CN110330578A - A kind of equipment of the chitin extraction from shrimp shell - Google Patents
A kind of equipment of the chitin extraction from shrimp shell Download PDFInfo
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- CN110330578A CN110330578A CN201910758581.8A CN201910758581A CN110330578A CN 110330578 A CN110330578 A CN 110330578A CN 201910758581 A CN201910758581 A CN 201910758581A CN 110330578 A CN110330578 A CN 110330578A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B37/00—Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
- C08B37/0003—General processes for their isolation or fractionation, e.g. purification or extraction from biomass
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B37/00—Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
- C08B37/0006—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid
- C08B37/0024—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid beta-D-Glucans; (beta-1,3)-D-Glucans, e.g. paramylon, coriolan, sclerotan, pachyman, callose, scleroglucan, schizophyllan, laminaran, lentinan or curdlan; (beta-1,6)-D-Glucans, e.g. pustulan; (beta-1,4)-D-Glucans; (beta-1,3)(beta-1,4)-D-Glucans, e.g. lichenan; Derivatives thereof
- C08B37/0027—2-Acetamido-2-deoxy-beta-glucans; Derivatives thereof
- C08B37/003—Chitin, i.e. 2-acetamido-2-deoxy-(beta-1,4)-D-glucan or N-acetyl-beta-1,4-D-glucosamine; Chitosan, i.e. deacetylated product of chitin or (beta-1,4)-D-glucosamine; Derivatives thereof
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- General Health & Medical Sciences (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Sustainable Development (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
A kind of equipment of chitin extraction from shrimp shell disclosed by the invention, including cleaning case, cleaning chamber is equipped in the cleaning case, the intracavitary cleaning device being equipped with for cleaning shrimp shell of cleaning, broken case is fixedly connected in the cleaning chamber right end face, the crusher chamber communicated with the cleaning chamber is equipped in the broken case, fixed station is fixedly connected in the crusher chamber back end surface, the fixed station is equipped with power device, grinding device is equipped in the crusher chamber, reaction chamber is fixedly connected on end face on the downside of the crusher chamber, end face is equipped with the driving device being located on the left of the reaction chamber on the downside of the cleaning case, reaction chamber is equipped in the reaction chamber, it is equipped in the reaction chamber and provides the reaction unit of power by the driving device, the method that the present invention extracts chitin by using protease and organic acid, it effectively reduces Pollution to environment, while can be by improving the reaction speed in extraction process, to reduce the production time.
Description
Technical field
The present invention relates to chitin extractive technique field, specially a kind of equipment of the chitin extraction from shrimp shell.
Background technique
Chitin is widely present in the crust of the shrimp of Arthropoda Crustacea animal, crab, is on the earth outside isolating protein
The maximum nitrogenous natural organic-compound of quantity estimates nearly 10,000,000,000 tons of nature year biosynthesis amount, while chitin is being eaten
Product production, medicine, industry etc. are all widely used, and chitin is mainly extracted from shrimp, crab shell at present, in shrimp, crab shell
Impurity be mainly inorganic salts and protein, the common method that chitin extracts has two classes, first is that removing shrimp, crab with strong acid and strong base
Inorganic salts and protein in shell, but a large amount of acid-base waste fluids pollution environment can be generated in production process, the second class by protease and
Organic acid extracts, and the waste liquid of generation can carry out secondary high value utilization, and current chitin extract equipment mostly uses greatly
A kind of method, production process generate a large amount of strong acid and strong base waste liquids, pollute environment, and the extracting method of the second class more environmental protection is current
Without special equipment, a kind of equipment that can solve the above problem that the present invention illustrates.
Summary of the invention
Technical problem: chitin extract equipment mostly uses greatly strong acid and strong base chitin extraction, and environmental pollution is more serious.
To solve the above problems, the equipment that this example devises a kind of chitin extraction from shrimp shell, this example it is a kind of from shrimp
The equipment of chitin extraction in shell, including cleaning case, the cleaning case is interior to be equipped with cleaning chamber, and the cleaning is intracavitary clear equipped with being used for
Wash the cleaning device of shrimp shell, be fixedly connected with broken case in the cleaning chamber right end face, be equipped in the broken case with it is described
The crusher chamber that chamber communicates is cleaned, fixed station is fixedly connected in the crusher chamber back end surface, the fixed station is equipped with and is used for
The power device of power is provided for the cleaning device, is equipped with grinding device in the crusher chamber, the grinding device can pass through
Two are rotationally connected on rear side of the crusher chamber on inner wall and symmetrical broken shaft, are fixedly connected on the broken shaft
Broken wheel, be set in the broken case and the conical cavity communicated with the crusher chamber and the conical cavity be located at it is described broken
Chamber downside, is rotationally connected under the drive cavity drive cavity for being set in the broken case and being located on the downside of the conical cavity
On the inner wall of side and upwardly extend countershaft, be fixedly connected on the countershaft angular wheel, be fixedly connected on the conical tooth
On wheel and extend in the conical cavity eccentric shaft, be fixedly connected on the eccentric shaft and be located at the conical cavity in circle
Block is bored, and using the rotation of two broken wheels and the conical blocks, so that two-stage crushing is realized, on the downside of the crusher chamber
Reaction chamber is fixedly connected on end face, end face is equipped with the driving device being located on the left of the reaction chamber on the downside of the cleaning case,
It is equipped with reaction chamber in the reaction chamber, is equipped in the reaction chamber and provides the reaction unit of power by the driving device, it is described
Reaction unit is used for chitin extraction.
It may be preferred that the cleaning chamber is opening up and downward, opening is rotatably connected to cover board on the upside of the cleaning chamber,
Secondary solenoid valve is equipped at the cleaning chamber lower opening, the fixed station is L shape.
