CN112093178A - Full-automatic packaging assembly line and packaging method for S-shaped ceramic roof tiles - Google Patents

Abstract

The invention discloses a full-automatic packaging assembly line and a packaging method of S-shaped ceramic roof tiles, which comprises the following steps of firstly, automatically unloading sintered S-shaped tile blanks from a kiln unloading vehicle; then changing the S-shaped tile blank from a vertical state to a horizontal state, vertically rotating the S-shaped tile blank by 90 degrees and placing the S-shaped tile blank into a tile stacking machine, stacking the S-shaped tile blank into 4 tiles by using the tile stacking machine, and conveying the tiles to a packaging process through a clamping mechanism for primary packaging treatment; then turning over and standing 4 stacks of tile stacks formed by primary packaging, closely arranging the tile stacks with the previously standing tile stacks, quickly conveying the closely arranged tile stacks to the lower part of a conveying manipulator when the closely arranged tile stacks reach 8 stacks, and then conveying the whole 4 rows of tile stacks to a packaging process by the conveying manipulator for long-stack packaging; and finally, placing the long-piled packaged tile piles on a wooden support bottom frame, winding and laminating, and then transporting away by a forklift to finally finish packaging. The invention improves the working efficiency and reduces the labor cost.

Description

Full-automatic packaging assembly line and packaging method for S-shaped ceramic roof tiles

Technical Field

The invention relates to the technical field of tile presses, which are applied to assembly on a ceramic industrial production line, in particular to a full-automatic packaging production line and a packaging method of an S-shaped ceramic roof tile.

Background

The roof tiles are various in types, and the main classification method is to classify the roof tiles according to raw materials, such as clay tiles, colored concrete tiles, asbestos-water mixed corrugated tiles, glass fiber magnesium corrugated tiles, glass fiber reinforced cement (GRC) corrugated tiles, glass tiles, colored polyvinyl chloride tiles, glass fiber reinforced polyester lighting products, polycarbonate lighting products, colored aluminum alloy profiled products, colored coated steel profiled products, colored steel asphalt felt tiles, steel-mining heat-insulating material sandwich boards, glazed tiles, ceramic tiles and the like. The clay tile, the color concrete tile, the glass fiber magnesia corrugated tile, the glass fiber reinforced cement corrugated tile, the asphalt felt tile and the ceramic tile are mainly used for slope roofs of civil buildings, polycarbonate lighting products, color aluminum alloy profiled products, color coated steel profiled products, sandwich boards made of steel heat insulation materials and the like and are mainly used for industrial buildings, and asbestos-water mixed corrugated tiles, steel wire mesh cement tiles and the like are mainly used for simple or temporary buildings. The glazed tile is mainly used for roof or wall tiles of garden buildings and archaize buildings.

The roof tiles are generally packaged manually at present, the manual packaging is low in working efficiency, and the design of an automatic packaging device is especially important because the environment of the roof tiles in the processing process is relatively severe, much dust is generated, the work is heavy, and the labor cost is obviously increased.

Disclosure of Invention

The invention aims to provide a full-automatic packaging assembly line of S-shaped ceramic roof tiles and a method for packaging and transporting the S-shaped ceramic roof tiles conveniently and quickly, and aims to solve the problems that manual packaging provided in the background technology has the factors of more labor, high labor intensity, low working efficiency, high cost and the like, and the roof tiles are relatively severe in environment, more dust, heavy in work and high in labor cost in the processing process.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a full-automatic packing assembly line of S type ceramic roofing tile, includes the following equipment that connects gradually:

the kiln unloading vehicle is provided with a tile grabbing manipulator for clamping S-shaped tiles fired by a kiln from the whole 4 rows of the kiln vehicle and an S-shaped tile blank discharging machine for conveying the S-shaped tiles, and the output end of the S-shaped tile blank discharging machine is provided with an S-shaped tile blank conveyor for conveying the S-shaped tiles to next equipment; the S-shaped tile blank flatting machine is provided with a flatting mechanism for changing a finished product S-shaped tile blank from a vertical placement state into a horizontal placement state, and the S-shaped tile blank conveyor is a mechanism capable of conveying the horizontally placed S-shaped tile blank at equal intervals;

