CN205030457U - Cereal system of cooking - Google Patents

Cereal system of cooking Download PDF

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Publication number
CN205030457U
CN205030457U CN201520703711.5U CN201520703711U CN205030457U CN 205030457 U CN205030457 U CN 205030457U CN 201520703711 U CN201520703711 U CN 201520703711U CN 205030457 U CN205030457 U CN 205030457U
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Prior art keywords
port
tank
discharge
cooking
valve
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CN201520703711.5U
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Chinese (zh)
Inventor
李辉
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NINGBO CHANGRONG BREWING EQUIPMENT Co Ltd
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NINGBO CHANGRONG BREWING EQUIPMENT Co Ltd
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Abstract

The utility model relates to cereal system of cooking, its characterized in that includes the subsider, washes the beans machine, the charging pump, soak jar and the equipment of cooking, be equipped with cereal charge door and water inlet on the subsider, the subsider slope sets up on the pendulous device, is equipped with the polylith baffle on the bottom surface of subsider, is equipped with cereal export and feed inlet on the subsider, wash the beans press packed bale and draw together the washtrough, be equipped with the pivot in the washtrough, in the pivot along the axis direction of pivot on the interval be equipped with a plurality of blades that are used for stirring cereal in the washtrough, each blade is arranged along the global spiral of pivot, the pivot is connected and is used for driving pivot pivoted drive arrangement, be equipped with sewage discharge mouth, material export and moisturizing mouth in the washtrough, be equipped with the blowoff valve on the sewage discharge mouth, material exit linkage sedimentation tank, the sedimentation tank passes through the charging pump and connects the charging line, and the export intercommunication of charging line soaks the jar, be equipped with the drainage otter board in soaking the jar, soak and be equipped with outlet, filler and drain hole on the jar, be equipped with the filter screen in the outlet, be equipped with the baiting valve on the drain hole, the export of baiting valve communicates the feed inlet of the equipment of cooking, it changes the valve to be equipped with the ejection of compact on the discharge gate of the equipment of cooking.

