CN107244550A - A kind of intelligent production line length ingot automatic sawing, cutting and packing method - Google Patents
A kind of intelligent production line length ingot automatic sawing, cutting and packing method Download PDFInfo
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- CN107244550A CN107244550A CN201710605387.7A CN201710605387A CN107244550A CN 107244550 A CN107244550 A CN 107244550A CN 201710605387 A CN201710605387 A CN 201710605387A CN 107244550 A CN107244550 A CN 107244550A
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- ingot
- long
- sawing
- circle
- casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/006—Accessories specially designed for sawing machines or sawing devices for removing or collecting chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Attitude Control For Articles On Conveyors (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a kind of intelligent production line length ingot automatic sawing, cutting and packing method, including：Circle ingot casting is delivered to sawing main frame from casting well, alignment stage, the row's of pushing away storage ingot machine, translation reclaimer and feeding roller table conveyer successively；Material head sawing processing is carried out to circle ingot casting；Circle ingot casting after to being handled through material head sawing carries out fixed length processing；Circle ingot casting after to being handled through fixed length carries out the sawing processing of material tail, wherein, the circle ingot casting after expecting tail sawing processing is long ingot.Using the present invention, participated in without manpower, sawing quality height, low cost of labor, homogeneous steady quality, safe and reliable, production is compared with rate height.
Description
Technical field
The present invention relates to mechanical engineering technical field, more particularly to a kind of intelligent production line length ingot automatic sawing, cutting and packaging
Method.
Background technology
At present, the metal billet sawing of China also rests on female using traditional band-saw machine tool or circular saw machine as work
Machine, is carried out in the way of manually lifting, carrying feeding and clamping, after sawing finished product also need manually to carry out stamp, carrying, packaging,
The work such as weigh, technique backwardness, low production efficiency, the labor strength of sawing are big, artificial demand cost is high, and sawing quality is not
Stable, there is serious environmental pollution and noise pollution in the recovery that sawdust and cutting fluid can not be clean in time in addition, even more important
, it is artificial to operate due to being influenceed by workman's muscle power, intelligence and mood, there is the potential safety hazard that can not prevent.In addition, logical
Often it is required for that ingot casting is put into homogeneous furnace progress homogenize process in batch.Ingot casting is every in order to ensure before homogeneous furnace is entered
Root ingot casting is heated evenly unanimously in stove, is required for entering ingot casting after the completion of the folded stacking of between-line spacing homogeneous reactor, homogeneous needs pair again
Originally stacking is successively decomposed.At present, this stacking stacking and decomposition stacking work of China are all by manually by driving
To complete.Artificial operation generally existing ingot casting arranges uneven, low production efficiency, cause that energy waste is serious, homogeneous quality not
It is stable, and there is stack layer and problems and the great potential safety hazard such as easily collapse.
The content of the invention
The technical problems to be solved by the invention are that there is provided a kind of sawing quality is high, cost of labor is low, homogeneous quality is steady
Fixed, safe and reliable intelligent production line length ingot automatic sawing, cutting and packing method.
In order to solve the above-mentioned technical problem, the invention provides a kind of intelligent production line length ingot automatic sawing, cutting and packaging side
Method, including：
A, stores ingot machine, translation reclaimer and feeding roller table conveyer from casting well, alignment stage, the row of pushing away successively by circle ingot casting and is delivered to saw
Cut main frame；
B, material head sawing processing is carried out to circle ingot casting；
C, fixed length processing is carried out to the circle ingot casting after material head sawing processing；
D, to being handled through fixed length after circle ingot casting carry out material tail sawing processing, wherein, the circle ingot casting after expecting tail sawing processing is
Long ingot.
As the improvement of such scheme, the step A includes：
A1, circle ingot casting input：Will circle ingot casting from casting well be hung in alignment stage so that circle ingot casting one end come into line, by circle ingot casting put
On to the row's of pushing away storage ingot machine and ingot casting marshalling will be justified by Tui Pai mechanisms；
A2, circle ingot casting arrangement conveying：The row of pushing away stores ingot machine and circle ingot casting is delivered into translation reclaimer successively by carrier chain rail；
A3, circle ingot casting translation feeding：Translation feeder will circle ingot casting from the row of pushing away storage ingot machine on one by one translate remove and move into
On the conveying roller for expecting roller conveyor；
A4, the feeding roller table conveying of circle ingot casting：Feeding roller table conveyer conveys circle ingot casting toward sawing main frame direction.
