CN210795015U

CN210795015U - Efficient brick stacking machine

Info

Publication number: CN210795015U
Application number: CN201921130685.6U
Authority: CN
Inventors: 刘聪莉
Original assignee: Tianjin Xinkaida Precision Machinery Co ltd
Current assignee: Tianjin Xinkaida Precision Machinery Co ltd
Priority date: 2019-07-18
Filing date: 2019-07-18
Publication date: 2020-06-19
Anticipated expiration: 2029-07-18

Abstract

The utility model provides an efficient brick stacking machine, include the material loading module in advance that is used for keeping in the brick board buttress in proper order according to the sign indicating number commentaries on classics preface, be used for lifting to press from both sides the material loading that gets the brick board of brick board buttress top and lift the module, be used for hooking the material loading and lift the material loading module of the brick board that the module clamp was got, a board module and its board module of depositing of withdrawing from a steamer brick below backup pad, a neat brick module for pressing from both sides neat brick, a switch board that is used for the sign indicating number brick module of putting the fragment and controls above-mentioned each module movable part action. The utility model discloses can carry out continuous lifting, material loading, remove the board with the brick board buttress, neat brick, pile up the process, realize the mechanized pile up of fragment of brick and put, with fragment of brick and backup pad respectively so that the form output of the buttress of transportation. The mode not only ensures that the piled brick layers and the bricks on the same layer have tighter structures and stronger integrity, reduces the safety risk of transportation, but also ensures continuous brick piling process and improves the brick piling efficiency.

Description

Efficient brick stacking machine

Technical Field

The utility model relates to a brickmaking equipment technical field especially relates to an efficient brick stacking machine.

Background

The brick block generally needs to be piled into a buttress convenient to transport after being fired, the piling process is mostly manually completed by workers in the traditional mode, and the mode is large in labor amount of workers and low in efficiency. Along with the continuous progress of the technology, the brick stacking machine gradually replaces the manual work, and the labor intensity of workers is reduced to a certain extent. However, the brick stacking machine in the prior art has the advantages that not only are piled bricks loose and the safety risk of transportation increased, but also the brick stacking process is discontinuous and the efficiency is low.

Disclosure of Invention

The utility model aims at solving the defects of the prior art and providing an efficient brick stacking machine.

The utility model discloses a realize above-mentioned purpose, adopt following technical scheme:

the efficient brick stacking machine sequentially comprises a pre-feeding module for temporarily storing a brick plate stacker, a feeding lifting module for lifting and clamping a topmost brick plate of the brick plate stacker, a feeding module for hooking the brick plate clamped by the feeding lifting module, a plate withdrawing module for withdrawing a supporting plate below a brick and a plate storing module thereof, a brick aligning module for clamping the brick uniformly, a brick stacking module for stacking the brick and a control cabinet for controlling the actions of movable parts of the modules according to a brick stacking procedure.

Preferably, the pre-feeding module comprises a chain conveying mechanism for storing and conveying the brick plate buttress, the chain conveying mechanism is powered by a motor, and inclined guard plates convenient for a forklift to put down the brick plate buttress are arranged on two sides of the chain conveying mechanism.

Preferably, the feeding and lifting module comprises a hydraulic lifting mechanism for lifting the brick plate stacker and a clamping mechanism for clamping the topmost brick plate of the brick plate stacker, and the translation of the two clamping plates of the clamping mechanism is powered by a hydraulic cylinder.

Preferably, the feeding module comprises a hooking and taking feeding mechanism used for hooking and taking the brick plates clamped by the clamping mechanism, the hooking and taking feeding mechanism is a material taking hook driven by a hydraulic cylinder, a first conveying mechanism convenient for conveying the hooked brick plates to the next process is arranged above the hooking and taking feeding mechanism, and the first conveying mechanism comprises a plurality of conveying rollers.

