CN112211007A - 一种耐酒精的人造革表面处理剂及其制备方法 - Google Patents
一种耐酒精的人造革表面处理剂及其制备方法 Download PDFInfo
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- CN112211007A CN112211007A CN202011007026.0A CN202011007026A CN112211007A CN 112211007 A CN112211007 A CN 112211007A CN 202011007026 A CN202011007026 A CN 202011007026A CN 112211007 A CN112211007 A CN 112211007A
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- artificial leather
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- JBTWLSYIZRCDFO-UHFFFAOYSA-N ethyl methyl carbonate Chemical compound CCOC(=O)OC JBTWLSYIZRCDFO-UHFFFAOYSA-N 0.000 claims description 3
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- PTBDIHRZYDMNKB-UHFFFAOYSA-N 2,2-Bis(hydroxymethyl)propionic acid Chemical compound OCC(C)(CO)C(O)=O PTBDIHRZYDMNKB-UHFFFAOYSA-N 0.000 description 1
- JVYDLYGCSIHCMR-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)butanoic acid Chemical compound CCC(CO)(CO)C(O)=O JVYDLYGCSIHCMR-UHFFFAOYSA-N 0.000 description 1
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- HGAZMNJKRQFZKS-UHFFFAOYSA-N chloroethene;ethenyl acetate Chemical compound ClC=C.CC(=O)OC=C HGAZMNJKRQFZKS-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
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- D06N2211/28—Artificial leather
Abstract
本发明提供了一种耐酒精的人造革表面处理剂,按重量份数,包括以下组分:双改性聚氨酯树脂80‑120份,有机溶剂A 70‑150份,消光剂0‑20份,氮丙啶0.2‑5份;所述双改性聚氨酯树脂,按重量份数,包括以下组分:有机溶剂B 50‑80份,多元醇5‑30份,二元醇1‑20份,羧基二元醇1‑20份,二异氰酸酯5‑30份,环氧树脂1‑30份。该人造革表面处理剂含有环氧和羧基双改性的聚氨酯树脂,其可增加对表面处理剂对人造革的附着力,进而增强人造革的耐溶剂性。本发明还提供了上述人造革表面处理剂的制备方法。
Description
技术领域
本发明涉及人造革生产的技术领域,尤其是涉及一种耐酒精的人造革表面处理剂及其制备方法。