As the improvement of such scheme, the step B includes：
B1, circle ingot casting sawing：The circle ingot casting for reaching sawing main frame is continued to convey forward along approach table, when the material head of circle ingot casting
Length reaches approach table after setting length and stops conveying, and sawing main frame compressed oil cylinder saws down material head after circle ingot casting is pressed,
Sawing main frame compressed oil cylinder is retracted, and continues to convey forward after approach table；
B2, material head lifting：Material head is delivered to material head elevator by the incline device of rollgang, and by material head elevator by material head
Lifting is transported in material frame；
B3, metal fillings collects compound stalk forming automatically：Aluminium skimmings and dust produced in sawing process are collected and block is pressed into.
As the improvement of such scheme, the step C includes：Circle ingot casting after being handled through first time sawing is conveyed in roller-way
Under the operation of machine, sawing face rushes at the fixed length head for being built-in with character code seat, and fixed length head connects cushion cylinder, and cushion cylinder is in circle ingot casting
Collision under it is passive shrink until static, then cushion cylinder extend out to specified location and moved back with promoting fixed length head to make to justify ingot casting again
To specified location, sawing main frame compressed oil cylinder presses circle ingot casting to complete fixed length；Complete after fixed length process, cushion cylinder is returned
Put on contracting, fixed length head to extreme higher position, cushion cylinder stretches out again, is ready for fixed length stamp next time.
As the improvement of such scheme, the step D includes：
D1, long ingot sawing：Sawing main frame will be handled through fixed length after circle ingot casting material tail saw under；
D2, material head lifting：Material tail under saw is transported to material head elevator, and material head lifting is transported into material by material head elevator
Inframe；
D3, metal fillings collects compound stalk forming automatically：Aluminium skimmings and dust produced in sawing process are collected and block is pressed into.
As the improvement of such scheme, also include after the step D：
E, carries out stacking stacking processing to the circle ingot casting after expecting tail sawing processing；
F, the circle ingot casting after handling stacked stacking carries out homogenization；
G, un-heaping processing is carried out to the circle ingot casting after homogenization.
As the improvement of such scheme, the step E includes：
E1, long ingot translates feeding：By translate unloader by long ingot from roller conveyor by root take out and be equably placed into
On the carrier chain rail for storing ingot transfer machine；
E2, long ingot stores ingot transfer：After the number of the arrangement of long ingot on carrier chain rail reaches setting quantity, the deceleration of ingot transfer machine is store
The long ingot of entire row is delivered on parting bead by motor driving carrier chain rail, and parting bead is mutually perpendicular to constitute the long ingot group of row pattern with long ingot,
Parting bead is arranged on parting bead bearing support；
E3, long ingot stacks stacking：Automatic stacker captures long ingot group and long ingot group is delivered into long ingot by manipulator stores ingot frame
It is upper to be stacked.
As the improvement of such scheme, the step F includes：Composite skip by stacked stacking handle after long ingot group from
Taken out on long ingot storage ingot frame and be transported to homogeneous furnace and carry out homogenization, composite skip pulls out the long ingot after homogenization equal
Matter stove is simultaneously transported on long ingot storage ingot frame.
As the improvement of such scheme, the step G includes：
G1, the long ingot un-heaping of homogeneous：Automatic stacker captures long ingot group by manipulator, by the long ingot group after homogenization from length
Take out and be placed on storage ingot transfer machine carrier chain rail by row on ingot storage ingot frame, parting bead is placed on below carrier chain rail to depart from
Long ingot；
G2, the long ingot arrangement conveying of homogeneous：The long ingot of the good entire row of un-heaping is delivered to by root by the carrier chain rail for storing ingot transfer machine
Translate feeder；
G3, the long ingot translation feeding of homogeneous：Long ingot is taken out and translated by root by translating feeder and be transported to roller conveyor
On conveying roller；
G4, the long ingot roller-way conveying of homogeneous：Roller conveyor conveys long ingot toward direction beyond the automatic stacker domain of walk, passes through
Long ingot is transported to specified location by light curtain control.
