CN107297541A - A kind of short ingot automatic sawing, cutting of intelligent production line and packing method - Google Patents
A kind of short ingot automatic sawing, cutting of intelligent production line and packing method Download PDFInfo
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- CN107297541A CN107297541A CN201710605340.0A CN201710605340A CN107297541A CN 107297541 A CN107297541 A CN 107297541A CN 201710605340 A CN201710605340 A CN 201710605340A CN 107297541 A CN107297541 A CN 107297541A
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- ingot
- sawing
- circle
- ingot casting
- long
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
- B23D47/042—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work for conveying work to, or discharging work from, the machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/42—Arranging and feeding articles in groups by roller-ways
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
Abstract
The invention discloses a kind of intelligent short ingot automatic sawing, cutting of production line and packing method, including：Circle ingot casting is delivered to sawing main frame from casting well, alignment stage, the row's of pushing away storage ingot machine, translation reclaimer and feeding roller table conveyer successively；Material head sawing processing is carried out to circle ingot casting；Circle ingot casting after to being handled through material head sawing carries out fixed length processing；Circle ingot casting after to being handled through fixed length carries out the sawing processing of material tail；Circle ingot casting after expecting tail sawing processing is carried out to stack stacking processing；Circle ingot casting after handling stacked stacking carries out homogenization；Un-heaping processing is carried out to the circle ingot casting after homogenization；Circle ingot casting after handling un-heaping carries out backsaw and cuts processing, wherein, the circle ingot casting after cutting processing through backsaw is short ingot；Short ingot after to cutting processing through backsaw carries out fixed length processing；Short ingot after to being handled through fixed length carries out the packing processes that frame up.Using the present invention, participated in without manpower, sawing quality height, low cost of labor, homogeneous steady quality, safe and reliable, production is compared with rate height.
Description
Technical field
The present invention relates to mechanical engineering technical field, more particularly to a kind of short ingot automatic sawing, cutting of intelligent production line and packaging
Method.
Background technology
At present, the metal billet sawing of China also rests on female using traditional band-saw machine tool or circular saw machine as work
Machine, is carried out in the way of manually lifting, carrying feeding and clamping, after sawing finished product also need manually to carry out stamp, carrying, packaging,
The work such as weigh, technique backwardness, low production efficiency, the labor strength of sawing are big, artificial demand cost is high, and sawing quality is not
Stable, there is serious environmental pollution and noise pollution in the recovery that sawdust and cutting fluid can not be clean in time in addition, even more important
, it is artificial to operate due to being influenceed by workman's muscle power, intelligence and mood, there is the potential safety hazard that can not prevent.In addition, logical
Often it is required for that ingot casting is put into homogeneous furnace progress homogenize process in batch.Ingot casting is every in order to ensure before homogeneous furnace is entered
Root ingot casting is heated evenly unanimously in stove, is required for entering ingot casting after the completion of the folded stacking of between-line spacing homogeneous reactor, homogeneous needs pair again
Originally stacking is successively decomposed.At present, this stacking stacking and decomposition stacking work of China are all by manually by driving
To complete.Artificial operation generally existing ingot casting arranges uneven, low production efficiency, cause that energy waste is serious, homogeneous quality not
It is stable, and there is stack layer and problems and the great potential safety hazard such as easily collapse.
The content of the invention
The technical problems to be solved by the invention are that there is provided a kind of sawing quality is high, cost of labor is low, homogeneous quality is steady
Fixed, the short ingot automatic sawing, cutting of safe and reliable intelligent production line and packing method.
In order to solve the above-mentioned technical problem, the invention provides a kind of intelligent short ingot automatic sawing, cutting of production line and packaging side
Method, including：
A, stores ingot machine, translation reclaimer and feeding roller table conveyer from casting well, alignment stage, the row of pushing away successively by circle ingot casting and is delivered to saw
Cut main frame；
B, material head sawing processing is carried out to circle ingot casting；
C, fixed length processing is carried out to the circle ingot casting after material head sawing processing；
D, to being handled through fixed length after circle ingot casting carry out material tail sawing processing, wherein, the circle ingot casting after expecting tail sawing processing is
Long ingot；
E, carries out stacking stacking processing to the circle ingot casting after expecting tail sawing processing；
F, the circle ingot casting after handling stacked stacking carries out homogenization；
G, un-heaping processing is carried out to the circle ingot casting after homogenization；
H, the circle ingot casting after handling un-heaping carries out backsaw and cuts processing, wherein, the circle ingot casting after cutting processing through backsaw is short ingot；
I, fixed length processing is carried out to cutting the short ingot after handling through backsaw；
J, to being handled through fixed length after short ingot frame up packing processes.