背景技术
人造革是一种外观、手感似皮革并可代替其使用的塑料制品,由于具有强度高、加工容易和成本低廉的特点,人造革作为真皮的替代品的得到了广泛应用。
常见的人造革为PU、PVC人造革,其表明使用的材料多为聚氯乙烯树脂、氯醋树脂、聚丙烯酸酯树脂和聚氨酯树脂,这些材料由于不具备耐酒精擦拭功能,因此在耐破坏性试验中,尤其是耐酒精测试中,测试结果常通不过。
公开号为CN103911876A的中国专利,提供了一种耐酒精型聚氯乙烯人造革制造方法,先将聚氯乙烯树脂100份、增塑剂30~120份、填料30~50份、耐热稳定剂2~5份、颜料3~5份混匀,然后将混合物排入密炼机混炼,再通过两台开放式炼胶机塑炼,然后压延成0.4~0.6mm的片材,并贴合于PVC压延基材表面,接着送入发泡机或压花机里加热、压花、冷却定型。该方法是直接对人造革进行改性,但由于加入的组分性能不同,可能会对人造革的综合性能造成影响。
为此,如何在不改变人造革整体组分的前提下,对其表面进行改性,增强其耐酒精性能,是本领域的技术人员需要解决的技术问题。
发明内容
为了解决现有技术存在的上述问题,本发明提供了一种耐酒精的人造革表面处理剂,该表面处理剂含有环氧和羧基双改性的聚氨酯树脂,其可增加对表面处理剂人造革的附着力,增强人造革的耐溶剂性,进而对人造革进行保护。本发明还提供了上述人造革表面处理剂的制备方法。
为实现上述目的,本发明提供了如下技术方案:
一种耐酒精的人造革表面处理剂,按重量份数,包括以下组分:
双改性聚氨酯树脂80-120份,有机溶剂A70-150份,消光剂0-20份,氮丙啶0.2-5份;
所述双改性聚氨酯树脂,按重量份数,包括以下组分:
有机溶剂B 50-80份,多元醇5-30份,二元醇1-20份,羧基二元醇1-20份,二异氰酸酯5-30份,环氧树脂1-30份。
在该耐酒精的人造革表面处理剂中,含有双改性聚氨酯树脂。双改性聚氨酯树脂含有羧基,可增加处理剂对人造革的附着力,并且提供了可用氮丙啶交联的基团,羧基经氮丙啶交联后,既保持了附着力,又增加了耐溶剂性;而环氧树脂则同样为产品体系提供了附着力和对酒精的耐受性,环氧基团合成在主链侧基或端基,以突出其改性效果。
本发明通过先制备羧基和环氧树脂双改性聚氨酯树脂,使得该树脂具有耐酒精功能,然后以此树脂为基础,再制备人造革表面处理剂,将该处理剂处理于PU、PVC人造革表面,使得普通PU、PVC人造革获得耐酒精擦拭功能。
作为一种优选的技术方案,所述有机溶剂B包括DMF、TOL、MEK或酯类溶剂的至少一种。
作为一种优选的技术方案,所述多元醇为结晶性聚碳酸酯类多元醇或聚酯类多元醇的至少一种。
作为一种优选的技术方案,所述二元醇为丁二醇、乙二醇或已二醇的至少一种。
作为一种优选的技术方案,所述羧基二元醇为DMPA,DMBA或柠檬酸的至少一种。
作为一种优选的技术方案,所述二异氰酸酯为MDI或HMDI的至少一种。
作为一种优选的技术方案,所述环氧树脂为含羟基的环氧树脂,其采用E44、E20、E12、E06或E03的至少一种。
本发明通过筛选合成聚氨酯的材料,得到双改性聚氨酯树脂。以强结晶的结晶性聚碳酸酯类多元醇或聚酯类多元醇为多元醇,以MDI或HMDI为二异氰酸酯,与此合成基础聚氨酯树脂,并以此基础聚氨酯树脂改性,筛选改性材料,使基础聚氨酯树脂含可反应羧基,再加入环氧树脂继续反应,利用环氧树脂的羟基与二异氰酸酯反应,使环氧树脂接枝在链端,得到耐酒精改性的聚氨酯树脂。
本发明还提供了上述人造革表面处理剂的制备方法,包括以下步骤:
S1.双改性聚氨酯树脂的制备:
S11.将多元醇、二元醇和羧基二元醇和部分的有机溶剂B加入反应釜中,升温至完全溶解;
S12.逐步加入二异氰酸酯,直至粘度达到第一预定值,加入另一部分的有机溶剂B进行稀释;