Description

Cereal cooking system
Technical Field
The utility model relates to a brewing equipment, in particular to a grain cleaning, soaking and pressure cooking system.
Background
In the brewing process of wine and condiment, the grains need to be steamed and boiled firstly to denature the protein, so as to be beneficial to the subsequent fermentation treatment. Since the raw materials are usually stored in a warehouse and contain various impurities, the grains need to be washed, removed of impurities, soaked and the like before being steamed. Taking soybean as an example, the soybean is the main raw material of pure soybean sauce and soybean paste, the cleaning and soaking of the soybean is the first process of the soybean sauce and the soybean paste, the quality of the whole product is concerned, impurities cannot be contained in food, and in addition, the soaking enables the dry soybean to fully absorb moisture, thereby saving energy during cooking, shortening the cooking time and improving the production efficiency.
Disclosure of Invention
The utility model aims to solve the technical problem that the current situation to prior art provides a cereal system of cooking that can wash, soak and cook cereal that production efficiency is high, energy saving and consumption reduction is effectual.
The utility model aims to solve another technical problem that a cereal system of cooking that thereby can not guarantee low reaches fermentation effect and taste after cooking cereal granule is not broken is provided.
The utility model provides a technical scheme that above-mentioned technical problem adopted does: the grain cooking system is characterized by comprising a settling tank, a bean washer, a feeding pump, a soaking tank and cooking equipment; wherein,
the settling tank is provided with a grain feeding port and a water inlet, the settling tank is obliquely arranged on the swinging device, a plurality of baffles for blocking settled impurities are arranged on the bottom surface of the settling tank at intervals along the water flow direction, a port at the lower position of the settling tank is a grain outlet, and the grain outlet is communicated with a feeding port of the bean washer;
the bean washing machine comprises a washing tank, a rotating shaft is arranged in the washing tank, a plurality of blades for stirring grains in the washing tank are arranged on the rotating shaft at intervals along the axial direction of the rotating shaft, and the blades are spirally arranged along the circumferential surface of the rotating shaft; the rotating shaft is connected with a driving device for driving the rotating shaft to rotate; the washing tank is also provided with a sewage discharge port for discharging sewage in the washing tank, a material outlet for discharging grains and a water replenishing port; a drain valve is arranged on the sewage discharge port; the material outlet is connected with the sedimentation tank; the deposition tank is connected with a feeding pipeline through a feeding pump, and an outlet of the feeding pipeline is communicated with the soaking tank;
a water filtering screen plate is arranged in the soaking tank, and a water outlet, a water feeding port and a discharging port are arranged on the soaking tank; a filter screen for blocking and arranging the grains is arranged on the water outlet; a discharging valve is arranged on the discharging hole, and an outlet of the discharging valve is communicated with a feeding hole of the cooking equipment;
and a discharge port of the cooking equipment is provided with a discharge rotary valve, and a discharge port of the discharge rotary valve is connected with downstream equipment.
In order to obtain complete grain particles after cooking and discharging, the discharging rotary valve can comprise a vertically arranged closed bin, a feeding hole communicated with a discharging hole of the cooking equipment is formed in the top surface of the bin, a discharging hole is formed in the bottom surface of the bin, a vertical rotating shaft is arranged in the bin, a plurality of baffles are uniformly distributed on the circumferential surface of the rotating shaft, and each baffle divides the bin into a plurality of mutually independent sealed material cavities; the material bin is also sleeved with a pressure maintaining sleeve, and the upper port and the lower port of the pressure maintaining sleeve are respectively connected with the top surface and the bottom surface of the material bin in a sealing manner; the pressure maintaining sleeve is also provided with an isobaric port which is communicated with the cooking equipment;
be equipped with exhaust hole and inlet port on the top surface of feed bin, the exhaust hole is located the upper reaches of discharge gate, the inlet port is located the low reaches of discharge gate.
Preferably, there may be a plurality of soaking tanks, and each soaking tank is connected in parallel to the cooking system; and a conveyor for receiving the materials sent by the discharge valves and conveying the materials to the cooking equipment is arranged below the discharge port of each discharge valve. The plurality of soaking tanks can be switched and used or can be simultaneously used to increase the production capacity.
As an improvement, a water return port can be further arranged on the soaking tank, and a filter screen for blocking grains is arranged on the water return port; the water return port is connected with the settling tank through a water return pipeline. The scheme has good water-saving effect.
The structure of baiting valve can have the multiple, better, the baiting valve can include the piston cylinder, the piston of piston cylinder is connected and is kept off and is established valve plate on the drain hole, the valve plate is big end down's toper structure. The structure is easy to operate, good in use safety and stability, and capable of bearing the pressure of grains with large weight.
In order to ensure the soaking efficiency under the condition of low environmental temperature, a heating device can be arranged in the soaking tank.
The swing device in each scheme can have various structures, and is better, the swing device can comprise a motor and a transmission system connected with the motor, the first end of a connecting rod is eccentrically connected to an output gear of the transmission system, the second end of the connecting rod is in driving connection with a support, and the settling tank is arranged on the support.
