CN112064352A - 一种防辐射耐腐蚀防水布料机器制备方法 - Google Patents
一种防辐射耐腐蚀防水布料机器制备方法 Download PDFInfo
- Publication number
- CN112064352A CN112064352A CN202010572480.4A CN202010572480A CN112064352A CN 112064352 A CN112064352 A CN 112064352A CN 202010572480 A CN202010572480 A CN 202010572480A CN 112064352 A CN112064352 A CN 112064352A
- Authority
- CN
- China
- Prior art keywords
- cloth
- machine
- radiation
- raw materials
- manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 131
- 238000005260 corrosion Methods 0.000 title claims abstract description 42
- 230000007797 corrosion Effects 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000002994 raw material Substances 0.000 claims abstract description 53
- 238000004519 manufacturing process Methods 0.000 claims abstract description 41
- 238000002360 preparation method Methods 0.000 claims abstract description 26
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 17
- 238000001035 drying Methods 0.000 claims abstract description 16
- 230000001954 sterilising effect Effects 0.000 claims abstract description 15
- 230000005855 radiation Effects 0.000 claims abstract description 12
- 238000005507 spraying Methods 0.000 claims abstract description 11
- 238000013142 basic testing Methods 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 238000001514 detection method Methods 0.000 claims description 18
- 238000004140 cleaning Methods 0.000 claims description 16
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 12
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 claims description 12
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 12
- 239000012153 distilled water Substances 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 9
- 238000004806 packaging method and process Methods 0.000 claims description 8
- 238000005516 engineering process Methods 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 7
- 229920001778 nylon Polymers 0.000 claims description 7
- 239000004698 Polyethylene Substances 0.000 claims description 6
- 239000004809 Teflon Substances 0.000 claims description 6
- 229920006362 Teflon® Polymers 0.000 claims description 6
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 6
- 238000004873 anchoring Methods 0.000 claims description 6
- 239000012752 auxiliary agent Substances 0.000 claims description 6