Wherein, the cleaning device can be by being rotationally connected on rear side of the cleaning chamber on inner wall and the crank that extends forward
Axis is fixedly connected with secondary flat tyre wheel on the crank axle, is fixedly connected on front side of the secondary flat tyre wheel on the crank axle
Secondary solenoid valve, it is described pair solenoid valve on be hinged with connecting rod, be fixedly connected in the cleaning chamber inner left wall positioned at the pair
Slide unit on the right side of flat tyre wheel slidably connects sliding block on the slide unit, is fixedly connected with sliding pin in the sliding block front end face, institute
The fixed link being fixedly connected on the upside of the slide unit in slide unit inner left wall is stated, swing rod, institute are hinged in the fixed link
The sliding slot that swing rod is penetrated through equipped with front and back and is slidably connected with the sliding pin is stated, is fixedly connected with vibration on end face on the upside of the swing rod
Movable plate, it is described cleaning chamber upper inside walls on be rotatably connected to extend downwardly and be located at the crank axle on the right side of agitating shaft, it is described
It is fixedly connected on agitating shaft there are two stirring wheel symmetrical above and below, is fixedly connected on the agitating shaft positioned at two stirrings
Bevel gear between wheel is rotatably connected to front and back on inner wall on rear side of the cleaning chamber and extends and extand rearward to the cleaning chamber end
Gear shaft outside face is fixedly connected with the secondary bevel gear intracavitary positioned at the cleaning, and the secondary bevel gear on the gear shaft
Connection is engaged with the bevel gear, is fixedly connected on rear side of the secondary bevel gear on the gear shaft and is located at the cleaning
Intracavitary flat tyre wheel is connected with flat rubber belting between the flat tyre wheel and the secondary flat tyre wheel, is fixedly connected with position on the gear shaft
V belt wheel outside the cleaning resonator end surface is equipped in the cleaning case and is located at the cleaning chamber downside and can be with the cleaning chamber
The waste liquid chamber communicated, towards a left side, and on the left of the waste liquid chamber, opening is rotatably connected to chamber door to the waste liquid chamber opening.
It may be preferred that the vibrating reed is flexible material, the swing rod drive the vibrating reed swing can make it is described
Vibrating reed is deformed, so that the vibrating reed be made to generate vibration, is communicated between protease storage facilities outside the cleaning chamber
It is connected with water pipe, the filter plate being fixedly connected on the downside of the stirring wheel on the cleaning cavity wall, the filter plate is
Inclined-plane and right low left high, the filter plate is for filtering shrimp shell and can be transported to shrimp shell in the crusher chamber, the cleaning chamber
Lower half portion is used to store the waste water that cleaning generates.
Wherein, the power device includes the auxiliary-motor for being rotationally connected on rear side of the fixed station on inner wall and extending forward
Axis is connected by power the auxiliary-motor being fixedly connected on rear side of the fixed station on inner wall, the auxiliary-motor on the auxiliary-motor axis
The secondary V belt wheel being fixedly connected on front side of the auxiliary-motor on axis is connected with secondary V between the secondary V belt wheel and the V belt wheel
Band, the spline wheel being fixedly connected on the auxiliary-motor axis on front side of the secondary V belt wheel, the spline wheel upper spline are connected with
Spline tube, the secondary fixed station being fixedly connected on end face on the upside of the fixed station on front side of the spline tube are described secondary fixed
The rotation axis to extend back is rotatably connected in platform back end surface, being fixedly connected in the rotation axis can be with spline tube flower
The secondary spline wheel of key connection, the tractive magnet being fixedly connected in the rotation axis on front side of the secondary spline wheel are described
It is connected with compressed spring between tractive magnet and the spline tube, is fixedly connected in the rotation axis positioned at the traction electricity
Drive pulley on front side of magnet.
Wherein, the grinding device includes two blankings being set in the broken case and on the downside of the conical cavity
Hole, two material-dropping holes are communicated with the conical cavity and are located at left and right sides of the drive cavity, the material-dropping hole and institute
The conical cavity place of communicating is stated equipped with mandrel, end face is equipped on the downside of the broken case communicates with the material-dropping hole and the reaction chamber
Funnel, is rotatably connected to that front and back extends and extand rearward to outside the broken resonator end surface secondary passes on rear side of the crusher chamber on inner wall
Moving axis is fixedly connected in the crusher chamber and engages with the angular wheel the secondary taper of connection on the counter drive shaft
Gear, is fixedly connected with the secondary synchronous pulley outside the broken resonator end surface on the counter drive shaft, before and after the crusher chamber
Extend and extand rearward to outside the broken resonator end surface, is fixedly connected on the broken shaft on right side positioned at the crusher chamber end
Compound belt wheel outside face is connected with V band, fixes on the broken shaft in left side between the compound belt wheel and the drive pulley
It is connected with the auxiliary driving belt wheel being located at outside the broken resonator end surface, is connected between the auxiliary driving belt wheel and the compound belt wheel
Auxiliary driving band positioned at the V with front side, slidably connect in the cleaning chamber right end face can by the crusher chamber with it is described
Clean the sealing plate of the chamber place of communicating sealing.
It may be preferred that the eccentric shaft is parallel with the layshaft axis but is not overlapped, the broken wheel center of circle is broken with described
Broken axis axle center is not overlapped, i.e., the described conical blocks and the broken wheel are eccentric component.
Wherein, the driving device includes the motor for being rotationally connected on the downside of the cleaning case on end face and extending downwardly
Axis, is connected by power the motor being fixedly connected on the downside of the cleaning case on end face on the motor shaft, solid on the motor shaft
Surely the secondary electromagnet being connected on the downside of the motor, feather key is connected on the downside of the secondary electromagnet on the motor shaft
Balladeur train, the mandrel being rotatably connected on end face on the downside of the cleaning case on the right side of the motor shaft, on the mandrel
It is fixedly connected with secondary bevel gear, the turntable being fixedly connected on the downside of the mandrel in the reaction chamber left end face is described
It is rotatably connected to the pulley shaft extended up and down on end face on the upside of turntable, being fixedly connected on the pulley shaft and the mandrel can
The gear of connection is engaged with the balladeur train, the gear on the mandrel is located on the downside of the secondary bevel gear, the band
The gear on wheel shaft is located on the upside of the turntable, the subband being fixedly connected on the downside of the turntable on the pulley shaft
It takes turns, the boss being fixedly connected in the broken case left end face on the downside of the cleaning case, in the boss front end face
Be rotatably connected to the line shaft that front and back extends, be fixedly connected on the line shaft on front side of the boss and with the secondary umbrella
Gear engages the bevel gear of connection, and the synchronous pulley being fixedly connected on rear side of the boss on the line shaft is described same
Synchronous belt is connected between step belt wheel and the secondary synchronous pulley.