The blowoff valve can be established including keeping off the blowdown valve plate on the drain, the blowdown valve plate connects the lead screw, lead screw threaded connection is in on the lateral wall of subsider, the hand wheel is connected to the outer end of lead screw.
Compared with the prior art, the grain cooking system provided by the utility model automatically operates from bean washing to cooking, the production efficiency is highest, and the product quality is stable; the discharging rotary valve in the preferred scheme can obtain grains with complete particles, so that a seasoning product with better quality is obtained.
Drawings
FIG. 1 is a schematic view of an embodiment of the present invention;
fig. 2 is a schematic view of a swing device according to an embodiment of the present invention;
FIG. 3 is a side view of FIG. 2;
FIG. 4 is a sectional view of a bean washer according to an embodiment of the present invention;
FIG. 5 is a top view of a bean washer according to an embodiment of the present invention;
FIG. 6 is a side view of a bean washer according to an embodiment of the present invention;
FIG. 7 is a sectional view of a bean-soaking pot according to an embodiment of the present invention;
fig. 8 is a longitudinal sectional view of the discharge rotary valve in the embodiment of the present invention;
fig. 9 is a top view of the discharge rotary valve in the embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments.
As shown in fig. 1 to 9, the grain cooking system includes:
the settling tank 1 is a water tank with an open upper end and is used for settling and separating substances with higher density, such as sand grains and the like in the grains. The upper cover can also be buckled on the opening of the water tank. Be equipped with cereal charge door and water inlet on the settling tank, the upper end of this embodiment settling tank is uncovered promptly for cereal charge door and water inlet, and cereal and washing water are all from the uncovered joining in settling tank 1 in the upper end. The height of the upstream end of the settling tank 1 is higher than that of the downstream end of the settling tank, and the settling tank 1 is obliquely arranged on the swinging device 6. A plurality of baffles 11 used for blocking settled impurities are arranged on the bottom surface of the settling tank at intervals along the water flow direction, a grain outlet 12 is arranged on the end surface of the lower position of the settling tank 1, and the grain outlet 12 is communicated with a feed inlet of the bean washing machine 2.
The swing device 6, as shown in fig. 2 and 3, includes a swing frame 65, a motor 61, a transmission system 62 connected with the motor 61, a connecting rod 63 and a bracket 64; wherein the swing frame 65 is an inclined structure with one high end and one low end, and the settling tank 1 is connected to the swing frame 65 and can swing together with the swing frame 65. The swing frame 65 is supported and arranged on the left balance wheel 66, the right balance wheel 67 and the belt pulley 68, and the belt pulley 68 is positioned between the left balance wheel and the right balance wheel; the motor 61 is drivingly connected to the pulley 68 via the transmission 62. One end of the connecting rod 63 rotates and is eccentrically connected to the belt pulley 68, and the other end of the connecting rod 63 is connected with the central shaft of the left balance wheel or the right balance wheel. The left and right wobblers and pulleys and the motor are disposed on the carriage 64. The transmission system in this embodiment is a belt, and other transmission systems, such as a gear transmission set, may be selected as needed. The oscillating devices are provided with two groups which are respectively arranged at the high end and the low end of the oscillating frame 65, and the left balance wheel, the right balance wheel and the belt pulley in the two groups of oscillating devices are respectively connected through a transmission rod 69.
Pouring grains into a settling tank, adding water into the settling tank, starting a motor, driving a belt pulley to rotate through a belt, driving an eccentrically arranged connecting rod to drive a right balance wheel connected with the eccentrically arranged connecting rod to swing left and right, and driving the left balance wheel to swing in a driven manner, so that sand grains in the grains are settled and dropped onto the bottom surface of the settling tank under the action of self weight and are blocked by a baffle plate; along with the more and more cereal in the settling tank, the kernel that is higher than the baffle height is washed downstream by the rivers, dashes out from the export, falls into in the soybean washer.
A bean washer 2 arranged below the grain outlet of the settling tank for washing the grains, washing off dust attached to the grains, and separating impurities mixed in the grains and having a density lighter than that of water; the grain washing machine comprises a washing tank 21, wherein a rotating shaft 22 is arranged in the washing tank 21, a plurality of blades 23 for stirring grains in the washing tank are arranged on the rotating shaft 22 at intervals along the axial direction of the rotating shaft, each blade 23 is spirally arranged along the circumferential surface of the rotating shaft, and grains in the washing tank are conveyed to an outlet of the washing tank while being stirred; the rotating shaft 22 is connected with a driving device 29 for driving the rotating shaft 22 to rotate; the washing tank 21 is also provided with a sewage discharge port 24 for discharging sewage in the washing tank, a sewage discharge port for discharging floaters, a material outlet 28 for discharging grains and a water replenishing port 25; a sewage discharge valve 27 is arranged on the sewage discharge port 24; the material outlet 28 is connected with the sedimentation tank 26; the deposition groove 26 is connected with a feeding pipeline 71 through a feeding pump 7, and the outlet of the feeding pipeline 71 is communicated with the soaking tank 4.
The driving device 29 may be any one of the prior art as required, and in this embodiment, a motor-pulley transmission mechanism is adopted.
The blow-down valve 27 comprises a blow-down valve plate 271 arranged on the blow-down port in a blocking manner, the blow-down valve plate 271 is connected with a screw rod 272, the screw rod 272 is in threaded connection with the side wall of the settling tank, and the outer end of the screw rod 272 is connected with a hand wheel 273. The screw rod 273 can be screwed by rotating the hand wheel 273, and the sewage discharge valve plate 271 is driven to close or open the sewage discharge port.