Preferably, remove the board module including being used for removing the conveying mechanism two that the downward process of fragment of brick after the board was carried, conveying mechanism two includes a plurality of by the linkage of motor drive pivoted conveying roller and conveying roller between through chain sprocket drive mechanism, conveying mechanism two below is equipped with the push pedal mechanism that is used for promoting the backup pad to withdraw from the fragment of brick bottom, the translation of push pedal mechanism pusher dog, it provides power by the pneumatic cylinder to rise to descend, two one side of conveying mechanism are equipped with and withhold the fragment of brick when removing the board, prevent its dog that removes with the backup pad together, one side that conveying mechanism two was kept away from to the dog is equipped with the conveying mechanism three that is convenient for carry the backup pad of withdrawing from to the board module of depositing, conveying mechanism three includes a plurality of conveying rollers, conveying mechanism three tops is equipped with the roller brush that is used.

Preferably, the plate storage module comprises a plate stacking mechanism for stacking the cleaned support plates, the plate stacking mechanism comprises a support seat for bearing the support plate and a lifting device for driving the support seat to move up and down, the lifting device of the plate stacking mechanism is driven by a hydraulic cylinder, a support plate temporary storage mechanism for storing the support plates stacked into a stack is arranged on one side of the plate stacking mechanism, the support plate temporary storage mechanism comprises a support frame body and a conveying chain for conveying the support plates stacked into the stack, and the conveying chain is driven by a motor through a chain wheel.

Preferably, neat brick module is including being used for removing the conveying mechanism four that the downward process of fragment of brick after the board was carried, and conveying mechanism four includes a plurality of by the linkage of chain sprocket drive mechanism between motor drive pivoted conveying roller and the conveying roller, and four both sides of conveying mechanism are equipped with and are used for making the horizontal more closely knit real mechanism of clamp of fragment of brick, and the real mechanism of clamp is the splint structure of four both sides of conveying mechanism by horizontal hydraulic cylinder drive.

Preferably, the stacking module comprises a telescopic supporting plate mechanism for supporting bricks before stacking, a telescopic supporting plate of the telescopic supporting plate mechanism is horizontally arranged and is in sliding connection with a frame body of the stacking module, the telescopic supporting plate is driven to stretch by a horizontally arranged hydraulic cylinder, two sides of the telescopic supporting plate mechanism are provided with anti-loosening mechanisms for preventing the bricks from becoming loose in the process of falling stacking, the anti-loosening mechanisms are of a clamping plate structure, two sides of the telescopic supporting plate mechanism are driven by the horizontal hydraulic cylinder, a rotary bearing mechanism for bearing the stacked bricks is arranged below the telescopic supporting plate mechanism, the rotary bearing mechanism comprises a stacking supporting plate for bearing the stacked bricks, the bottom of the stacking supporting plate is rotatably connected with a stacking supporting seat, a motor for driving the stacking supporting plate and the stacking supporting seat to rotate relatively is arranged between the stacking supporting plate and the stacking supporting seat, two sides of the frame body of the stacking module are provided with a stacking lifting, the brick stacking lifting mechanism comprises a vertically arranged hydraulic cylinder, and the hydraulic cylinder drives the rotary bearing mechanism to move up and down through the chain wheel and chain transmission mechanism.

Preferably, one side of material loading module and neat brick module all is equipped with the maintenance frame.

The utility model has the advantages that: the utility model discloses can carry out continuous lifting, material loading, remove the board with the brick board buttress, neat brick, pile up the process, realize the mechanized pile up of fragment of brick and put, with fragment of brick and backup pad respectively so that the form output of the buttress of transportation. The mode not only ensures that the piled brick layers and the bricks on the same layer have tighter structures and stronger integrity, reduces the safety risk of transportation, but also ensures continuous brick piling process and improves the brick piling efficiency.

Drawings

Fig. 1 is a schematic structural view of the present invention;

in the figure: 1-a pre-feeding module; 2-a loading lifting module; 3-a feeding module; 4-removing the plate module; 5-storing the board module; 6-aligning brick modules; 7-brick stacking module; 8-a control cabinet; 9-maintenance frame; 11-a chain conveying mechanism; 12-inclined guard plates; 21-hydraulic lifting mechanism; 22-a gripping mechanism; 31-a first conveying mechanism; 32-hooking the feeding mechanism; 41-conveying mechanism III; 42-a pusher mechanism; 43-roller brush; 51-a plate stacking mechanism; 52-support plate temporary storage mechanism; 61-conveying mechanism four; 62-a clamping mechanism; 71-a telescoping brace mechanism; 72-a locking mechanism; 73-brick stacking lifting mechanism; 74-a rotary carrying mechanism;

the following detailed description will be made in conjunction with embodiments of the present invention with reference to the accompanying drawings.

