CN116899706A - Prefabricated tea bag processing equipment and processing technology thereof - Google Patents
Prefabricated tea bag processing equipment and processing technology thereof Download PDFInfo
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- CN116899706A CN116899706A CN202310972664.3A CN202310972664A CN116899706A CN 116899706 A CN116899706 A CN 116899706A CN 202310972664 A CN202310972664 A CN 202310972664A CN 116899706 A CN116899706 A CN 116899706A
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- 241001122767 Theaceae Species 0.000 title claims abstract description 125
- 238000004140 cleaning Methods 0.000 claims abstract description 128
- 239000002994 raw material Substances 0.000 claims abstract description 97
- 230000007246 mechanism Effects 0.000 claims abstract description 77
- 239000000428 dust Substances 0.000 claims abstract description 42
- 239000012535 impurity Substances 0.000 claims abstract description 33
- 230000005540 biological transmission Effects 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 9
- 238000003491 array Methods 0.000 claims 1
- 238000003672 processing method Methods 0.000 claims 1
- 238000003756 stirring Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 5
- 239000010432 diamond Substances 0.000 description 3
- 235000013399 edible fruits Nutrition 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229910003460 diamond Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/12—Rolling or shredding tea leaves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/22—Feed or discharge means
- B02C18/2216—Discharge means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Tea And Coffee (AREA)
Abstract
Description
技术领域Technical field
本发明涉及茶包加工设备技术领域,特别涉及一种预制茶包加工设备。The invention relates to the technical field of tea bag processing equipment, and in particular to a prefabricated tea bag processing equipment.
背景技术Background technique
茶包是指用纸或布包着茶原料,可以长期储存,使用时用水冲开;随着花果茶的风行,普通的茶包由于空间小,不能容纳果粒和花瓣的膨胀,市面上开始出现钻石茶包。钻石茶包顾名思义犹如钻石,呈正四面体结构,采用食品级尼龙进行包装,此类茶包外观玲珑剔透,且袋内空间很大,利于香味的散发,在制作茶包时,需要先对花果等茶原料内掺杂的小颗粒灰尘进行去除,然后将投入到粉碎机内粉碎成小颗粒,从而方便后续装袋。Tea bags refer to tea raw materials wrapped in paper or cloth, which can be stored for a long time and washed with water when used. With the popularity of flower and fruit tea, ordinary tea bags cannot accommodate the expansion of fruit grains and petals due to their small space. Diamond tea bags started appearing. As the name suggests, diamond tea bags are like diamonds with a regular tetrahedral structure and are packaged in food-grade nylon. This type of tea bag has an exquisite and clear appearance and a large space inside the bag, which is conducive to the dispersion of fragrance. When making tea bags, you need to first sort the flowers and fruits, etc. The small particles of dust mixed in the tea raw materials are removed, and then put into the crusher to crush into small particles, so as to facilitate subsequent bagging.
中国专利文献CN217140543U公开了一种茶包加工用除尘粉碎装置,包括粉碎机构、吸尘机构和用于连接粉碎机构、吸尘机构的吸尘风管;所述粉碎机构包括机体,所述机体的内部自上而下依次设有吸尘区、粗碎区、细碎区和收集区;所述吸尘区上方的机体顶部设有进料口;吸尘区内设有第一料筒,第一料筒内设有搅拌轴,搅拌轴的表面设有搅拌叶,该装置首先对原料进行风力吸尘,在吸尘过程中原料被搅拌轴搅拌,使远离吸尘口的灰尘能够被搅拌靠近,提高了吸尘效率;然后对原料进行粗碎和细碎,最终获得的小颗粒原料从收集箱内保存;整个过程操作便捷,有利于提高工作效率,但在实际使用中,该装置对茶原料的吸尘过程较短,不能将茶原料中的灰尘和杂质清除干净,影响茶包的质量。Chinese patent document CN217140543U discloses a dust removal and crushing device for tea bag processing, which includes a crushing mechanism, a dust suction mechanism and a dust suction air duct for connecting the crushing mechanism and the dust suction mechanism; the crushing mechanism includes a body, and the body The interior is provided with a dust suction area, a coarse crushing area, a fine crushing area and a collection area in order from top to bottom; the top of the machine body above the dust suction area is provided with a feed port; a first barrel is provided in the dust suction area. There is a stirring shaft inside the barrel, and there are stirring blades on the surface of the stirring shaft. The device first performs wind vacuuming on the raw materials. During the vacuuming process, the raw materials are stirred by the stirring shaft, so that the dust far away from the dust suction port can be stirred closer. The dust collection efficiency is improved; the raw materials are then coarsely and finely crushed, and the finally obtained small-particle raw materials are stored in the collection box; the whole process is easy to operate and is conducive to improving work efficiency, but in actual use, the device has no impact on the tea raw materials. The vacuuming process is short and cannot remove dust and impurities in the tea raw materials, which affects the quality of the tea bags.
发明内容Contents of the invention
本发明的主要目的在于提供一种预制茶包加工设备,可以有效解决茶原料清理时间短,不能将茶原料中的灰尘和杂质清理干净的问题。The main purpose of the present invention is to provide a prefabricated tea bag processing equipment, which can effectively solve the problem of short cleaning time of tea raw materials and inability to clean the dust and impurities in the tea raw materials.
为实现上述目的,本发明采取的技术方案为:In order to achieve the above objects, the technical solutions adopted by the present invention are:
一种预制茶包加工设备,包括工作台,所述工作台外表面一侧下部设置有底座,所述底座的上端中部开设有排料口,所述底座的上端中部设置有电机,所述底座的上端中部设置有搅碎装置,所述搅碎装置的上部设置有清理装置,所述清理装置的上端远离电机的一侧设置有导入装置,所述底座的上端远离电机的一侧设置有排料装置;A kind of prefabricated tea bag processing equipment, including a workbench, a base is provided at the lower part of one side of the outer surface of the workbench, a discharge opening is provided in the middle of the upper end of the base, a motor is provided in the middle of the upper end of the base, and the base A grinding device is provided in the middle of the upper end of the base, a cleaning device is provided at the upper part of the grinding device, an introduction device is provided at the upper end of the cleaning device on the side away from the motor, and a row is provided on the side of the upper end of the base away from the motor. material device;
所述搅碎装置包括与底座上端中部固定连接的支撑框,所述支撑框的内腔下部设置有底板,所述底板的内腔下部开设有排料孔,所述底板的内腔中部设置有两个搅碎辊,两个所述搅碎辊靠近电机的一端延伸至支撑框的外表部,两个所述搅碎辊的外表面靠近电机的一侧设置有直齿轮一,位于一侧的所述搅碎辊延伸至支撑框外部的一端与电机的输出端固定连接,所述支撑框的内腔上部设置有顶板,所述顶板的外表面中部开设有导料孔一。The crushing device includes a support frame fixedly connected to the middle part of the upper end of the base. The lower part of the inner cavity of the support frame is provided with a bottom plate. The lower part of the inner cavity of the base plate is provided with a discharge hole. The middle part of the inner cavity of the base plate is provided with a bottom plate. Two grinding rollers, one end of the two grinding rollers close to the motor extends to the outer surface of the support frame, and a spur gear is provided on the outer surface of the two grinding rollers near the motor. One end of the crushing roller extending to the outside of the support frame is fixedly connected to the output end of the motor. A top plate is provided on the upper part of the inner cavity of the support frame, and a guide hole is provided in the middle of the outer surface of the top plate.