Wherein, the reaction unit includes the shaft for being rotationally connected on the downside of the reaction chamber on inner wall and extending up and down,
The shaft extends downward into outside the reaction resonator end surface, is fixedly connected with outside the reaction resonator end surface in the shaft
Belt wheel is connected with transmission belt, is fixedly connected in the shaft positioned at the reaction chamber between the belt wheel and the secondary pulley
Interior and opening up turning barrel, the turning barrel are steel wire net materials, and the mesh of the turning barrel smaller can not make shrimp shell powder logical
It crosses, interlinking on inner wall on the right side of the reaction chamber is connected to three and is distributed input pipe from top to bottom, the input pipe of upside and outer
The protease storage device in portion is connected, and the intermediate input pipe is connected with external organic acid storage device, under
The input pipe of side is connected with external water storage apparatus, is interlinked on inner wall on the downside of the reaction chamber and is connected to two or so
Symmetrical discharge pipe, the discharge pipe are located on the right side of the shaft, and the discharge pipe is equipped with solenoid valve, the discharge in left side
Pipe is connected with external first waste water tank, and the discharge pipe on right side is connected with the second external waste water tank.
The beneficial effects of the present invention are: wiper mechanism of the invention is carried out by the Union Movement prawn shell of stirring and vibration
Cleaning, and add protease in cleaning process, improve shrimp shell and remain the separation rate of shrimp, so that the subsequent reactions time is reduced,
Grinding device is crushed by double-roll type and cone crusher structure prawn shell, and by shrimp shell crush for thinner powder to
Subsequent reactions speed is improved, shrimp shell powder is transported in the spin dryer tube in extraction element later, and extraction element passes through addition egg
White enzyme solutions remove the protein in shrimp shell powder, while rotating agitating solution by spin dryer tube and accelerating reaction speed, Zhi Houti
It takes device that waste liquid is discharged to the outside in recycling bins and stores recycling, and inject organic acid soln and carry out in reaction removal shrimp shell powder
Inorganic salts, to obtain chitin, the waste liquid of generation, which is rejected in external exhausted bath box, stores recycling, and last extraction element passes through
Injected clear water cleans chitin, and by spin dryer tube rotation chitin is quickly dried, the present invention by using
The method that protease and organic acid extract chitin effectively reduces the pollution to environment, while can be extracted by improving
Reaction speed in the process, to reduce the production time.
Detailed description of the invention
The present invention is described in detail by following specific embodiments and drawings for ease of explanation,.
Fig. 1 is a kind of overall structure diagram of the equipment of chitin extraction from shrimp shell of the invention;
Fig. 2 is the structural schematic diagram in direction " A-A " of Fig. 1;
Fig. 3 is the structural schematic diagram in direction " B-B " of Fig. 1;
Fig. 4 is the structure enlargement diagram at " C " of Fig. 1;
Fig. 5 is the structure enlargement diagram at " D " of Fig. 1.
Specific embodiment
Below with reference to Fig. 1 to Fig. 5, the present invention is described in detail, for sake of convenience, now advises to hereafter described orientation
Fixed as follows: hereafter described front-rear direction up and down is consistent with the front-rear direction up and down of Fig. 1 projection relation itself.
The equipment of the present invention relates to a kind of from shrimp shell chitin extraction, is mainly used in chitin extraction, below will knot
Closing attached drawing of the present invention, the present invention will be further described:
A kind of equipment of chitin extraction from shrimp shell of the present invention, including cleaning case 11 are equipped in the cleaning case 11
Chamber 12 is cleaned, is equipped with cleaning device 101 for cleaning shrimp shell in the cleaning chamber 12, in 12 right end face of cleaning chamber admittedly
Surely it is connected with broken case 27, the crusher chamber 28 communicated with the cleaning chamber 12, the crusher chamber 28 are equipped in the broken case 27
Fixed station 24 is fixedly connected in back end surface, the fixed station 24 is equipped with for providing power for the cleaning device 101
Power device 102, be equipped with grinding device 103 in the crusher chamber 28, the grinding device 103 can pass through two rotation connections
In on the 28 rear side inner wall of crusher chamber and symmetrical broken shaft 30, the broken wheel that is fixedly connected on the broken shaft 30
29, the conical cavity 31 and the conical cavity 31 that communicate in the broken case 27 and with the crusher chamber 28 are set to positioned at described
28 downside of crusher chamber, is rotationally connected with the drive cavity 58 for being set in the broken case 27 and being located at 31 downside of conical cavity
On the 58 downside inner wall of drive cavity and upwardly extend countershaft 62, be fixedly connected on the countershaft 62 angular wheel 59,
Be fixedly connected on the angular wheel 59 and extend in the conical cavity 31 eccentric shaft 60, be fixedly connected on the bias
On axis 60 and the conical blocks 32 that are located in the conical cavity 31, and utilize two broken wheels 29 and the conical blocks 32
Rotation is fixedly connected with reaction chamber 36 to realize two-stage crushing on the 28 downside end face of crusher chamber, under the cleaning case 11
Side end face is equipped with the driving device 104 for being located at 36 left side of reaction chamber, is equipped with reaction chamber 37 in the reaction chamber 36, described
It is equipped in reaction chamber 37 and provides the reaction unit 105 of power by the driving device 104, the reaction unit 105 is for extracting
Chitin.
Valuably, the cleaning chamber 12 is opening up and downward, and the 12 upside opening of cleaning chamber is rotatably connected to lid
Plate 18, secondary solenoid valve 97 is equipped at 12 lower opening of cleaning chamber, and the fixed station 24 is L shape.