As the improvement of such scheme, also include after the step G：
H, the long ingot translation feeding arrangement of homogeneous：By translate unloader by long ingot from roller conveyor by root take out and equably
On the carrier chain rail for being placed into storage ingot transfer machine, after the number of the arrangement of long ingot on carrier chain rail reaches packaging setting quantity, storage
The long ingot of entire row is delivered on enlacement packaging machine by the reducing motor driving carrier chain rail of ingot transfer machine；
I, the long ingot enlacement packaging of homogeneous：Long ingot entire row on carrier chain rail is taken out and is positioned over and tied up by the yoke of enlacement packaging machine
In the polygon frame of packing machine, it is stacked with layer, after the long ingot number of plies loaded on yoke reaches packaging layer, bundle
Prick packing machine and long ingot is subjected to enlacement packaging；
J, finished product arrangement conveying：Moving cart is by the long ingot after enlacement packaging from being taken out in polygon frame and being transported to storage ingot
On the carrier chain rail of favourable turn, the reducing motor driving carrier chain rail of storage ingot transfer machine will package phase of the long ingot toward enlacement packaging machine
Opposite direction is conveyed, and obtains long ingot product.
Implement the present invention, have the advantages that：
Production line length ingot automatic sawing, cutting of the invention intelligent and packing method by aluminum alloy round ingot since being hung out casting well to long ingot
Packaging terminates, middle all process steps（Such as the row's of pushing away storage ingot, storage ingot transfer, translation loading and unloading material, roller-way conveying, long ingot sawing, material head and
Expect that tail recovery, sawing aluminium skimmings stack un-heaping, long ingot enlacement packaging etc. after collecting briquetting recovery, stacking stacking, homogeneous）Realize
Intellectuality, is participated in without manpower, greatly reduces cost of labor, and production efficiency is high, sawing and homogeneous steady quality；
The present invention can carry out evenly spaced stacking stacking to circle ingot casting, it is ensured that every ingot casting is heated evenly unanimously in stove, is protected
Demonstrate,prove homogeneous quality；
During the present invention is to the long ingot enlacement packaging of homogeneous, by the yoke of strapper, by storage ingot transfer machine carrier chain rail
The long ingot of homogeneous, entire row is taken out and is sent in the polygon frame of strapper, successively stacks in layer, when the number of plies that yoke is loaded is arrived
After the number of plies needed up to packaging, long ingot is carried out enlacement packaging by long ingot enlacement packaging machine, reaches height compared with rate, high-quality, it is not necessary to
It is artificial to be lifted, transported by root with driving, so that solving artificial operation generally existing ingot casting arranges uneven, low production efficiency,
The problems such as energy waste is serious, homogeneous quality is unstable, while also avoid the safety that artificial stack layer collapses and caused
Accident.
Brief description of the drawings
Fig. 1 is intelligent production line length ingot automatic sawing, cutting of the invention and the first embodiment flow chart of packing method；
Fig. 2 is intelligent production line length ingot automatic sawing, cutting of the invention and the second embodiment flow chart of packing method；
Fig. 3 is intelligent production line length ingot automatic sawing, cutting of the invention and the 3rd embodiment flow chart of packing method；
Fig. 4 is intelligent production line length ingot automatic sawing, cutting of the invention and the fourth embodiment flow chart of packing method；
Fig. 5 is intelligent production line length ingot automatic sawing, cutting of the invention and the production line structure chart of packing method；
Fig. 6 is H direction views in Fig. 5；
Fig. 7 is K direction views in Fig. 5；
Fig. 8 is P direction views in Fig. 5；
Fig. 9 is the structural representation of the row's of pushing away storage ingot machine in the present invention；
Figure 10 is the structural representation of feeding roller table conveyer in the present invention；
Figure 11 is the structural representation of sawing main frame in the present invention；
Figure 12 is the structural representation of automatic stacker in the present invention.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, the present invention is made into one below in conjunction with accompanying drawing
It is described in detail on step ground.Only this is stated, the side such as the up, down, left, right, before and after of the invention that occurs in the text or will appear from, inside and outside
Position word, only on the basis of the accompanying drawing of the present invention, it is not the specific restriction to the present invention.
Referring to Fig. 1, Fig. 1 shows that the first of intelligent production line length ingot automatic sawing, cutting of the invention and packing method implements
Example, including：
A, ingot machine is store by circle ingot casting from casting well, alignment stage, the row of pushing away successively（Referring to Fig. 9）, translation reclaimer and feeding roller table conveying
Machine（Referring to Figure 10）It is delivered to sawing main frame（Referring to Figure 11）.
Wherein, the step A includes：
A1, circle ingot casting input：Will circle ingot casting from casting well be hung in alignment stage so that circle ingot casting one end come into line, by circle ingot casting put
On to the row's of pushing away storage ingot machine and ingot casting marshalling will be justified by Tui Pai mechanisms.Specifically, entire row is justified into ingot casting to hang to right from casting well
On neat platform, by alignment stage, the circle ingot casting that height is differed carries out one end and come into line, and is then placed on the row's of pushing away storage ingot machine, the row's of pushing away storage
Entire row is justified ingot casting marshalling by ingot machine by Tui Pai mechanisms, it is ensured that in the parallel conveying of carrier chain rail.