As the improvement of such scheme, the step A includes：
A1, circle ingot casting input：Will circle ingot casting from casting well be hung in alignment stage so that circle ingot casting one end come into line, by circle ingot casting put
On to the row's of pushing away storage ingot machine and ingot casting marshalling will be justified by Tui Pai mechanisms；
A2, circle ingot casting arrangement conveying：The row of pushing away stores ingot machine and circle ingot casting is delivered into translation reclaimer successively by carrier chain rail；
A3, circle ingot casting translation feeding：Translation feeder will circle ingot casting from the row of pushing away storage ingot machine on one by one translate remove and move into
On the conveying roller for expecting roller conveyor；
A4, the feeding roller table conveying of circle ingot casting：Feeding roller table conveyer conveys circle ingot casting toward sawing main frame direction.
As the improvement of such scheme, the step B includes：
B1, circle ingot casting sawing：The circle ingot casting for reaching sawing main frame is continued to convey forward along approach table, when the material head of circle ingot casting
Length reaches approach table after setting length and stops conveying, and sawing main frame compressed oil cylinder saws down material head after circle ingot casting is pressed,
Sawing main frame compressed oil cylinder is retracted, and continues to convey forward after approach table；
B2, material head lifting：Material head is delivered to material head elevator by the incline device of rollgang, and by material head elevator by material head
Lifting is transported in material frame；
B3, metal fillings collects compound stalk forming automatically：Aluminium skimmings and dust produced in sawing process are collected and block is pressed into.
As the improvement of such scheme, the step C includes：Circle ingot casting after being handled through first time sawing is conveyed in roller-way
Under the operation of machine, sawing face rushes at the fixed length head for being built-in with character code seat, and fixed length head connects cushion cylinder, and cushion cylinder is in circle ingot casting
Collision under it is passive shrink until static, then cushion cylinder extend out to specified location and moved back with promoting fixed length head to make to justify ingot casting again
To specified location, sawing main frame compressed oil cylinder presses circle ingot casting to complete fixed length；Complete after fixed length process, cushion cylinder is returned
Put on contracting, fixed length head to extreme higher position, cushion cylinder stretches out again, is ready for fixed length stamp next time.
As the improvement of such scheme, the step D includes：
D1, long ingot sawing：Sawing main frame will be handled through fixed length after circle ingot casting material tail saw under；
D2, material head lifting：Material tail under saw is transported to material head elevator, and material head lifting is transported into material by material head elevator
Inframe；
D3, metal fillings collects compound stalk forming automatically：Aluminium skimmings and dust produced in sawing process are collected and block is pressed into.
As the improvement of such scheme, the step E includes：
E1, long ingot translates feeding：By translate unloader by long ingot from roller conveyor by root take out and be equably placed into
On the carrier chain rail for storing ingot transfer machine；
E2, long ingot stores ingot transfer：After the number of the arrangement of long ingot on carrier chain rail reaches setting quantity, the deceleration of ingot transfer machine is store
The long ingot of entire row is delivered on parting bead by motor driving carrier chain rail, and parting bead is mutually perpendicular to constitute the long ingot group of row pattern with long ingot,
Parting bead is arranged on parting bead bearing support；
E3, long ingot stacks stacking：Automatic stacker captures long ingot group and long ingot group is delivered into long ingot by manipulator stores ingot frame
It is upper to be stacked.
As the improvement of such scheme, the step F includes：Composite skip by stacked stacking handle after long ingot group from
Taken out on long ingot storage ingot frame and be transported to homogeneous furnace and carry out homogenization, composite skip pulls out the long ingot after homogenization equal
Matter stove is simultaneously transported on long ingot storage ingot frame.
As the improvement of such scheme, the step G includes：
G1, the long ingot un-heaping of homogeneous：Automatic stacker captures long ingot group by manipulator, by the long ingot group after homogenization from length
Take out and be placed on storage ingot transfer machine carrier chain rail by row on ingot storage ingot frame, parting bead is placed on below carrier chain rail to depart from
Long ingot；
G2, the long ingot arrangement conveying of homogeneous：The long ingot of the good entire row of un-heaping is delivered to by root by the carrier chain rail for storing ingot transfer machine
Translate feeder；
G3, the long ingot translation feeding of homogeneous：Long ingot is taken out and translated by root by translating feeder and be transported to roller conveyor
On conveying roller；
G4, the long ingot roller-way conveying of homogeneous：Roller conveyor conveys long ingot toward direction beyond the automatic stacker domain of walk, passes through
Long ingot is transported to specified location by light curtain control.