优选的,所述排料装置包括与底座上端转动连接的连接杆二,所述连接杆二靠近电机的一端延伸至支撑框的内腔,所述连接杆二的外表面靠近电机的一侧设置有多个连接板,多个所述连接板的外表面上部设置有与底板下部的排料孔相适配使用的挡板,所述连接杆二远离电机的一端设置有传动杆,所述传动杆的外表面一侧设置有定位销,所述定位销的外表面靠近电机的一侧设置有定位块。Preferably, the discharge device includes a connecting rod 2 that is rotatably connected to the upper end of the base. One end of the connecting rod 2 close to the motor extends to the inner cavity of the support frame. The outer surface of the connecting rod 2 is located on one side close to the motor. There are a plurality of connecting plates, and the outer surfaces of the plurality of connecting plates are provided with baffles adapted to the discharge holes in the lower part of the bottom plate. The end of the connecting rod two away from the motor is provided with a transmission rod. A positioning pin is provided on one side of the outer surface, and a positioning block is provided on the side of the outer surface of the positioning pin close to the motor.
优选的,所述导入装置包括导料箱,所述导料箱的下端两侧均设置有导料块,且两个所述导料块与导料箱的内腔相通,两个所述导料块的下端延伸至清理装置的内腔中,所述导料箱的内腔下表面中部设置有导料管。Preferably, the introduction device includes a guide box, and guide blocks are provided on both sides of the lower end of the guide box, and the two guide blocks are connected to the inner cavity of the guide box, and the two guide blocks are connected to the inner cavity of the guide box. The lower end of the material block extends into the inner cavity of the cleaning device, and a material guide tube is provided in the middle of the lower surface of the inner cavity of the material guide box.
优选的,所述清理装置包括与支撑框上端固定连接的锥形框,所述锥形框的内腔中部设置有清理机构一,所述清理机构一的两侧均设置有清理机构二,所述清理机构一和两个清理机构二靠近电机的一端均设置有连接杆一,且三个所述连接杆一靠近电机的一端延伸至锥形框的外部,三个所述连接杆一的外表面中部均设置有直齿轮二,位于两侧的所述直齿轮二均与位于中部的直齿轮二的外表面啮合连接,位于中部的所述连接杆一的外表面靠近电机的一侧设置有用于传动的皮带轮,且所述清理箱的下部与位于远离电机一侧的搅碎辊的外表面固定连接,两个所述清理机构二的外表面相互远离的一侧均设置有清理箱。Preferably, the cleaning device includes a tapered frame fixedly connected to the upper end of the support frame. A cleaning mechanism 1 is provided in the middle of the inner cavity of the tapered frame, and a cleaning mechanism 2 is provided on both sides of the cleaning mechanism 1. The cleaning mechanism one and the two cleaning mechanisms two are equipped with connecting rods one at one end close to the motor, and the three connecting rods one end close to the motor extend to the outside of the tapered frame, and the outer ends of the three connecting rods one There are two spur gears in the middle of the surface. The spur gears two on both sides are meshed with the outer surface of the spur gear two in the middle. The outer surface of the connecting rod one in the middle is arranged on the side close to the motor. The lower part of the cleaning box is fixedly connected to the outer surface of the crushing roller on the side away from the motor. The outer surfaces of the two cleaning mechanisms 2 are equipped with cleaning boxes on the sides away from each other.
优选的,所述清理机构二包括与锥形框内腔表面固定连接的外壳二,所述外壳二的外表面远离电机的一侧上部与一侧的导料块的下端固定连接,且所述导料块的内腔与外壳二的内腔相通,所述外壳二的内腔中部设置有两个过滤筒一,两个所述过滤筒一外表面均阵列设置有与外壳二内腔表面相适配的清扫杆,两个所述过滤筒一的外表面相互靠近的一侧设置有齿环,两个所述齿环的外表面相互靠近的一侧设置有与外壳二内腔表面上部转动连接的传动齿轮,两个所述过滤筒一的内腔中部均设置有螺旋杆二,且两个所述螺旋杆二的方向相反,位于靠近所述导入装置一侧的过滤筒一远离电机的一端设置有导入件,位于远离所述导入装置一侧的过滤筒一靠近电机的一端设置有导出件,所述外壳二的外表面下部设置有两个与清理箱上端固定连接的清理框,所述外壳二的外表面靠近电机的一侧设置有连接框二。Preferably, the second cleaning mechanism includes a second shell fixedly connected to the inner surface of the tapered frame, the upper part of the outer surface of the second shell away from the motor is fixedly connected to the lower end of the guide block on one side, and the The inner cavity of the material guide block is connected with the inner cavity of the second shell. Two filter cylinders are provided in the middle of the inner cavity of the second shell. An adapted cleaning rod is provided with a toothed ring on the side of the outer surfaces of the two filter cylinders that are close to each other, and a toothed ring is provided on the side of the outer surfaces of the two toothed rings that are close to each other that rotates with the upper surface of the inner cavity of the second shell. The connected transmission gears, the two filter barrels one are provided with screw rods two in the middle of the inner cavity, and the two screw rods two are in opposite directions, and the filter cylinder one located on the side close to the introduction device is away from the motor. An introduction piece is provided at one end, and an outlet piece is provided at one end of the filter cartridge on the side away from the introduction device and close to the motor. The lower part of the outer surface of the housing 2 is provided with two cleaning frames fixedly connected to the upper end of the cleaning box, so A connection frame 2 is provided on the side of the outer surface of the casing 2 close to the motor.
优选的,所述导入件包括支撑环一,所述支撑环一的外表面开设有连接槽一,所述连接槽一的内腔表面阵列开设有导入孔,多个所述导入孔的上部均设置有与连接槽一内腔表面固定连接的弧形导板。Preferably, the introduction piece includes a support ring 1, a connection groove 1 is provided on the outer surface of the support ring 1, an array of introduction holes is provided on the inner cavity surface of the connection groove 1, and the upper parts of the plurality of introduction holes are An arc-shaped guide plate fixedly connected to the surface of the connecting groove and the inner cavity is provided.