A2, circle ingot casting arrangement conveying：The row of pushing away stores ingot machine and circle ingot casting is delivered into translation reclaimer successively by carrier chain rail.
Specifically, the circle ingot casting on the row's of pushing away storage ingot machine is conveyed by carrier chain rail toward translation reclaimer direction, until first round ingot casting
Reach that translation reclaimer position stops, when translation reclaimer takes first round ingot casting away, carrier chain rail is again by second circle
Ingot casting is delivered to translation reclaimer feeding position, so circulation.
A3, circle ingot casting translation feeding：Circle ingot casting is store to translate one by one on ingot machine and removes and translate by translation feeder from the row of pushing away
Onto the conveying roller of feeding roller table conveyer.Specifically, the V-block that two pieces on translation feeder are moved in parallel, by circle casting
Ingot from the row's of pushing away storage ingot machine removed one by one by translation, and translation is transported on the conveying roller of feeding roller table conveyer, and then V-block is retracted
Second feeding, so circulation are carried out to origin-location.
A4, the feeding roller table conveying of circle ingot casting：Feeding roller table conveyer conveys circle ingot casting toward sawing main frame direction.
It should be noted that, feeding roller table conveyer is by frame, reducing motor, chain-drive mechanism, V-type roller, peace
The compositions such as full shield, ranging controlling apparatus.Meanwhile, feeding roller table conveyer is to drive Chain conveyer to drive V using reducing motor
Type roller turn, round ingot casting is conveyed by V-type roller turn, and with automatic speed regulation, automatic range, automatic off-position device.
B, material head sawing processing is carried out to circle ingot casting.
Wherein, the step B includes：
B1, circle ingot casting sawing：The circle ingot casting for reaching sawing main frame is continued to convey forward along approach table, when the material head of circle ingot casting
Length reaches approach table after setting length and stops conveying, and sawing main frame compressed oil cylinder saws down material head after circle ingot casting is pressed,
Sawing main frame compressed oil cylinder is retracted, and continues to convey forward after approach table.
Specifically, circle ingot casting continues to convey forward after reaching the approach table of sawing main frame, and circle ingot casting surface, which drives, installs
Code wheel in approach table is rotated, and code wheel is connected with encoder, and the rotation number of turns of code wheel is sampled as encoder joins
Number, to control material head length.Approach table stops conveying, sawing main frame compressed oil cylinder after material head length reaches setting length
After circle ingot casting is tightly pushed down, under sawing main frame saws the poor material head of material and shape, sawing main frame compressed oil cylinder is retracted, defeated
Enter and continue to convey forward after roller-way, promote material head to be admitted to the collection of material head elevator.
B2, material head lifting：Material head is delivered to material head elevator by the incline device of rollgang, and will by material head elevator
Material head lifting is transported in material frame c.
B3, metal fillings collects compound stalk forming automatically：Aluminium skimmings and dust produced in sawing process are collected and pressed
It is blocking.
C, fixed length processing is carried out to the circle ingot casting after material head sawing processing.
Wherein, the step C includes：Circle ingot casting after being handled through first time sawing is under the operation of roller conveyor, saw
Tangent plane rushes at the fixed length head for being built-in with character code seat, and fixed length head connection cushion cylinder, cushion cylinder is passive under the collision of circle ingot casting
Shrink until static, then cushion cylinder extend out to specified location and moved back with promoting fixed length to make to justify ingot casting to specified location again,
Sawing main frame compressed oil cylinder presses circle ingot casting to complete fixed length；Complete after fixed length process, cushion cylinder retraction, on fixed length head
Pendulum, concedes round ingot casting by space, is put on fixed length head to extreme higher position, cushion cylinder stretches out again, is ready for next time
Fixed length stamp.
D, to being handled through fixed length after circle ingot casting carry out material tail sawing processing, wherein, the circle after expecting tail sawing processing is cast
Ingot is long ingot.
Wherein, the step D includes：
D1, long ingot sawing：Sawing main frame will be handled through fixed length after circle ingot casting material tail saw under.
D2, material head lifting：Material tail under saw is transported to material head elevator, and material head is lifted into conveying by material head elevator
Into material frame c.
D3, metal fillings collects compound stalk forming automatically：Aluminium skimmings and dust produced in sawing process are collected and pressed
It is blocking.