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 238000010835 comparative analysis Methods 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 6
- 230000000249 desinfective effect Effects 0.000 claims description 6
- 150000002500 ions Chemical class 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 229910052759 nickel Inorganic materials 0.000 claims description 6
- 238000007747 plating Methods 0.000 claims description 6
- -1 polyethylene Polymers 0.000 claims description 6
- 229920000573 polyethylene Polymers 0.000 claims description 6
- 229920006306 polyurethane fiber Polymers 0.000 claims description 6
- 238000012797 qualification Methods 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 6
- 229920005989 resin Polymers 0.000 claims description 6
- 239000003599 detergent Substances 0.000 claims description 3
- 239000008213 purified water Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 8
- 238000002791 soaking Methods 0.000 abstract description 7
- 230000032683 aging Effects 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 230000002633 protecting effect Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/244—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons
- D06M15/248—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons containing chlorine
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/45—Oxides or hydroxides of elements of Groups 3 or 13 of the Periodic Table; Aluminates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/83—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with metals; with metal-generating compounds, e.g. metal carbonyls; Reduction of metal compounds on textiles
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/144—Alcohols; Metal alcoholates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/224—Esters of carboxylic acids; Esters of carbonic acid
- D06M13/2246—Esters of unsaturated carboxylic acids
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/244—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons
- D06M15/256—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons containing fluorine
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/34—Polyamides
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/38—Polyurethanes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/10—Repellency against liquids
- D06M2200/12—Hydrophobic properties
