings and embodiments, but the utility model is not limited in any way. Any changes or improvements made based on the teaching of the utility model all belong to the protection scope of the utility model.
如图1至图6所示,本实用新型包括脱皮机、脱胶清洗机,所述脱胶清洗机包括进料口1、底座Ⅰ2、输送部、脱胶部、清洗部、主轴Ⅰ4、驱动机构Ⅰ、出料部,所述脱皮机竖直设置于脱胶清洗机的一侧,所述脱皮机的出料口45与进料口1连通,所述主轴Ⅰ4竖直旋转设置于底座Ⅰ2的上方且一端与驱动机构Ⅰ的驱动轴连接,所述输送部、脱胶部及清洗部沿主轴Ⅰ4自底部向顶部依次设置并连通,所述进料口1设置于输送部下部的侧壁;所述输送部包括外壳Ⅰ3、螺旋叶片Ⅰ5,所述外壳Ⅰ3的底端固定设置于底座Ⅰ2,所述螺旋叶片Ⅰ5同轴固定设置于主轴Ⅰ4的外圆周面,所述螺旋叶片Ⅰ5与外壳Ⅰ3的内壁间隙配合;所述脱胶部包括出胶口6、搅拌器7、滤网Ⅰ8、外壳Ⅱ9,所述搅拌器7呈凸起的杆状结构且两端沿轴线垂直固定设置于主轴Ⅰ4的外圆周面,所述搅拌器7同轴间隙配合的设置有滤网Ⅰ8,所述滤网Ⅰ8的外侧同轴设置有外壳Ⅱ9,所述出胶口6固定设置于外壳Ⅱ9下部的侧壁;所述清洗部包括螺旋叶片Ⅱ10、外壳Ⅲ11、洒水管12、支架16,所述支架16与主轴Ⅰ4的上部旋转连接,所述外壳Ⅲ11固定设置于支架16,所述螺旋叶片Ⅱ10同轴固定设置于主轴Ⅰ4的外圆周面,所述螺旋叶片Ⅱ10与外壳Ⅲ11的内壁间隙配合,所述清洗部的入口设置于螺旋叶片Ⅱ10上部的外壳Ⅲ11侧壁,所述外壳Ⅲ11内在螺旋叶片Ⅱ10的上部远离清洗部的入口一侧设置有喷口向下的洒水管12;所述出料部固定设置于外壳Ⅲ11的侧壁并向下倾斜设置。As shown in Figures 1 to 6, the utility model includes a peeling machine and a degumming cleaning machine. The degumming cleaning machine includes a feed port 1, a base I2, a conveying part, a degumming part, a cleaning part, a main shaft I4, a driving mechanism I, In the discharge part, the peeling machine is vertically arranged on one side of the degumming cleaning machine, the discharge port 45 of the peeling machine is connected with the feed port 1, and the main shaft I4 is vertically rotated and installed above the base I2 and one end Connected with the drive shaft of the driving mechanism I, the conveying part, the degumming part and the cleaning part are arranged and communicated in sequence along the main shaft I4 from the bottom to the top, and the feeding port 1 is arranged on the side wall of the lower part of the conveying part; the conveying part It includes a casing I3 and a helical blade I5, the bottom of the casing I3 is fixed on the base I2, the helical blade I5 is coaxially fixed on the outer circumference of the main shaft I4, and the helical blade I5 is in clearance fit with the inner wall of the casing I3 The degumming part includes a glue outlet 6, an agitator 7, a filter screen I8, and a casing II9. The agitator 7 is a raised rod-shaped structure and its two ends are vertically fixed on the outer peripheral surface of the main shaft I4 along the axis, The agitator 7 is coaxially fitted with a filter screen I8, the outer side of the filter screen I8 is coaxially provided with a shell II9, and the glue outlet 6 is fixedly arranged on the side wall of the lower part of the shell II9; the cleaning part It includes a spiral blade II10, a housing III11, a sprinkler pipe 12, and a bracket 16, the bracket 16 is rotatably connected to the upper part of the main shaft I4, the housing III11 is fixedly arranged on the bracket 16, and the helical blade II10 is coaxially fixed on the top of the main shaft I4 On the outer peripheral surface, the spiral blade II10 fits with the inner wall of the shell III11 in a gap, the inlet of the cleaning part is arranged on the side wall of the shell III11 on the upper part of the spiral blade II10, and the upper part of the spiral blade II10 inside the shell III11 is far away from the entrance of the cleaning part One side is provided with a sprinkling pipe 12 with the spout downward; the discharge part is fixedly arranged on the side wall of the casing III11 and inclined downward.
所述输送部的外壳Ⅰ3内壁与螺旋叶片Ⅰ5之间的配合间隙为1~2mm。The matching gap between the inner wall of the housing I3 of the conveying part and the helical blade I5 is 1-2mm.
所述脱胶部的搅拌器7与滤网Ⅰ8内壁之间的配合间隙大于咖啡鲜果的直径。The matching gap between the agitator 7 of the degumming part and the inner wall of the filter screen I8 is larger than the diameter of the fresh coffee fruit.