a packing pile up neatly equipment that carries finished product S type tile base that comes from on S type tile base conveyer and carry out packing, packing pile up neatly equipment include the following unit:

a tile conveying conveyor which sucks up 4 adjacent S-shaped tile blanks on the S-shaped tile blank conveyor at the same time, rotates synchronously and then is placed in the next working procedure;

the tile stacking machine can stack 4S-shaped tile blanks conveyed by the tile suction machine into a stack, and then the stack of S-shaped tile blanks are aligned to form a tile stack and placed in the next working procedure;

packing the tile stack sent by the tile stacking machine and conveying the tile stack to a first packing machine of the next procedure;

a second packer working synchronously with the first packer, wherein a first transfer machine is arranged between the second packer and the first packer;

the tail end conveyor is used for conveying the packed S-shaped tile blanks; a lifting conveying mechanism is arranged on the tail end conveyor;

carry out long buttress S type tile base baling equipment that the secondary was packed by the tile buttress that multi-disc S type tile base was piled up, long buttress S type tile base baling equipment include: the device comprises a first belt conveyor used for acquiring and conveying the belt conveyor conveyed by a lifting conveying mechanism, a second belt conveyor used for acquiring and conveying the belt conveyor conveyed by the first belt conveyor, a tile stack overturning machine, a first conveying platform positioned on the side edge of the tile stack overturning machine, a long bagging machine positioned on the side edge of the first conveying platform and a second conveying platform positioned on the side edge of the long bagging machine;

the final-stage stacking and packaging equipment is used for finally packaging the tile stacks on the second conveying platform;

the tile grabbing mechanical arm, the S-shaped tile blank flatting machine, the packing and stacking equipment, the long-pile S-shaped tile blank packing equipment and the final-stage stacking and packaging equipment are all electrically connected with the controller.

Preferably, the final-stage stacking and packaging equipment comprises a robot, a first chain conveyor, a second chain conveyor, a paper feeding manipulator, a third chain conveyor, a winding machine, a fourth chain conveyor, a fifth chain conveyor, a sixth chain conveyor and a forklift which are sequentially connected in sequence.

Preferably, the tile stack turning machine is provided with a turning mechanism for turning up the fed tile stack, closely arranging the tile stack with the previously-erected tile stack and quickly conveying the tile stack to the next process, and a conveying manipulator for conveying the tile stack on the turning mechanism to the first conveying platform.

Preferably, the tile suction machine can suck four S-shaped tile blanks at a time.

Preferably, the tile stacking machine comprises a tile stacking mechanism for stacking the S-shaped tile blanks into a plurality of stacks and a clamping mechanism for aligning the S-shaped tile blanks stacked by the tile stacking mechanism.

As the preferred, still be provided with behind No. two baling presses and break down or change the spare baling press of No. three that uses when the baling belt, No. three spare baling presses also be connected with terminal conveyer, No. three spare baling presses through No. two transfer machines be connected with No. two baling presses.

The invention also discloses a method for packaging the S-shaped tile blank by adopting the full-automatic packaging equipment of the S-shaped ceramic roof tile, which is characterized by comprising the following steps:

s1, a conveying process: the method comprises the following steps that (1) the whole 4 rows of S-shaped tile blanks fired by a kiln are clamped from a kiln unloading vehicle through a tile grabbing manipulator, then the S-shaped tile blanks are moved to the position above an S-shaped tile blank flattening machine to be stopped and positioned, and then the whole 4 rows of S-shaped tile blanks are sequentially placed on a conveying chain of the S-shaped tile blank flattening machine to be conveyed;

s2, leveling the S-shaped tile blank and performing a first packaging process: the method comprises the following steps that S-shaped tile blanks are changed from a vertical placing state to a horizontal placing state through a placing mechanism on an S-shaped tile blank placing machine, the S-shaped tile blanks placed horizontally are conveyed at equal intervals through an S-shaped tile blank conveyor one by one, then the last 4S-shaped tile blanks on the S-shaped tile blank conveyor are sucked up through a tile suction machine and vertically rotated for 90 degrees, and then the S-shaped tile blanks are placed on a tile stacking machine; a tile stacking mechanism is arranged on the tile stacking machine and is used for stacking the S-shaped tile blanks into 4 stacks, and then the stacks of S-shaped tile blanks are orderly beaten by a subsequent clamping mechanism of the tile stacking machine and then enter a first packing machine; the first packer packs the delivered tile stacks, one path of the packed tile stacks is conveyed to the tail end conveyor through the first transfer machine, the second packer and the second transfer machine, and the second packer behind the first packer works with the first packer at the same time; the two stacks of S-shaped tile blanks are respectively packed;