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/25—Resistance to light or sun, i.e. protection of the textile itself as well as UV shielding materials or treatment compositions therefor; Anti-yellowing treatments
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
本发明提供一种防辐射耐腐蚀防水布料机器制备方法。所述防辐射耐腐蚀防水布料机器制备方法,包括如下步骤:步骤1:机器正式工作前的准备,步骤2:相关原料的准备工作,步骤3:防水布料层的制作,步骤4:耐腐蚀层的制作,步骤5:防辐射层的制作,步骤6:消毒和基本测试。本发明提供的防辐射耐腐蚀防水布料机器制备方法具有通过防水布料层的浸泡制作,大大的减少了制作时对于原料的消耗,并且浸泡过后的布料表面沾满防水原料,防护效果具有极大提高,并且通过对耐腐蚀层的浸泡和烘干,包括通过防辐射层的喷涂,解决了传统的布料需要将多层布料编织在一起以实现具体功能,但是厚度较大,并且防护效果不佳的问题。
Description
技术领域
本发明涉及布料制备领域,尤其涉及一种防辐射耐腐蚀防水布料机器制备方法。
背景技术
布料是装饰材料中常用的材料。包括有化纤地毯、无纺壁布、亚麻布、尼龙布、彩色胶布、法兰绒等各式布料。布料在装饰陈列中起到了相当的作用,常常是整个销售空间中不可忽视的主要力量。大量运用布料进行墙面面饰、隔断、以及背景处理,同样可以形成良好的商业空间展示风格,从织造方式上可以分为:梭织布和针织布二大类。从加工工艺上可以分为:坯布、漂白布、染色布、印花布、色织布、混合工艺布(如在色织布上印花、复合布、植绒布、仿皮毛布)等等。还可以原材料来划分:棉布、化纤布、麻布、毛纺布、丝绸、及混纺织物等等,混纺是将天然纤维与化学纤维按照一定的比例,混合纺织而成的织物,可用来制作各种服装。它的长处,是既吸收了棉、麻、丝、毛和化纤各自的优点,所以大受欢迎。又尽可能地避免了它们各自的缺点,而且在价值上相对较为低廉,H型和圆台型设计造型。
一般的布料通过专业的机器生产能够实现比较明显的防水效果,但是生产效率较低,并且在一些特殊的工作环境中,比如海边的核电站,常常需要衣服的布料能够具有防辐射、耐腐蚀和防水的功能,传统的布料需要将多层布料编织在一起以实现具体功能,但是厚度较大,并且防护效果不佳。
因此,有必要提供一种防辐射耐腐蚀防水布料机器制备方法解决上述技术问题。
发明内容
本发明提供一种防辐射耐腐蚀防水布料机器制备方法,解决了一般的布料通过专业的机器生产能够实现比较明显的防水效果,但是生产效率较低,并且在一些特殊的工作环境中,比如海边的核电站,常常需要衣服的布料能够具有防辐射、耐腐蚀和防水的功能,传统的布料需要将多层布料编织在一起以实现具体功能,但是厚度较大,并且防护效果不佳的问题。
为解决上述技术问题,本发明提供的防辐射耐腐蚀防水布料机器制备方法,包括如下步骤:
步骤1:机器正式工作前的准备:使用蒸馏水对工作机器进行清洗,完全清洗洁净后,将机器晾干,然后对机器进行全面消毒,最后开机预热;
步骤2:相关原料的准备工作:将参与反应的原料按照标准收集齐全后,对原料的合格性进行全面检测,及时淘汰不合格批次原料,将合格原料经过消毒处理后,放入合适容器中待用;
步骤3:防水布料层的制作:采用聚氨酯甲酸酯纤维和尼龙纤维为原料进行混纺得到纱线并且通过机器制成布料,然后将聚乙烯糊树脂10-20份、超细氢氧化铝20-50份、丙烯醇5-10份和丙烯酸丁酯20-30份的混合物加热至55 摄氏度时,充分搅拌,然后将上述布料完全浸入40分钟,然后取出自然晾干;
步骤4:耐腐蚀层的制作:采用特氟龙助剂25-35份和纯水50-100份组成的混合物,从常温时缓慢加热到50-60摄氏度,保持10分钟后,再缓慢降温至40摄氏度,然后将上述干燥布料浸入防腐蚀液体中,浸入时长60分钟,最后取出使用烘干机快速烘干;
步骤5:防辐射层的制作:银离子溶液充分摇晃均匀后倒入喷壶,对准上述烘干后的布料进行喷涂,然后烘干,然后采用离子锚定技术在布料表面镀镍,厚度保持在0.1-0.18mm;
步骤6:消毒和基本测试:将上述生产的布料选取一部分进行消毒,然后送交专业检测部门进行检测,检测合格完毕后,将布料全部打包包装;
步骤7:观察和记录:将布料生产时的相关数据和步骤记录,然后针对产品进行提高性改进时将相关数据和步骤进行对比分析。
优选的,所述步骤1中,蒸馏水能够被纯净水替代,并且清洗时必须采用洗涤剂。
优选的,所述步骤1中,对机器的消毒的方法为紫外线消毒法。
优选的,所述步骤3中,搅拌机器采用无菌医用搅拌器。
优选的,所述步骤3中,原料必须经过消毒处理过后才能使用。
优选的,所述步骤4中,缓慢升温的速度为2摄氏度/分钟步骤4中,缓慢升温的速度为2摄氏度/分钟。
优选的,所述步骤5中,喷涂的喷头必须及时更换。
优选的,所述步骤6中,打包必须在无尘环境中操作。
与相关技术相比较,本发明提供的防辐射耐腐蚀防水布料机器制备方法具有如下有益效果:
本发明提供一种防辐射耐腐蚀防水布料机器制备方法,通过防水布料层的浸泡制作,大大的减少了制作时对于原料的消耗,并且浸泡过后的布料表面沾满防水原料,防护效果具有极大提高,并且通过对耐腐蚀层的浸泡和烘干,包括通过防辐射层的喷涂,解决了传统的布料需要将多层布料编织在一起以实现具体功能,但是厚度较大,并且防护效果不佳的问题。
具体实施方式
下面结合附表和实施方式对本发明作进一步说明。
本发明实施例提供四种技术方案:一种防辐射耐腐蚀防水布料机器制备方法,具体包括以下实施例:
实施例1