优选的,所述导出件包括支撑环二,所述支撑环二的外表面开设有连接槽二,所述连接槽二的内腔表面阵列开设有导出孔,所述连接槽二的内腔表面阵列设置有弧形推板,多个所述导出孔和弧形推板间隔分布,所述支撑环二远离清理机构二的一端与连接杆一靠近清理机构二的一端固定连接。Preferably, the lead-out member includes a support ring 2. The outer surface of the support ring 2 is provided with a connection groove 2. The inner cavity surface array of the connection groove 2 is provided with a lead-out hole. The inner cavity surface of the connection groove 2 is provided with a guide hole. The array is provided with an arc-shaped push plate. A plurality of the lead-out holes and the arc-shaped push plates are spaced apart. The end of the second support ring away from the second cleaning mechanism is fixedly connected to the end of the first connecting rod close to the second cleaning mechanism.
优选的,所述清理机构一包括与锥形框内腔表面固定连接的外壳一,所述外壳一的外表面靠近电机的一侧与两个连接框二的外表面相互靠近的一侧固定连接,且所述外壳一的内腔与两个连接框二的内腔相通,所述外壳一的内腔靠近连接杆一的一侧设置有过滤筒二,所述过滤筒二的外表面也阵列设置有与外壳一相适配的清扫杆,所述过滤筒二靠近电机的一侧设置有与连接杆一靠近排料筒的一端固定连接的锥形导板,所述过滤筒二和排料筒的内腔中部设置有螺旋杆一,所述螺旋杆一的外表面与排料筒的内腔表面滑动连接,所述过滤筒二远离连接杆一的一端设置有排料筒,所述排料筒的外表面下部设置有导料孔二,所述外壳一的外表面下部设置有与顶板外表面中部固定连接的锥形导板,且所述锥形导板的内腔与导料孔一的内腔相通,所述外壳一的外表面靠近连接杆一的一侧设置有与清理箱外表面固定连接的连接框一。Preferably, the cleaning mechanism 1 includes a shell 1 fixedly connected to the inner cavity surface of the tapered frame, and the side of the outer surface of the casing 1 close to the motor is fixedly connected to the side of the outer surfaces of the two connecting frames 2 close to each other. , and the inner cavity of the outer shell one is connected with the inner cavities of the two connecting frames two. The inner cavity of the outer shell one is provided with a filter cylinder two on one side close to the connecting rod one. The outer surface of the filter cylinder two is also arrayed. There is a cleaning rod that matches the housing one. The side of the filter cylinder two close to the motor is provided with a tapered guide plate fixedly connected to the end of the connecting rod one close to the discharge cylinder. The two filter cylinders and the discharge cylinder There is a screw rod in the middle of the inner cavity. The outer surface of the screw rod is slidingly connected to the inner cavity surface of the discharge barrel. The end of the filter barrel two away from the connecting rod one is provided with a discharge barrel. The discharge barrel The lower part of the outer surface of the barrel is provided with a material guide hole 2. The lower part of the outer surface of the outer shell 1 is provided with a tapered guide plate fixedly connected to the middle part of the outer surface of the top plate, and the inner cavity of the tapered guide plate is connected with the inner cavity of the material guide hole 1. The outer surface of the housing 1 is connected to the connecting rod 1 and is provided with a connecting frame 1 fixedly connected to the outer surface of the cleaning box.
优选的,所述锥形导板的结构与导入件的结构相同。Preferably, the structure of the tapered guide plate is the same as that of the introduction piece.
本发明还公开了使用上述的预制茶包加工设备进行茶包加工的方法,具体步骤如下:The invention also discloses a method for processing tea bags using the above-mentioned prefabricated tea bag processing equipment. The specific steps are as follows:
S1、将茶原料通过导入装置导入到清理装置中的两个清理机构二的内腔中;S1. Introduce the tea raw materials into the inner cavities of the two cleaning mechanisms 2 of the cleaning device through the introduction device;
S2、清理机构二中的两个过滤筒一在转动的过程中,将茶原料中的杂质和灰尘初步进行清理,然后将茶原料通过导出件导入到清理机构一的内腔中进行再次清理;S2. During the rotation of the two filter cylinders in the cleaning mechanism 2, the impurities and dust in the tea raw materials are initially cleaned, and then the tea raw materials are introduced into the inner cavity of the cleaning mechanism 1 through the lead-out piece for cleaning again;
S3、茶原料在清理机构一中的过滤筒二的作用下再次对杂质和灰尘进行清理,然后茶原料在螺旋杆一的作用下推入排料筒的内腔中,之后茶原料穿过导料孔二和锥形导板进入到搅碎装置的内腔;S3. The impurities and dust of the tea raw materials are cleaned again under the action of the filter cylinder two in the cleaning mechanism one, and then the tea raw materials are pushed into the inner cavity of the discharge cylinder under the action of the screw rod one, and then the tea raw materials pass through the guide The second material hole and the tapered guide plate enter the inner cavity of the crushing device;
S4、进入到搅碎装置内腔中的茶原料通过两个搅碎辊将茶原料搅碎;S4. The tea raw materials entering the inner cavity of the crushing device are crushed by two crushing rollers;
S5、工作人员通过排料装置将底板下部的排料孔打开,使搅碎完毕的茶原料从搅碎装置的内腔中排出运输至其他加工装置中继续进行加工。S5. The staff opens the discharging hole at the bottom of the bottom plate through the discharging device, so that the crushed tea raw materials can be discharged from the inner cavity of the crushing device and transported to other processing devices for continued processing.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明中,通过设置有排料装置,电机带动两个搅碎辊转动,使两个搅碎辊将支撑框内腔中的茶原料搅碎,工作人员可通过转动排料装置,将搅碎装置中搅碎完毕的茶原料排出搅碎装置的内腔中,方便工作人员操作,提高工作效率。1. In the present invention, a discharging device is provided, and the motor drives the two crushing rollers to rotate, so that the two crushing rollers crush the tea raw materials in the inner cavity of the support frame. The staff can rotate the discharging device to crush the tea raw materials. The tea raw materials that have been crushed in the crushing device are discharged from the inner cavity of the crushing device, which facilitates the operation of the staff and improves work efficiency.
2、本发明中,通过设置有清理装置,茶原料通过两个导料块分别进入到两个清理机构二的内腔中,两个清理机构二初步去除茶原料中的杂质和灰尘,两个清理机构二中初步处理完毕的茶原料进入到清理机构一的内腔中再次对茶原料中的杂质和灰尘进行清理之后导入到搅碎装置的内腔中进行搅碎处理,避免杂质混合在茶原料中,影响茶包的品质。2. In the present invention, by providing a cleaning device, the tea raw materials enter the inner cavities of the two cleaning mechanisms 2 respectively through the two guide blocks. The two cleaning mechanisms 2 initially remove impurities and dust in the tea raw materials. The tea raw materials that have been initially processed in the second cleaning mechanism enter the inner cavity of the cleaning mechanism one to clean the impurities and dust in the tea raw materials again, and then introduce them into the inner cavity of the crushing device for crushing processing to prevent impurities from mixing in the tea. Among the raw materials, it affects the quality of tea bags.