As the improvement of such scheme, the step I includes：Fortune of the short ingot after handling in roller conveyor is cut through backsaw
Under row, sawing face rushes at the fixed length head for being built-in with character code seat, fixed length head connection cushion cylinder, collision of the cushion cylinder in circle ingot casting
Lower passive to shrink until static, then cushion cylinder is extended back out to specified location and moved back with promoting fixed length to make to justify ingot casting to finger again
Positioning is put, and sawing main frame compressed oil cylinder presses circle ingot casting to complete fixed length；Complete after fixed length process, character code seat is in blow cylinder
Drive under hit circle ingot casting sawing surface, complete stamp；Complete after stamp process, cushion cylinder retraction, put on fixed length head
To extreme higher position, cushion cylinder stretches out again, is ready for fixed length stamp next time.
As the improvement of such scheme, the step J includes：Two are set below short ingot frame loader crossbeam to move in parallel
Moving cart, be provided with a material frame in each moving cart, short ingot is taken out and placed from roller conveyor by manipulator
In material frame, after the material frame in first moving cart is filled, first moving cart automatically moves out and leaves short ingot and frame up
Under machine crossbeam, short ingot is placed into the material frame of second moving cart by tool hand.
Implement the present invention, have the advantages that：
The intellectuality short ingot automatic sawing, cutting of production line of the invention and packing method by aluminum alloy round ingot since being hung out casting well to long ingot
Packaging terminates, middle all process steps（Such as row's of pushing away storage ingot, the transfer of storage ingot, translation loading and unloading material, roller-way conveying, long ingot and short ingot sawing,
Material head and material tail are reclaimed, sawing aluminium skimmings collect briquetting and reclaim, stack stacking, stacking un-heaping, long ingot and short ingot after homogeneous and tie up bag
Dress etc.）Intellectuality is realized, is participated in without manpower, greatly reduce cost of labor, production efficiency is high, sawing and homogeneous matter
Amount is stable；
The present invention can carry out evenly spaced stacking stacking to circle ingot casting, it is ensured that every ingot casting is heated evenly unanimously in stove, is protected
Demonstrate,prove homogeneous quality；
During the present invention is to the long ingot enlacement packaging of homogeneous, by the yoke of strapper, by storage ingot transfer machine carrier chain rail
The long ingot of homogeneous, entire row is taken out and is sent in the polygon frame of strapper, successively stacks in layer, when the number of plies that yoke is loaded is arrived
After the number of plies needed up to packaging, long ingot is carried out enlacement packaging by long ingot enlacement packaging machine, reaches height compared with rate, high-quality, it is not necessary to
It is artificial to be lifted, transported by root with driving, so that solving artificial operation generally existing ingot casting arranges uneven, low production efficiency,
The problems such as energy waste is serious, homogeneous quality is unstable, while also avoid the safety that artificial stack layer collapses and caused
Accident.
The present invention is framed up to short ingot in packaging process, and the manipulator of short ingot frame loader will stay on the short of roller conveyor
Ingot takes out, and is placed into the material frame in moving cart, and successively places by row automatically, after first material frame is filled, tool hand
Short ingot is placed into the second material frame automatically, and first material frame automatically moves out and is easy to feeding, double frames so circulate height compared with rate.
Brief description of the drawings
Fig. 1 is the intelligent short ingot automatic sawing, cutting of production line of the invention and the first embodiment flow chart of packing method；
Fig. 2 is the intelligent short ingot automatic sawing, cutting of production line of the invention and the second embodiment flow chart of packing method；
Fig. 3 is the intelligent short ingot automatic sawing, cutting of production line of the invention and the production line structure chart of packing method；
Fig. 4 is H direction views in Fig. 3；
Fig. 5 is K direction views in Fig. 3；
Fig. 6 is P direction views in Fig. 3；
Fig. 7 is the structural representation of the row's of pushing away storage ingot machine in the present invention；
Fig. 8 is the structural representation of feeding roller table conveyer in the present invention；
Fig. 9 is the structural representation of sawing main frame in the present invention；
Figure 10 is the structural representation of automatic stacker in the present invention.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, the present invention is made into one below in conjunction with accompanying drawing
It is described in detail on step ground.Only this is stated, the side such as the up, down, left, right, before and after of the invention that occurs in the text or will appear from, inside and outside
Position word, only on the basis of the accompanying drawing of the present invention, it is not the specific restriction to the present invention.
Referring to Fig. 1, Fig. 1 shows that the first of the intelligent short ingot automatic sawing, cutting of production line of the invention and packing method implements
Example, including：
A, ingot machine is store by circle ingot casting from casting well, alignment stage, the row of pushing away successively（Referring to Fig. 7）, translation reclaimer and feeding roller table conveying
Machine（Referring to Fig. 8）It is delivered to sawing main frame（Referring to Fig. 9）.