步骤1:机器正式工作前的准备:使用蒸馏水对工作机器进行清洗,完全清洗洁净后,将机器晾干,然后对机器进行全面消毒,最后开机预热;
步骤2:相关原料的准备工作:将参与反应的原料按照标准收集齐全后,对原料的合格性进行全面检测,及时淘汰不合格批次原料,将合格原料经过消毒处理后,放入合适容器中待用;
步骤3:防水布料层的制作:采用聚氨酯甲酸酯纤维和尼龙纤维为原料进行混纺得到纱线并且通过机器制成布料,然后将聚乙烯糊树脂10份、超细氢氧化铝20份、丙烯醇5份和丙烯酸丁酯20份的混合物加热至55摄氏度时,充分搅拌,然后将上述布料完全浸入40分钟,然后取出自然晾干;
步骤4:耐腐蚀层的制作:采用特氟龙助剂25份和纯水50份组成的混合物,从常温时缓慢加热到50摄氏度,保持10分钟后,再缓慢降温至40摄氏度,然后将上述干燥布料浸入防腐蚀液体中,浸入时长60分钟,最后取出使用烘干机快速烘干;
步骤5:防辐射层的制作:银离子溶液充分摇晃均匀后倒入喷壶,对准上述烘干后的布料进行喷涂,然后烘干,然后采用离子锚定技术在布料表面镀镍,厚度保持在0.1mm;
步骤6:消毒和基本测试:将上述生产的布料选取一部分进行消毒,然后送交专业检测部门进行检测,检测合格完毕后,将布料全部打包包装;
步骤7:观察和记录:将布料生产时的相关数据和步骤记录,然后针对产品进行提高性改进时将相关数据和步骤进行对比分析。
实施例2
步骤1:机器正式工作前的准备:使用蒸馏水对工作机器进行清洗,完全清洗洁净后,将机器晾干,然后对机器进行全面消毒,最后开机预热;
步骤2:相关原料的准备工作:将参与反应的原料按照标准收集齐全后,对原料的合格性进行全面检测,及时淘汰不合格批次原料,将合格原料经过消毒处理后,放入合适容器中待用;
步骤3:防水布料层的制作:采用聚氨酯甲酸酯纤维和尼龙纤维为原料进行混纺得到纱线并且通过机器制成布料,然后将聚乙烯糊树脂13份、超细氢氧化铝30份、丙烯醇7份和丙烯酸丁酯23份的混合物加热至55摄氏度时,充分搅拌,然后将上述布料完全浸入40分钟,然后取出自然晾干;
步骤4:耐腐蚀层的制作:采用特氟龙助剂27份和纯水70份组成的混合物,从常温时缓慢加热到53摄氏度,保持10分钟后,再缓慢降温至40摄氏度,然后将上述干燥布料浸入防腐蚀液体中,浸入时长60分钟,最后取出使用烘干机快速烘干;
步骤5:防辐射层的制作:银离子溶液充分摇晃均匀后倒入喷壶,对准上述烘干后的布料进行喷涂,然后烘干,然后采用离子锚定技术在布料表面镀镍,厚度保持在0.13mm;
步骤6:消毒和基本测试:将上述生产的布料选取一部分进行消毒,然后送交专业检测部门进行检测,检测合格完毕后,将布料全部打包包装;
步骤7:观察和记录:将布料生产时的相关数据和步骤记录,然后针对产品进行提高性改进时将相关数据和步骤进行对比分析。
实施例3
步骤1:机器正式工作前的准备:使用蒸馏水对工作机器进行清洗,完全清洗洁净后,将机器晾干,然后对机器进行全面消毒,最后开机预热;
步骤2:相关原料的准备工作:将参与反应的原料按照标准收集齐全后,对原料的合格性进行全面检测,及时淘汰不合格批次原料,将合格原料经过消毒处理后,放入合适容器中待用;
步骤3:防水布料层的制作:采用聚氨酯甲酸酯纤维和尼龙纤维为原料进行混纺得到纱线并且通过机器制成布料,然后将聚乙烯糊树脂17份、超细氢氧化铝40份、丙烯醇8份和丙烯酸丁酯28份的混合物加热至55摄氏度时,充分搅拌,然后将上述布料完全浸入40分钟,然后取出自然晾干;
步骤4:耐腐蚀层的制作:采用特氟龙助剂33份和纯水85份组成的混合物,从常温时缓慢加热到58摄氏度,保持10分钟后,再缓慢降温至40摄氏度,然后将上述干燥布料浸入防腐蚀液体中,浸入时长60分钟,最后取出使用烘干机快速烘干;
步骤5:防辐射层的制作:银离子溶液充分摇晃均匀后倒入喷壶,对准上述烘干后的布料进行喷涂,然后烘干,然后采用离子锚定技术在布料表面镀镍,厚度保持在0.16mm;
步骤6:消毒和基本测试:将上述生产的布料选取一部分进行消毒,然后送交专业检测部门进行检测,检测合格完毕后,将布料全部打包包装;
步骤7:观察和记录:将布料生产时的相关数据和步骤记录,然后针对产品进行提高性改进时将相关数据和步骤进行对比分析
实施例4
步骤1:机器正式工作前的准备:使用蒸馏水对工作机器进行清洗,完全清洗洁净后,将机器晾干,然后对机器进行全面消毒,最后开机预热;
步骤2:相关原料的准备工作:将参与反应的原料按照标准收集齐全后,对原料的合格性进行全面检测,及时淘汰不合格批次原料,将合格原料经过消毒处理后,放入合适容器中待用;
步骤3:防水布料层的制作:采用聚氨酯甲酸酯纤维和尼龙纤维为原料进行混纺得到纱线并且通过机器制成布料,然后将聚乙烯糊树脂20份、超细氢氧化铝50份、丙烯醇10份和丙烯酸丁酯30份的混合物加热至55摄氏度时,充分搅拌,然后将上述布料完全浸入40分钟,然后取出自然晾干;
步骤4:耐腐蚀层的制作:采用特氟龙助剂35份和纯水100份组成的混合物,从常温时缓慢加热到60摄氏度,保持10分钟后,再缓慢降温至40摄氏度,然后将上述干燥布料浸入防腐蚀液体中,浸入时长60分钟,最后取出使用烘干机快速烘干;
步骤5:防辐射层的制作:银离子溶液充分摇晃均匀后倒入喷壶,对准上述烘干后的布料进行喷涂,然后烘干,然后采用离子锚定技术在布料表面镀镍,厚度保持在0.18mm;
步骤6:消毒和基本测试:将上述生产的布料选取一部分进行消毒,然后送交专业检测部门进行检测,检测合格完毕后,将布料全部打包包装;
步骤7:观察和记录:将布料生产时的相关数据和步骤记录,然后针对产品进行提高性改进时将相关数据和步骤进行对比分析。