s3, long pile S-shaped tile blank packaging: conveying the 4 stacks of tiles to a first belt conveyor through a lifting conveying mechanism of a tail end conveyor; the tile stack is conveyed to the front of the tile stack turning machine through a first belt conveyor and a second belt conveyor, and the turning mechanism on the tile stack turning machine turns over the sent tile stack and is closely arranged with the tile stack which is turned up previously; when the densely arranged tile stacks reach 8 stacks, the tile stacks are quickly conveyed to the position below a conveying manipulator, and then the conveying manipulator lifts and conveys a whole 4 rows of tile stacks to a wooden support above a first conveying platform and puts down the tile stacks; the first conveying platform conveys the whole 4 rows of tile stacks to a long bagging machine for packaging, and the whole 4 rows of tile stacks after packaging are conveyed to the first conveying platform;

s4, a final stacking and packaging process: the robot firstly clamps the wooden support underframe conveyed from the first chain conveyor and places the wooden support underframe on the second chain conveyor in front of the paper feeding manipulator, and then clamps the whole 4 rows of tile piles which are packaged on the second conveying platform in a row and sequentially and tightly places the tile piles on the wooden support underframe; when the robot is full of 4 rows of tile stacks on the wooden support underframe, the paper feeding manipulator sucks a paper board through the sucking disc and sends the paper board to be placed above a square plane formed by the 4 rows of tile stacks, then the robot continues to place the tile stacks on the paper board, after the robot places one layer of tile stacks, the paper feeding manipulator sends a paper board to be placed on the tile stack plane, and after 4 rows of 4 layers of tile stacks are placed on the wooden support underframe, the wooden support underframe loaded with the tile stacks is sent to a chain conveyor four times where the winding machine is located by a chain conveyor three times; the winding machine winds, covers and packs the tile stacks sent by the winding machine, the packed wooden support underframe loaded with the tile stacks is conveyed to the six chain conveyors by the four chain conveyors and the five chain conveyors and waits for forklifts (one fork with two supports) to be carried away, and finally packing is finished.

The invention provides a full-automatic packaging assembly line and a packaging method of an S-shaped ceramic roof tile, and the full-automatic packaging assembly line and the packaging method have the following advantages:

1. the linear flow is compact and the layout is reasonable;

2. the automatic unloading, packaging and transporting of the S-shaped tile blanks can be realized to the greatest extent, workers are relieved from the harsh high-temperature working environment and the heavy unloading, transporting and packaging work, the unloading and packaging processes of the S-shaped tile blanks can be realized only by easily engaging in mechanical process monitoring and simple mechanical maintenance and operation, the labor intensity of the workers is greatly reduced, and meanwhile, the working efficiency can be greatly improved;

3. this S type tile base equipment for packing only needs 2 to 3 people just can realize the operation, has greatly reduced the recruitment cost of enterprise.

Drawings

Fig. 1 is a schematic structural diagram of a full-automatic packaging line for S-shaped ceramic roof tiles in the embodiment 1;

fig. 2 is a schematic view of the connection structure of the final-stage stacking and baling device in fig. 1 and a long pile S-shaped green tile baling device.