According to embodiment, cleaning device 101 is described in detail below, the cleaning device 101 can be connected by rotation
It is connected to the crank axle 88 extended on the cleaning 12 rear side inner wall of chamber and forward, is fixedly connected with secondary flat rubber belting on the crank axle 88
87 are taken turns, the secondary solenoid valve 97 positioned at secondary 87 front side of flat tyre wheel, the pair solenoid valve are fixedly connected on the crank axle 88
It is hinged with connecting rod 96 on 97, the slide unit positioned at secondary 87 right side of flat tyre wheel is fixedly connected in cleaning 12 inner left wall of chamber
16, sliding block 90 is slidably connected on the slide unit 16, is fixedly connected with sliding pin 91, the slide unit in 90 front end face of sliding block
It is fixedly connected with the fixed link 93 positioned at 16 upside of slide unit in 16 inner left walls, is hinged with swing rod in the fixed link 93
94, the swing rod 94 is equipped with the sliding slot 92 that front and back penetrates through and is slidably connected with the sliding pin 91, the 94 upside end face of swing rod
On be fixedly connected with vibrating reed 95, be rotatably connected in 12 upper inside walls of cleaning chamber extend downwardly and be located at the crank axle
The agitating shaft 17 on 88 right sides, is fixedly connected with that there are two stirring wheel 15 symmetrical above and below, the agitating shafts 17 on the agitating shaft 17
On be fixedly connected with bevel gear 20 between two stirring wheels 15, be rotatablely connected on the 12 rear side inner wall of cleaning chamber
There is front and back to extend and extand rearward to the gear shaft 22 outside cleaning 12 end face of chamber, is fixedly connected with position on the gear shaft 22
Secondary bevel gear 21 in the cleaning chamber 12, and the secondary bevel gear 21 engages connection, the gear with the bevel gear 20
It is fixedly connected on axis 22 positioned at secondary 21 rear side of bevel gear and is located at the flat tyre wheel 86 cleaned in chamber 12, the flat rubber belting
It is connected with flat rubber belting 65 between wheel 86 and the secondary flat tyre wheel 87, is fixedly connected on the gear shaft 22 positioned at the cleaning chamber 12
V belt wheel 63 outside end face, interior be equipped with of the cleaning case 11 are located at 12 downside of cleaning chamber and can communicate with the cleaning chamber 12
Waste liquid chamber 85, the waste liquid chamber 85 opening is towards a left side, and 85 left side opening of the waste liquid chamber is rotatably connected to chamber door 13, passes through
The rotation of agitating shaft 17 can drive the stirring wheel 15 to rotate, and realize the stirring and washing of prawn shell, and can pass through V belt translation band
It moves the crank axle 88 to rotate, the crank axle 88 can drive the sliding block 90 to horizontally slip, and pass through the sliding pin 91 and institute
Stating being slidably connected between sliding slot 92 drives the swing rod 94 and the vibrating reed 95 to swing, to drive the cleaning chamber
Water side-to-side vibrations in 12, realizes the vibration washing of prawn shell.
Valuably, the vibrating reed 95 is flexible material, and the swing rod 94 drives the vibrating reed 95 to swing and can make
The vibrating reed 95 is deformed, so that the vibrating reed 95 be made to generate vibration, 12 outside protease of the cleaning chamber storage is set
It interlinks between standby and is connected to water pipe 19, the filtering positioned at 15 downside of stirring wheel is fixedly connected on cleaning 12 inner wall of chamber
Plate 14, the filter plate 14 are inclined-plane and right low left high, and the filter plate 14 is for filtering shrimp shell and shrimp shell can be transported to institute
It states in crusher chamber 28, cleaning 12 lower half portion of chamber is used to store the waste water that cleaning generates.
According to embodiment, power device 102 is described in detail below, the power device 102 includes rotation connection
In being connected by power fixation on the auxiliary-motor axis 67 extended on the 24 rear side inner wall of fixed station and forward, the auxiliary-motor axis 67
The auxiliary-motor 66 being connected on the 24 rear side inner wall of fixed station is fixedly connected on the auxiliary-motor axis 67 positioned at the secondary electricity
The secondary V belt wheel 68 of 66 front side of machine, is connected with secondary V band 64, the auxiliary-motor axis between the secondary V belt wheel 68 and the V belt wheel 63
The spline wheel 70 positioned at 68 front side of secondary V belt wheel is fixedly connected on 67,70 upper spline of spline wheel is connected with spline tube
69, the secondary fixed station 78 positioned at 69 front side of spline tube is fixedly connected on the 24 upside end face of fixed station, it is described secondary solid
Determine to be rotatably connected to the rotation axis 79 to extend back in 78 back end surface of platform, be fixedly connected in the rotation axis 79 can with it is described
The secondary spline wheel 72 of 69 spline of spline tube connection is fixedly connected in the rotation axis 79 positioned at secondary 72 front side of spline wheel
Tractive magnet 73 is connected with compressed spring 71, the rotation axis 79 between the tractive magnet 73 and the spline tube 69
On be fixedly connected with the drive pulley 75 positioned at 73 front side of the tractive magnet, the secondary electricity is driven by the auxiliary-motor 66
Arbor 67 and the secondary V belt wheel 68 rotation, and the V belt wheel 63 and 22 turns of the gear shaft can be driven by the secondary V band 64
It is dynamic, to realize the function of driving the cleaning device 101.