Wherein, the step A includes：
A1, circle ingot casting input：Will circle ingot casting from casting well be hung in alignment stage so that circle ingot casting one end come into line, by circle ingot casting put
On to the row's of pushing away storage ingot machine and ingot casting marshalling will be justified by Tui Pai mechanisms.Specifically, entire row is justified into ingot casting to hang to right from casting well
On neat platform, by alignment stage, the circle ingot casting that height is differed carries out one end and come into line, and is then placed on the row's of pushing away storage ingot machine, the row's of pushing away storage
Entire row is justified ingot casting marshalling by ingot machine by Tui Pai mechanisms, it is ensured that in the parallel conveying of carrier chain rail.
A2, circle ingot casting arrangement conveying：The row of pushing away stores ingot machine and circle ingot casting is delivered into translation reclaimer successively by carrier chain rail.
Specifically, the circle ingot casting on the row's of pushing away storage ingot machine is conveyed by carrier chain rail toward translation reclaimer direction, until first round ingot casting
Reach that translation reclaimer position stops, when translation reclaimer takes first round ingot casting away, carrier chain rail is again by second circle
Ingot casting is delivered to translation reclaimer feeding position, so circulation.
A3, circle ingot casting translation feeding：Circle ingot casting is store to translate one by one on ingot machine and removes and translate by translation feeder from the row of pushing away
Onto the conveying roller of feeding roller table conveyer.Specifically, the V-block that two pieces on translation feeder are moved in parallel, by circle casting
Ingot from the row's of pushing away storage ingot machine removed one by one by translation, and translation is transported on the conveying roller of feeding roller table conveyer, and then V-block is retracted
Second feeding, so circulation are carried out to origin-location.
A4, the feeding roller table conveying of circle ingot casting：Feeding roller table conveyer conveys circle ingot casting toward sawing main frame direction.
It should be noted that, feeding roller table conveyer is by frame, reducing motor, chain-drive mechanism, V-type roller, peace
The compositions such as full shield, ranging controlling apparatus.Meanwhile, feeding roller table conveyer is to drive Chain conveyer to drive V using reducing motor
Type roller turn, round ingot casting is conveyed by V-type roller turn, and with automatic speed regulation, automatic range, automatic off-position device.
B, material head sawing processing is carried out to circle ingot casting.
Wherein, the step B includes：
B1, circle ingot casting sawing：The circle ingot casting for reaching sawing main frame is continued to convey forward along approach table, when the material head of circle ingot casting
Length reaches approach table after setting length and stops conveying, and sawing main frame compressed oil cylinder saws down material head after circle ingot casting is pressed,
Sawing main frame compressed oil cylinder is retracted, and continues to convey forward after approach table.
Specifically, circle ingot casting continues to convey forward after reaching the approach table of sawing main frame, and circle ingot casting surface, which drives, installs
Code wheel in approach table is rotated, and code wheel is connected with encoder, and the rotation number of turns of code wheel is sampled as encoder joins
Number, to control material head length.Approach table stops conveying, sawing main frame compressed oil cylinder after material head length reaches setting length
After circle ingot casting is tightly pushed down, under sawing main frame saws the poor material head of material and shape, sawing main frame compressed oil cylinder is retracted, defeated
Enter and continue to convey forward after roller-way, promote material head to be admitted to the collection of material head elevator.
B2, material head lifting：Material head is delivered to material head elevator by the incline device of rollgang, and will by material head elevator
Material head lifting is transported in material frame c.
B3, metal fillings collects compound stalk forming automatically：Aluminium skimmings and dust produced in sawing process are collected and pressed
It is blocking.
C, fixed length processing is carried out to the circle ingot casting after material head sawing processing.
Wherein, the step C includes：Circle ingot casting after being handled through first time sawing is under the operation of roller conveyor, saw
Tangent plane rushes at the fixed length head for being built-in with character code seat, and fixed length head connection cushion cylinder, cushion cylinder is passive under the collision of circle ingot casting
Shrink until static, then cushion cylinder extend out to specified location and moved back with promoting fixed length to make to justify ingot casting to specified location again,
Sawing main frame compressed oil cylinder presses circle ingot casting to complete fixed length；Complete after fixed length process, cushion cylinder retraction, on fixed length head
Pendulum, concedes round ingot casting by space, is put on fixed length head to extreme higher position, cushion cylinder stretches out again, is ready for next time
Fixed length stamp.
D, to being handled through fixed length after circle ingot casting carry out material tail sawing processing, wherein, the circle after expecting tail sawing processing is cast
Ingot is long ingot.
Wherein, the step D includes：
D1, long ingot sawing：Sawing main frame will be handled through fixed length after circle ingot casting material tail saw under.
D2, material head lifting：Material tail under saw is transported to material head elevator, and material head is lifted into conveying by material head elevator
Into material frame c.
D3, metal fillings collects compound stalk forming automatically：Aluminium skimmings and dust produced in sawing process are collected and pressed
It is blocking.