Detailed Description

The invention will be further described with reference to the following examples:

the utility model provides an efficient brick stacking machine, includes in proper order according to the sign indicating number brick process and presss from both sides the material loading module 1 in advance that is used for keeping in the brick board buttress, is used for lifting to press from both sides the material loading that gets the brick board that the material loading lifts module 2 and press from both sides, is used for hooking the material loading module 3 that the brick board that the material loading lifts module 2 and press from both sides was got, is used for withdrawing the board removal module 4 and its board of depositing module 5 of brick below backup pad, is used for pressing from both sides neat brick module 6 of neat brick, is used for the sign indicating number brick module 7 of putting the brick and controls the switch board 8 of above-mentioned each module movable part.

Preferably, the pre-feeding module 1 comprises a chain conveying mechanism 11 for storing and conveying the brick plate piler, the chain conveying mechanism 11 is powered by a motor, and inclined guard plates 12 convenient for a forklift to put down the brick plate piler are arranged on two sides of the chain conveying mechanism 11.

Preferably, the loading and lifting module 2 comprises a hydraulic lifting mechanism 21 for lifting the brick plate pile and a gripping mechanism 22 for gripping the topmost brick plate of the brick plate pile, the translation of the two gripping plates of the gripping mechanism 22 being powered by hydraulic cylinders.

Preferably, the feeding module 3 comprises a hooking and taking mechanism 32 for hooking and taking the brick plates taken by the clamping mechanism 22, the hooking and taking mechanism 32 is a taking hook driven by a hydraulic cylinder, a first conveying mechanism 31 for conveying the hooked brick plates to the next process is arranged above the hooking and taking mechanism 32, and the first conveying mechanism 31 comprises a plurality of conveying rollers.

Preferably, the plate removing module 4 comprises a second conveying mechanism used for conveying the bricks after plate removing to the next process, the second conveying mechanism comprises a plurality of conveying rollers driven by a motor to rotate and linked through a chain and sprocket transmission mechanism, a push plate mechanism 42 used for pushing the supporting plate to withdraw from the bottom of the bricks is arranged below the second conveying mechanism, translation and ascending and descending of a push pawl of the push plate mechanism 42 are powered by a hydraulic cylinder, a stop block which is used for propping the bricks when the plates are removed and preventing the bricks from being removed together with the supporting plate is arranged on one side of the second conveying mechanism, a third conveying mechanism 41 which is used for conveying the withdrawn supporting plate to the plate storing module 5 is arranged on one side of the stop block far away from the second conveying mechanism, the third conveying mechanism 41 comprises a plurality of conveying rollers, and a roller brush 43 used for cleaning the withdrawn supporting plate is arranged above the third conveying.

Preferably, the plate storage module 5 comprises a plate stacking mechanism 51 for stacking the cleaned support plates, the plate stacking mechanism 51 comprises a support seat for bearing the support plate and a lifting device for driving the support seat to move up and down, the lifting device of the plate stacking mechanism 51 is driven by a hydraulic cylinder, a support plate temporary storage mechanism 52 for storing the support plates stacked into a stack is arranged on one side of the plate stacking mechanism 51, the support plate temporary storage mechanism 52 comprises a support frame body and a conveying chain for conveying the support plates stacked into the stack, and the conveying chain is driven by a motor through a chain wheel.

Preferably, neat brick module 6 is including being used for removing the four 61 conveying mechanism that the downward process of fragment of brick after the board was carried, and four 61 conveying mechanism include a plurality of by the linkage of motor drive pivoted conveying roller and conveying roller through chain sprocket drive mechanism between, and four 61 both sides of conveying mechanism are equipped with and are used for making the horizontal compacter solid mechanism 62 of pressing from both sides of fragment of brick, and solid mechanism 62 is the splint structure of four 61 both sides of conveying mechanism by horizontal hydraulic cylinder drive.