所述搅拌器7呈“Π”形或“几”形的凸起结构且两端底部与主轴Ⅰ4的外圆周面固定连接,所述搅拌器7沿主轴Ⅰ4周向均匀至少设置有两个,所述主轴Ⅰ4周向相邻搅拌器7的顶面高低交错设置。The agitator 7 is a "Π"-shaped or "several"-shaped protruding structure and the bottoms at both ends are fixedly connected to the outer circumferential surface of the main shaft I4. At least two agitators 7 are evenly arranged along the circumferential direction of the main shaft I4. The top surface of the adjacent agitator 7 of the main shaft I4 is arranged in a staggered manner around the periphery.
所述滤网Ⅰ8呈两半对称瓦片形合拢结构,所述滤网Ⅰ8上设置有沿轴线延伸的多个长条形筛孔801,所述筛孔801沿轴线的一侧向内壁突出形成突出部,所述筛孔801的突出部面向搅拌器7的旋转方向。The filter screen I8 has a two-half symmetrical tile-shaped closing structure, and the filter screen I8 is provided with a plurality of elongated screen holes 801 extending along the axis, and the screen holes 801 protrude from one side of the axis to the inner wall. Protruding part, the protruding part of the mesh 801 faces the rotation direction of the agitator 7 .
所述滤网Ⅰ8的瓦片形结构的上下两端分别设置有连接孔802,所述外壳Ⅰ3的上部外壁和外壳Ⅲ11的下部外壁分别固定设置有穿过连接孔802的螺柱,所述滤网Ⅰ8的两端分别与外壳Ⅰ3及外壳Ⅲ11通过螺柱固定连接。The upper and lower ends of the tile-shaped structure of the filter screen I8 are respectively provided with connection holes 802, and the upper outer wall of the casing I3 and the lower outer wall of the casing III11 are respectively fixed with studs passing through the connection holes 802. The two ends of the net I8 are respectively fixedly connected with the shell I3 and the shell III11 through studs.
所述出料部包括外壳Ⅳ17、滤板18、挡板Ⅰ19、出水口20,所述外壳Ⅳ17呈管状并倾斜向下设置,所述外壳Ⅳ17的一端与螺旋叶片Ⅱ10上部的外壳Ⅲ11侧壁固定连接,所述外壳Ⅳ17的下部沿轴向固定设置有与内壁固定连接的滤板18,所述滤板18在远离螺旋叶片Ⅱ10的一侧与其底部的外壳Ⅳ17内壁之间固定设置有挡板Ⅰ19,所述出水口20固定设置于滤板18底部的外壳Ⅳ17上。The discharge part includes a shell IV17, a filter plate 18, a baffle plate I19, and a water outlet 20. The shell IV17 is tubular and arranged obliquely downward. One end of the shell IV17 is fixed to the side wall of the shell III11 on the upper part of the spiral blade II10. connection, the lower part of the housing IV17 is axially fixed with a filter plate 18 fixedly connected to the inner wall, and the filter plate 18 is fixedly provided with a baffle I19 between the side away from the spiral blade II10 and the inner wall of the housing IV17 at the bottom , the water outlet 20 is fixedly arranged on the casing IV17 at the bottom of the filter plate 18 .
所述外壳Ⅰ3远离进料口1的侧壁固定设置有排料口22,或所述主轴Ⅰ4的下部同心设置有下部延伸至底部且上部连通输送部内部的排料道401,所述排料口22或排料道401固定设置有排料阀。The side wall of the housing I3 away from the feed port 1 is fixedly provided with a discharge port 22, or the lower part of the main shaft I4 is concentrically provided with a discharge channel 401 whose lower part extends to the bottom and whose upper part communicates with the interior of the conveying part. The port 22 or the discharge channel 401 is fixedly provided with a discharge valve.
所述外壳Ⅱ9的上下两端内壁直径小于滤网Ⅰ8的外径,所述外壳Ⅱ9的上下两端分别设置于滤网Ⅰ8的两侧并分别与外壳Ⅰ3、外壳Ⅲ11的外圆周面间隙配合,所述外壳Ⅱ9呈两半可开合的合拢结构。The inner wall diameters of the upper and lower ends of the housing II9 are smaller than the outer diameter of the filter screen I8, and the upper and lower ends of the housing II9 are respectively arranged on both sides of the filter screen I8 and are respectively matched with the outer circumferential surfaces of the housing I3 and the housing III11 in clearance, The shell II9 has a folded structure in which two halves can be opened and closed.
所述外壳Ⅱ9的两半之间一侧固定设置有合页且另一侧分别设置有搭扣。A hinge is fixedly arranged on one side between the two halves of the housing II9 and a hasp is respectively arranged on the other side.
