CN112081331A - 一种高效易制型石材复合板及其制造工艺 - Google Patents

一种高效易制型石材复合板及其制造工艺 Download PDF

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CN112081331A
CN112081331A CN202010975921.5A CN202010975921A CN112081331A CN 112081331 A CN112081331 A CN 112081331A CN 202010975921 A CN202010975921 A CN 202010975921A CN 112081331 A CN112081331 A CN 112081331A
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plate
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沈伟
钱禹
周海飞
周瑶逸
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Nanjing Pufan New Material Technology Co ltd
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Abstract

本发明公开了一种高效易制型石材复合板及其制造工艺，主要涉及建筑装饰材料领域；石材复合板包括石材薄板、基材板，所述基材板上设有若干个镂空孔洞；制造工艺，包括步骤：S1、选定石材荒料；S2、在石材荒料的上表面均匀涂刷和/或喷刷粘合剂；S3、将基材板水平置于石材荒料的上表面；S4、根据粘合剂的特性对基材板进行凝胶处理，使粘合剂快速凝固；S5、待粘合剂完全凝固后，对石材荒料进行切片；S6、对石材荒料的切割完成面进行平整处理，并重复上述步骤，直至石材荒料基本耗尽；S7、对按照上述步骤制作得到的石材复合板进行再加工；本发明能够减少石材的损耗，制作工艺高效、简单，集中式作业，便于控制粉尘和石灰。

Description

一种高效易制型石材复合板及其制造工艺
技术领域
本发明涉及建筑装饰材料领域，具体是一种高效易制型石材复合板及其制造工艺。
背景技术
石材作为一种装饰材料，在古今中外的各类建筑中广泛应用。为了节约矿石资源，降低施工成本等原因，近些年，各种石材复合板应运而生。其制造方式基本相同，可分为两步：第一步，石材荒料切割成石材毛板；第二步，在石材毛板两面分别粘贴基材板，待其粘合剂凝固后，从石材毛板厚度面对剖，即可得到石材复合板。
虽然这种石材复合板的制造技术已日趋成熟，但在减少石材损耗率和精简加工工艺等方面仍然存在很大的提高空间，主要原因如下：
第一，从石材荒料到石材毛板，再从石材毛板到石材复合板，石材经历了两次损耗；
第二，石材毛板与基材板的粘合，需要等待粘合剂完全凝固后才能进行下一步剖切，其所需时间大概在4～8小时，这直接导致石材复合板的制作效率受限；
第三，分散式作业增加了在切割石材过程中控制粉尘和石灰的难度，从环保角度亦有可提高空间。
发明内容
本发明的目的在于解决现有技术中存在的问题，提供一种高效易制型石材复合板及其制造工艺，能够减少石材的损耗，制作工艺高效、简单，集中式作业，便于控制粉尘和石灰。
本发明为实现上述目的，通过以下技术方案实现：
一种高效易制型石材复合板，包括石材薄板、所述石材薄板的上表面上粘贴有基材板，所述基材板上设有若干个镂空孔洞。
优选的，所述石材薄板的厚度可为5～10mm。
优选的，所述基材板可为塑料板或其他具有良好物理特性的板材。
优选的，所述镂空孔洞的孔径可为10～50mm。
优选的，相邻两个所述镂空孔洞之间的中心距可为60～100mm。
一种高效易制型石材复合板的制造工艺，包括步骤：
S1、选定石材荒料，对石材荒料的上表面进行平整处理后，再对石材荒料的上表面进行除灰、除尘；
S2、在石材荒料的上表面均匀涂刷和/或喷刷粘合剂；
S3、将基材板水平置于石材荒料的上表面，然后对基材板适当加压，使粘合剂渗透基材板上的镂空孔洞；
S4、根据粘合剂的特性对基材板进行凝胶处理，使粘合剂快速凝固；
S5、待粘合剂完全凝固后，对石材荒料进行切片；
S6、对石材荒料的切割完成面进行平整处理，并重复上述步骤，直至石材荒料基本耗尽；
S7、对按照上述步骤制作得到的石材复合板进行控厚、镜面等再加工。
优选的，所述步骤S4中，凝胶处理的方法包括对基材板表面进行加热或UV光照射等。
优选的，所述步骤S5中切片片厚可为80mm～150mm。
优选的，在所述步骤S5中，对石材荒料进行切片的过程中，采用喷水的方式给切割工具降温，在切割完成后，需对石材表面进行干燥处理。
对比现有技术，本发明的有益效果在于：
本发明的石材复合板的基材板上设有若干个镂空孔洞，用于粘接基材板与石材荒料的粘合剂渗透至镂空孔洞中，一方面可以提高基材板与石材荒料之间粘接的牢固性，另一方面也有利于粘合剂的凝固，能够减少粘合剂凝固所需的时间；本发明的石材复合板的制造工艺是在石材荒料上进行基材板的粘接，然后对石材荒料进行切割，一块石材复合板的制造仅需一次切割，减少了石材的损耗；利用镂空孔洞结合凝胶处理手段，能够大大缩短粘合剂凝固时间，缩短了石材复合板的制作时间；简化了制作工序，大幅度缩减了从石材荒料到石材复合板的制造过程中所产生的粉尘、石灰等，更加环保。
附图说明
附图1是本发明的石材复合板的结构示意图；
附图2是本发明的基材板的结构示意图；
附图3是未经处理的石材荒料的结构示意图；
附图4是石材荒料的上表面进行平整处理后的示意图；
附图5是将基材板固定在石材荒料上的示意图；
附图6是对石材荒料进行切片后的示意图。
附图中标号：1、石材薄板；2、基材板；3、镂空孔洞；4、石材荒料。
具体实施方式
下面结合具体实施例，进一步阐述本发明。应理解，这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解，在阅读了本发明讲授的内容之后，本领域技术人员可以对本发明作各种改动或修改，这些等价形式同样落于本申请所限定的范围。
实施例：如附图1-6所示，本发明的一种高效易制型石材复合板，包括石材薄板1、所述石材薄板1的一侧表面上粘贴有基材板2，基材板2与石材薄板1的平面尺寸相同，所述基材板2上设有若干个镂空孔洞3，优选的，相邻两个镂空孔洞3之间的距离相同，镂空孔洞3的形状可为圆形、矩形或其他形状，粘合剂渗透至镂空孔洞3中，一方面可以提高基材板2与石材薄板1之间粘接的牢固性，另一方面也有利于粘合剂的凝固，能够减少粘合剂凝固所需的时间。
优选的，所述石材薄板1的厚度可为5～10mm，能够尽可能的减少石材的使用，同样可以保证复合板的物理性能。
优选的，所述基材板2可为塑料板，基材板可采用PVC、亚克力等塑料或其他具有良好物理性能的材料，能够增强复合板的物理性能，防止石材薄板破裂。
优选的，所述镂空孔洞3的孔径可为10～50mm，也可根据不同材料的物理性能调节。
优选的，相邻两个所述镂空孔洞3之间的中心距可为60～100mm，也可根据不同材料的物理性能调节。
本发明的一种高效易制型石材复合板的制造工艺，包括步骤：
S1、选定石材荒料4，对石材荒料4的上表面进行平整处理后，再对石材荒料4的上表面进行除灰、除尘；
S2、在石材荒料4的上表面均匀涂刷和/或喷刷粘合剂；
S3、将基材板2水平置于石材荒料4的上表面，然后对基材板2的上表面适当加压(可采用重物按压或其他加压方式)，使粘合剂渗透基材板2上的镂空孔洞3；
S4、根据粘合剂的特性对基材板2进行凝胶处理，使粘合剂快速凝固；
优选的，凝胶处理的方法包括对基材板表面进行加热或UV光照射或其他快速凝胶手段，根据粘合剂的具体特性进行选择，也可多种手段同时使用。
S5、待粘合剂完全凝固后，对石材荒料4进行切片，如附图6所示，在石材荒料4的顶部切去一定厚度作为石材复合板。
优选的，切片片厚可为80mm～150mm。
进一步的，对石材荒料进行切片的过程中，可采用喷水的方式给切割工具降温，在切割完成后，需对石材表面进行干燥处理。
S6、对石材荒料4的切割完成面进行平整处理，并重复上述步骤，直至石材荒料4基本耗尽；
S7、对按照上述步骤制作得到的石材复合板进行控厚、镜面等再加工。
本发明在石材复合板的基材板2上设有若干个镂空孔洞3，粘合剂渗透至镂空孔洞3中，一方面可以提高基材板2与石材荒料4之间粘接的牢固性，另一方面也有利于粘合剂的凝固，能够减少粘合剂凝固所需的时间；本发明的石材复合板的制造工艺是在石材荒料4上进行基材板的粘接，然后对石材荒料4进行切割，一块石材复合板的制造仅需一次切割，减少了石材的损耗；利用镂空孔洞3结合凝胶处理手段，能够大大缩短粘合剂凝固时间，缩短了石材复合板的制作时间；简化了制作工序，大幅度缩减了从石材荒料到石材复合板的制造过程中所产生的粉尘、石灰等，更加环保。

