CN212501277U - Aluminum short rod fixed-length sawing and stacking packaging production line - Google Patents
Aluminum short rod fixed-length sawing and stacking packaging production line Download PDFInfo
- Publication number
- CN212501277U CN212501277U CN202020695575.0U CN202020695575U CN212501277U CN 212501277 U CN212501277 U CN 212501277U CN 202020695575 U CN202020695575 U CN 202020695575U CN 212501277 U CN212501277 U CN 212501277U
- Authority
- CN
- China
- Prior art keywords
- aluminum
- sawing
- stub
- roller way
- conveying roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Basic Packing Technique (AREA)
Abstract
The utility model relates to the technical field of metallurgical equipment, and discloses an aluminum short rod fixed-length saw cutting and stacking packaging production line, which comprises a conveying roller way; the input end of the conveying roller way is provided with a feeding table, the output end of the conveying roller way is provided with a single-rod disc sawing machine and sizing equipment, and a metal scrap briquetting and forming machine is arranged corresponding to the single-rod disc sawing machine; the output end of the conveying roller way is provided with a chain plate conveyor, and an automatic bundling machine, an online weighing device and an online film covering device are sequentially arranged along the conveying direction of the chain plate conveyor; an aluminum short rod stacker crane is arranged between the output end of the conveying roller way and the input end of the chain plate conveyor. By applying the technical scheme of the utility model, the mechanical line production of sawing the long aluminum rod into short rods and stacking and packaging the short rods is realized, the whole production process does not need manual carrying, more labor can be reduced, the production efficiency is improved, and a large amount of labor cost is saved; the sawing quality is high, the size and specification of the prepared products are consistent, the products are regular and regular, and the performance is stable; no potential safety hazard in production operation.
Description
Technical Field
The utility model relates to a metallurgical equipment technical field especially relates to an aluminium stub scale saw cuts and pile up neatly packing production line.
Background
In the processing of present aluminium bar founding, cast stick (aluminium long stick) saw cut the head and the tail and stop mostly at the manual transport material loading, the mode that traditional manual saw cut, and the aluminium bar after saw cutting hoists the packing area again and beats the bundle manually. In the whole production process, each procedure needs to be completed by multiple persons in a matching way, the danger of manual hoisting is high, and the production cost is high; the situation that the length of the same batch of aluminum rods is different can be caused due to poor sizing precision of manual sawing; the sawing site is messy, the aluminum scraps fly disorderly, safety protection is avoided, and the splashed aluminum scraps easily hurt workers operating nearby; the manual stacking bundling labor intensity is high, the operation efficiency is low, the aluminum bar is easy to collide, the product quality is influenced, and the safety risk in the operation process is higher. Therefore, in the traditional aluminum bar processing, the labor intensity of workers is high, and the operation efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an aluminium stub scale saw cuts and pile up neatly packing production line to solve the above-mentioned technical problem among the prior art.
In order to realize the purpose, the utility model discloses a technical scheme be:
an aluminum short rod fixed-length sawing and stacking packaging production line comprises a conveying roller way; the input end of the conveying roller way is provided with a feeding table, the output end of the conveying roller way is provided with a single-rod disc sawing machine and a sizing device matched with the single-rod disc sawing machine, and a metal scrap briquetting and forming machine is arranged corresponding to the single-rod disc sawing machine; the output end of the conveying roller way is provided with a chain plate conveyor, and an automatic bundling machine, an online weighing device and an online film covering device are sequentially arranged along the conveying direction of the chain plate conveyor; and an aluminum short rod stacker crane is arranged between the output end of the conveying roller way and the input end of the chain plate conveyor.
According to the utility model discloses an aluminium stub scale saw cuts and pile up neatly packing production line, one section that chain scraper conveyor is close to the output is formed with bundle stub buffer and bundle stub unloading district.
According to the utility model discloses an aluminium stub scale saw cuts and pile up neatly packing production line, it is provided with two sections to bundle stub buffers.
According to the utility model discloses an aluminium stub scale saw cuts and pile up neatly packing production line, be provided with the labeller between online laminating equipment and the bale stub buffer.
According to the utility model discloses an aluminium stub scale saw cuts and pile up neatly packing production line, it is equipped with the transfer car to correspond the material loading platform on the rollgang.
According to the utility model discloses an aluminium stub scale saw cuts and pile up neatly packing production line, the output of rollgang corresponds aluminium stub hacking machine and is provided with on line and beats the sign indicating number equipment.
According to the utility model discloses an aluminium stub scale saw cuts and pile up neatly packing production line, one side cooperation of aluminium stub hacking machine is provided with the emergent unloading equipment of stub.