所述驱动机构Ⅰ包括电动机Ⅰ13、带轮Ⅰ14、带轮Ⅱ15,所述电动机Ⅰ13与支架16固定连接,所述带轮Ⅰ14与电动机Ⅰ13的输出轴固定连接,所述带轮Ⅱ15同轴固定设置于主轴Ⅰ4的顶部,所述带轮Ⅰ14与带轮Ⅱ15通过带连接。The drive mechanism I includes a motor I13, a pulley I14, and a pulley II15, the motor I13 is fixedly connected to the bracket 16, the pulley I14 is fixedly connected to the output shaft of the motor I13, and the pulley II15 is coaxially fixedly arranged On the top of the main shaft I4, the pulley I14 is connected with the pulley II15 through a belt.
所述脱皮机包括底座Ⅱ31、进料斗39、均料部、脱皮部、筛分部、主轴Ⅱ43、驱动机构Ⅱ、出料口45、出渣口32,所述主轴Ⅱ43竖直旋转设置于底座Ⅱ31的上方且一端与驱动机构Ⅱ的驱动轴连接,所述均料部、脱皮部及筛分部沿主轴Ⅱ43自顶部向底部依次设置并连通,所述进料斗39设置于均料部上部的侧壁或顶端;所述均料部包括壳体Ⅰ37、搅拌叶片Ⅰ38,所述壳体Ⅰ37的顶端与主轴Ⅱ43的上部旋转连接,所述搅拌叶片Ⅰ38同轴固定设置于壳体Ⅰ37内的主轴Ⅱ43外圆周面;所述脱皮部包括壳体Ⅱ36、滤网Ⅱ35、碾压辊34,所述碾压辊34呈上小下大的锥台状结构同轴固定设置于壳体Ⅱ36内的主轴Ⅱ43外圆周面,所述碾压辊34同轴间隙配合的设置有滤网Ⅱ35,所述滤网Ⅱ35的外侧同轴设置有壳体Ⅱ36,所述壳体Ⅱ36的与底座Ⅱ31固定连接并形成密闭空间;所述筛分部包括壳体Ⅲ33、筛板44,所述壳体Ⅲ33设置于壳体Ⅱ36内并与底座Ⅱ31固定连接,所述滤网Ⅱ35与壳体Ⅰ37和壳体Ⅲ33固定连接,所述筛板44倾斜固定设置于壳体Ⅲ33内,所述出料口45设置于筛板44的最低端的上部,所述壳体Ⅱ36下部固定设置出渣口32。The peeling machine includes a base II31, a feeding hopper 39, a uniform material part, a peeling part, a screening part, a main shaft II43, a drive mechanism II, a material outlet 45, and a slag outlet 32. The main shaft II43 is vertically rotated and arranged on The top of the base II31 and one end is connected to the drive shaft of the driving mechanism II. The uniform material part, the peeling part and the screening part are arranged and communicated in sequence from the top to the bottom along the main shaft II43, and the feeding hopper 39 is arranged in the uniform material part. The side wall or top of the upper part; the homogenizing part includes a casing I37 and a stirring blade I38, the top of the casing I37 is rotatably connected to the upper part of the main shaft II43, and the stirring blade I38 is coaxially fixed in the casing I37 The outer peripheral surface of the main shaft II43; the peeling part includes a housing II36, a filter screen II35, and a rolling roller 34, and the rolling roller 34 is coaxially fixed in the housing II36 in a frustum-like structure with a small top and a large bottom The outer peripheral surface of the main shaft II43, the rolling roller 34 is provided with a filter screen II35 in a coaxial clearance fit, and the outer side of the filter screen II35 is coaxially provided with a housing II36, and the housing II36 is fixedly connected to the base II31 And form a closed space; the screening part includes a housing III33 and a sieve plate 44, the housing III33 is set in the housing II36 and is fixedly connected with the base II31, the filter screen II35 is connected with the housing I37 and the housing III33 Fixedly connected, the sieve plate 44 is obliquely and fixedly arranged in the shell III 33 , the discharge port 45 is set on the upper part of the lowest end of the sieve plate 44 , and the slag discharge port 32 is fixedly set in the lower part of the shell II 36 .
所述碾压辊34下部的外圆周面与滤网Ⅱ35间的距离小于咖啡鲜果的直径且大于咖啡豆的直径,所述碾压辊34上部的外圆周面与滤网Ⅱ35间的距离大于咖啡鲜果的直径。The distance between the outer peripheral surface of the lower part of the rolling roller 34 and the filter screen II 35 is smaller than the diameter of the fresh coffee fruit and larger than the diameter of the coffee beans, and the distance between the outer peripheral surface of the upper part of the rolling roller 34 and the filter screen II 35 is greater than that of the coffee beans. The diameter of the fruit.
所述筛分部在壳体Ⅲ33内的筛板44上部和/或下部设置有同轴固定于主轴Ⅱ43外圆周面的搅拌叶片Ⅱ。The sieving part is provided with stirring blades II coaxially fixed on the outer peripheral surface of the main shaft II 43 at the upper and/or lower parts of the sieve plate 44 in the housing III 33 .
所述碾压辊34表面设置有多个呈螺旋式间隔的凸起341,所述滤网Ⅱ35设置有多个长条形的滤孔。The surface of the rolling roller 34 is provided with a plurality of spirally spaced protrusions 341 , and the filter screen II 35 is provided with a plurality of elongated filter holes.