The cereal grain that gets into in the wash bowl is stirred by the blade of spiral arrangement, and the adnexed dust is washed down further on it, and damaged skin of beancurd, straw isopycnic density are little simultaneously, float the impurity on the surface of water and discharge via the drain, and the cereal grain after the washing is carried to the material export by the blade, falls into the deposit tank via the material export in, piles up in the deposit tank, is taken out by the delivery pump. After washing for a period of time and when sewage needs to be discharged, rotating the hand wheel, opening the sewage discharge valve plate, and discharging the sewage from the sewage discharge port; and after the discharge is finished, the hand wheel is rotated reversely, and the valve plate is closed.
The feeding pump 7 can be any one of the prior art according to the requirement, and is used for extracting washed grains from the settling tank and sending the grains to the soaking tank 4.
The soaking tank 4 is provided with a plurality of soaking tanks which are arranged in parallel, the bottom of each soaking tank is of a conical structure, a water replenishing pipe 44 is connected to the top surface of each soaking tank 4, a water return port 47 and a water outlet 42 are arranged on the side surface of the bottom of each soaking tank 4, and filter screens 46 are arranged on the water return port and the water outlet in a blocking mode to prevent grains from being discharged along with water when water is drained or drained. The return port 47 is connected to the settling tank 1 through a return pipe 41 so that clean water can be reused. The bottom of soaking tank is equipped with drain 43, is equipped with baiting valve 45 on the drain 43.
The discharging valve 45 comprises a piston cylinder 451 arranged on the top surface of the soaking tank, the piston of the piston cylinder 451 is connected with a connecting rod 453, the connecting rod 453 is connected with a valve plate 452 arranged on the discharging port in a blocking mode, the valve plate 452 is of a conical structure with a small upper part and a large lower part, and the connecting rod 453 is positioned in the soaking tank 4.
In this embodiment, a heating device 48 is further provided in the soaking tank 4 for heating the water in the soaking tank when the ambient temperature is low, so as to accelerate the soaking speed. The heating device may be electric heating, steam heating, or other suitable heating means.
The grains entering the soaking tank 4 are soaked and expanded in the soaking tank, after the soaking is finished, the discharging valve is opened, the soaked grains fall onto the lower conveyor 9 from the discharging port, and the grains are conveyed to the cooking equipment 5 by the conveyor 9.
The conveyor 9 in this embodiment is a mesh belt conveyor which drains the moisture from the grain while conveying.
Cooking equipment 5 is equipped with the feed inlet including taking pressure cooking vessel 51 on the top surface of cooking vessel, is equipped with feed valve 52 on the feed inlet, and any one among the prior art can be selected for use as required to cooking vessel 51 and feed valve 52. The bottom surface of the cooking pot is provided with a discharge hole, and the discharge hole is provided with a discharge rotary valve 8.
The discharging rotary valve 8 comprises a vertically arranged closed material bin, a feeding hole 82 communicated with a discharging hole of the cooking equipment is arranged on the top surface of the material bin, a discharging hole 83 is arranged on the bottom surface of the material bin, a vertical rotating shaft 84 is arranged in the material bin, a plurality of baffle plates 85 are uniformly distributed on the circumferential surface of the rotating shaft 84, and each baffle plate divides the material bin into a plurality of mutually independent sealed material cavities 81; a pressure maintaining sleeve 86 is further sleeved outside the storage bin, and the upper end opening and the lower end opening of the pressure maintaining sleeve 86 are respectively connected with the top surface and the bottom surface of the storage bin in a sealing manner; the pressure maintaining sleeve 86 is also provided with an isobaric port 87, and the isobaric port 87 can be communicated with the cooking equipment 5 or can be independently filled with steam; the pressure of the pressure maintaining sleeve is slightly larger than or equal to the pressure in the storage bin, so that the leakage of the small particle materials is avoided. Be equipped with exhaust hole 88 and inlet port 89 on the top surface of feed bin, exhaust hole 88 is located the upper reaches of discharge gate 83, inlet port 89 is located the low reaches of discharge gate 83.
The discharging rotary valve in the utility model is a vertical rotary valve, the shell is arranged into a plurality of material cavities through the baffle, and the rotating shaft drives the baffle and the shell to rotate together in the pressure sleeve; the material that boils thoroughly passes through each material chamber of discharge gate entering, and the pivot is rotatory, rotates the in-process, and the pressure of material intracavity is released through a plurality of exhaust holes gradually, and pressure and atmospheric pressure equal when the discharge gate, avoided material pressure to release in the twinkling of an eye, make the material be unlikely to popped becoming mushy, each vertical setting in material chamber has simultaneously avoided rolling, the extrusion of material in the compartment in the transportation process, guarantees the output of complete particle rate corn.
When the rotating shaft continues to rotate and the compartment faces the discharge port, the complete-particle material after the pressure is slowly released is discharged from the discharge port and sent to the downstream.
After the material is discharged from the bin outlet, the bay rotates to the air inlet position, pressurizes to the bay through the air inlet, makes the pressure in the bay that turns to the feed inlet equal with the pressure in the cooking jar, and the pressure balance in bay and the cooking jar during messenger's feeding, the material gets into ejection of compact through free fall and changes the valve, makes the material be unlikely to popped.