附图说明Description of the drawings
图1为本发明的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的整体结构剖视图;Figure 2 is a cross-sectional view of the overall structure of the present invention;
图3为本发明的搅碎装置结构示意图;Figure 3 is a schematic structural diagram of the crushing device of the present invention;
图4为本发明的清理装置装配示意图;Figure 4 is a schematic assembly diagram of the cleaning device of the present invention;
图5为本发明的清理装置结构示意图;Figure 5 is a schematic structural diagram of the cleaning device of the present invention;
图6为本发明的清理机构二装配示意图;Figure 6 is a schematic assembly diagram of the second cleaning mechanism of the present invention;
图7为本发明的清理机构结构示意图;Figure 7 is a schematic structural diagram of the cleaning mechanism of the present invention;
图8为本发明的图7中A处局部放大图;Figure 8 is a partial enlarged view of position A in Figure 7 of the present invention;
图9为本发明的图7中B处局部放大图;Figure 9 is a partial enlarged view of B in Figure 7 of the present invention;
图10为本发明的清理机构一结构示意图;Figure 10 is a schematic structural diagram of the cleaning mechanism of the present invention;
图11为本发明的图10中C处局部放大图;Figure 11 is a partial enlarged view of C in Figure 10 of the present invention;
图12为本发明的清理机构一装配示意图。Figure 12 is an assembly diagram of the cleaning mechanism of the present invention.
图中:1、工作台;2、底座;3、电机;4、搅碎装置;41、支撑框;42、底板;43、搅碎辊;44、顶板;441、导料孔一;45、直齿轮一;5、清理装置;51、锥形框;52、清理机构一;521、外壳一;522、过滤筒二;523、排料筒;5231、导料孔二;524、连接框一;525、锥形导板;526、螺旋杆一;53、清理机构二;531、外壳二;532、过滤筒一;5321、清扫杆;533、齿环;534、传动齿轮;535、导入件;5351、支撑环一;5352、连接槽一;5353、导入孔;5354、弧形导板;536、导出件;5361、支撑环二;5362、连接槽二;5363、导出孔;5364、弧形推板;537、连接框二;538、清理框;539、螺旋杆二;54、连接杆一;55、直齿轮二;56、清理箱;57、皮带轮;6、导入装置;61、导料箱;62、导料块;63、导料管;7、排料装置;71、连接杆二;72、传动杆;73、连接板;74、挡板;75、定位销;751、定位块。In the picture: 1. Workbench; 2. Base; 3. Motor; 4. Crushing device; 41. Support frame; 42. Bottom plate; 43. Crushing roller; 44. Top plate; 441. Guide hole one; 45. Spur gear one; 5. Cleaning device; 51. Tapered frame; 52. Cleaning mechanism one; 521. Housing one; 522. Filter cylinder two; 523. Discharge cylinder; 5231. Guide hole two; 524. Connection frame one ; 525. Conical guide plate; 526. Spiral rod one; 53. Cleaning mechanism two; 531. Shell two; 532. Filter cartridge one; 5321. Cleaning rod; 533. Ring gear; 534. Transmission gear; 535. Introduction piece; 5351. Support ring one; 5352. Connection groove one; 5353. Introduction hole; 5354. Arc guide plate; 536. Export piece; 5361. Support ring two; 5362. Connection groove two; 5363. Export hole; 5364. Arc pusher plate; 537, connection frame two; 538, cleaning frame; 539, screw rod two; 54, connecting rod one; 55, spur gear two; 56, cleaning box; 57, pulley; 6, introduction device; 61, guide box ; 62. Guide block; 63. Guide tube; 7. Discharge device; 71. Connecting rod two; 72. Transmission rod; 73. Connecting plate; 74. Baffle; 75. Positioning pin; 751. Positioning block.
具体实施方式Detailed ways
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention will be further elaborated below in conjunction with specific implementation modes.
实施例一Embodiment 1
如图1-图3所示,本实施例公开了一种预制茶包加工设备,包括工作台1,工作台1外表面一侧下部设置有底座2,底座2的上端中部开设有排料口,底座2的上端中部设置有电机3,底座2的上端中部设置有搅碎装置4,底座2的上端远离电机3的一侧设置有排料装置7。As shown in Figures 1 to 3, this embodiment discloses a prefabricated tea bag processing equipment, which includes a workbench 1. A base 2 is provided at the lower part of one side of the outer surface of the workbench 1. A discharge opening is provided in the middle of the upper end of the base 2 , a motor 3 is provided in the middle of the upper end of the base 2, a crushing device 4 is provided in the middle of the upper end of the base 2, and a discharge device 7 is provided on the side of the upper end of the base 2 away from the motor 3.
进一步的,搅碎装置4包括与底座2上端中部固定连接的支撑框41,支撑框41的内腔下部设置有底板42,底板42的内腔下部开设有排料孔,底板42的内腔中部设置有两个搅碎辊43,两个搅碎辊43靠近电机3的一端延伸至支撑框41的外表部,两个搅碎辊43的外表面靠近电机3的一侧设置有直齿轮一45,位于一侧的搅碎辊43延伸至支撑框41外部的一端与电机3的输出端固定连接。Further, the grinding device 4 includes a support frame 41 fixedly connected to the upper middle part of the base 2. A bottom plate 42 is provided at the lower part of the inner cavity of the support frame 41. The lower part of the inner cavity of the base plate 42 is provided with a discharge hole. The middle part of the inner cavity of the base plate 42 is provided with a bottom plate 42. Two grinding rollers 43 are provided, one end of the two grinding rollers 43 close to the motor 3 extends to the outer surface of the support frame 41, and a spur gear 45 is provided on the outer surface of the two grinding rollers 43 on one side close to the motor 3. , one end of the grinding roller 43 located on one side extends to the outside of the support frame 41 and is fixedly connected to the output end of the motor 3 .
具体的,将茶原料导入到支撑框41的内腔中,启动电机3,使电机3在两个直齿轮一45的作用下同时带动两个搅碎辊43进行转动,使两个搅碎辊43将导入到支撑框41内腔中的茶原料搅碎。Specifically, the tea raw materials are introduced into the inner cavity of the support frame 41, the motor 3 is started, and the motor 3 drives the two grinding rollers 43 to rotate at the same time under the action of the two spur gears 45, so that the two grinding rollers 43 rotate. 43. Crush the tea raw materials introduced into the inner cavity of the support frame 41.