It should be noted that circle ingot casting is after fixed length is completed, sawing main frame carries out sawing to the material tail of circle ingot casting, saws down
Saw blade and fixed length head between one section of round ingot casting be long ingot, saw under material tail be sent to material head elevator collect.Wherein,
Expect that the sawing step of tail is identical with the sawing step of material head, collected automatically by sawing main frame, material head elevator and metal fillings
The equipment such as briquetting forming machine to complete, reclaimed and aluminium skimmings are collected and are pressed into block and recovery automatically by long ingot sawing, material head.
Referring to Fig. 2, Fig. 2 shows that the second of intelligent production line length ingot automatic sawing, cutting of the invention and packing method implements
Example, from unlike the first embodiment described in Fig. 1, in the present embodiment, also including after the step D：
E, carries out stacking stacking processing to the circle ingot casting after expecting tail sawing processing.
Wherein, the step E includes：
E1, long ingot translates feeding：By translate unloader by long ingot from roller conveyor by root take out and be equably placed into
On the carrier chain rail for storing ingot transfer machine.Specifically, long ingot is taken out and conveyed by translation unloader from roller conveyor by root puts
On the carrier chain rail for putting storage ingot transfer machine, because encoder is installed in translation reclaimer, by encoder sampling parameters, for controlling
Make long ingot and be placed on the position arrangement of storage ingot transfer machine chain uniformly.
E2, long ingot stores ingot transfer：After the number of the arrangement of long ingot on carrier chain rail reaches setting quantity, storage ingot transfer machine
The long ingot of entire row is delivered on parting bead by reducing motor driving carrier chain rail, and parting bead is mutually perpendicular to constitute the long ingot of row pattern with long ingot
Group, parting bead is arranged on parting bead bearing support b.Specifically, the long ingot for translating unloader taking-up is arranged in a row by carrier chain rail,
After long ingot number of the arrangement is reached the quantity of setting by translation unloader, long ingot stores ingot transfer machine reducing motor drive chain rail, will
The long ingot of entire row, which is transported to be placed with behind the position of parting bead, to be stopped, and below the long ingot of entire row, is placed with parting bead bearing support b, parting bead supporting
Frame b is placed with the parting bead perpendicular with long ingot.
E3, long ingot stacks stacking：Automatic stacker（Referring to Figure 12）Long ingot group is captured and long ingot group is defeated by manipulator
Deliver to and stacked on long ingot storage ingot frame a.Specifically, automatic stacker captures marshalling on all parting beads by manipulator
Long ingot is taken out, and walking is sent on the long ingot storage ingot frame a specified, is stacked with layer, until stacking number reaches setting
After the number of plies, then it is sent on another the long ingot storage ingot frame a specified.
F, the circle ingot casting after handling stacked stacking carries out homogenization.
Wherein, the step F includes：Long ingot group after composite skip handles stacked stacking is store on ingot frame a from long ingot
Take out and be transported to homogeneous furnace and carry out homogenization, after homogenization, composite skip pulls out the long ingot after homogenization equal
Matter stove is simultaneously transported on long ingot storage ingot frame a.
G, un-heaping processing is carried out to the circle ingot casting after homogenization.
Wherein, the step G includes：
G1, the long ingot un-heaping of homogeneous：Automatic stacker captures long ingot group by manipulator, by the long ingot group after homogenization from length
Take out and be placed on storage ingot transfer machine carrier chain rail by row on ingot storage ingot frame a, parting bead is placed on below carrier chain rail with de-
From long ingot.It should be noted that the step G1 is identical with step E3 principle.
G2, the long ingot arrangement conveying of homogeneous：It is by the carrier chain rail for storing ingot transfer machine that the long ingot of the good entire row of un-heaping is defeated by root
Deliver to translation feeder.Specifically, the long ingot of the good entire row of un-heaping is passed through the past translation feeder side of carrier chain rail by storage ingot transfer machine
To conveying, until long ingot reaches translation feeder position by root.It should be noted that the step G2 and step E2 principle phase
Together.
G3, the long ingot translation feeding of homogeneous：By translate feeder by long ingot taken out by root and translate be transported to roller-way convey
On the conveying roller of machine.It should be noted that the step G3 is identical with step E1 principle.