S13.加入环氧树脂混合均匀,继续加入剩余的二异氰酸酯增加粘度,当粘度达到第二预定值时停止加入,并加入剩余的有机溶剂B稀释,得到双改性聚氨酯树脂;
S2.按重量份数,取双改性聚氨酯树脂,有机溶剂A和消光剂,经分散研磨后加入氮丙啶,混合均匀,过100目网处理轮,即得。
作为上述制备方法的进一步描述,所述有机溶剂A为MEK,所述消光剂为气相二氧化硅;所述氮丙啶在使用前才加入,并在加入后4小时内使用完。
在上述制备方法中,聚氨酯主体树脂采用区别于预聚法的一步增粘法,达到一定粘度,形成主链后再以环氧树脂接枝,可保证反应顺利进行并使环氧树脂暴露在链段外边。最后以此改性树脂为基础配制人造革表面处理剂。
在双改性聚氨酯树脂的制备过程中,采用MDI或HMDI一步增粘法制备;当粘度上升到一定程度时再加入环氧树脂,即先形成聚氨酯主链再加环氧树脂,保证环氧树脂接在链端或侧基,以突出改性物的性能。
在人造革表面处理剂的使用方法中,加入溶剂稀释至加工粘度,如果是雾面处理剂还要加入消光粉,在使用前加入氮丙啶固化剂,并在一定时间(4小时)内使用,以防凝固。
上述本发明使用的组分大部分与合成水性聚氨酯所用材料差不多,但实际本发明所得产品为油性产品,若做成水性则无此效果;另外,固化剂氮丙啶的加入是有使用时间限制,时间过长会凝胶,而水性产品则无此变化。
基于上述的技术方案,本发明取得的技术效果为:
(1)本发明提供的耐酒精的人造革表面处理剂,其使用的树脂为经过环氧和羧基双改性的聚氨酯树脂,可增加处理剂对人造革的附着力,并且提供了可用氮丙啶交联的基团,羧基经氮丙啶交联后,既保持了附着力,又增加了耐溶剂性;而环氧树脂则同样为产品体系提供了附着力和对酒精的耐受性,环氧基团合成在主链侧基或端基,以突出其改性效果。
(2)本发明提供的耐酒精的人造革表面处理剂制备方法,在双改性聚氨酯树脂的制备过程中,采用MDI或HMDI一步增粘法制备;当粘度上升到一定程度时再加入环氧树脂,即先形成聚氨酯主链再加环氧树脂,保证环氧树脂接在链端或侧基,以突出改性物的性能。然后以双改性聚氨酯树脂为基础,再制备人造革表面处理剂,将该处理剂处理于PU、PVC人造革表面,使得普通PU、PVC人造革获得耐酒精擦拭功能。
具体实施方式
为了便于理解本发明,下面将结合具体的实施例对本发明进行更全面的描述,实施例给出了本发明的较佳实施方式。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。
实施例1
一种耐酒精的人造革表面处理剂,按重量份数,包括以下组分:
双改性聚氨酯树脂80-120份,有机溶剂A70-150份,消光剂0-20份,氮丙啶0.2-5份;
其中,双改性聚氨酯树脂,按重量份数,包括以下组分:
有机溶剂B 50-80份,多元醇5-30份,二元醇1-20份,羧基二元醇1-20份,二异氰酸酯5-30份,环氧树脂1-30份。
有机溶剂B包括DMF(N,N-二甲基甲酰胺)、TOL(甲苯)、MEK(丁酮)或酯类溶剂的至少一种。
多元醇为结晶性聚碳酸酯类(PCD)多元醇或聚酯类(PBA)多元醇的至少一种。
上二元醇为丁二醇、乙二醇或已二醇的至少一种。
羧基二元醇为DMPA(2,2-二羟甲基丙酸),DMBA(2,2-二羟甲基丁酸)或柠檬酸的至少一种。
二异氰酸酯为MDI(二苯基甲烷-4,4'-二异氰酸酯)或HMDI(4,4'-二环己基甲烷二异氰酸酯)的至少一种。
环氧树脂为含羟基的环氧树脂,其采用E44、E20、E12、E06或E03的至少一种。
该耐酒精的人造革表面处理剂,其包括以下步骤:
S1.双改性聚氨酯树脂的制备:
S11.将多元醇、二元醇和羧基二元醇和部分的有机溶剂B加入反应釜中,升温至完全溶解;
S12.逐步加入二异氰酸酯,直至粘度达到第一预定值,加入另一部分的有机溶剂B进行稀释;