In the figure: kiln unloading vehicle 1, tile grabbing manipulator 2, S-shaped tile blank flatting machine 3, S-shaped tile blank conveyor 4, flatting mechanism 5, tile suction machine 6, tile stacking machine 7, first packing machine 8, first transfer machine 9, tail end conveyor 11, second packing machine 10, lifting conveying mechanism 12, first belt conveyor 13, second belt conveyor 14, tile stack turning machine 15, first conveying platform 16, long packing machine 17 and second conveying platform 18, the automatic tile stacking and packing machine comprises a final-stage stacking and packing device 19, a controller 20, a robot 21, a first chain conveyor 22, a second chain conveyor 23, a paper feeding manipulator 24, a third chain conveyor 25, a winding machine 26, a fourth chain conveyor 27, a fifth chain conveyor 28, a sixth chain conveyor 29, a forklift 30, a turning mechanism 31, a carrying manipulator 32, a tile stacking mechanism 34, a clamping and aligning mechanism 33, a third standby packer 35 and a second transfer machine 36.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1:

referring to fig. 1-2, the present embodiment provides a full-automatic packaging line for S-shaped ceramic roof tiles, including the following devices connected in sequence:

the kiln unloading vehicle 1 is used for placing finished S-shaped tile blanks, the kiln unloading vehicle 1 is provided with a tile grabbing manipulator 2 for clamping the S-shaped tile blanks fired by a kiln from the kiln vehicle in a whole 4 rows and an S-shaped tile blank flattening machine 3 for conveying the finished S-shaped tile blanks, and the output end of the S-shaped tile blank flattening machine 3 is provided with an S-shaped tile blank conveyor 4 for conveying the finished S-shaped tile blanks to next equipment; the S-shaped tile blank flatting machine 3 is provided with a flatting mechanism 5 for changing the finished S-shaped tile blank from a vertical placement state into a horizontal placement state, and the S-shaped tile blank conveyor 4 is a mechanism capable of conveying the flatly placed S-shaped tile blank at equal intervals;

a packing pile up neatly equipment that carries finished product S type tile base that comes from on S type tile base conveyer 4 and carry out packing, packing pile up neatly equipment include the following unit:

a tile suction machine 6 which sucks a plurality of adjacent S-shaped tile blanks on the S-shaped tile blank conveyor 4 simultaneously, synchronously rotates vertically for 90 degrees and then places the S-shaped tile blanks in the next process;

a tile stacking machine 7 which can stack a plurality of S-shaped tile blanks conveyed by the tile suction machine 6 into a stack, then, the stack of S-shaped tile blanks are aligned to form a tile stack and are placed in the next process;

the tile stack sent by the tile stacking machine 7 is packaged and conveyed to a first packaging machine 8 of the next process;

a second baler 10 which synchronously works with the first baler 8, wherein a first transfer machine 9 is arranged between the second baler 10 and the first baler 8;

and a tail end conveyor 11 for conveying the packed S-shaped tile blanks; a lifting conveying mechanism 12 is arranged on the tail end conveyor 11;

carry out long buttress S type tile base baling equipment that the secondary was packed by the tile buttress that multi-disc S type tile base was piled up, long buttress S type tile base baling equipment include: a first belt conveyor 13 for acquiring and conveying the belt conveyed by the lifting conveying mechanism 12, a second belt conveyor 14 for acquiring and conveying the belt conveyed by the first belt conveyor 13, a tile stack overturning machine 15, a first conveying platform 16 positioned on the side of the tile stack overturning machine 15, a long bagging machine 17 positioned on the side of the first conveying platform 16 and a second conveying platform 18 positioned on the side of the long bagging machine 17;

a final-stage stacking and packaging device 19 for finally packaging the tile stacks on the second conveying platform 18;

the tile grabbing mechanical arm 2, the S-shaped tile blank flatting machine 3, the packing and stacking device, the long-pile S-shaped tile blank packing device and the final-stage stacking and packaging device are all electrically connected with the controller 20.

Preferably, the final-stage stacking and packing device 19 comprises a robot 21, a first chain conveyor 22, a second chain conveyor 23, a paper feeding manipulator 24, a third chain conveyor 25, a winding machine 26, a fourth chain conveyor 27, a fifth chain conveyor 28, a sixth chain conveyor 29 and a forklift 30 which are sequentially connected in sequence.

Preferably, the tile pile turning machine 15 is provided with a turning mechanism 31 for turning up the fed tile pile, closely arranging the tile pile with the previously-raised tile pile and quickly conveying the tile pile to the next step, and a conveying manipulator 32, and the conveying manipulator 32 conveys the tile pile on the turning mechanism 31 to the first conveying platform 16.

Preferably, the tile suction machine 6 can suck up four S-shaped tile blanks at a time.