G4, the long ingot roller-way conveying of homogeneous：Roller conveyor conveys long ingot toward direction beyond the automatic stacker domain of walk,
Long ingot is transported into specified location by light curtain control to stop.It should be noted that the step G4 and step A3 principle
It is identical.Correspondingly, when long ingot is conveyed on rollgang, fed distance is controlled by light curtain, it is ensured that the aluminium ingot end after whole pile packaging
Face is concordant.
Referring to Fig. 3, Fig. 3 shows the 3rd implementation of intelligent production line length ingot automatic sawing, cutting of the invention and packing method
Example, from unlike the second embodiment described in Fig. 2, in the present embodiment, also including after the step G：
H, the long ingot translation feeding arrangement of homogeneous：By translate unloader by long ingot from roller conveyor by root take out and equably
On the carrier chain rail for being placed into storage ingot transfer machine, after the number of the arrangement of long ingot on carrier chain rail reaches packaging setting quantity, storage
The long ingot of entire row is delivered on enlacement packaging machine by the reducing motor driving carrier chain rail of ingot transfer machine.
Specifically, long ingot is taken out by root by translating unloader, and conveys the carrier chain rail for being placed into storage ingot transfer machine
On, encoder statistics radical is installed on translation unloader, when the long ingot radical on storage ingot transfer machine carrier chain rail reaches that packaging is set
After fixed radical, ingot transfer machine reducing motor drive chain rail is store, carrier chain rail conveys the long ingot of entire row toward strapper packaging direction,
Stopping is postponed when the long ingot of entire row reaches enlacement packaging seat in the plane.It should be noted that the step H and the principle phase of step E1, E2
Together.
I, the long ingot enlacement packaging of homogeneous：Long ingot entire row on carrier chain rail is taken out and is positioned over by the yoke of enlacement packaging machine
In the polygon frame of enlacement packaging machine, it is stacked with layer, when the long ingot number of plies loaded on yoke reaches packaging layer
Afterwards, long ingot is carried out enlacement packaging by enlacement packaging machine.
J, finished product arrangement conveying：Long ingot after enlacement packaging is taken out and is transported to from polygon frame by moving cart d
On the carrier chain rail for storing ingot transfer machine, the reducing motor driving carrier chain rail of storage ingot transfer machine will package long ingot toward enlacement packaging
The opposite direction conveying of machine, obtains long ingot product.It should be noted that the step J is identical with step E2 principle.
With reference to specifically embodiment, the present invention is described in further detail.
The 4th reality of intelligent production line length ingot automatic sawing, cutting of the invention and packing method is shown referring to Fig. 4 ~ 8, Fig. 4 ~ 8
Apply example.
S1, circle ingot casting input；
S2, circle ingot casting arrangement conveying；
S3, circle ingot casting translation feeding；
S4, the feeding roller table conveying of circle ingot casting；
S5, circle ingot casting sawing；
S6, material head lifting；
S7, metal fillings collects briquetting forming machine automatically；
S8, circle ingot casting fixed length；
S9, long ingot sawing；
S10, long ingot translates feeding；
S11, long ingot stores ingot transfer；
S12, long ingot stacks stacking；
S13, homogenization；
S14, the long ingot un-heaping of homogeneous；
S15, the long ingot arrangement conveying of homogeneous；
S16, the long ingot translation feeding of homogeneous；
S17, the long ingot roller-way conveying of homogeneous；
S 18, the long ingot translation feeding arrangement of homogeneous；
S 19, the long ingot enlacement packaging of homogeneous；
S 20, finished product arrangement conveying.
From the foregoing, it will be observed that the intelligent production line length ingot automatic sawing, cutting of the present invention and packing method are hung by aluminum alloy round ingot from casting well
Go out to start to long ingot packaging to terminate, middle all process steps（Such as row's of pushing away storage ingot, the transfer of storage ingot, translation loading and unloading material, roller-way conveying, length
Un-heaping, long ingot, which are stacked, after ingot sawing, material head and the recovery of material tail, the recovery of sawing aluminium skimmings collection briquetting, stacking stacking, homogeneous ties up bag
Dress etc.）Intellectuality is realized, is participated in without manpower, greatly reduce cost of labor, production efficiency is high, sawing and homogeneous matter
Amount is stable；The present invention can carry out evenly spaced stacking stacking to circle ingot casting, it is ensured that every ingot casting is heated evenly unanimously in stove,
Ensure homogeneous quality；During the present invention is to the long ingot enlacement packaging of homogeneous, by the yoke of strapper, by storage ingot transfer machine conveying
The long ingot of homogeneous on chain rail, entire row is taken out and is sent in the polygon frame of strapper, successively stacks in layer, when yoke is loaded
The number of plies reach packaging need the number of plies after, long ingot enlacement packaging machine by long ingot carry out enlacement packaging, reach height compared with rate, it is high-quality
Amount, it is not necessary to artificial with driving a vehicle by root lifting, transport, so that solving artificial operation generally existing ingot casting arranges uneven, life
Produce efficiency low, the problems such as energy waste is serious, homogeneous quality is unstable collapse and made while also avoid artificial stack layer
Into security incident.