Preferably, the brick stacking module 7 comprises a telescopic supporting plate mechanism 71 for supporting bricks before stacking, a telescopic supporting plate of the telescopic supporting plate mechanism 71 is horizontally arranged and is in sliding connection with a frame body of the brick stacking module 7, the telescopic supporting plate is driven to stretch and retract by a horizontally arranged hydraulic cylinder, two sides of the telescopic supporting plate mechanism 71 are provided with anti-loosening mechanisms 72 for preventing the bricks from becoming loose in the falling stacking process, the anti-loosening mechanisms 72 are clamping plate structures driven by the horizontal hydraulic cylinder at two sides of the telescopic supporting plate mechanism 71, a rotary bearing mechanism 74 for bearing the stacked bricks is arranged below the telescopic supporting plate mechanism 71, the rotary bearing mechanism 74 comprises a brick stacking supporting plate for bearing the stacked bricks, the bottom of the brick stacking supporting plate is rotatably connected with a brick stacking supporting seat, a motor for driving the brick stacking supporting plate and the brick stacking supporting seat to rotate relatively is arranged between the brick stacking supporting plate and the brick stacking supporting seat, two sides of the frame body of the brick stacking module, the brick stacking lifting mechanism 73 comprises a vertically arranged hydraulic cylinder which drives the rotary bearing mechanism 74 to move up and down through a chain wheel and chain transmission mechanism.

Preferably, one side of the feeding module 3 and one side of the brick aligning module 6 are both provided with a maintenance frame 9.

The utility model discloses during the use, at first use fork truck to place the brick board buttress that puts things in good order on the chain conveying mechanism 11 of material loading module 1 in advance, chain conveying mechanism 11 carries the brick board buttress to hydraulic lifting mechanism 21 of material lifting module 2, hydraulic lifting mechanism 21 lifts the brick board buttress to the top back clamp and gets the mechanism 22 action and get the brick board of top, all the other brick boards fall to the bottom along with hydraulic lifting mechanism 21 after getting the clamp, the hook gets the action of feed mechanism 32 and will press from both sides the brick board hook that the mechanism 22 was got and get to conveying mechanism 31, hydraulic lifting mechanism 21 lifts the brick board buttress to the top again and supplies to press from both sides the mechanism 22 and get this moment, so reciprocal, chain conveying mechanism 11 moves again and carries next brick board buttress to the hydraulic lifting mechanism 21 of material lifting module 2 after all hooking to conveying mechanism 31 of conveying mechanism.

When the hooking and feeding mechanism 32 hooks the rear brick plate, the brick plate of the front brick plate advances on the conveying mechanism one 31 by being pushed by the rear brick plate, when the brick plate reaches the designated position of the second conveying mechanism, the push plate mechanism 42 acts to withdraw the supporting plate below the brick, the brick is stopped by the stop block and stops on the second conveying mechanism, the roller brush 43 cleans the upper surface of the withdrawn supporting plate in the plate withdrawing process, the withdrawn supporting plate stops on the third conveying mechanism 41, when the next supporting plate is withdrawn, the previous supporting plate is pushed to the plate stacking mechanism 51, the lifting device of each plate stacking mechanism 51 descends for a distance h1, and the distance h1 is the thickness of the supporting plate, when the lifting device descends to the bottommost part, the conveying chain of the support plate temporary storage mechanism 52 acts to convey the stacked support plate stacks to the support plate temporary storage mechanism 52 for temporary storage, and the forklift can convey the support plate stacks away from the support plate temporary storage mechanism 52.