Preferably, the tile stacking machine 7 includes a tile stacking mechanism 34 for stacking a plurality of S-shaped tiles and a clamping mechanism 33 for aligning the S-shaped tiles stacked by the tile stacking mechanism 34.

Preferably, a third spare packer 35 used when the first packer 8 or the second packer 10 fails or a packing belt is replaced is further arranged behind the second packer 10, the third spare packer 35 is also connected with the end conveyor 11, and the third spare packer 35 is connected with the second packer 10 through a second transfer machine 36.

The invention also discloses a method for packaging the S-shaped tile blank by adopting the full-automatic packaging equipment of the S-shaped ceramic roof tile, which is characterized by comprising the following steps:

s1, a conveying process: clamping the whole 4 rows of S-shaped tile blanks fired by the kiln from a kiln unloading vehicle in sequence by a tile grabbing manipulator, moving the S-shaped tile blanks to the position above an S-shaped tile blank leveling machine for parking and positioning, and placing the whole 4 rows of S-shaped tile blanks on a conveying chain of the S-shaped tile blank leveling machine for conveying;

s2, leveling the S-shaped tile blank and performing a first packaging process: the method comprises the following steps that S-shaped tile blanks are changed from a vertical placing state to a horizontal placing state through a placing mechanism on an S-shaped tile blank placing machine, the S-shaped tile blanks placed horizontally are conveyed at equal intervals through an S-shaped tile blank conveyor, then the last 4S-shaped tile blanks on the S-shaped tile blank conveyor are sucked up through a tile suction machine and vertically rotated for 90 degrees, and then the S-shaped tile blanks are placed on a tile stacking machine; a tile stacking mechanism is arranged on the tile stacking machine and is used for stacking the S-shaped tile blanks into 4 stacks, and then the stacks of S-shaped tile blanks are orderly beaten by a subsequent clamping mechanism of the tile stacking machine and then enter a first packing machine; the first packer packs the delivered tile stacks, one path of the packed tile stacks is conveyed to the tail end conveyor through the first transfer machine, the second packer and the second transfer machine, and the second packer behind the first packer works with the first packer at the same time; the two stacks of S-shaped tile blanks are respectively packed;

s3, long pile S-shaped tile blank packaging: conveying the 4 stacks of tiles to a first belt conveyor through a lifting conveying mechanism of a tail end conveyor; the tile stack is conveyed to the front of the tile stack turning machine through a first belt conveyor and a second belt conveyor, and the turning mechanism on the tile stack turning machine turns over the sent tile stack and is closely arranged with the tile stack which is turned up previously; when the densely arranged tile stacks reach 8 stacks, the tile stacks are quickly conveyed to the position below a conveying manipulator, and then the conveying manipulator lifts and conveys a whole 4 rows of tile stacks to the position above a first conveying platform and places the tile stacks; the first conveying platform conveys the whole 4 rows of tile stacks to a long bagging machine for packaging, and the whole 4 rows of tile stacks after packaging are conveyed to the first conveying platform;

s4, a final stacking and packaging process: the robot firstly clamps the wooden support underframe conveyed from the first chain conveyor and places the wooden support underframe on the second chain conveyor in front of the paper feeding manipulator, and then clamps the whole 4 rows of tile stacks packaged on the second conveying platform and places the tile stacks on the wooden support underframe; when the robot is full of 4 rows of tile stacks on the wooden support underframe, the paper feeding manipulator sucks a paper board through the sucking disc and sends the paper board to be placed above a square plane formed by the 4 rows of tile stacks, then the robot continues to place the tile stacks on the paper board, after the robot places one layer of tile stacks, the paper feeding manipulator sends a paper board to be placed on the tile stack plane, and after 4 rows of 4 layers of tile stacks are placed on the wooden support underframe, the wooden support underframe loaded with the tile stacks is sent to a chain conveyor four times where the winding machine is located by a chain conveyor three times; the coiler twines the tectorial membrane packing to the tile buttress of sending over, and the wooden block chassis of loading the tile buttress that is packed to finish will be carried away by waiting fork truck on No. four chain conveyor and No. five chain conveyor carry to No. six chain conveyor, finally accomplishes the packing.