Claims (8)

1. The grain cooking system is characterized by comprising a settling tank (1), a bean washer (2), a feeding pump (7), a soaking tank (4) and cooking equipment (5); wherein,
the device is characterized in that a grain feeding port and a water inlet are formed in the settling tank (1), the settling tank (1) is obliquely arranged on the swinging device (6), a plurality of baffles (11) for blocking settled impurities are arranged on the bottom surface of the settling tank at intervals along the water flow direction, a port at the lower position of the settling tank (1) is a grain outlet (12), and the grain outlet (12) is communicated with a feeding port of the bean washer (2);
the bean washing machine (2) comprises a washing tank (21), a rotating shaft (22) is arranged in the washing tank (21), a plurality of blades (23) used for stirring grains in the washing tank are arranged on the rotating shaft (22) at intervals along the axial direction of the rotating shaft, and each blade (23) is spirally arranged along the circumferential surface of the rotating shaft; the rotating shaft (22) is connected with a driving device for driving the rotating shaft (22) to rotate; the washing tank (21) is also provided with a sewage discharge port (24) for discharging sewage in the washing tank, a material outlet (28) for discharging grains and a water replenishing port (25); a sewage discharge valve (27) is arranged on the sewage discharge port (24); the material outlet (28) is connected with the sedimentation tank (26); the deposition groove (26) is connected with a feeding pipeline (71) through a feeding pump (7), and an outlet of the feeding pipeline (71) is communicated with the soaking tank (4);
a water filtering screen plate (41) is arranged in the soaking tank (4), and a water outlet (42), a water filling port (44) and a material discharging port (43) are arranged on the soaking tank (4); a filter screen (46) for blocking and arranging the grains is arranged on the water outlet (42); a discharge valve (45) is arranged on the discharge port (43), and an outlet of the discharge valve (45) is communicated with a feed port of the cooking equipment (5);
and a discharge port of the cooking equipment is provided with a discharge rotary valve (8), and a discharge port of the discharge rotary valve (8) is connected with downstream equipment.
2. The grain cooking system according to claim 1, wherein the discharge rotary valve (8) comprises a vertically arranged closed bin, a feed inlet (82) communicated with a discharge port of the cooking device is arranged on the top surface of the bin, a discharge port (83) is arranged on the bottom surface of the bin, a vertical rotating shaft (84) is arranged in the bin, a plurality of baffles (85) are uniformly distributed on the circumferential surface of the rotating shaft (84), and each baffle divides the bin into a plurality of mutually independent sealed material cavities (81); a pressure maintaining sleeve (86) is sleeved outside the stock bin, and the upper end opening and the lower end opening of the pressure maintaining sleeve (86) are respectively connected with the top surface and the bottom surface of the stock bin in a sealing manner; an isobaric port (87) is further formed in the pressure maintaining sleeve (86), and the isobaric port (87) is communicated with the cooking equipment (5);
be equipped with exhaust hole (88) and inlet port (89) on the top surface of feed bin, exhaust hole (88) are located the upper reaches of discharge gate (83), inlet port (89) are located the low reaches of discharge gate (83).
3. The cereal cooking system according to claim 1, wherein there are a plurality of steeping tanks (4), each of which is connected in parallel to the cooking system; a conveyor (9) for receiving the materials sent by the discharge valves and conveying the materials to the cooking equipment (5) is arranged below the discharge port of each discharge valve (45).
4. The grain cooking system according to claim 3, wherein the steeping tank (4) is further provided with a water return port (47), and the water return port (47) is provided with a filter screen (46) for blocking the grains; the water return port (46) is connected with the settling tank (1) through a water return pipeline (47).
5. The cereal cooking system according to any one of claims 1 to 4, wherein the discharge valve (45) comprises a piston cylinder (451), a piston of the piston cylinder (451) is connected with a valve plate (452) arranged on the discharge opening, and the valve plate (452) is of a conical structure with a small top and a big bottom.
6. Cereal cooking system according to claim 5, characterised in that a heating device (48) is further provided in the steeping tank (4).
7. Cereal cooking system according to claim 5, wherein the oscillating means (6) comprises a motor (61), a transmission system (62) connected to the motor (61), a first end of a connecting rod (63) being eccentrically connected to an output gear of the transmission system, a second end of the connecting rod (63) being drivingly connected to a support (64) on which the settler (1) is arranged.
8. The grain cooking system according to claim 7, wherein the blowdown valve (27) comprises a blowdown valve plate (271) blocking the blowdown port, the blowdown valve plate (271) is connected with a screw rod (272), the screw rod (272) is in threaded connection with the side wall of the settling tank, and the outer end of the screw rod (272) is connected with a hand wheel (273).
CN201520703711.5U 2015-09-10 2015-09-10 Cereal system of cooking Active CN205030457U (en)