It should be noted that circle ingot casting is after fixed length is completed, sawing main frame carries out sawing to the material tail of circle ingot casting, saws down
Saw blade and fixed length head between one section of round ingot casting be long ingot, saw under material tail be sent to material head elevator collect.Wherein,
Expect that the sawing step of tail is identical with the sawing step of material head, collected automatically by sawing main frame, material head elevator and metal fillings
The equipment such as briquetting forming machine to complete, reclaimed and aluminium skimmings are collected and are pressed into block and recovery automatically by long ingot sawing, material head.
E, carries out stacking stacking processing to the circle ingot casting after expecting tail sawing processing.
Wherein, the step E includes：
E1, long ingot translates feeding：By translate unloader by long ingot from roller conveyor by root take out and be equably placed into
On the carrier chain rail for storing ingot transfer machine.Specifically, long ingot is taken out and conveyed by translation unloader from roller conveyor by root puts
On the carrier chain rail for putting storage ingot transfer machine, because encoder is installed in translation reclaimer, by encoder sampling parameters, for controlling
Make long ingot and be placed on the position arrangement of storage ingot transfer machine chain uniformly.
E2, long ingot stores ingot transfer：After the number of the arrangement of long ingot on carrier chain rail reaches setting quantity, storage ingot transfer machine
The long ingot of entire row is delivered on parting bead by reducing motor driving carrier chain rail, and parting bead is mutually perpendicular to constitute the long ingot of row pattern with long ingot
Group, parting bead is arranged on parting bead bearing support b.Specifically, the long ingot for translating unloader taking-up is arranged in a row by carrier chain rail,
After long ingot number of the arrangement is reached the quantity of setting by translation unloader, long ingot stores ingot transfer machine reducing motor drive chain rail, will
The long ingot of entire row, which is transported to be placed with behind the position of parting bead, to be stopped, and below the long ingot of entire row, is placed with parting bead bearing support b, parting bead supporting
Frame b is placed with the parting bead perpendicular with long ingot.
E3, long ingot stacks stacking：Automatic stacker（Referring to Figure 10）Long ingot group is captured and long ingot group is defeated by manipulator
Deliver to and stacked on long ingot storage ingot frame a.Specifically, automatic stacker captures marshalling on all parting beads by manipulator
Long ingot is taken out, and walking is sent on the long ingot storage ingot frame a specified, is stacked with layer, until stacking number reaches setting
After the number of plies, then it is sent on another the long ingot storage ingot frame a specified.
F, the circle ingot casting after handling stacked stacking carries out homogenization.
Wherein, the step F includes：Long ingot group after composite skip handles stacked stacking is store on ingot frame a from long ingot
Take out and be transported to homogeneous furnace and carry out homogenization, after homogenization, composite skip pulls out the long ingot after homogenization equal
Matter stove is simultaneously transported on long ingot storage ingot frame a.
G, un-heaping processing is carried out to the circle ingot casting after homogenization.
Wherein, the step G includes：
G1, the long ingot un-heaping of homogeneous：Automatic stacker captures long ingot group by manipulator, by the long ingot group after homogenization from length
Take out and be placed on storage ingot transfer machine carrier chain rail by row on ingot storage ingot frame a, parting bead is placed on below carrier chain rail with de-
From long ingot.It should be noted that the step G1 is identical with step E3 principle.
G2, the long ingot arrangement conveying of homogeneous：It is by the carrier chain rail for storing ingot transfer machine that the long ingot of the good entire row of un-heaping is defeated by root
Deliver to translation feeder.Specifically, the long ingot of the good entire row of un-heaping is passed through the past translation feeder side of carrier chain rail by storage ingot transfer machine
To conveying, until long ingot reaches translation feeder position by root.It should be noted that the step G2 and step E2 principle phase
Together.
G3, the long ingot translation feeding of homogeneous：By translate feeder by long ingot taken out by root and translate be transported to roller-way convey
On the conveying roller of machine.It should be noted that the step G3 is identical with step E1 principle.
G4, the long ingot roller-way conveying of homogeneous：Roller conveyor conveys long ingot toward direction beyond the automatic stacker domain of walk,
Long ingot is transported into specified location by light curtain control to stop.It should be noted that the step G4 and step A3 principle
It is identical.
H, the circle ingot casting after handling un-heaping carries out backsaw and cuts processing, wherein, the circle ingot casting after cutting processing through backsaw is short
Ingot.
Wherein, the step H includes：
H1, short ingot sawing：Circle ingot casting progress backsaw after sawing main frame is handled un-heaping is cut.
H2, material head lifting：Material tail under saw is transported to material head elevator, and material head is lifted into conveying by material head elevator
Into material frame.
H3, metal fillings collects compound stalk forming automatically：Aluminium skimmings and dust produced in sawing process are collected and pressed
It is blocking.