Claims (9)

1.一种高效易制型石材复合板，其特征在于：包括石材薄板(1)、所述石材薄板(1)的一侧表面上粘贴有基材板(2)，所述基材板(2)上设有若干个镂空孔洞(3)。
2.根据权利要求1所述的一种高效易制型石材复合板，其特征在于：所述石材薄板(1)的厚度可为5～10mm。
3.根据权利要求1所述的一种高效易制型石材复合板，其特征在于：所述基材板(2)为塑料板或其他具有良好物理特性的板材。
4.根据权利要求1所述的一种高效易制型石材复合板，其特征在于：所述镂空孔洞(3)的孔径可为10～50mm。
5.根据权利要求1所述的一种高效易制型石材复合板，其特征在于：相邻两个所述镂空孔洞(3)之间的中心距可为60～100mm。
6.一种权利要求1-5所述的任一项一种高效易制型石材复合板的制造工艺，其特征在于，包括步骤：
S1、选定石材荒料，对石材荒料的上表面进行平整处理后，再对石材荒料的上表面进行除灰、除尘；
S2、在石材荒料的上表面均匀涂刷和/或喷刷粘合剂；
S3、将基材板水平置于石材荒料的上表面，然后对基材板适当加压，使粘合剂渗透基材板上的镂空孔洞；
S4、根据粘合剂的特性对基材板进行凝胶处理，使粘合剂快速凝固；
S5、待粘合剂完全凝固后，对石材荒料进行切片；
S6、对石材荒料的切割完成面进行平整处理，并重复上述步骤，直至石材荒料基本耗尽；
S7、对按照上述步骤制作得到的石材复合板进行控厚、镜面等再加工。
7.根据权利要求6所述的一种高效易制型石材复合板的制造工艺，其特征在于：所述步骤S4中，凝胶处理的方法包括对基材板表面进行加热或UV光照射等。
8.根据权利要求6所述的一种高效易制型石材复合板的制造工艺，其特征在于：所述步骤S5中切片片厚可为80mm～150mm。
9.根据权利要求6所述的一种高效易制型石材复合板的制造工艺，其特征在于：在所述步骤S5中，对石材荒料进行切片的过程中，若采用喷水的方式给切割工具降温，在切割完成后，需对石材表面进行干燥处理。
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