According to embodiment, grinding device 103 is described in detail below, the grinding device 103 includes two settings
In the material-dropping hole 33 in the broken case 27 and positioned at 31 downside of conical cavity, two material-dropping holes 33 and the conical cavity
31 communicate and are located at 58 left and right sides of drive cavity, and the material-dropping hole 33 is equipped with mandrel with 31 place of communicating of conical cavity
52, the broken 27 downside end face of case is equipped with the funnel 34 communicated with the material-dropping hole 33 and the reaction chamber 37, described broken
It is rotatably connected to front and back on broken 28 rear side inner wall of chamber and extends and extand rearward to the counter drive shaft 84 outside 28 end face of crusher chamber,
The secondary cone of connection is fixedly connected in the crusher chamber 28 and engaged with the angular wheel 59 on the counter drive shaft 84
Shape gear 61 is fixedly connected with the secondary synchronous pulley 83 outside 28 end face of crusher chamber on the counter drive shaft 84, described
Extend before and after crusher chamber 28 and extand rearward to outside 28 end face of crusher chamber, is fixedly connected on the broken shaft 30 on right side
Compound belt wheel 76 outside 28 end face of crusher chamber is connected with V between the compound belt wheel 76 and the drive pulley 75
Band 25 is fixedly connected with the auxiliary driving belt wheel 82 outside 28 end face of crusher chamber on the broken shaft 30 in left side, described
The auxiliary driving band 77 positioned at 25 front side of V band, the cleaning are connected between auxiliary driving belt wheel 82 and the compound belt wheel 76
The sealing plate 26 of the crusher chamber 28 and cleaning 12 place of communicating of chamber sealing can be led to by slidably connecting in 12 right end face of chamber
Crossing the broken shaft 30 drives the broken wheel 29 to rotate achievable prawn shell primary breakup, is driven by the countershaft 62 described
Angular wheel 59 and the eccentric shaft 60 rotate, so that the conical blocks 32 be made to realize with the 31 inner wall collective effect of conical cavity
The further crushing of prawn shell improves the crushing quality of prawn shell, convenient for the extraction of subsequent chitin.
Valuably, the eccentric shaft 60 is parallel with 62 axis of countershaft but is not overlapped, 29 centers of circle of the broken wheel and institute
It states 30 axle center of broken shaft not to be overlapped, i.e., the described conical blocks 32 are eccentric component with the broken wheel 29.
According to embodiment, driving device 104 is described in detail below, the driving device 104 includes rotation connection
In on the 11 downside end face of cleaning case and the motor shaft 48 that extends downwardly, it has been connected by power and has been fixedly connected on the motor shaft 48
Motor 51 on the 11 downside end face of cleaning case is fixedly connected on the motor shaft 48 positioned at 51 downside of motor
Secondary electromagnet 50, feather key is connected with the balladeur train 49 positioned at secondary 50 downside of electromagnet on the motor shaft 48, described clear
It is rotatably connected to the mandrel 52 positioned at 48 right side of motor shaft on 11 downside end face of tank-washer, is fixedly connected on the mandrel 52
Secondary bevel gear 54, is fixedly connected with the turntable 46 positioned at 52 downside of mandrel in 36 left end face of reaction chamber, and described turn
The pulley shaft 45 extended up and down, fixed company on the pulley shaft 45 and the mandrel 52 are rotatably connected on 46 upside end face of platform
It is connected to the gear 47 that connection can be engaged with the balladeur train 49, the gear 47 on the mandrel 52 is located at the secondary umbrella tooth
On the downside of wheel 54, the gear 47 on the pulley shaft 45 is located at 46 upside of turntable, is fixedly connected on the pulley shaft 45
There is the secondary pulley 44 for being located at 46 downside of turntable, is fixedly connected in broken 27 left end face of case positioned at the cleaning case
The boss 57 of 11 downsides is rotatably connected to the line shaft 80 that front and back extends, the line shaft 80 in 57 front end face of boss
On be fixedly connected with positioned at 57 front side of the boss and engage the bevel gear 53 connected, the line shaft with the secondary bevel gear 54
The synchronous pulley 81 positioned at 57 rear side of boss, the synchronous pulley 81 and the secondary synchronous pulley 83 are fixedly connected on 80
Between be connected with synchronous belt 56, the mandrel 52 can be driven to rotate by the motor 51, the mandrel 52 can pass through engagement and connect
Tape splicing moves the line shaft 80 and rotates, and the line shaft 80 can drive the counter drive shaft 84 to rotate by V belt translation, to drive
It moves the rotation of conical blocks 32 and realizes crushing shrimp shell.
According to embodiment, reaction unit 105 is described in detail below, the reaction unit 105 includes rotation connection
In the shaft 41 extended on the 37 downside inner wall of reaction chamber and up and down, the shaft 41 extends downward into 37 end of reaction chamber
Outside face, the belt wheel 42 being fixedly connected in the shaft 41 outside 37 end face of reaction chamber, the belt wheel 42 and the pair
It is connected with transmission belt 43 between belt wheel 44, is fixedly connected in the shaft 41 in the reaction chamber 37 and opening up
Turning barrel 38, the turning barrel 38 are steel wire net materials, and the turning barrel 38 mesh it is smaller shrimp shell powder can not be made to pass through, it is described anti-
It answers to interlink on 37 right side inner wall of chamber and is connected to three distribution input pipes 35 from top to bottom, the input pipe 35 and the outside of upside
Protease storage device is connected, and the intermediate input pipe 35 is connected with external organic acid storage device, downside
The input pipe 35 and outside water storage apparatus be connected, interlink on the 37 downside inner wall of reaction chamber and be connected to two left sides
Right symmetrical discharge pipe 39, the discharge pipe 39 are located at 41 right side of shaft, and the discharge pipe 39 is equipped with solenoid valve 40, left
The discharge pipe 39 of side is connected with external first waste water tank, the discharge pipe 39 on right side and the second external waste water tank
It is connected, driving the shaft 41 and the turning barrel 38 to rotate by the belt wheel 42 can be achieved quickly to get rid of chitin
It is dry.
Below in conjunction with Fig. 1 to Fig. 5, to one of this paper, the use step of the equipment of chitin extraction from shrimp shell is carried out
It is described in detail:
When beginning, electromagnet 23,73 power loss of tractive magnet, sealing plate 26 will clean chamber 12 and blocks with 28 place of communicating of crusher chamber,
Spline tube 69 is connect with the non-spline of secondary spline wheel 72, and secondary electromagnet 50 is powered so that balladeur train 49 and the gear 47 on mandrel 52
Engagement connection, secondary solenoid valve 97 are not communicated with cleaning chamber 12 with waste liquid chamber 85, and secondary solenoid valve 97, solenoid valve 40 are in closed form
State.