本实用新型的工作原理及工作过程:Working principle and working process of the utility model:
本实用新型结构紧凑,可固定或移动的应用于咖啡鲜果的采摘现场,从而可以在第一时间就近处理采摘后的咖啡鲜果,避免咖啡鲜果采摘后的自发酵,有效提高咖啡豆的品质;而且可以连续性、批量的直接去除咖啡鲜果的果皮、果肉及残存的胶质,省去传统脱皮后需发酵才能去除胶质的麻烦,既节省了发酵时间,提高了生产效率,而且可以避免传统因发酵程度控制不当而导致产品质量下降及加工时出现的机损豆现象,有效提高了咖啡豆加工后的品质;脱胶清洗机通过沿主轴自底部向顶部创造性的依次设置输送部、脱胶部、清洗部,主轴Ⅰ上部的清洗部通过设置于主轴Ⅰ的螺旋叶片Ⅱ,能够使脱胶部顶部已脱胶的咖啡豆随旋转的螺旋叶片Ⅱ作用而上升,不仅可以避免现有技术中脱胶部内因咖啡豆堆积而造成压力过大破碎,可有效避免或减少咖啡鲜果脱胶过程中的破碎,显著提高咖啡豆的产品质量;脱胶部内的咖啡豆通过输送部及清洗部的推拉作用,可使其内的咖啡豆在松散的状态下随搅拌器高速旋转,从而通过离心力的作用使咖啡果胶从滤网Ⅰ的小孔高速离心脱除,有效提高咖啡豆的脱胶效率;脱胶清洗机在清洗部的外壳Ⅲ内螺旋叶片Ⅱ的上部远离清洗部的入口一侧设置喷口向下的洒水管,可以喷淋清洗螺旋叶片Ⅱ上经脱胶后并随之翻滚的咖啡豆,从而有效清除咖啡豆上的胶质,且除胶清洗更加均匀,整体结构更加紧凑;进一步,将脱胶部的搅拌器设置呈“Π”形或“几”形的凸起结构且主轴周向相邻搅拌器的顶面高低交错设置,搅拌器既结构简单且连接可靠,而且能够对进入脱胶部的咖啡豆进行充分的搅拌,使得咖啡豆上包裹的胶质在与滤网Ⅰ的内壁及相互之间的摩擦,以及与筛孔之间的剐蹭下逐步脱落,并在搅拌器高速搅拌下通过离心力的作用使咖啡胶质从筛孔中脱除,同时在下方输送部的推送下向上运动,从而使得脱胶后的咖啡豆进入上方的清洗部中,脱胶部不仅结构简单可靠,而且脱胶效率高,也能有效避免现有技术中垂直脱胶机采用的脱胶齿盘与筛网之间咖啡豆易绞碎及卡阻,以及脱胶齿盘之间咖啡鲜果易结团而形成滚筒效应,从而失去脱胶效果的难题。更进一步,滤网呈两半对称瓦片形合拢结构,从而便于滤网的维护;而在滤网上设置沿轴线延伸的多个长条形筛孔,筛孔沿轴线的一侧向内壁突出形成突出部,都能够扩大与咖啡豆上包裹的胶质的剐蹭接触面积,从而有效提高脱胶的效率。再进一步,出料部在外壳Ⅳ的下部设置滤板及端面设置挡板,滤板下设置出水口,从而能够滤除清洗后出料的咖啡豆上的大部分水,使过滤后的水可以及时的循环使用而提高水资源的利用率,也能够减少现有技术中后端需要配置的专门过滤装置,提高了整体的紧凑性和后期处理的复杂性。进一步,在输送部的外壳Ⅰ侧壁设置排料口,或主轴的下部同心设置下部延伸至底部且上部连通输送部内部的排料道,既能够排出脱胶清洗时脱落的果皮及部分胶质,而且也便于脱胶清洗工作结束后及时清除残留的咖啡鲜果及其它残留物,从而避免内积物发酵对后续脱胶清洗的咖啡造成不良影响。进一步,脱皮机采用立式结构,结构小巧,占地面积小,便于机动运输;采用锥台状的碾压辊,咖啡鲜果依靠重力自动进入碾压空间,避免了传统卧式碾压脱皮的堆积问题,而且还能有效避免脱皮过程中咖啡豆的破碎,不仅脱皮效率高,而且良品率高;采用立式结构可使咖啡鲜果及脱皮后的咖啡豆、果皮、果肉在自身重力作用下自动下落,避免了传统脱皮机需要大量水辅助冲洗,而且脱下的果肉由于含水量过大而难以综合利用的难题;脱皮机在脱皮部的顶端设置均料部,既能避免传统脱皮机进料口易阻塞的问题,而且能够促使进入脱皮部的咖啡鲜果均匀分布,从而提高脱皮的效率,也能有效避免脱皮部内因咖啡堆积而造成相互挤压的破碎问题;脱皮机在脱皮部的底端设置筛分部,能够进一步筛除咖啡豆上粘附的果皮、果肉,也能筛除破碎的咖啡豆,从而提高咖啡豆的品质;脱皮机在筛板上部和/或下部设置搅拌叶片Ⅱ,筛板上部的搅拌叶片Ⅱ既能够强制筛板上去皮后的咖啡豆运动而起到筛分的作用,从而进一步去除其上的果皮、果肉及碎咖啡豆,而且也能推动咖啡豆向出料口移动,从而避免咖啡豆的堆积阻塞;而筛板下部的搅拌叶片Ⅱ则能推动筛下的果皮、果肉及碎豆自出渣口排出,避免堆积阻塞。综上所述,本实用新型具有结构紧凑、脱胶清洗效率高、工作无卡阻、鲜果无破碎的特点。The utility model has a compact structure, can be fixed or moved and applied to the picking site of fresh coffee berries, so that the picked fresh coffee berries can be processed nearby at the first time, avoiding self-fermentation after the fresh coffee berries are picked, and effectively improving the quality of coffee beans; and It can directly remove the peel, pulp and residual gelatin of fresh coffee fruit in batches continuously, eliminating the need for fermentation to remove the gelatin after traditional peeling, which not only saves fermentation time, improves production efficiency, but also avoids the traditional Improper control of the degree of fermentation leads to a decline in product quality and machine damage to beans during processing, which effectively improves the quality of coffee beans after processing; the degumming cleaning machine creatively sets the conveying part, degumming part, cleaning The cleaning part on the upper part of the main shaft I can make the degummed coffee beans on the top of the degumming part rise with the action of the rotating helical blade II through the spiral blade II arranged on the main shaft I, which can not only avoid the internal coffee beans in the degumming part of the prior art The excessive pressure and crushing caused by accumulation can effectively avoid or reduce the crushing during the degumming process of fresh coffee fruit, and significantly improve the product quality of coffee beans; The beans rotate at a high speed with the agitator in a loose state, so that the coffee pectin is removed from the small holes of the filter screen I by high-speed centrifugation under the action of centrifugal force, which effectively improves the degumming efficiency of coffee beans; The upper part of the inner helical blade II is far away from the entrance of the cleaning part, and a sprinkling pipe with the spout downward is arranged, which can spray and clean the degummed and rolled coffee beans on the helical blade II, thereby effectively removing the colloid on the coffee beans. And the degumming and cleaning are more uniform, and the overall structure is more compact; further, the agitator in the degumming part is set in a "Π" or "several"-shaped raised structure, and the top surface of the adjacent agitator in the spindle direction is staggered in height, and the agitator The structure is simple and the connection is reliable, and the coffee beans entering the degumming part can be fully stirred, so that the colloid wrapped on the coffee beans can rub against the inner wall of the filter screen I and between each other, as well as the friction between the screen