The utility model has the advantages that:
by applying the technical scheme of the utility model, smooth aluminum bar conveying, fixed-length saw cutting, aluminum scrap recovery processing, multilayer stacking, bundling weighing and film covering line production can be carried out, each operation process is matched and connected properly and smoothly, the aluminum bar can be quickly cut and bundled by stacking; the whole production process does not need manual carrying, so that more labor can be reduced, the production efficiency is improved, and a large amount of labor cost is saved; the sawing quality is high, the size and specification of the prepared products are consistent, the products are regular and regular, and the performance is stable; the potential safety hazard in the production operation is less. The aluminum short rod fixed-length sawing and stacking packaging production line has a great promoting effect on reducing the production cost of enterprises and improving the competitiveness of the enterprises.
Drawings
Fig. 1 is a schematic structural diagram of a preferred embodiment of the present invention;
reference numbers of fig. 1:
the device comprises a conveying roller way 1, a transfer car 2, a single-rod circular saw cutting machine 3, a sizing device 4, an aluminum short rod stacker crane 5, a chain plate conveyor 6, an online weighing device 7, an online film coating device 8, a bundled short rod buffer area 9, a bundled short rod blanking area 10, a feeding table 11, a metal scrap briquetting forming machine 12, a waste lifter 13, a short rod emergency blanking device 14, an online coding device 15, an automatic bundling machine 16 and a labeling machine 17.
FIG. 2 is a schematic view of the structure of the rollgang of FIG. 1;
reference numerals of fig. 2:
the roller bed comprises a bearing seat 11a, a conveying roller 12a, a mounting seat 13a, a hinge mechanism 14a, a roller bed bracket 15a, a driving motor 16a, a safety shield 17a and a transmission mechanism 18 a.
FIG. 3 is a schematic view of the structure of the single bar circular saw of FIG. 1;
FIG. 4 is a schematic right-side view of FIG. 3;
reference numerals of fig. 3, 4:
the sawing machine comprises a sawing machine base 31, a linear guide rail 32, a sawing device 33, a chip removal device 34, a roller way 35, a driving wheel 3301, a motor 3302, a saw blade 3303 and a Y-shaped pressing block 3601.
FIG. 5 is a schematic structural view of the metal scrap briquetting machine of FIG. 1;
reference numerals of fig. 5:
a base 121, a horizontal hydraulic cylinder 122, a storage chamber 123, a vertical hydraulic cylinder 124 and a forming chamber 125.
FIG. 6 is a schematic structural view of the aluminum short rod stacker of FIG. 1;
reference numerals of fig. 6:
Fig. 7 is a schematic structural view of the labelling machine of fig. 1;
reference numerals of fig. 7:
the printer comprises a guide rod 171, an air cylinder 172, a printer 173, a fixed seat 174, a movable seat 175, a guide column 176, a buffer spring 177, a push plate 178, a suction cup 179 and a mounting bracket 1710.
Detailed Description
The following description is provided for illustrative purposes, and other advantages and features of the present invention will become apparent to those skilled in the art from the following detailed description.
Please refer to the attached drawings. It should be understood that the structure, ratio, size and the like shown in the drawings attached to the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any structure modification, ratio relationship change or size adjustment should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the function that the present invention can produce and the purpose that the present invention can achieve. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for convenience of description, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof may be made without substantial technical changes, and the present invention is also regarded as the scope of the present invention.
Examples
Referring to fig. 1, the utility model provides an aluminum short rod fixed length sawing and stacking packaging production line, which comprises a conveying roller way 1; the input end of the conveying roller way 1 is provided with a feeding table 11, the output end is provided with a single-rod circular saw cutting machine 3 and a sizing device 4 matched with the single-rod circular saw cutting machine 3, and a metal scrap briquetting and forming machine 12 is arranged corresponding to the single-rod circular saw cutting machine 3; the output end of the conveying roller way 1 is provided with a chain plate conveyor 6, and an automatic bundling machine 16, an online weighing device 7 and an online film coating device 8 are sequentially arranged along the conveying direction of the chain plate conveyor 6; an aluminum short rod stacker crane 5 is arranged between the output end of the conveying roller way 1 and the input end of the chain plate conveyor 6.
The feeding table 11 is used for buffering and horizontally conveying the aluminum bars. The large-pitch roller chain is used as a conveying mechanism, and the aluminum bars are conveyed to the next working procedure one by one. PP blocks were all embedded in the roller chain so as not to damage the aluminum bar.