When work, cover board 18 is opened, shrimp shell is put into cleaning chamber 12, external protease storage facilities is molten by protease
Liquid is transported in cleaning chamber 12 by water pipe 19, starts auxiliary-motor 66, and auxiliary-motor 66 drives auxiliary-motor axis 67 and 68 turns of secondary V belt wheel
Dynamic, secondary V belt wheel 68 drives V belt wheel 63 and gear shaft 22 to rotate by secondary V band 64, and gear shaft 22 passes through secondary bevel gear 21 and cone tooth
The engagement connection of wheel 20 drives agitating shaft 17 and stirring wheel 15 to rotate, and realizes stirring and washing, while gear shaft 22 passes through flat tyre wheel
86, flat rubber belting 65 and secondary flat tyre wheel 87 drive crank axle 88 and secondary solenoid valve 97 to rotate, and secondary solenoid valve 97 is driven by connecting rod 96 and slided
Block 90 is moved left and right along slide unit 16, and slide unit 16 is slidably connected by sliding pin 91 and sliding slot 92 and drives swing rod 94 and 95 turns of vibrating reed
It is dynamic, it realizes vibration washing, while protein enzyme solution can dissolve remaining shrimp in shrimp shell, is separated convenient for shrimp shell and shrimp, thus
The few shrimp shell of impurity is obtained, while the protein contained in protease energy prawn shell carries out preliminary exposition, shortens following process institute
It takes time, after completing cleaning, secondary solenoid valve 97, which is opened, is transported to the waste water cleaned in chamber 12 in waste liquid chamber 85, while electromagnet
23, which are powered, adsorbs sealing plate 26, so that cleaning chamber 12 is communicated with crusher chamber 28, shrimp shell slides into crusher chamber 28 along filter plate 14
It is interior, while tractive magnet 73 is powered and adsorbs spline tube 69, so that secondary spline wheel 72 is connect with 69 spline of spline tube, auxiliary-motor axis
67, which connect drive spline tube 69 with the spline of spline tube 69 by spline wheel 70, rotates, and spline tube 69 is driven secondary by spline connection
Spline wheel 72 and rotation axis 79 rotate, and rotation axis 79 drives the broken of compound belt wheel 76 and right side by drive pulley 75, V band 25
Axis 30 rotates, and compound belt wheel 76 drives auxiliary driving belt wheel 82 and the broken shaft 30 in left side to rotate by auxiliary driving band 77, thus band
The preliminary broken of prawn shell is realized in dynamic 29 rotation of broken wheel, while motor 51 starts, and motor 51 drives motor shaft 48 to rotate, motor
Axis 48 is connected by feather key drives balladeur train 49 to rotate, and balladeur train 49 passes through the gear 47 in engagement connecting band moving mandrel 52
Rotation, to rotate with moving mandrel 52 and secondary bevel gear 54, secondary bevel gear 54 drives bevel gear 53 and power by engagement connection
Axis 80 rotates, and line shaft 80 drives counter drive shaft 84 and secondary taper by synchronous pulley 81, synchronous belt 56 and secondary synchronous pulley 83
Gear 61 rotates, and secondary angular wheel 61 moves angular wheel 59 by engagement connecting band and eccentric shaft 60 rotates, and angular wheel 59 is logical
Crossing eccentric shaft 60 drives conical blocks 32 to rotate, and conical blocks 32 and 31 inner wall of conical cavity carry out extruding crushing to broken shrimp shell,
The shrimp shell powder for meeting particle diameter requirement is dropped into turning barrel 38 by mandrel 52, material-dropping hole 33, funnel 34, is completed after crushing
Auxiliary-motor 66 stalls, and secondary 50 power loss of electromagnet, balladeur train 49 is moved down along motor shaft 48, so that balladeur train 49 and pulley shaft
Gear 47 on 45 engages connection, and drives shaft 41 and turning barrel 38 to rotate by secondary pulley 44, transmission belt 43 and belt wheel 42, together
When outside protease storage device protein enzyme solution is transported in reaction chamber 37 by the input pipe 35 of upside, pass through albumen
Enzyme solutions remove the protein in shrimp shell, while turning barrel 38 rotates agitating solution to accelerate to react, and complete after reacting, left side
Solenoid valve 40 is opened, and the waste liquid after reaction is transported to storage in external first waste water tank, Zhi Houyou by the discharge pipe 39 in left side
Organic acid is transported in reaction chamber 37 and shrimp shell powdered reaction, removal shrimp shell by machine acid storage device by intermediate input pipe 35
Inorganic salts in powder obtain chitin after reaction, while the solenoid valve 40 on right side is opened, and waste liquid passes through the discharge pipe 39 on right side
It is transported to external second waste water tank, external water storage apparatus is delivered water into right in reaction chamber 37 by the input pipe 35 of downside later
Chitin powder is cleaned, and the discharge pipe 39 on the logical right side of the waste liquid after cleaning is discharged, and turning barrel 38 is continued to rotate until first later
Shell element powder is dried, and motor 51 stalls later, to realize the chitin extraction from shrimp shell.
The beneficial effects of the present invention are: wiper mechanism of the invention is carried out by the Union Movement prawn shell of stirring and vibration
Cleaning, and add protease in cleaning process, improve shrimp shell and remain the separation rate of shrimp, so that the subsequent reactions time is reduced,
Grinding device is crushed by double-roll type and cone crusher structure prawn shell, and by shrimp shell crush for thinner powder to
Subsequent reactions speed is improved, shrimp shell powder is transported in the spin dryer tube in extraction element later, and extraction element passes through addition egg
White enzyme solutions remove the protein in shrimp shell powder, while rotating agitating solution by spin dryer tube and accelerating reaction speed, Zhi Houti
It takes device that waste liquid is discharged to the outside in recycling bins and stores recycling, and inject organic acid soln and carry out in reaction removal shrimp shell powder
Inorganic salts, to obtain chitin, the waste liquid of generation, which is rejected in external exhausted bath box, stores recycling, and last extraction element passes through
Injected clear water cleans chitin, and by spin dryer tube rotation chitin is quickly dried, the present invention by using
The method that protease and organic acid extract chitin effectively reduces the pollution to environment, while can be extracted by improving
Reaction speed in the process, to reduce the production time.