holes. Gradually fall off under scratching, and under the high-speed stirring of the agitator, the coffee gelatin is removed from the sieve hole by centrifugal force, and at the same time, it moves upwards under the push of the lower conveying part, so that the degummed coffee beans enter the upper cleaning part Among them, the degumming part is not only simple and reliable in structure, but also has high degumming efficiency, and can effectively avoid the coffee beans being easily crushed and jammed between the degumming toothed disc and the screen used in the prior art vertical degumming machine, and the degumming between the degumming toothed discs. The fresh coffee fruit is easy to agglomerate and form a drum effect, thus losing the degumming effect. Furthermore, the filter screen has a two-half symmetrical tile-shaped closing structure, which is convenient for the maintenance of the filter screen; and a plurality of long strip-shaped screen holes extending along the axis are set on the filter screen, and the screen holes protrude from one side of the axis to the inner wall to form The protruding part can expand the rubbing contact area with the colloid wrapped on the coffee beans, thereby effectively improving the degumming efficiency. Furthermore, the discharge part is provided with a filter plate and a baffle on the end face of the shell IV, and a water outlet is provided under the filter plate, so that most of the water on the coffee beans discharged after cleaning can be filtered out, so that the filtered water can be Timely recycling improves the utilization rate of water resources, and can also reduce the special filter devices that need to be configured at the back end in the prior art, which improves the overall compactness and the complexity of post-processing. Further, a discharge port is provided on the side wall of the shell I of the conveying part, or the lower part of the main shaft is concentrically provided with a discharge channel whose lower part extends to the bottom and the upper part communicates with the inside of the conveying part, so as to discharge the peel and part of the gelatin that fall off during degumming and cleaning, Moreover, it is also convenient to remove the remaining fresh coffee fruit and other residues in time after the degumming and cleaning work, so as to avoid the adverse effects of the internal product fermentation on the subsequent degumming and cleaning coffee. Furthermore, the peeling machine adopts a vertical structure with a small structure and a small footprint, which is convenient for motorized transportation; the cone-shaped rolling roller is used, and the fresh coffee fruit automatically enters the rolling space by gravity, avoiding the accumulation of traditional horizontal rolling and peeling problems, and can effectively avoid the breaking of coffee beans during the peeling process, not only the peeling efficiency is high, but also the yield rate is high; the vertical structure can make the fresh coffee fruit and the peeled coffee beans, peel and pulp fall automatically under the action of its own gravity , avoiding the problem that the traditional peeling machine needs a large amount of water to assist flushing, and the peeled pulp is difficult to comprehensively utilize due to excessive water content; It is easy to block the problem, and can promote the even distribution of fresh coffee fruit entering the peeling part, thereby improving the efficiency of peeling, and can also effectively avoid the crushing problem caused by mutual extrusion caused by coffee accumulation in the peeling part; the peeling machine is installed at the bottom of the peeling part The screening part can further screen out the peel and pulp attached to the coffee beans, as well as the broken coffee beans, so as to improve the quality of coffee beans; The stirring blade II on the top of the plate can not only force the peeled coffee beans to move on the sieve plate to sieve, so as to further remove the peel, pulp and ground coffee beans on it, but also push the coffee beans to the outlet. To avoid clogging of coffee beans; while the stirring blade II at the lower part of the sieve plate can push the peel, pulp and broken beans under the sieve to be discharged from the slag outlet to avoid clogging. In summary, the utility model has the characteristics of compact structure, high degumming and cleaning efficiency, no jamming in work, and no broken fresh fruit.