When the device works, firstly, the tile grabbing manipulator clamps the whole 4 rows of S-shaped tiles fired by the kiln from a kiln unloading vehicle, then the S-shaped tiles are moved to the upper part of an S-shaped tile flattening machine to be stopped and positioned, and then the whole 4 rows of S-shaped tiles are placed on a conveying chain of the S-shaped tile flattening machine one row for conveying; then the S-shaped tile blanks are changed from a vertical placing state to a horizontal placing state through a placing mechanism on the S-shaped tile blank placing machine, the S-shaped tile blanks placed horizontally are sequentially conveyed in an equal interval mode through an S-shaped tile blank conveyor, then the last 4S-shaped tile blanks on the S-shaped tile blank conveyor are sucked up through a tile suction machine and vertically rotated for 90 degrees, and then the S-shaped tile blanks are placed on a tile stacking machine; a tile stacking mechanism is arranged on the tile stacking machine and is used for stacking the S-shaped tile blanks into 4 stacks, and then the stacks of S-shaped tile blanks are orderly beaten by a subsequent clamping mechanism of the tile stacking machine and then enter a first packing machine; the first packer packs the delivered tile stacks, one path of the packed tile stacks is conveyed to the tail end conveyor through the first transfer machine, the second packer and the second transfer machine, and the second packer behind the first packer works with the first packer at the same time; the two stacks of S-shaped tile blanks are respectively packed; then conveying the 4 stacks of tiles to a first belt conveyor through a lifting conveying mechanism of a tail end conveyor; the tile stack is conveyed to the front of the tile stack turning machine through a first belt conveyor and a second belt conveyor, and the turning mechanism on the tile stack turning machine turns over the sent tile stack and is closely arranged with the tile stack which is turned up previously; when the densely arranged tile stacks reach 8 stacks, the tile stacks are quickly conveyed to the position below a conveying manipulator, and then the conveying manipulator lifts and conveys a whole 4 rows of tile stacks to the position above a first conveying platform and places the tile stacks; the first conveying platform conveys the whole 4 rows of tile stacks to a long bagging machine for packaging, and the whole 4 rows of tile stacks after packaging are conveyed to the first conveying platform; at the moment, the robot firstly clamps the wooden support underframe conveyed from the first chain conveyor and places the wooden support underframe on the second chain conveyor in front of the paper feeding manipulator, and then clamps the whole 4 rows of tile stacks on the second conveying platform in a row in sequence and places the tile stacks on the wooden support underframe orderly and tightly; when the robot is full of 4 rows of tile stacks on the wooden support underframe, the paper feeding manipulator sucks a paper board through the sucking disc and sends the paper board to be placed above a square plane formed by the 4 rows of tile stacks, then the robot continues to place the tile stacks on the paper board, after the robot places one layer of tile stacks, the paper feeding manipulator sends a paper board to be placed on the tile stack plane, and after 4 rows of 4 layers of tile stacks are placed on the wooden support underframe, the wooden support underframe loaded with the tile stacks is sent to a chain conveyor four times where the winding machine is located by a chain conveyor three times; the coiler twines the tectorial membrane packing to the tile buttress of sending over, and the wooden block chassis of loading the tile buttress that finishes by packing will be carried away by waiting fork truck on No. four chain conveyor and No. five chain conveyor carry to No. six chain conveyor, finally accomplishes the packing, therefore this embodiment has following advantage:

1. the linear flow is compact and the layout is reasonable;

2. the automatic unloading, packaging and transporting of the S-shaped tile blanks can be realized to the greatest extent, workers are relieved from the harsh high-temperature working environment and the heavy unloading, transporting and packaging work, the unloading and packaging processes of the S-shaped tile blanks can be realized only by easily engaging in mechanical process monitoring and simple mechanical maintenance and operation, the labor intensity of the workers is greatly reduced, and meanwhile, the working efficiency can be greatly improved; (ii) a

3. This S type tile base equipment for packing only needs 2 to 3 people just can realize the operation, has greatly reduced the recruitment cost of enterprise.