It should be noted that after the long ingot un-heaping of homogeneous, by step G2, G3, G4 by the long ingot of homogeneous toward sawing main frame direction
Conveying, then sawing main frame is to the progress sawing of long ingot, and one section of ingot casting between saw blade and fixed length stamp head under sawing is as short
Ingot；Short ingot after sawing is packed direction toward short ingot by roller conveyor and conveyed, and the position being transported to is by light curtain control, rest point
Accurately；Further, the material tail under short ingot sawing is sent to material head elevator and collected, aluminium skimmings and dust that short ingot sawing is produced,
Collect briquetting forming machine automatically by metal fillings and be collected and be pressed into block and reclaimed.Correspondingly, long ingot and short ingot are in conveying roller
When being conveyed on road, fed distance is controlled by light curtain, it is ensured that the aluminium ingot end face after whole pile packaging is concordant.
I, fixed length processing is carried out to cutting the short ingot after handling through backsaw.
Wherein, the step I includes：
Short ingot after cutting processing through backsaw is under the operation of roller conveyor, and sawing face rushes at the fixed length head for being built-in with character code seat,
Fixed length head connection cushion cylinder, cushion cylinder is passive under the collision of circle ingot casting to be shunk until static, and then cushion cylinder is stretched again
Go out to return to specified location and moved back with promoting fixed length head to make to justify ingot casting to specified location, sawing main frame compressed oil cylinder presses circle ingot casting
To complete fixed length；Complete after fixed length process, character code seat hits the sawing surface of circle ingot casting under the drive of blow cylinder, completion is beaten
Code；Complete after stamp process, cushion cylinder retraction, put on fixed length head, concede round ingot casting by space, put on fixed length head to highest
Behind position, cushion cylinder stretches out again, is ready for fixed length stamp next time.
J, to being handled through fixed length after short ingot frame up packing processes.
Wherein, the step J includes：
Set below short ingot frame loader crossbeam and be provided with a material in two moving carts moved in parallel, each moving cart
Short ingot is taken out and is placed in material frame from roller conveyor by frame, manipulator, when the material frame in first moving cart is filled
Afterwards, first moving cart is automatically moved out and left under short ingot frame loader crossbeam, and it is small that short ingot is placed into second movement by tool hand
In the material frame of car.It can be convenient under short ingot frame loader crossbeam it should be noted that first moving cart is automatically moved out and left
Finished product takes out, and repeats to place material frame and the action repeated packing that frames up, you can obtain short ingot product.
With reference to specifically embodiment, the present invention is described in further detail.
The 4th reality of the intelligent short ingot automatic sawing, cutting of production line of the invention and packing method is shown referring to Fig. 2 ~ 6, Fig. 2 ~ 6
Apply example.
S1, circle ingot casting input；
S2, circle ingot casting arrangement conveying；
S3, circle ingot casting translation feeding；
S4, the feeding roller table conveying of circle ingot casting；
S5, circle ingot casting sawing；
S6, material head lifting；
S7, metal fillings collects briquetting forming machine automatically；
S8, circle ingot casting fixed length；
S9, long ingot sawing；
S10, long ingot translates feeding；
S11, long ingot stores ingot transfer；
S12, long ingot stacks stacking；
S13, homogenization；
S14, the long ingot un-heaping of homogeneous；
S15, the long ingot arrangement conveying of homogeneous；
S16, the long ingot translation feeding of homogeneous；
S17, the long ingot roller-way conveying of homogeneous；
S 21, short ingot sawing；
S 22, short ingot fixed length stamp；
S 23, short ingot frames up packaging.
From the foregoing, it will be observed that the present invention intellectuality short ingot automatic sawing, cutting of production line and packing method are hung by aluminum alloy round ingot from casting well
Go out to start to long ingot packaging to terminate, middle all process steps（Such as row's of pushing away storage ingot, the transfer of storage ingot, translation loading and unloading material, roller-way conveying, length
Ingot and short ingot sawing, material head and the recovery of material tail, sawing aluminium skimmings stack un-heaping, long ingot after collecting briquetting recovery, stacking stacking, homogeneous
With short ingot enlacement packaging etc.）Intellectuality is realized, is participated in without manpower, greatly reduce cost of labor, production efficiency is high,
Sawing and homogeneous steady quality；The present invention can carry out evenly spaced stacking stacking to circle ingot casting, it is ensured that every ingot casting is in stove
It is heated evenly consistent, it is ensured that homogeneous quality；, will by the yoke of strapper during the present invention is to the long ingot enlacement packaging of homogeneous
The long ingot of homogeneous on ingot transfer machine carrier chain rail is store, entire row is taken out and is sent in the polygon frame of strapper, in layer successively
Stack, after the number of plies that yoke is loaded reaches the number of plies that packaging needs, long ingot is carried out enlacement packaging by long ingot enlacement packaging machine, is reached
It is high-quality to height compared with rate, it is not necessary to artificial to be lifted, transported by root with driving, so as to solve artificial operation generally existing ingot casting
Uneven, low production efficiency is arranged, the problems such as energy waste is serious, homogeneous quality is unstable, while also avoid artificial
The security incident that stack layer collapses and caused.The present invention is framed up to short ingot in packaging process, and the manipulator of short ingot frame loader will stop
The short ingot for staying in roller conveyor takes out, and is placed into the material frame in moving cart, and successively places by row automatically, when first
After individual material frame is filled, short ingot is placed into the second material frame by tool hand automatically, and first material frame automatically moves out and be easy to feeding, double frames
So circulation height is compared with rate.