S13.加入环氧树脂混合均匀,继续加入剩余的二异氰酸酯增加粘度,当粘度达到第二预定值时停止加入,并加入剩余的有机溶剂B稀释,得到双改性聚氨酯树脂;
S2.按重量份数,取双改性聚氨酯树脂,有机溶剂A和消光剂,经分散研磨后加入氮丙啶,混合均匀,过100目网处理轮,即得。
有机溶剂A为MEK,所述消光剂为气相二氧化硅;所述氮丙啶在使用前才加入,并在加入后4小时内使用完。
实施例2
一种耐酒精的人造革处理剂,其由以下步骤制备得到:
(1)改性树脂的制备:
S1.将DMF 200g、PBA2000 150g、BDO 27g和DMBA 22g,投入反应釜中,开搅拌,升温至50℃,搅拌至溶解;
S2.分步加入MDI 131g,待粘度上升至30000-60000mPa.s/75℃时,投入TOL200g;
S3.加入环氧树脂E44 50g,搅拌均匀,继续分步投入MDI约5g(实际加入量以粘度为准),直至粘度达30000-60000mPa.s/75℃时,投入MEK 150g,最终得到含羧基和环氧树脂改性的聚氨酯树脂。
该双改性聚氨酯树脂的不挥发分为39.5%,粘度35000mPa.s/25℃。
(2)人造革处理剂的制备及使用
取以上改性树脂100g,MEK50g和氮丙啶1.5g混合均匀,以100目的处理轮处理于PVC人造革表面,经100℃*1min烘干,得到亮面的耐酒精擦拭人造革。加入氮丙啶的处理剂应在常温4小时内用完。
实施例3
一种耐酒精的人造革处理剂,其由以下步骤制备得到:
(1)改性树脂的制备:
S1.将DMF 200g、PBA2000 150g、BDO 27g和DMBA 22g,投入反应釜中,开搅拌,升温至50℃,搅拌至溶解;
S2.分步加入MDI 131g,待粘度上升至30000-60000mPa.s/75℃时,投入TOL200g;
S3.加入环氧树脂E44 50g,搅拌均匀,继续分步投入MDI约5g(实际加入量以粘度为准),直至粘度达30000-60000mPa.s/75℃时,投入MEK 150g,最终得到含羧基和环氧树脂改性的聚氨酯树脂。
该双改性聚氨酯树脂的不挥发分为40.5%,粘度45000mPa.s/25℃。
(2)人造革处理剂的制备及使用
取以上改性树脂100g,MEK50g,气相二氧化硅6g,经分散研磨后加入氮丙啶1.5g混合均匀,以100目的处理轮处理于PVC人造革表面,经100℃*1min烘干,得到雾面的耐酒精擦拭人造革。加入氮丙啶的处理剂应在常温4小时内用完。
实施例4
一种耐酒精的人造革处理剂,其由以下步骤制备得到:
(1)改性树脂的制备:
S1.将DMF 200g、PBA2000 150g、BDO 27g和DMBA 22g,投入反应釜中,开搅拌,升温至50℃,搅拌至溶解;
S2.分步加入MDI 136g,待粘度上升至30000-60000mPa.s/85℃时,投入TOL200g;
S3.加入环氧树脂E44 50g,搅拌均匀,继续分步投入MDI约5g(实际加入量以粘度为准),直至粘度达30000-60000mPa.s/85℃时,投入MEK 150g,最终得到含羧基和环氧树脂改性的聚氨酯树脂。
该双改性聚氨酯树脂的不挥发分为41%,粘度36000mPa.s/25℃。
(2)人造革处理剂的制备及使用
取以上改性树脂100g,MEK50g和氮丙啶1.5g混合均匀,以100目的处理轮处理于PVC人造革表面,经100℃*1min烘干,得到耐黄变亮面的耐酒精擦拭人造革。加入氮丙啶的处理剂应在常温4小时内用完。
实施例5
一种耐酒精的人造革处理剂,其由以下步骤制备得到:
(1)改性树脂的制备:
S1.将DMF 200g、PBA2000 150g、BDO 27g和DMBA 22g,投入反应釜中,开搅拌,升温至50℃,搅拌至溶解;