This embodiment is capable of producing S-shaped tile blanks with dimensions of length 310 by width 310 by thickness 16mm, while the speed of product pressing is 45 sheets/min.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides a full-automatic packing assembly line of S type ceramic roofing tile which characterized in that, includes the following equipment that connects gradually:

the kiln unloading vehicle (1) is used for placing finished S-shaped tile blanks, wherein the kiln unloading vehicle (1) is provided with a tile grabbing manipulator (2) for clamping the S-shaped tile blanks fired by the kiln from the kiln vehicle in a whole 4 rows and an S-shaped tile blank release machine (3) for conveying the finished S-shaped tile blanks, and the output end of the S-shaped tile blank release machine (3) is provided with an S-shaped tile blank conveyor (4) for conveying the finished S-shaped tile blanks to next equipment; the S-shaped tile blank flatting machine (3) is provided with a flatting mechanism (5) for changing the finished S-shaped tile blank from a vertical placement state into a horizontal placement state, and the S-shaped tile blank conveyor (4) is a mechanism capable of conveying the horizontally placed S-shaped tile blank at equal intervals;

the packing and stacking equipment for packing the finished S-shaped tile blanks conveyed by the S-shaped tile blank conveyor (4) comprises the following units:

a tile suction machine (6) which simultaneously picks up a plurality of adjacent S-shaped tile blanks on the S-shaped tile blank conveyor (4), synchronously vertically rotates for 90 degrees and then places the S-shaped tile blanks in the next procedure;

a tile stacking machine (7) which can stack four S-shaped tile blanks conveyed by the tile suction machine (6) into a stack, then neatly beat the stack of S-shaped tile blanks to form a tile stack and place the tile stack in the next process;

the first packer (8) is used for packing the tile stacks sent by the tile stacking machine (7) and conveying the tile stacks to the next process;

a second packer (10) which works synchronously with the first packer (8), wherein a first transfer machine (9) is arranged between the second packer (10) and the first packer (8);

and an end conveyor (11) for conveying the packed S-shaped tile blanks; a lifting conveying mechanism (12) is arranged on the tail end conveyor (11);

carry out long buttress S type tile base baling equipment that the secondary was packed by the tile buttress that multi-disc S type tile base was piled up, long buttress S type tile base baling equipment include: the device comprises a first belt conveyor (13) for acquiring and conveying the belt conveyed by a lifting conveying mechanism (12), a second belt conveyor (14) for acquiring and conveying the belt conveyed by the first belt conveyor (13), a tile stack turning machine (15), a first conveying platform (16) positioned on the side of the tile stack turning machine (15), a long packing machine (17) positioned on the side of the first conveying platform (16) and a second conveying platform (18) positioned on the side of the long packing machine (17);

a final-stage stacking and packing device (19) for finally packing the tile stacks on the second conveying platform (18);

the tile grabbing mechanical arm (2), the S-shaped tile blank flatting machine (3), the packing and stacking equipment, the long-pile S-shaped tile blank packing equipment and the final-stage stacking and packaging equipment are all electrically connected with the controller (20).

2. The full-automatic packaging assembly line of S-shaped ceramic roof tiles of claim 1, characterized in that the final stacking and packaging device (19) comprises a robot (21), a first chain conveyor (22), a second chain conveyor (23), a paper feeding manipulator (24), a third chain conveyor (25), a winding machine (26), a fourth chain conveyor (27), a fifth chain conveyor (28), a sixth chain conveyor (29) and a forklift (30) which are sequentially connected in sequence.

3. The full-automatic packaging production line of the S-shaped ceramic roof tiles as claimed in claim 2, wherein the tile stack overturning machine (15) is provided with an overturning mechanism (31) for overturning the fed tile stack, closely arranging the tile stack with the previously erected tile stack and rapidly conveying the tile stack to the next process, and a conveying manipulator (32), and the conveying manipulator (32) conveys the tile stack on the overturning mechanism (31) to the first conveying platform (16).

4. The fully automatic packaging line of S-shaped ceramic roof tiles according to claim 3, characterized in that the tile suction machine (6) is capable of simultaneously sucking up four S-shaped tile blanks at a time.

5. A fully automatic packaging line for S-shaped ceramic roof tiles according to claim 4, wherein the tile stacking machine (7) comprises a tile stacking mechanism (34) for stacking S-shaped tiles into a plurality of stacks and a clamping mechanism (33) for aligning the S-shaped tiles stacked by the tile stacking mechanism (34).