如图1至6所示,咖啡鲜果自脱皮机的进料斗39进入壳体Ⅰ37内,搅拌叶片Ⅰ旋转搅拌使鲜果均匀分布于壳体Ⅰ37内,且部分鲜果果皮破裂,并在自身重力作用下下落进入滤网Ⅱ35内,咖啡鲜果在下落过程中被碾压辊34和滤网Ⅱ35挤压及摩擦,果皮及果肉逐步脱落并随高速旋转的碾压辊34带动而产生离心力,从滤网Ⅱ35的网孔中甩出到壳体Ⅱ36内并掉落到底座Ⅱ31的顶部,而脱皮后的咖啡豆随之下落到倾斜的筛板44上,最终自出料口45排出,而掉落到筛板44上的果皮及果肉、碎咖啡豆自筛孔中落入底座Ⅱ31的顶部,最后果皮及果肉从出渣口32排出,必要时也可在底座Ⅱ31的顶部增加喷淋口进行冲洗,从而促进排渣的顺利。自出料口45排出的咖啡豆经脱胶清洗机的进料口1进入外壳Ⅰ3内,在螺旋叶片Ⅰ5旋转的作用下顺着螺旋叶片Ⅰ5上升,上升的过程中受到转动产生的离心力的影响,咖啡豆上包裹的胶质及部分尚未脱落的果肉在与外壳Ⅰ3的内壁及相互之间的摩擦下部分脱落,脱落的果肉及胶质部分自底部的排料口22或主轴Ⅰ4的排料道401排出;包裹有胶质的咖啡豆顺着螺旋叶片Ⅰ5上升上端时进入滤网8Ⅰ中,搅拌器7对进入滤网Ⅰ8内的咖啡豆进行充分的搅拌,使得咖啡豆上包裹的胶质在与滤网Ⅰ8的内壁及相互之间的摩擦,以及与筛孔801之间的剐蹭下逐步脱落,并在搅拌器7高速搅拌下通过离心力的作用使咖啡胶质从筛孔801中脱除;滤网Ⅰ8内脱除胶质的咖啡豆在下方螺旋叶片Ⅰ5的推送下向上运动进入外壳Ⅲ11内,咖啡豆在螺旋叶片Ⅱ10旋转的作用下顺着螺旋叶片Ⅱ10上升,并在上部经洒水管12的喷淋清洗去除咖啡豆上的残留胶质;清洗后的咖啡豆从外壳Ⅲ11的一侧进入外壳Ⅳ17中的滤板18上,并沿倾斜的滤板18向下滚落,同时滤除清洗后咖啡豆上的附着水,滤除的水自出水口20经过滤循环使用。As shown in Figures 1 to 6, the fresh coffee fruit enters the casing I37 from the feed hopper 39 of the peeling machine, and the stirring blade I rotates and stirs to make the fresh coffee evenly distributed in the casing I37, and some of the fresh fruit peels are broken, and the fruit peels under the action of its own gravity. Falling down into the filter screen II 35, the fresh coffee fruit is squeezed and rubbed by the rolling roller 34 and the filter screen II 35 during the falling process, and the peel and pulp gradually fall off and are driven by the high-speed rotating rolling roll 34 to generate centrifugal force, and the coffee fruit is removed from the filter screen. The mesh of Ⅱ35 is thrown into the housing Ⅱ36 and falls to the top of the base Ⅱ31, and the dehulled coffee beans then fall onto the inclined sieve plate 44, and finally are discharged from the discharge port 45 and fall to the The peel, pulp and ground coffee beans on the sieve plate 44 fall into the top of the base II 31 from the sieve hole, and finally the peel and pulp are discharged from the slag outlet 32. If necessary, a spray port can be added on the top of the base II 31 for washing. Thereby promoting smooth slag discharge. The coffee beans discharged from the discharge port 45 enter the shell I3 through the feed port 1 of the degumming cleaning machine, and rise along the spiral blade I5 under the action of the rotation of the spiral blade I5, and are affected by the centrifugal force generated by the rotation during the rising process. The gelatin wrapped on the coffee beans and part of the pulp that has not fallen off are partially peeled off under the friction with the inner wall of the shell I3 and between each other, and the peeled pulp and gelatinous part come from the discharge port 22 at the bottom or the discharge channel of the main shaft I4 401 is discharged; the colloid-wrapped coffee beans enter the filter screen 8I when the upper end of the spiral blade I5 rises, and the agitator 7 fully stirs the coffee beans entering the filter screen I8, so that the colloid wrapped on the coffee beans is in the filter screen 8I. The friction between the inner wall of the filter screen I8 and each other, as well as the friction with the screen hole 801, gradually falls off, and the coffee gelatin is removed from the screen hole 801 under the high-speed stirring of the agitator 7 under the action of centrifugal force; The coffee beans that have been degummed in the filter screen I8 are pushed upward by the spiral blade I5 below and enter the housing III11. The coffee beans rise along the spiral blade II10 under the action of the rotation of the spiral blade II10 and pass through the sprinkling pipe 12 at the upper part. The spray cleaning removes the residual colloid on the coffee beans; the cleaned coffee beans enter the filter plate 18 in the shell IV 17 from the side of the shell III11, and roll down along the inclined filter plate 18, while filtering and cleaning After the attached water on the coffee beans, the filtered water is recycled from the water outlet 20 through filtration.
Claims (10)