为了方便工作人员下料,如图3所示,排料装置7包括与底座2上端转动连接的连接杆二71,连接杆二71靠近电机3的一端延伸至支撑框41的内腔,连接杆二71的外表面靠近电机3的一侧设置有多个连接板73,多个连接板73的外表面上部设置有与底板42下部的排料孔相适配使用的挡板74,连接杆二71远离电机3的一端设置有传动杆72,传动杆72的外表面一侧设置有定位销75,定位销75的外表面靠近电机3的一侧设置有定位块751。In order to facilitate the staff to unload materials, as shown in Figure 3, the discharge device 7 includes a connecting rod 71 that is rotatably connected to the upper end of the base 2. The end of the connecting rod 71 close to the motor 3 extends to the inner cavity of the support frame 41. The connecting rod 71 The outer surface of the second 71 is provided with a plurality of connecting plates 73 on one side close to the motor 3. The upper portions of the outer surfaces of the plurality of connecting plates 73 are provided with baffles 74 that are adapted to the discharge holes in the lower part of the base plate 42. The connecting rod 71 is away from the second connecting rod 71. A transmission rod 72 is provided at one end of the motor 3 . A positioning pin 75 is provided on one side of the outer surface of the transmission rod 72 . A positioning block 751 is provided on one side of the outer surface of the positioning pin 75 close to the motor 3 .
具体的,当搅碎装置4将茶原料搅碎完毕后,可拉动定位销75,使定位销75的外表面不再与定位块751的内腔表面接触,进而使定位块751不再通过定位销75限制传动杆72转动,此时,工作人员可转动传动杆72,使传动杆72通过连接杆二71和连接板73带动挡板74转动,使挡板74的外表面不再与421下部的排料孔的内腔表面接触,使支撑框41内腔中搅碎完毕的茶原料从排料孔排出,方便工作人员对搅碎完毕的茶原料进行搬运。Specifically, after the crushing device 4 completes crushing the tea raw materials, the positioning pin 75 can be pulled so that the outer surface of the positioning pin 75 no longer contacts the inner surface of the positioning block 751, so that the positioning block 751 no longer passes through the positioning block 751. The pin 75 restricts the rotation of the transmission rod 72. At this time, the staff can rotate the transmission rod 72 so that the transmission rod 72 drives the baffle 74 to rotate through the connecting rod 71 and the connecting plate 73, so that the outer surface of the baffle 74 is no longer in contact with the lower part of 421. The inner cavity surface of the discharging hole contacts, so that the crushed tea raw materials in the inner cavity of the support frame 41 are discharged from the discharging hole, which is convenient for the staff to carry the crushed tea raw materials.
综上所述,其具体的实施方式为:通过电机3带动两个搅碎辊43转动,使两个搅碎辊43将支撑框41内腔中的茶原料搅碎,工作人员可通过转动排料装置7,将搅碎装置4中搅碎完毕的茶原料排出,方便工作人员操作,提高工作效率。To sum up, the specific implementation mode is: the motor 3 drives the two grinding rollers 43 to rotate, so that the two grinding rollers 43 grind the tea raw materials in the inner cavity of the support frame 41, and the staff can discharge the tea raw materials by rotating. The material device 7 discharges the tea raw materials that have been crushed in the crushing device 4, which facilitates the operation of the staff and improves work efficiency.
实施例二Embodiment 2
本实施例在实施例一的基础上对搅碎装置4进行进一步的改进,如图4-图12所示,搅碎装置4的上部设置有清理装置5,清理装置5的上端远离电机3的一侧设置有导入装置6。This embodiment further improves the grinding device 4 on the basis of the first embodiment. As shown in Figures 4 to 12, a cleaning device 5 is provided on the upper part of the grinding device 4, and the upper end of the cleaning device 5 is away from the motor 3. An introduction device 6 is provided on one side.
进一步的,支撑框41的内腔上部设置有顶板44,顶板44的外表面中部开设有导料孔一441。Further, a top plate 44 is provided on the upper part of the inner cavity of the support frame 41, and a material guide hole 441 is provided in the middle of the outer surface of the top plate 44.
为了将茶原料导入到清理装置5的内腔中,如图5所示,导入装置6包括导料箱61,导料箱61的下端两侧均设置有导料块62,且两个导料块62与导料箱61的内腔相通,两个导料块62的下端延伸至清理装置5的内腔中,导料箱61的内腔下表面中部设置有导料管63。In order to introduce the tea raw materials into the inner cavity of the cleaning device 5, as shown in Figure 5, the introduction device 6 includes a guide box 61. Guide blocks 62 are provided on both sides of the lower end of the guide box 61, and two guide blocks 62 are provided on both sides of the lower end of the guide box 61. The blocks 62 are connected with the inner cavity of the guide box 61 . The lower ends of the two guide blocks 62 extend into the inner cavity of the cleaning device 5 . A guide tube 63 is provided in the middle of the lower surface of the inner cavity of the guide box 61 .
具体的,将茶原料倒入到导料箱61的内腔中,导料箱61内腔中的茶原料通过导料管63分别导入到两个导料块62的内腔中,两个导料块62内腔中的茶原料分别进入到两个清理机构二53的内腔中进行处理。Specifically, the tea raw materials are poured into the inner cavity of the guide box 61, and the tea raw materials in the inner cavity of the guide box 61 are introduced into the inner cavities of the two guide blocks 62 through the guide tubes 63. The tea raw materials in the inner cavity of the material block 62 respectively enter the inner cavities of the two cleaning mechanisms 253 for processing.
为了去除茶原料中杂质和灰尘,如图4和图5所示,清理装置5包括与支撑框41上端固定连接的锥形框51,锥形框51的内腔中部设置有清理机构一52,清理机构一52的两侧均设置有清理机构二53,清理机构一52和两个清理机构二53靠近电机3的一端均设置有连接杆一54,且三个连接杆一54靠近电机3的一端延伸至锥形框51的外部,三个连接杆一54的外表面中部均设置有直齿轮二55,位于两侧的直齿轮二55均与位于中部的直齿轮二55的外表面啮合连接,位于中部的连接杆一54的外表面靠近电机3的一侧设置有用于传动的皮带轮57,且清理箱56的下部与位于远离电机3一侧的搅碎辊43的外表面固定连接,两个清理机构二53的外表面相互远离的一侧均设置有清理箱56。In order to remove impurities and dust in the tea raw materials, as shown in Figures 4 and 5, the cleaning device 5 includes a conical frame 51 fixedly connected to the upper end of the support frame 41. A cleaning mechanism 52 is provided in the middle of the inner cavity of the conical frame 51. A cleaning mechanism 52 is provided with a cleaning mechanism 2 53 on both sides. The cleaning mechanism 52 and the two cleaning mechanisms 53 are provided with a connecting rod 54 at one end close to the motor 3, and the three connecting rods 54 are close to the motor 3. One end extends to the outside of the tapered frame 51. The three connecting rods 54 are provided with spur gears 55 in the middle of the outer surfaces. The spur gears 55 on both sides are meshed with the outer surfaces of the spur gears 55 in the middle. , the outer surface of the connecting rod 54 located in the middle is provided with a pulley 57 for transmission on the side close to the motor 3, and the lower part of the cleaning box 56 is fixedly connected to the outer surface of the grinding roller 43 located on the side away from the motor 3. The two Cleaning boxes 56 are provided on the sides of the outer surfaces of the two cleaning mechanisms 53 that are far away from each other.