In the above manner, those skilled in the art can be made within the scope of the invention according to operating mode it is various
Change.
Claims (9)
1. a kind of equipment of the chitin extraction from shrimp shell, including cleaning case;
Cleaning chamber, the intracavitary cleaning device being equipped with for cleaning shrimp shell of cleaning, the cleaning chamber are equipped in the cleaning case
It is fixedly connected with broken case in right end face, the crusher chamber communicated with the cleaning chamber is equipped in the broken case, it is described broken
Fixed station is fixedly connected in chamber back end surface, the fixed station is equipped with for providing the power of power for the cleaning device
Device, the crusher chamber is interior to be equipped with grinding device, and the grinding device can be rotationally connected on rear side of the crusher chamber by two
On inner wall and symmetrical broken shaft, be fixedly connected on the broken shaft broken wheel, be set in the broken case and
The conical cavity and the conical cavity communicated with the crusher chamber be located on the downside of the crusher chamber, be set in the broken case and
It is drive cavity on the downside of the conical cavity, the countershaft for being rotationally connected on the downside of the drive cavity on inner wall and upwardly extending, solid
Surely the angular wheel that is connected on the countershaft is fixedly connected on the angular wheel and extends to inclined in the conical cavity
Mandrel, the conical blocks for being fixedly connected on the eccentric shaft and being located in the conical cavity, and utilize two broken wheels
With the rotation of the conical blocks, to realize two-stage crushing;
Reaction chamber is fixedly connected on the downside of the crusher chamber on end face, end face, which is equipped with, on the downside of the cleaning case is located at the reaction
Driving device on the left of case, the reaction chamber is interior to be equipped with reaction chamber, is equipped with to be provided by the driving device in the reaction chamber and move
The reaction unit of power, the reaction unit are used for chitin extraction.
2. a kind of equipment of the chitin extraction from shrimp shell as described in claim 1, it is characterised in that: the cleaning chamber opening
Upward and downward, opening is rotatably connected to cover board on the upside of the cleaning chamber, and secondary electromagnetism is equipped at the cleaning chamber lower opening
Valve, the fixed station are L shape.
3. a kind of equipment of the chitin extraction from shrimp shell as claimed in claim 2, it is characterised in that: the cleaning device can
By being rotationally connected on rear side of the cleaning chamber on inner wall and the crank axle that extends forward, pair is fixedly connected on the crank axle
Flat tyre wheel, the secondary solenoid valve being fixedly connected on the crank axle on front side of the secondary flat tyre wheel are cut with scissors on the pair solenoid valve
It is connected to connecting rod, the slide unit being fixedly connected on the right side of the secondary flat tyre wheel in the cleaning chamber inner left wall, on the slide unit
Sliding block is slidably connected, sliding pin is fixedly connected in the sliding block front end face, is fixedly connected in the slide unit inner left wall
Fixed link on the upside of the slide unit, is hinged with swing rod in the fixed link, the swing rod be equipped with front and back penetrate through and with institute
It states the sliding slot that sliding pin is slidably connected, is fixedly connected with vibrating reed on the upside of the swing rod on end face, in the cleaning chamber upper inside walls
It is rotatably connected to the agitating shaft for extending downwardly and being located on the right side of the crank axle, is fixedly connected on the agitating shaft there are two above and below
Symmetrical stirring wheel;
The bevel gear being fixedly connected on the agitating shaft between two stirring wheels, on rear side of the cleaning chamber on inner wall
It is rotatably connected to front and back and extends and extand rearward to the gear shaft outside the cleaning resonator end surface, be fixedly connected on the gear shaft
The secondary bevel gear intracavitary positioned at the cleaning, and the secondary bevel gear engages connection with the bevel gear, consolidates on the gear shaft
Surely it is connected on rear side of the secondary bevel gear and is located at the intracavitary flat tyre wheel of the cleaning, the flat tyre wheel and the secondary flat rubber belting
Flat rubber belting is connected between wheel, the V belt wheel being fixedly connected on the gear shaft outside the cleaning resonator end surface, the cleaning case
Interior be equipped with is located on the downside of the cleaning chamber and can be with the waste liquid chamber that communicate of cleaning chamber, and the waste liquid chamber opening is towards a left side, and institute
It states opening on the left of waste liquid chamber and is rotatably connected to chamber door.
4. a kind of equipment of the chitin extraction from shrimp shell as claimed in claim 3, it is characterised in that: the vibrating reed is soft
Property material, the swing rod, which drives the vibrating reed to swing, can be such that the vibrating reed is deformed, to make the vibrating reed
Vibration is generated, interlinks between protease storage facilities outside the cleaning chamber and is connected to water pipe, it is fixed on the cleaning cavity wall
It is connected with the filter plate being located on the downside of the stirring wheel, the filter plate is inclined-plane and right low left high, and the filter plate was used for
Shrimp shell can be simultaneously transported in the crusher chamber by filter shrimp shell, and the cleaning chamber lower half portion is used to store the waste water that cleaning generates.
5. a kind of equipment of the chitin extraction from shrimp shell as claimed in claim 3, it is characterised in that: the power device packet
The auxiliary-motor axis for being rotationally connected on rear side of the fixed station on inner wall and extending forward is included, has been connected by power on the auxiliary-motor axis
It is fixedly connected on the auxiliary-motor on rear side of the fixed station on inner wall, is fixedly connected on the auxiliary-motor axis positioned at the auxiliary-motor
The secondary V belt wheel of front side is connected with secondary V band, is fixedly connected on the auxiliary-motor axis between the secondary V belt wheel and the V belt wheel
Spline wheel on front side of the secondary V belt wheel, the spline wheel upper spline is connected with spline tube, on the upside of the fixed station on end face
It is fixedly connected with the secondary fixed station being located on front side of the spline tube, is rotatably connected in the pair fixed station back end surface and prolongs backward
The rotation axis stretched is fixedly connected with the secondary spline wheel that can be connect with the spline tube spline, the rotation axis in the rotation axis
On be fixedly connected with tractive magnet on front side of the secondary spline wheel, connect between the tractive magnet and the spline tube
It is connected to compressed spring, the drive pulley being fixedly connected on front side of the tractive magnet in the rotation axis.