- The degumming cleaning device 1. a kind of coffee fresh fruit combined type of compact efficient is peeled, including peeling machine, degumming cleaning machine, it is special Sign is that the degumming cleaning machine includes feed inlet (1), pedestal I (2), delivery section, degumming portion, cleaning part, main shaft I (4), driving Mechanism I, discharging portion, the peeling machine are vertically arranged at the side of degumming cleaning machine, the discharge port (45) of the peeling machine with into Material mouth (1) connection, the vertical rotary setting of the main shaft I (4) is in the top of pedestal I (2) and the drive shaft of one end and driving mechanism I Connection, the delivery section, degumming portion and cleaning part set gradually and are connected to from bottom to top along main shaft I (4), the feed inlet (1) it is set to the side wall of delivery section lower part;The delivery section includes shell I (3), helical blade I (5), the shell I (3) Bottom end is fixedly installed on pedestal I (2), and the helical blade I (5) is coaxially fixedly installed on the outer circumference surface of main shaft I (4), described The inner wall clearance fit of helical blade I (5) and shell I (3);The degumming portion includes gum outlet (6), blender (7), strainer I (8), shell II (9), the blender (7) are vertically fixedly installed on main shaft I (4) along axis in the rod-like structure and both ends of protrusion Outer circumference surface, blender (7) concentric gap cooperation is provided with strainer I (8), and the outside of the strainer I (8) is coaxially set It is equipped with shell II (9), the gum outlet (6) is fixedly installed on the side wall of shell II (9) lower part;The cleaning part includes helical-blade The top of piece II (10), shell III (11), sprinkler pipe (12), bracket (16), the bracket (16) and main shaft I (4), which rotates, to be connected, The shell III (11) is fixedly installed on bracket (16), and the helical blade II (10) is coaxially fixedly installed on the outer of main shaft I (4) Periphery, the inner wall clearance fit of the helical blade II (10) and shell III (11), the entrance of the cleaning part are set to spiral shell Shell III (11) side wall on vane piece II (10) top, the shell III (11) are interior separate clear on the top of helical blade II (10) The inlet side for washing portion is provided with the downward sprinkler pipe of spout (12);The discharging portion is fixedly installed on the side wall of shell III (11) And tilt down setting.
- 2. the coffee fresh fruit combined type decortication degumming cleaning device of compact efficient according to claim 1, it is characterised in that institute Blender (7) are stated to be fixedly connected in the bulge-structure of " Π " shape or " several " shape and both ends bottom with the outer circumference surface of main shaft I (4), The blender (7) is circumferential uniformly at least provided with two along main shaft I (4), the circumferentially-adjacent blender of main shaft I (4) (7) Top surface height is staggered.
- 3. the coffee fresh fruit combined type decortication degumming cleaning device of compact efficient according to claim 1, it is characterised in that institute Stating strainer I (8) is in two hemihedrism tile shape folding structures, and the multiple strips extended along axis are provided on the strainer I (8) Sieve pore (801), the sieve pore (801) form protruding portion, the protruding portion of the sieve pore (801) along the lateral inner wall protrusion of axis Direction of rotation towards blender (7).
- 4. the coffee fresh fruit combined type decortication degumming cleaning device of compact efficient according to claim 3, it is characterised in that institute The upper and lower ends for stating the tile shape structure of strainer I (8) are respectively arranged with connecting hole (802), the external wall of upper portion of the shell I (3) It is fixedly installed the stud across connecting hole (802), the both ends of the strainer I (8) respectively with the lower part outer wall of shell III (11) It is fixedly connected respectively with shell I (3) and shell III (11) by stud.