具体的,茶原料通过两个导料块62分别进入到两个清理机构二53的内腔中,在两个使两个清理机构二53初步去除茶原料中的杂质和灰尘,然后两个清理机构二53中初步处理完毕的茶原料进入到清理机构一52的内腔中,再次对茶原料中的杂质和灰尘进行清理之后通过导料孔一441导入到支撑框41的内腔中进行搅碎处理。Specifically, the tea raw materials enter into the inner cavities of the two cleaning mechanisms 2 53 respectively through the two guide blocks 62 , and the two cleaning mechanisms 2 53 initially remove impurities and dust in the tea raw materials, and then the two cleaning mechanisms 2 53 The tea raw materials that have been initially processed in the second mechanism 53 enter the inner cavity of the cleaning mechanism one 52, and the impurities and dust in the tea raw materials are cleaned again and then introduced into the inner cavity of the support frame 41 through the guide hole one 441 for stirring. shredded processing.
进一步的,工作人员在对清理箱56内腔中的灰尘进行清理时,可通过拉动其上的把手,然后将其内部盛放灰尘和杂质的内胆拉出,然后对内胆内腔中的灰尘和杂质进行清理。Further, when cleaning the dust in the inner cavity of the cleaning box 56, the staff can pull the handle on it, and then pull out the inner tank containing dust and impurities, and then clean the inner cavity of the inner tank. Clean dust and impurities.
为了初步去除茶原料中的杂质和灰尘,如图5-图7所示,清理机构二53包括与锥形框51内腔表面固定连接的外壳二531,外壳二531的外表面远离电机3的一侧上部与一侧的导料块62的下端固定连接,且导料块62的内腔与外壳二531的内腔相通,外壳二531的内腔中部设置有两个过滤筒一532,两个过滤筒一532外表面均阵列设置有与外壳二531内腔表面相适配的清扫杆5321,两个过滤筒一532的外表面相互靠近的一侧设置有齿环533,两个齿环533的外表面相互靠近的一侧设置有与外壳二531内腔表面上部转动连接的传动齿轮534,两个过滤筒一532的内腔中部均设置有螺旋杆二539,且两个螺旋杆二539的方向相反,位于靠近导入装置6一侧的过滤筒一532远离电机3的一端设置有导入件535,位于远离导入装置6一侧的过滤筒一532靠近电机3的一端设置有导出件536,外壳二531的外表面下部设置有两个与清理箱56上端固定连接的清理框538,外壳二531的外表面靠近电机3的一侧设置有连接框二537。In order to initially remove impurities and dust in the tea raw materials, as shown in Figures 5 to 7, the cleaning mechanism 53 includes a second shell 531 fixedly connected to the inner surface of the tapered frame 51, and the outer surface of the second shell 531 is away from the motor 3 The upper part of one side is fixedly connected to the lower end of the guide block 62 on one side, and the inner cavity of the guide block 62 is connected with the inner cavity of the second shell 531. Two filter cylinders 532 are provided in the middle of the inner cavity of the second shell 531. The outer surfaces of each filter cylinder 532 are provided with an array of cleaning rods 5321 that match the inner cavity surface of the shell 531. The outer surfaces of the two filter cylinders 532 are provided with toothed rings 533 on the side close to each other. Two toothed rings The side of the outer surfaces of 533 that are close to each other is provided with a transmission gear 534 that is rotatably connected to the upper part of the inner cavity surface of the housing 2 531. The middle parts of the inner cavity of the two filter barrels 532 are both provided with screw rods 2 539, and the two screw rods 2 539 is in the opposite direction. The filter cartridge 532 located on the side close to the introduction device 6 is provided with an introduction piece 535 at its end away from the motor 3. The filter cartridge 532 located on the side far away from the introduction device 6 is provided with an outlet piece 536 at its end close to the motor 3. , the lower part of the outer surface of the second housing 531 is provided with two cleaning frames 538 that are fixedly connected to the upper end of the cleaning box 56 , and the second outer surface of the second housing 531 is provided with a connection frame 537 on one side close to the motor 3 .
具体的,电机3带动两个搅碎辊43转动时,会同时通过皮带轮57、三个连接杆一54和直齿轮二55的作用带动两个清理机构二53和清理机构一52进行转动,在清理机构二53转动时,连接杆一54会带动导出件536和靠近电机3一侧的过滤筒一532转动,通过两个齿环533和传动齿轮534的配合,使位于一侧的过滤筒一532带动远离电机3一侧的过滤筒一532反向转动。Specifically, when the motor 3 drives the two grinding rollers 43 to rotate, it will simultaneously drive the two cleaning mechanisms 53 and the cleaning mechanism 52 to rotate through the pulley 57, the three connecting rods 54 and the spur gear 2 55. When the cleaning mechanism 253 rotates, the connecting rod 54 will drive the outlet member 536 and the filter cartridge 532 on the side close to the motor 3 to rotate. Through the cooperation of the two toothed rings 533 and the transmission gear 534, the filter cartridge 532 on one side will rotate. 532 drives the filter cartridge 532 on the side away from the motor 3 to rotate in the opposite direction.
进一步的,导料块62内腔中的茶原料通过导入件535进入到远离电机3一侧的过滤筒一532的内腔中,并且在远离电机3一侧的过滤筒一532内腔中的螺旋杆二539作用下,使茶原料逐渐向靠近传动齿轮534的一侧运动,在此过程中,茶原料在过滤筒一532的带动下不断翻转,使茶原料中的杂质和灰尘通过过滤筒一532表面的漏孔掉入到外壳二531的内腔中,在过滤筒一532转动时会带动清扫杆5321转动,使清扫杆5321将外壳二531内腔中的灰尘和杂质推入清理框538的内腔中,然后使灰尘和杂质进入到清理箱56的内腔中进行收集,便于工作人员对灰尘和杂质的处理。Further, the tea raw materials in the inner cavity of the guide block 62 enter the inner cavity of the filter cylinder 532 on the side far away from the motor 3 through the introduction piece 535, and the tea raw materials in the inner cavity of the filter cylinder 532 on the side far away from the motor 3 Under the action of screw rod 539, the tea raw materials gradually move to the side closer to the transmission gear 534. During this process, the tea raw materials are continuously turned over under the drive of filter cylinder 532, so that the impurities and dust in the tea raw materials pass through the filter cylinder. The leaky hole on the surface of the first 532 falls into the inner cavity of the second casing 531. When the filter barrel 1 532 rotates, it will drive the cleaning rod 5321 to rotate, so that the cleaning rod 5321 pushes the dust and impurities in the inner cavity of the second casing 531 into the cleaning frame. 538, and then the dust and impurities enter the inner cavity of the cleaning box 56 for collection, which facilitates the handling of dust and impurities by the staff.