In addition, in order to protect the surface of the aluminum bar, all the carrier rollers on the conveying roller way 1 are coated with polyurethane rubber, and the effect of preventing the aluminum bar from being scratched is mainly achieved. In the conveying process, the conveying roller way 1 can be set into a plurality of sections according to the actual production process requirement and the equipment conveying requirement, and each section can be grouped to control the conveying speed of the conveying roller way in a variable frequency mode.
A section of the chain plate conveyor 6 close to the output end is provided with a bundled short rod buffer area 9 and a bundled short rod blanking area 10.
The bundled short rod buffer zone 9 is provided with two sections.
The chain plate conveyor 6 is mainly driven by a motor and is driven by chains, and the chains at two sides are connected by supporting plates. The bundled short rod buffer area 9 is used for caching bundled short rods, and is reserved for the bundled short rod blanking area 10 for enough time for blanking, so that the problems of too fast feeding and untimely blanking are avoided.
A labeling machine 17 is arranged between the online film covering equipment 8 and the bundled short rod buffer zone 9.
The aluminum stack is conveyed to a labeling station, the central control machine transmits information such as the weight of the aluminum stack and production batches to the printer, and the labeling manipulator is used for immediately printing a label and sticking the label to the side face of the aluminum stack.
A scrap elevator 13 may be provided corresponding to the single rod circular saw 3.
The head and tail of the aluminum bar sawed by the single-bar circular saw cutting machine 3 fall on a waste material lifting machine 13 and are conveyed into a material frame through lifting. After the material frame is full, the material frame is moved by a forklift and is sent to an aluminum melting furnace to be remelted and cast into aluminum bars.
And a transfer trolley 2 is arranged on the conveying roller way 1 corresponding to the feeding platform 11.
The transfer car 2 is used for transferring the aluminum bar from one section of operation equipment to the next section of operation equipment, and mainly adopts a four-bar linkage mechanism to realize the purpose of synchronous lifting and conveying. The transfer car 2 can adopt the technology of the prior patent application of the applicant, namely a collision-prevention logistics carrying transfer car (application number CN 201822100118.8).
The output end of the conveying roller way 1 is provided with an online coding device 15 corresponding to the aluminum short rod stacker crane 5.
Regarding the online coding device 15, the mass production of the aluminum bars, for the information tracing, the information of the furnace number, the batch and the like must be marked on each aluminum bar, and the date, the serial number and the VIN code can be automatically printed by adopting a laser coding machine, and various formats are available for selection. The on-line coding device 15 may adopt the technology of the prior patent application of the present applicant, an automatic on-line coding device (application No. CN 201822099432.9).
Regarding the online weighing device 7, the aluminum stack after bundling passes through the upper part of the online weighing device 7, the hydraulic cylinder rises after the signal is triggered, and the aluminum stack leaves the roller plane for weighing. The in-line weighing device 7 may employ the technology of the applicant's prior patent application, an automatic in-line weighing device (application No. CN 201822099907.4).
One side of the aluminum short rod stacking machine 5 is provided with a short rod emergency blanking device 14 in a matching mode, and the aluminum short rod emergency blanking device can be used for unloading aluminum short rods in emergency situations.
The stacked aluminum stacks are transferred to a bundling station to be used as a movable steel belt packaging machine of the automatic bundling machine 16 to realize automatic wood pad support and two bundling. And then, conveying the whole bundle of aluminum bars (aluminum stack) to a film coating station, starting to wind the film by using a gantry type film coating machine serving as a film coating device, and coating the top and the periphery of the aluminum stack.
In connection with the connection between the above-mentioned devices, the devices usually have an inlet and an outlet, and the inlet of the first device is connected to the outlet of the second device, and the material is processed by the first device and then directly output or conveyed to the second device by a conveying device, and the second device continues to operate.
The operation flow of the aluminum short rod fixed-length sawing and stacking packaging production line is briefly explained as follows: after homogenization, the aluminum bar is sequentially conveyed to the station of the single-bar disc saw cutting machine through the feeding table 11, the transfer car 2 and the conveying roller way 1; the single-rod circular saw cutting machine 3 works to cut off the head of the aluminum rod; then, the aluminum bar is continuously conveyed along the preset direction, the on-line sizing is completed by means of sizing equipment 4, and the single-bar circular saw cutting machine 3 completes the sizing saw cutting; wherein, the aluminum scraps produced by sawing are absorbed to a cyclone separator by a fan of a metal scrap briquetting and forming machine 12, and are compressed into blocks by a briquetting machine; in the above, the sawn aluminum bars are coded by the on-line coding equipment 15 and then transmitted to the stacking area; a stacking manipulator 54 of the short aluminum rod stacker 5 grabs the aluminum rods to complete multilayer stacking; the stacked aluminum bars are continuously and sequentially conveyed to a bundling station, a weighing station, a film covering station and a labeling station through a chain plate conveyor 6, and corresponding operation is completed; and transferring the packaged aluminum bars to a bundling short bar blanking area 10 for discharging. The operation process can be controlled by an upper computer and a PLC, and a safety interlocking and alarming device can be arranged between the operation of each component device to perform complete safety protection and prevent operators and devices from being injured. Each operation process is smoothly connected with each other, safety and high efficiency are realized, manual carrying is not needed in the whole process, labor cost is saved, the manufactured products are neat and regular, and great promotion effect is realized on reducing the production cost of enterprises and improving the competitiveness of the enterprises.