- 5. according to claim 1 to compact efficient described in 4 any one coffee fresh fruit combined type peel degumming cleaning device, It is characterized in that the discharging portion includes shell IV (17), filter plate (18), baffle I (19), water outlet (20), the shell IV (17) It is arranged in a tubular form and diagonally downward, one end of the shell IV (17) and shell III (11) side wall on helical blade II (10) top It is fixedly connected, the lower part of the shell IV (17) is axially fixed the filter plate (18) for being provided with and being fixedly connected with inner wall, the filter Plate (18) is fixedly installed baffle I between shell IV (17) inner wall of side and its bottom far from helical blade II (10) (19), the water outlet (20) is fixedly installed on the shell IV (17) of filter plate (18) bottom.
- 6. the coffee fresh fruit combined type decortication degumming cleaning device of compact efficient according to claim 5, it is characterised in that institute The side wall for stating shell I (3) separate feed inlet (1) is fixedly installed discharge gate (22) or the lower part of the main shaft I (4) is set with one heart It is equipped with lower part and extends to the discharge road (401) inside bottom and top connection delivery section, the discharge gate (22) or discharge road (401) it is fixedly installed blow-off valve.
- 7. the coffee fresh fruit combined type decortication degumming cleaning device of compact efficient according to claim 5, it is characterised in that institute State peeling machine include pedestal II (31), feed hopper (39), homocline portion, decortication portion, screening portion, main shaft II (43), driving mechanism II, Discharge port (45), slag notch (32), top and one end and drive of the vertical rotary setting of the main shaft II (43) in pedestal II (31) The driving axis connection of motivation structure II, the homocline portion, decortication portion and screening portion are successively set along main shaft II (43) from top to bottom It sets and is connected to, the feed hopper (39) is set to side wall or the top on homocline portion top;The homocline portion include shell I (37), Stirring blade I (38), the top of the shell I (37) and the top of main shaft II (43) rotate and connect, the stirring blade I (38) Main shaft II (43) outer circumference surface being coaxially fixedly installed in shell I (37);The decortication portion includes shell II (36), strainer II (35), milling roller (34), the milling roller (34) are coaxially fixedly installed on shell II (36) in up-small and down-big pyramidal structure Interior main shaft II (43) outer circumference surface, milling roller (34) the concentric gap cooperation are provided with strainer II (35), the strainer Shell II (36) is coaxially arranged on the outside of II (35), the shell II (36) being fixedly connected with pedestal II (31) and being formed close Close space;The screening portion includes shell III (33), sieve plate (44), the shell III (33) be set in shell II (36) and with Pedestal II (31) is fixedly connected, and the strainer II (35) is fixedly connected with shell I (37) and shell III (33), the sieve plate (44) Inclination is fixedly installed in shell III (33), and the discharge port (45) is set to the top of the least significant end of sieve plate (44), the shell Slag notch (32) are fixedly installed in body II (36) lower part.
- 8. the coffee fresh fruit combined type decortication degumming cleaning device of compact efficient according to claim 7, it is characterised in that institute State the outer circumference surface of milling roller (34) lower part between strainer II (35) at a distance from be less than the diameter of coffee fresh fruit and be greater than coffee bean Diameter, the outer circumference surface on milling roller (34) top between strainer II (35) at a distance from be greater than coffee fresh fruit diameter.
- 9. the coffee fresh fruit combined type decortication degumming cleaning device of compact efficient according to claim 7, it is characterised in that institute It states sieve plate (44) top and/or lower part of the screening portion in shell III (33) and is provided with and be coaxially fixed on main shaft II (43) excircle The stirring blade II in face.
- 10. the coffee fresh fruit combined type decortication degumming cleaning device of compact efficient according to claim 7, it is characterised in that institute The protrusion (341) that milling roller (34) surface is provided with multiple helically formula intervals is stated, the strainer II (35) is provided with multiple length The filter opening of bar shaped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822252387.6U CN209463269U (en) | 2018-12-29 | 2018-12-29 | A compact and efficient coffee fruit combined peeling and degumming cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201822252387.6U CN209463269U (en) | 2018-12-29 | 2018-12-29 | A compact and efficient coffee fruit combined peeling and degumming cleaning device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109393509A (en) * | 2018-12-29 | 2019-03-01 | 德宏宏臣商贸有限公司 | A kind of coffee fresh fruit combined type decortication degumming cleaning device of compact efficient |
| CN114732138A (en) * | 2022-03-03 | 2022-07-12 | 普洱富民农业装备有限公司 | Coffee degumming machine |
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2018
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109393509A (en) * | 2018-12-29 | 2019-03-01 | 德宏宏臣商贸有限公司 | A kind of coffee fresh fruit combined type decortication degumming cleaning device of compact efficient |
| CN114732138A (en) * | 2022-03-03 | 2022-07-12 | 普洱富民农业装备有限公司 | Coffee degumming machine |
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