6. a kind of equipment of the chitin extraction from shrimp shell as claimed in claim 5, it is characterised in that: the grinding device packet
It includes two and is set to the material-dropping hole in the broken case and being located on the downside of the conical cavity, two material-dropping holes and the circular cone
Chamber is communicated and is located at left and right sides of the drive cavity, and the material-dropping hole is equipped with mandrel with the conical cavity place of communicating, described
End face is equipped with the funnel communicated with the material-dropping hole and the reaction chamber on the downside of broken case, turns on inner wall on rear side of the crusher chamber
The dynamic front and back that is connected with extends and extands rearward to the counter drive shaft outside the broken resonator end surface, is fixedly connected on the counter drive shaft
There is the secondary angular wheel for being located in the crusher chamber and engaging connection with the angular wheel, is fixedly connected on the counter drive shaft
There is the secondary synchronous pulley being located at outside the broken resonator end surface, extends before and after the crusher chamber and extand rearward to the crusher chamber end
Outside face, the compound belt wheel being fixedly connected on the broken shaft on right side outside the broken resonator end surface, the compound belt wheel
It is connected with V band between the drive pulley, is fixedly connected on the broken shaft in left side outside the broken resonator end surface
Auxiliary driving belt wheel, the auxiliary driving band positioned at the V with front side is connected between the auxiliary driving belt wheel and the compound belt wheel,
Slidably connecting in the cleaning chamber right end face can be by the sealing plate of the crusher chamber and the cleaning chamber place of communicating sealing.
7. a kind of equipment of the chitin extraction from shrimp shell as claimed in claim 6, it is characterised in that: the eccentric shaft and institute
It states layshaft axis in parallel but is not overlapped, the broken wheel center of circle is not overlapped with the broken shaft axle center, i.e., the described conical blocks and institute
Stating broken wheel is eccentric component.
8. a kind of equipment of the chitin extraction from shrimp shell as claimed in claim 6, it is characterised in that: the driving device packet
The motor shaft for being rotationally connected on the downside of the cleaning case on end face and extending downwardly is included, has been connected by power fixation on the motor shaft
It is connected to the motor on the downside of the cleaning case on end face, the pair electricity being fixedly connected on the downside of the motor on the motor shaft
Magnet, feather key is connected with the balladeur train on the downside of the secondary electromagnet, end face on the downside of the cleaning case on the motor shaft
On be rotatably connected to mandrel on the right side of the motor shaft, be fixedly connected with secondary bevel gear, the reaction chamber on the mandrel
The turntable being fixedly connected on the downside of the mandrel in left end face is rotatably connected on end face on the upside of the turntable downward
The gear that connection can be engaged with the balladeur train is fixedly connected on the pulley shaft stretched, the pulley shaft and the mandrel,
The gear on the mandrel is located on the downside of the secondary bevel gear, and the gear on the pulley shaft is located on the turntable
Side, the secondary pulley being fixedly connected on the pulley shaft on the downside of the turntable are fixed in the broken case left end face to connect
It is connected to the boss being located on the downside of the cleaning case, the line shaft that front and back extends, institute are rotatably connected in the boss front end face
State the bevel gear for being fixedly connected on front side of the boss on line shaft and engaging connection with the secondary bevel gear, the power
The synchronous pulley being fixedly connected on rear side of the boss on axis connects between the synchronous pulley and the secondary synchronous pulley
There is synchronous belt.
9. a kind of equipment of the chitin extraction from shrimp shell as claimed in claim 8, it is characterised in that: the reaction unit packet
The shaft for being rotationally connected on the downside of the reaction chamber on inner wall and extending up and down is included, the shaft extends downward into the reaction chamber
Outside end face, the belt wheel being fixedly connected in the shaft outside the reaction resonator end surface, the belt wheel and the secondary pulley it
Between be connected with transmission belt, turning barrel in the reaction chamber and opening up, the turning barrel are fixedly connected in the shaft
For steel wire net materials, and the turning barrel mesh it is smaller shrimp shell powder can not be made to pass through, communicated on inner wall on the right side of the reaction chamber
It being connected with three and is distributed input pipe from top to bottom, the input pipe of upside is connected with external protease storage device,
The intermediate input pipe is connected with external organic acid storage device, and the input pipe of downside is set with external water storage
It is standby to be connected, it interlinks on inner wall on the downside of the reaction chamber and is connected to two symmetrical discharge pipes, the discharge pipe is located at
On the right side of the shaft, the discharge pipe is equipped with solenoid valve, and the discharge pipe in left side is connected with external first waste water tank,
The discharge pipe on right side is connected with the second external waste water tank.
Priority Applications (1)
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CN201910758581.8A CN110330578A (en) | 2019-08-16 | 2019-08-16 | A kind of equipment of the chitin extraction from shrimp shell |
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CN201910758581.8A CN110330578A (en) | 2019-08-16 | 2019-08-16 | A kind of equipment of the chitin extraction from shrimp shell |
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CN201910758581.8A Withdrawn CN110330578A (en) | 2019-08-16 | 2019-08-16 | A kind of equipment of the chitin extraction from shrimp shell |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112225833A (en) * | 2020-11-20 | 2021-01-15 | 湖南文理学院 | Chitin extraction process method and extraction equipment by taking shrimp shells as raw materials |
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2019
- 2019-08-16 CN CN201910758581.8A patent/CN110330578A/en not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112225833A (en) * | 2020-11-20 | 2021-01-15 | 湖南文理学院 | Chitin extraction process method and extraction equipment by taking shrimp shells as raw materials |
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