进一步的,当远离电机3的一侧的过滤筒一53中的茶原料在同一侧的螺旋杆二539的带动下进入到两个过滤筒一532的连接处时,靠近电机3一侧的过滤筒一532内腔中的螺旋杆二539会将茶原料导入到靠近电机3一侧的过滤筒一532的内腔中继续进行清理,由于两个过滤筒一532的转动方向相反,因此可提高对茶原料的清理效果。Further, when the tea raw materials in the filter cylinder one 53 on the side far away from the motor 3 are driven by the screw rod two 539 on the same side and enter the connection between the two filter cylinders 532, the filter on the side close to the motor 3 The screw rod 2 539 in the inner cavity of the first barrel 532 will introduce the tea raw materials into the inner cavity of the filter barrel 532 close to the motor 3 to continue cleaning. Since the rotation directions of the two filter barrels 532 are opposite, it can improve Cleaning effect on tea raw materials.
为了将导料块62中的茶原料导入到外壳二531的内腔中,如图9所示,导入件535包括支撑环一5351,支撑环一5351的外表面开设有连接槽一5352,连接槽一5352的内腔表面阵列开设有导入孔5353,多个导入孔5353的上部均设置有与连接槽一5352内腔表面固定连接的弧形导板5354。In order to introduce the tea raw materials in the guide block 62 into the inner cavity of the second housing 531, as shown in Figure 9, the introduction part 535 includes a support ring 5351. The outer surface of the support ring 5351 is provided with a connecting groove 5352. The inner cavity surface of slot one 5352 is provided with an array of introduction holes 5353, and the upper portions of the plurality of introduction holes 5353 are provided with arc-shaped guide plates 5354 that are fixedly connected to the inner cavity surface of connection slot one 5352.
具体的,在导料块62中的茶原料进入到连接槽一5352的内腔中后,由于导入件535随着过滤筒一532转动,因此在导入件535转动的过程中,通过弧形导板5354的圆弧表面将茶原料推入到导入孔5353的内腔中,然后使茶原料进入到支撑环一5351的内腔中。Specifically, after the tea raw materials in the guide block 62 enter the inner cavity of the connecting groove 5352, since the introduction part 535 rotates with the filter cylinder 532, during the rotation of the introduction part 535, through the arc guide plate The arc surface of 5354 pushes the tea raw materials into the inner cavity of the introduction hole 5353, and then allows the tea raw materials to enter the inner cavity of the support ring 5351.
为了将初步处理过的茶原料导入到清理机构一52的内腔中,如图8所示,导出件536包括支撑环二5361,支撑环二5361的外表面开设有连接槽二5362,连接槽二5362的内腔表面阵列开设有导出孔5363,连接槽二5362的内腔表面阵列设置有弧形推板5364,多个导出孔5363和弧形推板5364间隔分布,支撑环二5361远离清理机构二53的一端与连接杆一54靠近清理机构二53的一端固定连接。In order to introduce the preliminarily processed tea raw materials into the inner cavity of the cleaning mechanism 52, as shown in Figure 8, the export member 536 includes a support ring 5361. The outer surface of the support ring 5361 is provided with a connecting groove 5362. The connecting groove 5362 The inner cavity surface array of the second 5362 is provided with lead-out holes 5363, and the inner cavity surface array of the connecting groove 5362 is provided with an arc-shaped push plate 5364. Multiple lead-out holes 5363 and arc-shaped push plates 5364 are spaced apart, and the support ring 5361 is kept away from cleaning. One end of the second mechanism 53 is fixedly connected to an end of the connecting rod one 54 close to the second cleaning mechanism 53.
具体的,当茶原料在清理机构二53的内腔中进行初步处理后,此时,茶原料进入到导出件536的内腔中,茶原料通过导出孔5363进入到连接槽二5362的内腔中,然后在弧形推板5364的圆弧表面的推动下将茶原料推入到连接框二537的内腔中。Specifically, when the tea raw materials are initially processed in the inner cavity of the cleaning mechanism 53, at this time, the tea raw materials enter the inner cavity of the outlet member 536, and the tea raw materials enter the inner cavity of the connecting groove 2 5362 through the outlet hole 5363. , and then push the tea raw materials into the inner cavity of the connecting frame two 537 under the push of the arc surface of the arc-shaped push plate 5364.
为了对茶原料中的杂质和灰尘再次进行清理,如图10-图12,清理机构一52包括与锥形框51内腔表面固定连接的外壳一521,外壳一521的外表面靠近电机3的一侧与两个连接框二537的外表面相互靠近的一侧固定连接,且外壳一521的内腔与两个连接框二537的内腔相通,外壳一521的内腔靠近连接杆一54的一侧设置有过滤筒二522,过滤筒二522的外表面也阵列设置有与外壳一521相适配的清扫杆5321,过滤筒二522靠近电机3的一侧设置有与连接杆一54靠近排料筒523的一端固定连接的锥形导板525,过滤筒二522和排料筒523的内腔中部设置有256,螺旋杆一526的外表面与排料筒523的内腔表面滑动连接,过滤筒二522远离连接杆一54的一端设置有排料筒523,排料筒523的外表面下部设置有导料孔二5231,外壳一521的外表面下部设置有与顶板44外表面中部固定连接的锥形导板525,且锥形导板525的内腔与导料孔一441的内腔相通,外壳一521的外表面靠近连接杆一54的一侧设置有与清理箱56外表面固定连接的连接框一524。In order to clean the impurities and dust in the tea raw materials again, as shown in Figures 10 to 12, the cleaning mechanism 52 includes a shell 521 fixedly connected to the inner surface of the tapered frame 51, and the outer surface of the shell 521 is close to the motor 3 One side is fixedly connected to the side where the outer surfaces of the two connecting frames 537 are close to each other, and the inner cavity of the outer shell 521 is connected to the inner cavity of the two connecting frames 537. The inner cavity of the outer shell 521 is close to the connecting rod 54 One side of the filter cylinder 522 is provided with a cleaning rod 5321 that matches the housing 521. The outer surface of the filter cylinder 522 is also provided with a cleaning rod 5321 that matches the housing 521. The side of the filter cylinder 2 522 close to the motor 3 is provided with a connecting rod 54. A conical guide plate 525 is fixedly connected to one end of the discharge barrel 523. A 256 is provided in the middle of the inner cavity of the filter barrel 522 and the discharge barrel 523. The outer surface of the screw rod 526 is slidingly connected to the inner cavity surface of the discharge barrel 523. , the end of the second filter cylinder 522 away from the connecting rod 54 is provided with a discharge cylinder 523, the lower part of the outer surface of the discharge cylinder 523 is provided with a guide hole 2 5231, the lower part of the outer surface of the first shell 521 is provided with a middle part of the outer surface of the top plate 44 The conical guide plate 525 is fixedly connected, and the inner cavity of the conical guide plate 525 is connected with the inner cavity of the guide hole 441. The outer surface of the outer shell 521 is close to the side of the connecting rod 54 and is fixed to the outer surface of the cleaning box 56. Connected connection box one 524.