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Application Number Priority Date Filing Date Title
CN201520703711.5U CN205030457U (en) 2015-09-10 2015-09-10 Cereal system of cooking

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520703711.5U CN205030457U (en) 2015-09-10 2015-09-10 Cereal system of cooking

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CN205030457U true CN205030457U (en) 2016-02-17

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105124444A (en) * 2015-09-10 2015-12-09 宁波长荣酿造设备有限公司 Cereal cooking system
CN108338313A (en) * 2018-04-27 2018-07-31 佛山市甄睿智能科技有限公司 A kind of food pretreatment unit with cooking function
CN108592564A (en) * 2018-04-25 2018-09-28 佛山市甄睿智能科技有限公司 A kind of food materials pretreatment unit with functions/drying
CN108577491A (en) * 2018-04-27 2018-09-28 佛山市甄睿智能科技有限公司 A kind of boiling pot body has the food pretreatment unit of good sealing property
CN108685008A (en) * 2018-03-22 2018-10-23 大连工业大学 Lift shellfish by nest RT-PCR is precooked processing unit (plant)
CN108713692A (en) * 2018-06-19 2018-10-30 铜陵美子园农特产品加工有限公司 A kind of beans digesting apparatus of high usage
CN108713691A (en) * 2018-06-19 2018-10-30 铜陵美子园农特产品加工有限公司 A kind of soybean digesting apparatus of high-effective and labour-saving

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105124444A (en) * 2015-09-10 2015-12-09 宁波长荣酿造设备有限公司 Cereal cooking system
CN108685008A (en) * 2018-03-22 2018-10-23 大连工业大学 Lift shellfish by nest RT-PCR is precooked processing unit (plant)
CN108592564A (en) * 2018-04-25 2018-09-28 佛山市甄睿智能科技有限公司 A kind of food materials pretreatment unit with functions/drying
CN108338313A (en) * 2018-04-27 2018-07-31 佛山市甄睿智能科技有限公司 A kind of food pretreatment unit with cooking function
CN108577491A (en) * 2018-04-27 2018-09-28 佛山市甄睿智能科技有限公司 A kind of boiling pot body has the food pretreatment unit of good sealing property
CN108713692A (en) * 2018-06-19 2018-10-30 铜陵美子园农特产品加工有限公司 A kind of beans digesting apparatus of high usage
CN108713691A (en) * 2018-06-19 2018-10-30 铜陵美子园农特产品加工有限公司 A kind of soybean digesting apparatus of high-effective and labour-saving

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