Described above is the preferred embodiment of the present invention, it is noted that for those skilled in the art
For, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications are also considered as
Protection scope of the present invention.
Claims (10)
1. a kind of intelligent production line length ingot automatic sawing, cutting and packing method, it is characterised in that including：
A, stores ingot machine, translation reclaimer and feeding roller table conveyer from casting well, alignment stage, the row of pushing away successively by circle ingot casting and is delivered to saw
Cut main frame；
B, material head sawing processing is carried out to circle ingot casting；
C, fixed length processing is carried out to the circle ingot casting after material head sawing processing；
D, to being handled through fixed length after circle ingot casting carry out material tail sawing processing, wherein, the circle ingot casting after expecting tail sawing processing is
Long ingot.
2. intelligent production line length ingot automatic sawing, cutting as claimed in claim 1 and packing method, it is characterised in that the step
A includes：
A1, circle ingot casting input：Will circle ingot casting from casting well be hung in alignment stage so that circle ingot casting one end come into line, by circle ingot casting put
On to the row's of pushing away storage ingot machine and ingot casting marshalling will be justified by Tui Pai mechanisms；
A2, circle ingot casting arrangement conveying：The row of pushing away stores ingot machine and circle ingot casting is delivered into translation reclaimer successively by carrier chain rail；
A3, circle ingot casting translation feeding：Translation feeder will circle ingot casting from the row of pushing away storage ingot machine on one by one translate remove and move into
On the conveying roller for expecting roller conveyor；
A4, the feeding roller table conveying of circle ingot casting：Feeding roller table conveyer conveys circle ingot casting toward sawing main frame direction.
3. intelligent production line length ingot automatic sawing, cutting as claimed in claim 1 and packing method, it is characterised in that the step
B includes：
B1, circle ingot casting sawing：The circle ingot casting for reaching sawing main frame is continued to convey forward along approach table, when the material head of circle ingot casting
Length reaches approach table after setting length and stops conveying, and sawing main frame compressed oil cylinder saws down material head after circle ingot casting is pressed,
Sawing main frame compressed oil cylinder is retracted, and continues to convey forward after approach table；
B2, material head lifting：Material head is delivered to material head elevator by the incline device of rollgang, and by material head elevator by material head
Lifting is transported in material frame；
B3, metal fillings collects compound stalk forming automatically：Aluminium skimmings and dust produced in sawing process are collected and block is pressed into.
4. intelligent production line length ingot automatic sawing, cutting as claimed in claim 1 and packing method, it is characterised in that the step
C includes：
Circle ingot casting after being handled through first time sawing is under the operation of roller conveyor, and sawing face, which is rushed at, is built-in with determining for character code seat
Long head, fixed length head connection cushion cylinder, cushion cylinder is passive under the collision of circle ingot casting to be shunk until static, then cushion cylinder
Extend out to specified location again and moved back with promoting fixed length head to make to justify ingot casting to specified location, sawing main frame compressed oil cylinder will circle ingot casting it is tight
Press to complete fixed length；
Complete after fixed length process, cushion cylinder retraction, put on fixed length head to extreme higher position, cushion cylinder stretches out again, prepares
Carry out fixed length stamp next time.
5. intelligent production line length ingot automatic sawing, cutting as claimed in claim 1 and packing method, it is characterised in that the step
D includes：
D1, long ingot sawing：Sawing main frame will be handled through fixed length after circle ingot casting material tail saw under；
D2, material head lifting：Material tail under saw is transported to material head elevator, and material head lifting is transported into material by material head elevator
Inframe；
D3, metal fillings collects compound stalk forming automatically：Aluminium skimmings and dust produced in sawing process are collected and block is pressed into.
6. intelligent production line length ingot automatic sawing, cutting as claimed in claim 1 and packing method, it is characterised in that the step
Also include after D：
E, carries out stacking stacking processing to the circle ingot casting after expecting tail sawing processing；
F, the circle ingot casting after handling stacked stacking carries out homogenization；
G, un-heaping processing is carried out to the circle ingot casting after homogenization.