Like figure 2, in the aluminium stub scale saw cuts and pile up neatly packing production line, rollgang 1 can adopt following technical scheme:
a rollgang comprising: the roller way support comprises a roller way support 15a, conveying carrier rollers 12a and a driving motor 16a, wherein an installation seat 13a is arranged on the upper end face of the roller way support 15a, a plurality of conveying carrier rollers 12a are arranged, the conveying carrier rollers 12a are connected through a transmission chain, the conveying carrier rollers 12a are arranged on the upper end face of the installation seat 13a side by side, two ends of each conveying carrier roller 12a are connected with the installation seat 13a through bearing seats 11a, each conveying carrier roller 12a is in a cylindrical shape with thick ends and thin middle, a transmission mechanism 18a is arranged on one side of each installation seat 13a, a rotating shaft of each conveying carrier roller 12a is connected above each transmission mechanism 18a, and a rotating shaft of the driving motor;
a polyurethane layer is arranged on the surface of the conveying carrier roller 12 a;
an encoder is arranged in the bearing seat 11 a;
a safety shield 17a is sleeved on the outer side of the transmission mechanism 18a, and the safety shield 17a is formed by bending a plate;
the mounting seat 13a is connected with the roller way support 15a through a hinge mechanism 14a, one side of the roller way support 15a is provided with an air cylinder, and an expansion rod of the air cylinder is connected with the mounting seat 13 a.
Like in fig. 3, 4, among the aluminium stub scale saw cut and pile up neatly packing production line, single stick circular saw cuts machine 3 can adopt following technical scheme:
the utility model provides a single stick disc saw cuts machine, includes sawing machine base 31, and sawing machine base 31's outer lane is provided with frame construction's frame, and sawing machine base 31 adopts the section bar welding to form, through adopting this kind of technical scheme: the stable operation of the sawing machine is ensured;
the sawing machine is characterized in that a sawing device 33 capable of moving along a guide rail is arranged on the sawing machine base 31, a roller way 35 arranged in parallel is arranged on one side of the guide rail, an aluminum bar to be cut is arranged on the roller way 35, at least one pressing device is arranged above the roller way 35, and the roller way 35 can be matched with the pressing device to press the aluminum bar to be cut when the material conveying of the roller way 35 is stopped;
the guide rail adopts a group of linear guide rails 32 which are arranged in parallel, the sawing device 33 comprises a base, and the base is arranged on a sliding block of the linear guide rails 32; a first hydraulic cylinder arranged in parallel with the linear guide rail 32 is arranged below the base, the piston end of the first hydraulic cylinder is connected with the base, and the first hydraulic cylinder can push the base to push the cutter feeding and retracting device 33; by adopting the technical scheme: the first hydraulic cylinder can also be combined with a proportional valve to push the cutter feeding and retracting of the sawing device;
the sawing device 33 comprises a motor 3302, a driving wheel 3301 is arranged on an output shaft of the motor 3302, a driven shaft arranged in parallel with a motor shaft of the motor 3302 is arranged on the left side of the motor 3302, the driven shaft is mounted on a plurality of bearing seats arranged at intervals in the front-back direction, a saw blade 3303 is arranged at the front end of the driven shaft, a driven wheel is arranged at the rear end of the driven shaft, and the driving wheel 3301 and the driven wheel are positioned on the same plane and connected through a transmission belt; by adopting the technical scheme: a driving wheel 3301 is driven by a motor, the driving wheel 3301 drives a driven shaft to rotate sequentially through a driving belt and a driven wheel, and the driven shaft drives a saw blade 3303 to rotate;
the roller way 35 is arranged on the left side of the top of the sawing machine base 31;
the roller way 35 comprises a plurality of V-shaped carrier rollers which are arranged at intervals, and the outer surface of any one V-shaped carrier roller is provided with a polyurethane layer; by adopting the technical scheme: the aluminum bar is prevented from colliding by the polyurethane layer;
any one of the pressing devices comprises a second hydraulic cylinder which is vertically arranged,
the second hydraulic cylinder is installed on the rack, the piston end of the second hydraulic cylinder is arranged downwards, the Y-shaped pressing block 3601 is arranged at the piston end, the surface of the Y-shaped pressing block 3601 is also provided with a PP plate, and the opening of the Y-shaped pressing block 3601 is downward and can be matched with the V-shaped carrier roller to clamp an aluminum bar to be cut;