步骤1中,蒸馏水能够被纯净水替代,并且清洗时必须采用洗涤剂,步骤 1中,对机器的消毒的方法为紫外线消毒法,步骤3中,搅拌机器采用无菌医用搅拌器,步骤3中,原料必须经过消毒处理过后才能使用,步骤4中,缓慢升温的速度为2摄氏度/分钟,步骤5中,喷涂的喷头必须及时更换,步骤6 中,打包必须在无尘环境中操作。
对比实验
现有生产厂家根据权利要求1,可以生产出四种防辐射耐腐蚀防水布料,对四种防辐射耐腐蚀防水布料进行全面的清洗干燥处理后,将四种防辐射耐腐蚀防水布料与普通常用布料的对比实验,由表1知,经过实验室测试对四个实施例中产品的保护效率和老化时间,得知实施例中保护效率最低的是88%,高于对比例3%,老化时间短的是35个月,较对比例延长7个月。
表1:保护效率和老化时间与对比例对比
与相关技术相比较,本发明提供的防辐射耐腐蚀防水布料机器制备方法具有如下有益效果:
通过防水布料层的浸泡制作,大大的减少了制作时对于原料的消耗,并且浸泡过后的布料表面沾满防水原料,防护效果具有极大提高,并且通过对耐腐蚀层的浸泡和烘干,包括通过防辐射层的喷涂,解决了传统的布料需要将多层布料编织在一起以实现具体功能,但是厚度较大,并且防护效果不佳的问题。以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。
Claims (8)
1.一种防辐射耐腐蚀防水布料机器制备方法,其特征在于,包括如下步骤:
步骤1:机器正式工作前的准备:使用蒸馏水对工作机器进行清洗,完全清洗洁净后,将机器晾干,然后对机器进行全面消毒,最后开机预热;
步骤2:相关原料的准备工作:将参与反应的原料按照标准收集齐全后,对原料的合格性进行全面检测,及时淘汰不合格批次原料,将合格原料经过消毒处理后,放入合适容器中待用;
步骤3:防水布料层的制作:采用聚氨酯甲酸酯纤维和尼龙纤维为原料进行混纺得到纱线并且通过机器制成布料,然后将聚乙烯糊树脂10-20份、超细氢氧化铝20-50份、丙烯醇5-10份和丙烯酸丁酯20-30份的混合物加热至55摄氏度时,充分搅拌,然后将上述布料完全浸入40分钟,然后取出自然晾干;
步骤4:耐腐蚀层的制作:采用特氟龙助剂25-35份和纯水50-100份组成的混合物,从常温时缓慢加热到50-60摄氏度,保持10分钟后,再缓慢降温至40摄氏度,然后将上述干燥布料浸入防腐蚀液体中,浸入时长60分钟,最后取出使用烘干机快速烘干;
步骤5:防辐射层的制作:银离子溶液充分摇晃均匀后倒入喷壶,对准上述烘干后的布料进行喷涂,然后烘干,然后采用离子锚定技术在布料表面镀镍,厚度保持在0.1-0.18mm;
步骤6:消毒和基本测试:将上述生产的布料选取一部分进行消毒,然后送交专业检测部门进行检测,检测合格完毕后,将布料全部打包包装;
步骤7:观察和记录:将布料生产时的相关数据和步骤记录,然后针对产品进行提高性改进时将相关数据和步骤进行对比分析。
2.根据权利要求1所述的防辐射耐腐蚀防水布料机器制备方法,其特征在于,所述步骤1中,蒸馏水能够被纯净水替代,并且清洗时必须采用洗涤剂。
3.根据权利要求1所述的防辐射耐腐蚀防水布料机器制备方法,其特征在于,所述步骤1中,对机器的消毒的方法为紫外线消毒法。
4.根据权利要求1所述的防辐射耐腐蚀防水布料机器制备方法,其特征在于,所述步骤3中,搅拌机器采用无菌医用搅拌器。
5.根据权利要求1所述的防辐射耐腐蚀防水布料机器制备方法,其特征在于,所述步骤3中,原料必须经过消毒处理过后才能使用。
6.根据权利要求1所述的防辐射耐腐蚀防水布料机器制备方法,其特征在于,所述步骤4中,缓慢升温的速度为2摄氏度/分钟。
7.根据权利要求1所述的防辐射耐腐蚀防水布料机器制备方法,其特征在于,所述步骤5中,喷涂的喷头必须及时更换。
8.根据权利要求1所述的防辐射耐腐蚀防水布料机器制备方法,其特征在于,所述步骤6中,打包必须在无尘环境中操作。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010572480.4A CN112064352A (zh) | 2020-06-22 | 2020-06-22 | 一种防辐射耐腐蚀防水布料机器制备方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010572480.4A CN112064352A (zh) | 2020-06-22 | 2020-06-22 | 一种防辐射耐腐蚀防水布料机器制备方法 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN112064352A true CN112064352A (zh) | 2020-12-11 |
Family
ID=73656416
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202010572480.4A Pending CN112064352A (zh) | 2020-06-22 | 2020-06-22 | 一种防辐射耐腐蚀防水布料机器制备方法 |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN112064352A (zh) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007326967A (ja) * | 2006-06-08 | 2007-12-20 | Sanyo Chem Ind Ltd | スラリー状組成物 |