6. The full-automatic packaging production line of the S-shaped ceramic roof tiles, according to claim 4, is characterized in that a third spare packer (35) used when the first packer (8) or the second packer (10) fails or a packing belt is replaced is further arranged behind the second packer (10), the third spare packer (35) is also connected with the tail end conveyor (11), and the third spare packer (35) is connected with the second packer (10) through a second transit machine (36).

7. The method for packaging the S-shaped tile blank by adopting the full-automatic assembly line for packaging the S-shaped ceramic roof tile as claimed in claim 6 is characterized by comprising the following steps:

s1, a conveying process: the method comprises the following steps that (1) the whole 4 rows of S-shaped tile blanks fired by a kiln are clamped from a kiln unloading vehicle through a tile grabbing manipulator, then the S-shaped tile blanks are moved to the position above an S-shaped tile blank flattening machine to be stopped and positioned, and then the whole 4 rows of S-shaped tile blanks are placed on a conveying chain of the S-shaped tile blank flattening machine to be conveyed;

s2, leveling the S-shaped tile blank and performing a first packaging process: the method comprises the following steps that S-shaped tile blanks are changed from a vertical placing state to a horizontal placing state through a placing mechanism on an S-shaped tile blank placing machine, the S-shaped tile blanks placed horizontally are conveyed at equal intervals through an S-shaped tile blank conveyor, then the last 4S-shaped tile blanks on the S-shaped tile blank conveyor are sucked up through a tile suction machine and vertically rotated for 90 degrees, and then the S-shaped tile blanks are placed on a tile stacking machine; a tile stacking mechanism is arranged on the tile stacking machine and is used for stacking the S-shaped tile blanks into 4 stacks, and then the stacks of S-shaped tile blanks are orderly beaten by a subsequent clamping mechanism of the tile stacking machine and then enter a first packing machine; the first packer packs the delivered tile stacks, one path of the packed tile stacks is conveyed to the tail end conveyor through the first transfer machine, the second packer and the second transfer machine, and the second packer behind the first packer works with the first packer at the same time; the two stacks of S-shaped tile blanks are respectively packed;

s3, long pile S-shaped tile blank packaging: conveying the 4 stacks of tiles to a first belt conveyor through a lifting conveying mechanism of a tail end conveyor; the tile stack is conveyed to the front of the tile stack turning machine through a first belt conveyor and a second belt conveyor, and the turning mechanism on the tile stack turning machine turns over the sent tile stack and is closely arranged with the tile stack which is turned up previously; when the densely arranged tile stacks reach 8 stacks, the tile stacks are quickly conveyed to the position below a conveying manipulator, and then the conveying manipulator lifts and conveys a whole 4 rows of tile stacks to the position above a first conveying platform and places the tile stacks; the first conveying platform conveys the whole 4 rows of tile stacks to a long bagging machine for packaging, and the whole 4 rows of tile stacks after packaging are conveyed to the first conveying platform;

s4, a final stacking and packaging process: the robot firstly clamps the wooden support underframe conveyed from the first chain conveyor and places the wooden support underframe on the second chain conveyor in front of the paper feeding manipulator, and then clamps the whole 4 rows of tile stacks packaged on the second conveying platform and places the tile stacks on the wooden support underframe; when the robot is full of 4 rows of tile stacks on the wooden support underframe, the paper feeding manipulator sucks a paper board through the sucking disc and sends the paper board to be placed above a square plane formed by the 4 rows of tile stacks, then the robot continues to place the tile stacks on the paper board, after the robot places one layer of tile stacks, the paper feeding manipulator sends a paper board to be placed on the tile stack plane, and after 4 rows of 4 layers of tile stacks are placed on the wooden support underframe, the wooden support underframe loaded with the tile stacks is sent to a chain conveyor four times where the winding machine is located by a chain conveyor three times; the coiler twines the tectorial membrane packing to the tile buttress of sending over, and the wooden block chassis of loading the tile buttress that is packed to finish will be carried away by waiting fork truck on No. four chain conveyor and No. five chain conveyor carry to No. six chain conveyor, finally accomplishes the packing.

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