7. intelligent production line length ingot automatic sawing, cutting as claimed in claim 6 and packing method, it is characterised in that the step
E includes：
E1, long ingot translates feeding：By translate unloader by long ingot from roller conveyor by root take out and be equably placed into
On the carrier chain rail for storing ingot transfer machine；
E2, long ingot stores ingot transfer：After the number of the arrangement of long ingot on carrier chain rail reaches setting quantity, the deceleration of ingot transfer machine is store
The long ingot of entire row is delivered on parting bead by motor driving carrier chain rail, and parting bead is mutually perpendicular to constitute the long ingot group of row pattern with long ingot,
Parting bead is arranged on parting bead bearing support；
E3, long ingot stacks stacking：Automatic stacker captures long ingot group and long ingot group is delivered into long ingot by manipulator stores ingot frame
It is upper to be stacked.
8. intelligent production line length ingot automatic sawing, cutting as claimed in claim 6 and packing method, it is characterised in that the step
F includes：Long ingot group after composite skip handles stacked stacking is taken out from long ingot storage ingot frame and is transported to homogeneous furnace progress
Long ingot after homogenization is pulled out homogeneous furnace and is transported to long ingot and store on ingot frame by homogenization, composite skip.
9. intelligent production line length ingot automatic sawing, cutting as claimed in claim 6 and packing method, it is characterised in that the step
G includes：
G1, the long ingot un-heaping of homogeneous：Automatic stacker captures long ingot group by manipulator, by the long ingot group after homogenization from length
Take out and be placed on storage ingot transfer machine carrier chain rail by row on ingot storage ingot frame, parting bead is placed on below carrier chain rail to depart from
Long ingot；
G2, the long ingot arrangement conveying of homogeneous：The long ingot of the good entire row of un-heaping is delivered to by root by the carrier chain rail for storing ingot transfer machine
Translate feeder；
G3, the long ingot translation feeding of homogeneous：Long ingot is taken out and translated by root by translating feeder and be transported to roller conveyor
On conveying roller；
G4, the long ingot roller-way conveying of homogeneous：Roller conveyor conveys long ingot toward direction beyond the automatic stacker domain of walk, passes through
Long ingot is transported to specified location by light curtain control.
10. intelligent production line length ingot automatic sawing, cutting as claimed in claim 6 and packing method, it is characterised in that the step
Also include after rapid G：
H, the long ingot translation feeding arrangement of homogeneous：By translate unloader by long ingot from roller conveyor by root take out and equably
On the carrier chain rail for being placed into storage ingot transfer machine, after the number of the arrangement of long ingot on carrier chain rail reaches packaging setting quantity, storage
The long ingot of entire row is delivered on enlacement packaging machine by the reducing motor driving carrier chain rail of ingot transfer machine；
I, the long ingot enlacement packaging of homogeneous：Long ingot entire row on carrier chain rail is taken out and is positioned over and tied up by the yoke of enlacement packaging machine
In the polygon frame of packing machine, it is stacked with layer, after the long ingot number of plies loaded on yoke reaches packaging layer, bundle
Prick packing machine and long ingot is subjected to enlacement packaging；
J, finished product arrangement conveying：Moving cart is by the long ingot after enlacement packaging from being taken out in polygon frame and being transported to storage ingot
On the carrier chain rail of favourable turn, the reducing motor driving carrier chain rail of storage ingot transfer machine will package phase of the long ingot toward enlacement packaging machine
Opposite direction is conveyed, and obtains long ingot product.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710605387.7A CN107244550B (en) | 2017-07-24 | 2017-07-24 | A kind of intelligent production wire length ingot automatic sawing, cutting and packing method |
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| CN201710605387.7A CN107244550B (en) | 2017-07-24 | 2017-07-24 | A kind of intelligent production wire length ingot automatic sawing, cutting and packing method |
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| CN107244550B CN107244550B (en) | 2019-11-15 |
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| CN108945925A (en) * | 2018-07-02 | 2018-12-07 | 聊城信源集团有限公司 | A kind of aluminium alloy round cast ingot intelligence storing and transporting system |
| CN111215695A (en) * | 2020-03-04 | 2020-06-02 | 佛山市法比澳挤压机械科技有限公司 | Automatic aluminum bar cutting, stacking and unstacking production line |
| CN113909976A (en) * | 2021-10-27 | 2022-01-11 | 江苏恒力组合机床有限公司 | Short material collecting device for numerical control sawing of steel rail |
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| CN107244550B (en) | 2019-11-15 |
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