Described above is the preferred embodiment of the present invention, it is noted that for those skilled in the art
For, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications are also considered as
Protection scope of the present invention.
Claims (10)
1. a kind of short ingot automatic sawing, cutting of intelligent production line and packing method, it is characterised in that including：
A, stores ingot machine, translation reclaimer and feeding roller table conveyer from casting well, alignment stage, the row of pushing away successively by circle ingot casting and is delivered to saw
Cut main frame；
B, material head sawing processing is carried out to circle ingot casting；
C, fixed length processing is carried out to the circle ingot casting after material head sawing processing；
D, to being handled through fixed length after circle ingot casting carry out material tail sawing processing, wherein, the circle ingot casting after expecting tail sawing processing is
Long ingot；
E, carries out stacking stacking processing to the circle ingot casting after expecting tail sawing processing；
F, the circle ingot casting after handling stacked stacking carries out homogenization；
G, un-heaping processing is carried out to the circle ingot casting after homogenization；
H, the circle ingot casting after handling un-heaping carries out backsaw and cuts processing, wherein, the circle ingot casting after cutting processing through backsaw is short ingot；
I, fixed length processing is carried out to cutting the short ingot after handling through backsaw；
J, to being handled through fixed length after short ingot frame up packing processes.
2. the intellectuality short ingot automatic sawing, cutting of production line as claimed in claim 1 and packing method, it is characterised in that the step
A includes：
A1, circle ingot casting input：Will circle ingot casting from casting well be hung in alignment stage so that circle ingot casting one end come into line, by circle ingot casting put
On to the row's of pushing away storage ingot machine and ingot casting marshalling will be justified by Tui Pai mechanisms；
A2, circle ingot casting arrangement conveying：The row of pushing away stores ingot machine and circle ingot casting is delivered into translation reclaimer successively by carrier chain rail；
A3, circle ingot casting translation feeding：Translation feeder will circle ingot casting from the row of pushing away storage ingot machine on one by one translate remove and move into
On the conveying roller for expecting roller conveyor；
A4, the feeding roller table conveying of circle ingot casting：Feeding roller table conveyer conveys circle ingot casting toward sawing main frame direction.
3. the intellectuality short ingot automatic sawing, cutting of production line as claimed in claim 1 and packing method, it is characterised in that the step
B includes：
B1, circle ingot casting sawing：The circle ingot casting for reaching sawing main frame is continued to convey forward along approach table, when the material head of circle ingot casting
Length reaches approach table after setting length and stops conveying, and sawing main frame compressed oil cylinder saws down material head after circle ingot casting is pressed,
Sawing main frame compressed oil cylinder is retracted, and continues to convey forward after approach table；
B2, material head lifting：Material head is delivered to material head elevator by the incline device of rollgang, and by material head elevator by material head
Lifting is transported in material frame；
B3, metal fillings collects compound stalk forming automatically：Aluminium skimmings and dust produced in sawing process are collected and block is pressed into.
4. the intellectuality short ingot automatic sawing, cutting of production line as claimed in claim 1 and packing method, it is characterised in that the step
C includes：
Circle ingot casting after being handled through first time sawing is under the operation of roller conveyor, and sawing face, which is rushed at, is built-in with determining for character code seat
Long head, fixed length head connection cushion cylinder, cushion cylinder is passive under the collision of circle ingot casting to be shunk until static, then cushion cylinder
Extend out to specified location again and moved back with promoting fixed length head to make to justify ingot casting to specified location, sawing main frame compressed oil cylinder will circle ingot casting it is tight
Press to complete fixed length；
Complete after fixed length process, cushion cylinder retraction, put on fixed length head to extreme higher position, cushion cylinder stretches out again, prepares
Carry out fixed length stamp next time.
5. the intellectuality short ingot automatic sawing, cutting of production line as claimed in claim 1 and packing method, it is characterised in that the step
D includes：
D1, long ingot sawing：Sawing main frame will be handled through fixed length after circle ingot casting material tail saw under；
D2, material head lifting：Material tail under saw is transported to material head elevator, and material head lifting is transported into material by material head elevator
Inframe；
D3, metal fillings collects compound stalk forming automatically：Aluminium skimmings and dust produced in sawing process are collected and block is pressed into.