S2.分步加入MDI 131g,待粘度上升至30000-60000mPa.s/85℃时,投入TOL200g;
S3.加入环氧树脂E44 50g,搅拌均匀,继续分步投入MDI约5g(实际加入量以粘度为准),直至粘度达30000-60000mPa.s/85℃时,投入MEK 150g,最终得到含羧基和环氧树脂改性的聚氨酯树脂。
该双改性聚氨酯树脂的不挥发分为40.8%,粘度32000mPa.s/25℃。
(2)人造革处理剂的制备及使用
取以上改性树脂100g,MEK50g,气相二氧化硅6g,经分散研磨后加入氮丙啶1.5g混合均匀,以100目的处理轮处理于PVC人造革表面,经100℃*1min烘干,得到耐黄变雾面的耐酒精擦拭人造革。加入氮丙啶的处理剂应在常温4小时内用完。
上述实施例2-实施例5的人造革表面处理剂,其使用的树脂为经过环氧和羧基双改性的聚氨酯树脂,可增加处理剂对人造革的附着力,并且提供了可用氮丙啶交联的基团,羧基经氮丙啶交联后,既保持了附着力,又增加了耐溶剂性;而环氧树脂则同样为产品体系提供了附着力和对酒精的耐受性,环氧基团合成在主链侧基或端基,以突出其改性效果。
以双改性聚氨酯树脂为基础,再制备人造革表面处理剂,将该处理剂处理于PU、PVC人造革表面,使得普通PU、PVC人造革获得耐酒精擦拭功能。
以上内容仅仅为本发明所作的举例和说明,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些显而易见的替换形式均属于本发明的保护范围。
Claims (9)
1.一种耐酒精的人造革表面处理剂,其特征在于,按重量份数,包括以下组分:双改性聚氨酯树脂80-120份,有机溶剂A 70-150份,消光剂0-20份,氮丙啶0.2-5份;
所述双改性聚氨酯树脂,按重量份数,包括以下组分:
有机溶剂B 50-80份,多元醇5-30份,二元醇1-20份,羧基二元醇1-20份,二异氰酸酯5-30份,环氧树脂1-30份。
2.根据权利要求1所述的人造革表面处理剂,其特征在于,所述有机溶剂B包括DMF、TOL、MEK或酯类溶剂的至少一种。
3.根据权利要求1所述的人造革表面处理剂,其特征在于,所述多元醇为结晶性聚碳酸酯类多元醇或聚酯类多元醇的至少一种。
4.根据权利要求1所述的人造革表面处理剂,其特征在于,所述二元醇为丁二醇、乙二醇或已二醇的至少一种。
5.根据权利要求1所述的人造革表面处理剂,其特征在于,所述羧基二元醇为DMPA,DMBA或柠檬酸的至少一种。
6.根据权利要求1所述的人造革表面处理剂,其特征在于,所述二异氰酸酯为MDI或HMDI的至少一种。
7.根据权利要求1所述的人造革表面处理剂,其特征在于,所述环氧树脂为含羟基的环氧树脂,其采用E44、E20、E12、E06或E03的至少一种。
8.一种如权利要求1-7任一所述的人造革表面处理剂的制备方法,其特征在于,包括以下步骤:
S1.双改性聚氨酯树脂的制备:
S11.将多元醇、二元醇和羧基二元醇和部分的有机溶剂B加入反应釜中,升温至完全溶解;
S12.逐步加入二异氰酸酯,直至粘度达到第一预定值,加入另一部分的有机溶剂B进行稀释;
S13.加入环氧树脂混合均匀,继续加入剩余的二异氰酸酯增加粘度,当粘度达到第二预定值时停止加入,并加入剩余的有机溶剂B稀释,得到双改性聚氨酯树脂;
S2.按重量份数,取双改性聚氨酯树脂,有机溶剂A和消光剂,经分散研磨后加入氮丙啶,混合均匀,过100目网处理轮,即得。
9.根据权利要求8所述的制备方法,其特征在于,所述有机溶剂A为MEK,所述消光剂为气相二氧化硅;所述氮丙啶在使用前才加入,并在加入后4小时内使用完。
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