The bricks after plate removal are conveyed to the conveying mechanism IV 61 by the conveying mechanism II, the compaction mechanism 62 acts to clamp the bricks on the conveying mechanism IV 61 and enable the transverse positions of the bricks to be aligned with the brick stacking module 7, the clamped bricks are conveyed to the telescopic supporting plate mechanism 71 by the conveying mechanism IV 61, the anti-loosening mechanisms 72 act to limit the two sides of the bricks, the telescopic supporting plate mechanism 71 acts to withdraw, the bricks naturally fall and are stacked on the rotary bearing mechanism 74, the brick stacking lifting mechanism 73 acts to enable the rotary bearing mechanism 74 to descend for a distance h2, the distance h2 is the thickness of the bricks, the rotary bearing mechanism 74 rotates for a certain angle after descending to enable the adjacent two layers of bricks to be combined more tightly, meanwhile, the telescopic supporting plate mechanism 71 acts to reset, namely, a layer of bricks can be stacked and laid down, the reciprocating is carried out until the brick stacking lifting mechanism 73 descends to the bottom, a forklift can transport the formed bricks away, the brick stacking can be continuously stacked after the brick stacking lifting mechanism 73 is reset. The mode not only ensures that the piled brick layers and the bricks on the same layer have tighter structures and stronger integrity, reduces the safety risk of transportation, but also ensures continuous brick piling process and improves the brick piling efficiency.

The position judgment of the brick and the supporting plate in the above embodiment is realized by the limit switches and the photoelectric sensors of the modules, and each limit switch and each photoelectric sensor are connected with the controller in the control cabinet 8, for example, the following position judgment is realized by the limit switches:

in the example 1, a chain conveying mechanism 11 conveys a brick plate stack to a hydraulic lifting mechanism 21 of a feeding lifting module 2, and a limit switch for detecting whether the brick plate stack is in place is arranged on one side of a lifting plate of the hydraulic lifting mechanism 21;

in example 2, when the brick plate reaches the designated position of the second conveying mechanism, the push plate mechanism 42 acts to withdraw the supporting plate below the brick, and the side part of the second conveying mechanism is provided with a limit switch for detecting whether the brick plate is in place.

The following position judgments are realized by the photoelectric switch:

example 3, each pile supports the lifting device of the pile mechanism 51 to descend by a distance h1, the distance h1 is the thickness of the supporting plate, and the side of the frame body of the pile mechanism 51 is provided with a photoelectric switch for detecting the height of the topmost supporting plate on the lifting device;

in example 4, the brick stacking lifting mechanism 73 operates to lower the rotary bearing mechanism 74 by a distance h2, the distance h2 is the thickness of a brick, and the side of the rack body of the brick stacking module 7 is provided with a photoelectric switch for detecting the height of the topmost brick on the rotary bearing mechanism 74.

The actions of the modules are controlled by a controller in the control cabinet 8, and the controller adopts Siemens S7-200 series PLC.

The present invention has been described above with reference to the specific embodiments, and it is obvious that the present invention is not limited by the above-mentioned manner, and various improvements made by the method concept and technical solution of the present invention or directly applied to other occasions without improvement are all within the protection scope of the present invention.

Claims

1. The utility model provides an efficient brick stacking machine, its characterized in that includes material loading module (1) in advance that is used for keeping in the brick plate buttress according to the sign indicating number process in proper order, is used for lifting to press from both sides material loading lift module (2) of getting the brick plate of brick plate buttress top, is used for hooking the material loading lift module (2) the brick plate of pressing from both sides, is used for withdrawing away from board removal module (4) of brick below backup pad and board storage module (5) thereof, is used for pressing from both sides neat brick module (6) of neat brick, is used for the sign indicating number brick module (7) of putting the brick and control cabinet (8) of the action of above-mentioned each module movable part.

2. A high efficiency brick stacking machine as claimed in claim 1 wherein the pre-loading module (1) comprises a chain conveyor (11) for storing and transporting brick stack, the chain conveyor (11) being powered by a motor, the chain conveyor (11) being flanked by inclined guards (12) to facilitate the lowering of the brick stack by a forklift.

3. An efficient brick stacker as claimed in claim 2 wherein the loading and lifting module (2) comprises a hydraulic lifting mechanism (21) for lifting the brick plate stack and a gripper mechanism (22) for gripping the topmost brick plate of the brick plate stack, the translation of the two gripper plates of the gripper mechanism (22) being powered by a hydraulic cylinder.

4. The efficient brick stacking machine as claimed in claim 3, wherein the loading module (3) comprises a hooking and loading mechanism (32) for hooking and clamping the brick plates clamped by the clamping mechanism (22), the hooking and loading mechanism (32) is a material taking hook driven by a hydraulic cylinder, a first conveying mechanism (31) which is convenient for conveying the hooked brick plates to the next process is arranged above the hooking and loading mechanism (32), and the first conveying mechanism (31) comprises a plurality of conveying rollers.