CN107385946A (zh) * | 2017-07-19 | 2017-11-24 | 广西师范学院 | 剑麻防水布 |
CN107953620A (zh) * | 2017-12-04 | 2018-04-24 | 成都杰雷遮阳工程有限公司 | 一种露天顶棚拒水布料 |
CN108118429A (zh) * | 2017-12-19 | 2018-06-05 | 大连小萝莉服饰有限公司 | 一种防辐射复合面料的制备方法 |
CN109487567A (zh) * | 2018-10-09 | 2019-03-19 | 南京哈昵特户外用品有限公司 | 一种多涂层防水布料的制造方法 |
CN109667151A (zh) * | 2018-12-04 | 2019-04-23 | 佛山市安东尼针织有限公司 | 一种耐腐蚀的丝光棉 |
-
2020
- 2020-06-22 CN CN202010572480.4A patent/CN112064352A/zh active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007326967A (ja) * | 2006-06-08 | 2007-12-20 | Sanyo Chem Ind Ltd | スラリー状組成物 |
CN107385946A (zh) * | 2017-07-19 | 2017-11-24 | 广西师范学院 | 剑麻防水布 |
CN107953620A (zh) * | 2017-12-04 | 2018-04-24 | 成都杰雷遮阳工程有限公司 | 一种露天顶棚拒水布料 |
CN108118429A (zh) * | 2017-12-19 | 2018-06-05 | 大连小萝莉服饰有限公司 | 一种防辐射复合面料的制备方法 |
CN109487567A (zh) * | 2018-10-09 | 2019-03-19 | 南京哈昵特户外用品有限公司 | 一种多涂层防水布料的制造方法 |
CN109667151A (zh) * | 2018-12-04 | 2019-04-23 | 佛山市安东尼针织有限公司 | 一种耐腐蚀的丝光棉 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN103938471B (zh) | 一种棉织物的印染工艺 | |
CN1865559A (zh) | 牛奶蛋白纤维或其长丝或其混纺织物织造和染色的方法 | |
CN106381679B (zh) | 一种基于tblc活化过氧化氢体系的织物轧蒸漂白方法 | |
JP2007254904A (ja) | リサイクル用ポリエステル系繊維製品、リサイクル用ポリエステル系繊維製品の脱色方法およびポリエステル系繊維製品のリサイクル方法 | |
CN103898775B (zh) | 一种织物清洁印染工艺 | |
CN110846902A (zh) | 一种具备防水阻燃功能的涂层织物 | |
CN104911893B (zh) | 用于聚酰胺酯纺织材料的无氯漂白剂的配方及其处理方法 | |
CN109722837A (zh) | 纺织品的损伤方法 | |
KR101595874B1 (ko) | 대나무섬유를 이용한 테리구조를 가지는 다층 타월의 제조방법 및 이로부터 제조되는 다층 타월 | |
CN112064352A (zh) | 一种防辐射耐腐蚀防水布料机器制备方法 | |
CN113564791A (zh) | 一种玄武岩纤维针织布的制备工艺 | |
CN104420217A (zh) | 一种咖啡碳纤维和莱竹纤维织物 | |
CN107780207A (zh) | 一种织物柔软剂及其制备方法 | |
Jantip et al. | Effect of pretreatment and dyeing processes on the physical properties of Poly (Lactic acid)/Cotton blended fabric | |
JP2022060610A (ja) | 竹繊維を使用して織編みした生地及びその製造方法 | |
CN108660786A (zh) | 一种织物清洁印染工艺 | |
Guha Roy et al. | Studies on the bleaching of jute | |
DE3204834C2 (de) | Verfahren zum Bleichen von Web- und Wirkwaren aus Cellulosefasern oder deren Mischungen mit Chemiefasern | |
KR102230480B1 (ko) | 습윤발열섬유를 이용한 타월의 제조방법 | |
JP3770786B2 (ja) | 後染め用繊維布帛 | |
CN106521923A (zh) | 一种tblc活化过氧化氢体系棉织物轧蒸漂白方法 | |
JP3770785B2 (ja) | 繊維布帛製品の製造方法 | |
CN116949835A (zh) | 混纺针织物坯布的制备方法 | |
CN108951221A (zh) | 织物清洁印染工艺 | |
CN108951094A (zh) | 一种高弹性的纺织品的制备工艺 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20201211 |
|
RJ01 | Rejection of invention patent application after publication |