the Y-shaped pressing block 3601 is pushed to move downwards by the second hydraulic cylinder, and the opening of the Y-shaped pressing block 3601 is matched with the V-shaped carrier roller to clamp and press the aluminum bar tightly, so that the aluminum bar can be prevented from rolling during sawing; the PP plate can prevent damage to the aluminum bar;
a chip removal device 34 is arranged on the outer ring of the saw blade 3303, the chip removal device 34 is arranged on a bearing seat close to one side of the saw blade 3303, the chip removal device 34 is of a box-type structure wrapping the saw blade 3303, and an open slot exposing the saw blade 3303 is formed in the position, corresponding to the saw blade 3303, of the left end of the middle part of the chip removal device 34;
the scrap removal device with a box-type structure can conveniently collect and prevent aluminum scraps from volatilizing and wasting, thereby avoiding environmental pollution;
the outer surface of the rack is provided with a protective cover which is formed by bending a metal plate; through holes are formed in the positions, corresponding to the roller way 35 and the Y-shaped pressing block 3601, of the protective cover; by adopting the technical scheme: the cut aluminum bar can be taken out from the through hole;
wherein, the driving wheel 3301 and the driven wheel both adopt synchronous pulleys, and the transmission belt adopts a synchronous belt;
the protective cover is provided with a front door, a rear door and a saw blade sealing door, so that the equipment is convenient to overhaul, and the protective cover is safe and attractive;
the chip removal device 34 is provided with an oil injection device, the oil injection device adopts a micro-lubrication mode, semi-dry cutting machining is carried out through micro-quantification of cutting oil and fixed point of supply oil, economy and environmental protection are achieved, and heat of friction between the saw blade and an aluminum rod during saw cutting can be dissipated.
Regarding the sizing device 4, because the finished aluminum bar needs strict quality control in length specification, the sizing device 4 adopts the servo motor to drive the ball screw to drive the sizing mechanism to move by lifting up and falling down of the hydraulic control mechanism, so as to realize automatic sizing of the length of 500 mm-1500 mm, thereby achieving the control of the length of the aluminum bar. The sizing device 4 can adopt the technology of the prior patent application of the applicant, namely an automatic on-line gantry sizing device (application number CN 201822100116.9).
In the production line of aluminum short rod fixed length saw cutting and stacking packaging, the metal scrap briquetting and forming machine 12 adsorbs aluminum scraps generated by saw cutting through a fan, collects the aluminum scraps to a briquetting machine hopper through a cyclone separator, and finally presses the aluminum scraps into an aluminum cake by a briquetting machine.
As shown in fig. 5, the metal scrap briquetting and forming machine 12 can adopt the following technical scheme:
a metal scrap briquetting and forming machine comprises a base 121, wherein a hydraulic station is arranged on one side of the top surface of the base 121, a storage chamber 123 is arranged on the other side of the top surface of the base 121, a first pressing plate is arranged in the storage chamber 123, and the first pressing plate is connected with the piston end of at least one horizontal hydraulic cylinder 122 and can complete primary compression under the pushing of the piston of the horizontal hydraulic cylinder 122; a forming chamber 125 with a split structure is arranged on one side of the interior of the storage chamber 123 far away from the cylinder body of the horizontal hydraulic cylinder 122, and the forming chamber 125 is pushed by at least one vertical hydraulic cylinder 124 to complete secondary compression of the lower combined body;
one end of the forming chamber 125 is provided with a push plate, the push plate is connected with a forming hydraulic cylinder, the forming hydraulic cylinder can perform three-stage compression, the other end of the forming chamber 125 is provided with a sealing plate, the sealing plate is connected with the sealing plate hydraulic cylinder, and oil inlet pipelines and oil return pipelines of all hydraulic cylinders are connected with a hydraulic station;
the material storage chamber 123 is of an L-shaped box structure, a closable feeding hole is formed in the center of the top surface of a cross rod of the L-shaped box structure, and the forming chamber 125 is located at the end of a vertical rod of the L-shaped box structure;