进一步的,锥形导板525的结构与导入件535的结构相同。Furthermore, the structure of the tapered guide plate 525 is the same as that of the introduction piece 535 .
具体的,进入到两个连接框二537内腔中的茶原料通过锥形导板525进入到过滤筒二522的内腔中,并在螺旋杆一526的作用下使茶原料逐渐向靠近排料筒523的一侧运动,在过程中,继续将茶原料中的灰尘和杂质进行清除,清除的杂质和灰尘通过过滤筒二522表面的漏孔进入到外壳一521的内腔中,在过滤筒二522表面上的清扫杆5321将灰尘和杂质推入到传动齿轮534的内腔中,然后灰尘和杂质进入到清理箱56的内腔中进行收集。Specifically, the tea raw materials entering the inner cavity of the two connecting frames 537 enter the inner cavity of the filter cylinder 2 522 through the tapered guide plate 525, and under the action of the screw rod 526, the tea raw materials gradually move closer to the discharge. One side of the barrel 523 moves. During the process, the dust and impurities in the tea raw materials are continued to be removed. The removed impurities and dust enter the inner cavity of the outer shell 521 through the leakage hole on the surface of the filter barrel 522. In the filter barrel The cleaning rod 5321 on the surface of the second 522 pushes dust and impurities into the inner cavity of the transmission gear 534, and then the dust and impurities enter the inner cavity of the cleaning box 56 for collection.
进一步的,当茶原料在螺旋杆一526的推动下进入到排料筒523的内腔中后,茶原料可通过导料孔二5231进入到锥形导板525的内腔中,由于导料孔二5231的内腔与导料孔一441的内腔相通,进而使去除杂质和灰尘的茶原料进入到支撑框41的内腔中,使搅碎装置4对茶原料进行搅碎。Further, when the tea raw materials enter the inner cavity of the discharge barrel 523 under the push of the screw rod one 526, the tea raw materials can enter the inner cavity of the tapered guide plate 525 through the guide hole two 5231. The inner cavity of the second 5231 is connected with the inner cavity of the guide hole 441, so that the tea raw materials with impurities and dust removed can enter the inner cavity of the support frame 41, so that the crushing device 4 can crush the tea raw materials.
综上所述,其具体的实施方式为:茶原料通过两个导料块62分别进入到两个清理机构二53的内腔中,两个清理机构二53初步去除茶原料中的杂质和灰尘,然后两个清理机构二53中初步处理完毕的茶原料进入到清理机构一52的内腔中,再次对茶原料中的杂质和灰尘进行清理之后通过导料孔一441导入到支撑框41的内腔中进行搅碎处理,避免杂质混合在茶原料中,影响茶包的品质。To sum up, the specific implementation mode is: the tea raw materials enter the inner cavities of the two cleaning mechanisms 253 through the two guide blocks 62, and the two cleaning mechanisms 253 initially remove impurities and dust in the tea raw materials. , and then the tea raw materials that have been initially processed in the two cleaning mechanisms 53 enter the inner cavity of the cleaning mechanism one 52, and the impurities and dust in the tea raw materials are cleaned again and then introduced into the support frame 41 through the guide hole 441. The inner cavity is crushed to prevent impurities from being mixed into the tea raw materials and affecting the quality of the tea bag.
实施例三Embodiment 3
本实施例在实施例一和实施例二的基础上,对本发明公开的一种预制茶包加工设备的使用方法进行详细说明:Based on Example 1 and Example 2, this embodiment explains in detail the method of using the prefabricated tea bag processing equipment disclosed in the present invention:
具体步骤为:The specific steps are:
S1、将茶原料通过导入装置6导入到清理装置5中的两个清理机构二53的内腔中;S1. Introduce the tea raw materials into the inner cavities of the two cleaning mechanisms 53 in the cleaning device 5 through the introduction device 6;
S2、清理机构二53中的两个过滤筒一532在转动的过程中,将茶原料中的杂质和灰尘初步进行清理,然后将茶原料通过导出件536导入到清理机构一52的内腔中进行再次清理;S2. During the rotation of the two filter cylinders 532 in the cleaning mechanism 2 53, the impurities and dust in the tea raw materials are initially cleaned, and then the tea raw materials are introduced into the inner cavity of the cleaning mechanism 52 through the lead-out piece 536. Clean again;
S3、茶原料在清理机构一52中的过滤筒二522的作用下再次对杂质和灰尘进行清理,然后茶原料在螺旋杆一526的作用下推入排料筒523的内腔中,之后茶原料穿过导料孔二5231和锥形导板525进入到搅碎装置4的内腔;S3. The tea raw materials are cleaned of impurities and dust again under the action of filter cylinder two 522 in cleaning mechanism one 52, and then the tea raw materials are pushed into the inner cavity of the discharge cylinder 523 under the action of screw rod one 526, and then the tea raw materials are The raw materials pass through the second guide hole 5231 and the tapered guide plate 525 and enter the inner cavity of the crushing device 4;
S4、进入到搅碎装置4内腔中的茶原料通过两个搅碎辊43将茶原料搅碎;S4. The tea raw materials entering the inner cavity of the crushing device 4 are crushed by the two crushing rollers 43;
S5、工作人员通过转动排料装置7将底板42下部的排料孔打开,使搅碎完毕的茶原料从搅碎装置4的内腔中排出运输至其他加工装置中继续进行加工。S5. The staff opens the discharging hole at the lower part of the bottom plate 42 by rotating the discharging device 7, so that the crushed tea raw materials are discharged from the inner cavity of the crushing device 4 and transported to other processing devices for further processing.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. The present invention will also have other aspects without departing from the spirit and scope of the present invention. Various changes and modifications are possible, which fall within the scope of the claimed invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.
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| CN118514931B (en) * | 2024-07-19 | 2024-09-13 | 广东省农业科学院茶叶研究所 | Tea bag packaging processing equipment and method |
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