5. The efficient brick stacking machine according to claim 4, wherein the plate removing module (4) comprises a second conveying mechanism for conveying the bricks after plate removing to the next process, the second conveying mechanism comprises a plurality of conveying rollers driven by a motor to rotate and linked through a chain and sprocket transmission mechanism, a push plate mechanism (42) for pushing the supporting plate to withdraw from the bottom of the bricks is arranged below the second conveying mechanism, a hydraulic cylinder provides power for translation, ascending and descending of a push claw of the push plate mechanism (42), and the bricks are pushed when the plate removing is arranged on one side of the second conveying mechanism, the stop block is prevented from being removed together with the supporting plate, a conveying mechanism III (41) which is convenient for conveying the withdrawn supporting plate to the plate storage module (5) is arranged on one side, away from the conveying mechanism II, of the stop block, the conveying mechanism III (41) comprises a plurality of conveying rollers, and a roller brush (43) used for cleaning the withdrawn supporting plate is arranged above the conveying mechanism III (41).

6. The efficient brick stacking machine of claim 5, wherein the plate storage module (5) comprises a plate stacking mechanism (51) for stacking the cleaned support plates, the plate stacking mechanism (51) comprises a support seat for bearing the support plates and a lifting device for driving the support seat to move up and down, the lifting device of the plate stacking mechanism (51) is driven by a hydraulic cylinder, a support plate temporary storage mechanism (52) for storing the support plates stacked into the pile is arranged on one side of the plate stacking mechanism (51), and the support plate temporary storage mechanism (52) comprises a support frame body and a conveying chain for conveying the support plates stacked into the pile, and the conveying chain is driven by a motor through a chain wheel.

7. The efficient brick stacking machine as claimed in claim 6, wherein the brick aligning module (6) comprises a fourth conveying mechanism (61) for conveying the bricks after plate removal to the next process, the fourth conveying mechanism (61) comprises a plurality of conveying rollers driven by a motor to rotate and linked through a chain and sprocket transmission mechanism, clamping mechanisms (62) for enabling the bricks to be more compact transversely are arranged on two sides of the fourth conveying mechanism (61), and the clamping mechanisms (62) are clamping plate structures driven by horizontal hydraulic cylinders on two sides of the fourth conveying mechanism (61).

8. The efficient brick stacking machine according to claim 7, wherein the brick stacking module (7) comprises a telescopic supporting plate mechanism (71) for supporting bricks before stacking, a telescopic supporting plate of the telescopic supporting plate mechanism (71) is horizontally arranged and is slidably connected with a frame body of the brick stacking module (7), the telescopic supporting plate is driven to stretch and retract by a horizontally arranged hydraulic cylinder, anti-loosening mechanisms (72) for preventing the bricks from becoming loose in the falling and stacking process are arranged on two sides of the telescopic supporting plate mechanism (71), the anti-loosening mechanisms (72) are of a clamping plate structure driven by the horizontal hydraulic cylinder on two sides of the telescopic supporting plate mechanism (71), a rotary bearing mechanism (74) for bearing the stacked bricks is arranged below the telescopic supporting plate mechanism (71), the rotary bearing mechanism (74) comprises a brick stacking support plate for bearing the stacked bricks, and a brick supporting seat is rotatably connected to the bottom of the brick stacking support plate, be equipped with between sign indicating number brick supporting disk and the sign indicating number brick supporting seat drive both relative pivoted motor, sign indicating number brick module (7) support body both sides are equipped with and are used for driving sign indicating number brick elevating system (73) that rotatory bearing mechanism (74) reciprocated, and sign indicating number brick elevating system (73) include the pneumatic cylinder of vertical setting, and the pneumatic cylinder passes through sprocket chain drive mechanism drive rotatory bearing mechanism (74) and reciprocates.

9. A high efficiency brick stacking machine as claimed in claim 8, wherein one side of each of said loading module (3) and said brick aligning module (6) is provided with a maintenance rack (9).