an opening is formed in the tail end of the cross rod of the L-shaped box structure, the first pressing plate is located in the opening, the end face, far away from the forming chamber 125, of one side of the first pressing plate is connected with piston ends of three horizontal hydraulic cylinders 122 which are arranged in parallel, and the first pressing plate moves towards the end of a vertical rod of the L-shaped box structure under the pushing of the horizontal hydraulic cylinders 122 to complete primary compression of chips; pushing the first pressing plate to move towards the vertical rod end along the transverse rod end of the storage chamber through the horizontal hydraulic cylinder to finish primary compression of the aluminum scraps;
the forming chamber 125 comprises an upper cavity and a lower cavity, three vertical hydraulic cylinders 124 which are arranged in parallel are arranged above the forming chamber 125, the piston end of any vertical hydraulic cylinder 124 is connected with the upper cavity of the forming chamber 125, the upper cavity can be closed with the lower cavity under the pushing of the vertical hydraulic cylinder 124, the upper cavity and the piston end of the vertical hydraulic cylinder 124 move on a vertical rod of an L-shaped box structure, and the lower cavity is positioned below the vertical rod of the L-shaped box structure and communicated with the L-shaped box structure;
the upper cavity of the forming chamber 125 is a second pressing plate with a concave arc surface on the bottom surface, the lower cavity of the forming chamber 125 is a circular tube with a section of a major arc structure, and two ends of the circular tube are respectively provided with a pushing plate and a sealing plate; the concave arc surface of the upper cavity can be spliced into a whole circle to finish secondary compression of the chips after being pushed by the vertical hydraulic cylinder 124 and the lower cavity is folded, and the top surface of the lower cavity is flush with the inner bottom surface of the storage chamber 123; the closed forming chamber 125 is of a circular tube structure, and the upper cavity is closed with the lower cavity under the pushing of the vertical hydraulic cylinder 124 to complete secondary compression of the aluminum scraps;
the push plate is connected with the piston end of the forming hydraulic cylinder;
the push plate is a circular plate, and the circular plate is matched with the inner circle of the folded forming chamber 125 under the pushing of the forming hydraulic cylinder to complete three-stage compression of the scraps; pushing the push plate to move along the axial direction of the circular tube in the closed circular tube through the forming hydraulic cylinder to finish the three-stage compression of the aluminum scraps, and compressing the aluminum scraps into an aluminum cake in the forming chamber 125;
the hydraulic cylinder of the sealing plate is vertically arranged, and a piston of the hydraulic cylinder of the sealing plate faces downwards and is connected with the sealing plate; pushing the sealing plate by the sealing plate hydraulic cylinder to move, opening the pipe orifice at one end of the circular pipe, and continuously pushing the push plate by the forming hydraulic cylinder to push the aluminum cakes out of the briquetting forming machine to finish discharging;
the three horizontal hydraulic cylinders 122 are composed of a first master cylinder in the middle and first auxiliary hydraulic cylinders on both sides, and the three vertical hydraulic cylinders 124 are composed of a second master cylinder in the middle and second auxiliary hydraulic cylinders on both sides, wherein the center of the first master cylinder and the center of the second master cylinder are on the same vertical plane.
In the production line of cutting and stacking aluminum short rods to length, the aluminum short rod stacker crane 5 mainly comprises a gantry frame, a walking device, a lifting device and a manipulator. Can press from both ends tightly with the stub after sawing, promote and the translation is transported to drag chain conveyor, realizes the automatic pile of stub. The gantry frame is formed by welding sectional materials, and stable operation of equipment is guaranteed for the equipment frame; the walking device is driven by a servo motor and drives the manipulator to move forwards and backwards along the track through the transmission of a synchronous belt; the lifting device is driven by a hydraulic cylinder to drive the manipulator to lift along the rail; the manipulator comprises a gripper cross beam, a positive and negative tooth screw rod, a left gripper, a right gripper and a driving motor, the motor drives the screw rod to rotate positively and negatively to complete opening and closing of the mechanical gripper, and the aluminum bar is gripped and horizontally placed.