6. the intellectuality short ingot automatic sawing, cutting of production line as claimed in claim 1 and packing method, it is characterised in that the step
E includes：
E1, long ingot translates feeding：By translate unloader by long ingot from roller conveyor by root take out and be equably placed into
On the carrier chain rail for storing ingot transfer machine；
E2, long ingot stores ingot transfer：After the number of the arrangement of long ingot on carrier chain rail reaches setting quantity, the deceleration of ingot transfer machine is store
The long ingot of entire row is delivered on parting bead by motor driving carrier chain rail, and parting bead is mutually perpendicular to constitute the long ingot group of row pattern with long ingot,
Parting bead is arranged on parting bead bearing support；
E3, long ingot stacks stacking：Automatic stacker captures long ingot group and long ingot group is delivered into long ingot by manipulator stores ingot frame
It is upper to be stacked.
7. the intellectuality short ingot automatic sawing, cutting of production line as claimed in claim 1 and packing method, it is characterised in that the step
F includes：Long ingot group after composite skip handles stacked stacking is taken out from long ingot storage ingot frame and is transported to homogeneous furnace progress
Long ingot after homogenization is pulled out homogeneous furnace and is transported to long ingot and store on ingot frame by homogenization, composite skip.
8. the intellectuality short ingot automatic sawing, cutting of production line as claimed in claim 1 and packing method, it is characterised in that the step
G includes：
G1, the long ingot un-heaping of homogeneous：Automatic stacker captures long ingot group by manipulator, by the long ingot group after homogenization from length
Take out and be placed on storage ingot transfer machine carrier chain rail by row on ingot storage ingot frame, parting bead is placed on below carrier chain rail to depart from
Long ingot；
G2, the long ingot arrangement conveying of homogeneous：The long ingot of the good entire row of un-heaping is delivered to by root by the carrier chain rail for storing ingot transfer machine
Translate feeder；
G3, the long ingot translation feeding of homogeneous：Long ingot is taken out and translated by root by translating feeder and be transported to roller conveyor
On conveying roller；
G4, the long ingot roller-way conveying of homogeneous：Roller conveyor conveys long ingot toward direction beyond the automatic stacker domain of walk, passes through
Long ingot is transported to specified location by light curtain control.
9. the intellectuality short ingot automatic sawing, cutting of production line as claimed in claim 1 and packing method, it is characterised in that the step
I includes：
Short ingot after cutting processing through backsaw is under the operation of roller conveyor, and sawing face rushes at the fixed length head for being built-in with character code seat,
Fixed length head connection cushion cylinder, cushion cylinder is passive under the collision of circle ingot casting to be shunk until static, and then cushion cylinder is stretched again
Go out to return to specified location and moved back with promoting fixed length head to make to justify ingot casting to specified location, sawing main frame compressed oil cylinder presses circle ingot casting
To complete fixed length；
Complete after fixed length process, character code seat hits the sawing surface of circle ingot casting under the drive of blow cylinder, completes stamp；
Complete after stamp process, cushion cylinder retraction, put on fixed length head to extreme higher position, cushion cylinder stretches out again, prepares
Carry out fixed length stamp next time.
10. the intellectuality short ingot automatic sawing, cutting of production line as claimed in claim 1 and packing method, it is characterised in that the step
Rapid J includes：Set below short ingot frame loader crossbeam and be provided with one in two moving carts moved in parallel, each moving cart
Short ingot is taken out and is placed in material frame from roller conveyor by individual material frame, manipulator, the material frame in first moving cart
After filling, first moving cart is automatically moved out and left under short ingot frame loader crossbeam, and short ingot is placed into second shifting by tool hand
In the material frame of dynamic dolly.
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| CN201710605340.0A CN107297541B (en) | 2017-07-24 | 2017-07-24 | Automatic sawing and packaging method for short ingots of intelligent production line |
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| CN108972112A (en) * | 2018-07-02 | 2018-12-11 | 聊城信源集团有限公司 | A kind of novel aluminum alloy circle ingot casting automatic sawing, cutting machine feeding and conveying device |
| CN110340440A (en) * | 2019-08-02 | 2019-10-18 | 无锡市同维机电制造有限公司 | A kind of disk saw cut copper, aluminium bar production line |
| CN113909976A (en) * | 2021-10-27 | 2022-01-11 | 江苏恒力组合机床有限公司 | Short material collecting device for numerical control sawing of steel rail |
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| CN113909976A (en) * | 2021-10-27 | 2022-01-11 | 江苏恒力组合机床有限公司 | Short material collecting device for numerical control sawing of steel rail |
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|---|---|
| CN107297541B (en) | 2020-06-16 |
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