As shown in fig. 6, the aluminum short rod stacker 5 can adopt the following technical scheme:
an aluminum short rod stacker crane comprises a gantry frame 51, wherein the gantry frame 51 is formed by welding sectional materials, so that the stable operation of equipment is ensured;
a walking device 52 is arranged on the track on the top surface of the gantry frame 51, a lifting device 53 is arranged on the walking device 52, and the bottom of the lifting device 53 is connected with a stacking manipulator 54;
the stacking manipulator 54 comprises a gripper cross beam, a lead screw is arranged on the gripper cross beam, a left gripper and a right gripper are respectively arranged on the lead screw, one end of the lead screw, which is exposed out of the gripper cross beam, is connected with a first motor, and the first motor drives the lead screw to rotate forward and backward to complete the opening and closing of the left gripper and the right gripper, so that the aluminium bar can be gripped and horizontally placed;
the gripper cross beam is of a box-type structure, the middle of the bottom surface of the box-type structure is provided with an intermediate support seat, and two sides of the box-type structure are provided with fixing plates;
an electric cabinet 5407 is arranged on the outer end face of any one fixed plate, and the first motor is arranged in the electric cabinet 5407;
the two fixing plates are sequentially provided with a screw rod and a guide rod from top to bottom;
the left gripper and the right gripper are both arranged on the screw rod and the guide rod simultaneously;
an output shaft of the first motor is connected with one end of the screw rod;
the lifting device 53 comprises a hydraulic cylinder, the cylinder body of the hydraulic cylinder is arranged on the walking device 52, and the piston end of the hydraulic cylinder is downward and is connected with the gripper beam;
the outer side of the hydraulic cylinder is provided with a U-shaped support with a downward opening, and the open end of the U-shaped support is connected with the gripper cross beam;
the outer end faces of two sides of the U-shaped support are provided with linear guide rails which are arranged in parallel, any one linear guide rail is provided with a group of sliding blocks, and all the sliding blocks are arranged on the walking device 52; the piston of the hydraulic cylinder moves to drive the stacking manipulator 54 and the linear guide rail to lift along the slide block;
the lead screw is connected with the two fixing plates through bearings;
bearing covers are arranged on the outer sides of the two fixing plates, and any one bearing cover is arranged corresponding to the bearing close to one side of the bearing cover;
the running gear 52 drives the rollers at two sides of the running gear 52 to move forward or backward along the track on the top surface of the gantry frame 51 by the transmission of a second motor and a synchronous belt; the traveling device can drive the stacking manipulator 54 to move forward or backward along the track on the top surface of the gantry frame 51 while traveling;
an electric control system can be further arranged in the electric cabinet 5407, the second motor adopts a servo motor, all instructions and logic actions in the whole bar arrangement and aluminum bar translation process are uniformly commanded by the electric control system, the walking distance of the stacking manipulator 54 is controlled, and the bar arrangement is guaranteed to be tidy.
As shown in fig. 7, in the aluminum short rod fixed length sawing and stacking packaging production line, the labeling machine 17 can adopt the following technical scheme:
a labeling machine, comprising: labeling mechanism, printer 173 and installing support 1710, printer 173 install in installing support 1710 one side, labeling mechanism set up in the printer 173 outlet side and be connected with installing support 1710, labeling mechanism includes fixing base 174, fixing base 174 fixed connection is on installing support 1710, fixing base 174 one side is provided with movable seat 175, the opposite side is provided with cylinder 172, the telescopic link of cylinder 172 is connected with movable seat 175, the push pedal 178 is connected to the one side of keeping away from fixing base 174 on the movable seat 175, the push pedal 178 surface evenly is provided with a plurality of sucking discs 179;
the printer 173 adopts a printer with the German CAB market model number of G5954506;
a guide rod 171 is arranged between the fixed seat 174 and the movable seat 175, one end of the guide rod 171 is connected with the movable seat 175, and the guide rod 171 is sleeved inside the fixed seat 174 and freely slides inside the fixed seat 174;
the movable seat 175 is connected with the push plate 178 through a guide post 176, and a buffer spring 177 is sleeved outside the guide post 176;
a limit switch is also arranged between the movable seat 175 and the push plate 178.
The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (7)
1. A production line for cutting short aluminum rods to length and stacking and packaging is characterized by comprising a conveying roller bed; the input end of the conveying roller way is provided with a feeding table, the output end of the conveying roller way is provided with a single-rod disc sawing machine and a sizing device matched with the single-rod disc sawing machine, and a metal scrap briquetting and forming machine is arranged corresponding to the single-rod disc sawing machine; the output end of the conveying roller way is provided with a chain plate conveyor, and an automatic bundling machine, an online weighing device and an online film covering device are sequentially arranged along the conveying direction of the chain plate conveyor; and an aluminum short rod stacker crane is arranged between the output end of the conveying roller way and the input end of the chain plate conveyor.
2. The aluminum stub sizing, sawing and palletizing packaging line as recited in claim 1, wherein a section of the chain scraper conveyor near the output end is formed with a bundled stub buffer area and a bundled stub blanking area.
3. The aluminum stub cut-to-length sawing and palletizing packaging line according to claim 2, wherein the bundled stub buffer zone is provided with two sections.
4. The aluminum stub length-sizing, sawing and palletizing and packaging production line as claimed in claim 2 or 3, wherein a labeling machine is arranged between the online film coating equipment and the bundled stub buffer area.
5. The aluminum stub rod sizing, sawing and palletizing and packaging production line as claimed in claim 1, wherein a transfer trolley is arranged on the rollgang corresponding to the feeding table.
6. The aluminum stub fixed-length sawing and stacking packaging production line according to claim 1, wherein an online coding device is arranged at the output end of the conveying roller way corresponding to the aluminum stub stacking machine.
7. The aluminum stub length-determining sawing and stacking packaging production line according to claim 1, wherein one side of the aluminum stub stacker is provided with stub emergency blanking equipment in a matched mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020695575.0U CN212501277U (en) | 2020-04-29 | 2020-04-29 | Aluminum short rod fixed-length sawing and stacking packaging production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020695575.0U CN212501277U (en) | 2020-04-29 | 2020-04-29 | Aluminum short rod fixed-length sawing and stacking packaging production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212501277U true CN212501277U (en) | 2021-02-09 |
Family
ID=74444226
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020695575.0U Active CN212501277U (en) | 2020-04-29 | 2020-04-29 | Aluminum short rod fixed-length sawing and stacking packaging production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212501277U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113104473A (en) * | 2021-06-15 | 2021-07-13 | 佛山市通润热能科技有限公司 | Aluminum bar processing packaging and heating transmission method of automatic production line |
| CN114161491A (en) * | 2022-01-10 | 2022-03-11 | 爱丽家居科技股份有限公司 | Full-automatic multi-station synchronous oblique cutting table saw device for PVC floor |
-
2020
- 2020-04-29 CN CN202020695575.0U patent/CN212501277U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113104473A (en) * | 2021-06-15 | 2021-07-13 | 佛山市通润热能科技有限公司 | Aluminum bar processing packaging and heating transmission method of automatic production line |
| CN113104473B (en) * | 2021-06-15 | 2022-03-18 | 佛山市通润热能科技有限公司 | Aluminum bar processing packaging and heating transmission method of automatic production line |
| CN114161491A (en) * | 2022-01-10 | 2022-03-11 | 爱丽家居科技股份有限公司 | Full-automatic multi-station synchronous oblique cutting table saw device for PVC floor |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN212501286U (en) | Aluminum long rod sawing and stacking bundling production line | |
| CN212501277U (en) | Aluminum short rod fixed-length sawing and stacking packaging production line | |
| CN109049145B (en) | Non-damage high-quality plate processing production line | |
| CN109129724B (en) | High-automation plate machining production line for conveying plates | |
| SU843724A3 (en) | Scaffolding loading device | |
| CN111319936A (en) | Aluminum bar saw cutting and stacking flexible production line | |
| CN110844227A (en) | Automatic feeding bag breaking device and method | |
| CN110040415A (en) | Integrated laser automatic loading and unloading mechanism and its method | |
| CN107297541B (en) | Automatic sawing and packaging method for short ingots of intelligent production line | |
| CN211680221U (en) | Plate shearing machine automatic feeding letter sorting pile up neatly production line based on machine vision | |
| CN107244550B (en) | A kind of intelligent production wire length ingot automatic sawing, cutting and packing method | |
| CN110937353B (en) | Automatic logistics system for sawing and stacking of square aluminum alloy bars | |
| CN212333054U (en) | Bundling device for electrolytic copper residual electrode stack | |
| CN211846108U (en) | Automatic logistics system for sawing and stacking aluminum alloy square bars | |
| CN210942474U (en) | Automatic change pile up neatly transfer chain | |
| CN209242000U (en) | Aluminium bar sawing and stacking flexible production line | |
| CN213323897U (en) | Automatic packing plant of carton | |
| CN215145272U (en) | Aluminum ingot sawing production line | |
| CN212577671U (en) | Large-scale single rod circular saw cuts machine | |
| CN209740257U (en) | Gantry type high-position arranging and loading system | |
| CN210149622U (en) | Automatic film rolling machine | |
| CN209520429U (en) | A kind of aluminum profile automatic sawing, cutting device | |
| CN109455540B (en) | Full-automatic high-order arrangement loading system | |
| CN207925623U (en) | Waste and old power battery intelligence disassembly system | |
| CN108461853B (en) | Intelligent disassembling method for waste power battery |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |