CN112061663A - Sorting method of full-specification combined cigarette sorting machine - Google Patents
Sorting method of full-specification combined cigarette sorting machine Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
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Abstract
The invention discloses a sorting method of a full-specification combined cigarette sorting machine, which comprises the steps of setting double-cigarette-bin or multi-cigarette-bin modes for sorting machines of different types, and dynamically splitting orders under the double-cigarette-bin mode or the multi-cigarette-bin mode; and setting a double-cigarette-bin or multi-cigarette-bin mode for the sorting machines of the same type, and dynamically splitting the order under the double-cigarette-bin mode or the multi-cigarette-bin mode. The invention relates to a sorting method of a full-specification combined cigarette sorting machine, in particular to a C-type cigarette sorting method, which can greatly reduce the quantity of combined cigarettes and greatly improve the sorting efficiency; the characteristics of more small orders and poor order structure are greatly relieved, the residual cigarette bins of different sorting machines are utilized to the maximum extent, and the adaptability of the sorting lines to the orders is enhanced; the application of the multi-cigarette-bin mode of different kinds of cigarette bins greatly improves the sorting flexibility and the packing link efficiency.
Description
Technical Field
The invention belongs to the technical field of automatic sorting of tobacco, and particularly relates to a sorting method of a full-specification combined cigarette sorting machine.
Background
At present, the tobacco industry generally divides the cigarettes into A, B, C types according to the sales volume of the cigarettes, wherein A, B types of cigarettes are standard packaged cigarettes and are generally sorted by a full-automatic cigarette sorting line; the C-type cigarettes are standard packaged cigarettes and special-shaped packaged cigarettes with small sales volume, and are generally sorted by a combined sorting machine. In recent years, in order to adapt to the diversified consumption demands of consumers, the cigarette structure is optimized and improved continuously, the sales volume of special-shaped cigarettes such as thin cigarettes, short cigarettes, cigars and the like is increased rapidly, the existing sorting equipment and personnel configuration are difficult to adapt to the change of new orders, and the C-type cigarette sorting line faces huge sorting pressure.
The mixed bin technology is that cigarettes of one or more specifications are placed into a flue of a sorting machine in sequence according to a sorting sequence for sorting. The cigarette supplementing plan is to generate a certain cigarette supplementing sequence, namely to generate the quantity of cigarettes to be supplemented in each cigarette bin after sorting optimization is carried out according to the conditions of the orders.
The C-type cigarettes are standard packaged cigarettes with small sales percentage and special-shaped packaged cigarettes, and a vertical machine sorting machine, a horizontal machine sorting machine and a combined sorting machine for manual sorting of electronic tags are generally adopted as main sorting modes at present. The standard vertical machine sorting machine can be used for sorting standard packaged cigarettes and fine cigarettes, adopts a manual cigarette filling mode, is low in speed, is suitable for sorting cigarettes with small quantity, and is generally provided with 10 cigarette bins in one group; the adjustable vertical machine sorting machine can be used for sorting specially-packaged cigarettes, adopts a manual cigarette filling mode, is low in speed, is suitable for sorting cigarettes with small sorting quantity, and is generally provided with 6 cigarette bins in one group; the horizontal type machine sorting machine is mainly used for sorting fine cigarettes and conventionally packing the cigarettes, adopts automatic trolley replenishment and manual unpacking, is suitable for sorting cigarettes with larger sorting quantity, and has the fastest speed, and 8 cigarette bins are in one group; the electronic tag sorting machine is suitable for any packaged cigarette, adopts a mode of manually filling the cigarette into an electronic tag goods grid, is suitable for cigarettes with extremely small sorting quantity, and has the slowest speed and 20 cigarette bins. The cigarettes of the electronic tag and the adjustable vertical type sorting machine are generally packed in a mode of a manipulator or a layer pushing mode A, the speed is low, the cigarettes of the horizontal type sorting machine and the standard vertical type sorting machine are generally packed in a mode of a high-speed cigarette stacking mode B, the speed is high, and if the cigarettes packed in two packing modes of a certain cigarette are available in one order, the cigarettes can be continuously packed in a container after being packed in the mode of the AB.
Due to the rapid increase of the sales volume of the C-type special-shaped cigarettes, the existing special-shaped cigarette sorting line adopts manual sorting, the daily average operation time of sorting personnel is long, the labor intensity is high, the error rate is high, and the special-shaped cigarette sorting line becomes the bottleneck of the whole sorting operation. The C-type cigarette sorting efficiency is low, the sorting progress is seriously mismatched with the progress of a full-automatic cigarette sorting line, the operation time of a logistics center is prolonged, the production and operation cost is increased, and the management cost is correspondingly increased. In recent years, although the sales of C-type cigarettes are increasing at a high rate, the C-type cigarettes still have the characteristics of many small orders and poor order structure.
Disclosure of Invention
In order to solve the technical problem, the invention provides a sorting method of a full-specification combined cigarette sorting machine.
A sorting method of a full-specification combined cigarette sorting machine comprises the following steps:
setting a double-cigarette-bin mode or a multi-cigarette-bin mode for sorting machines of different types, and dynamically splitting orders in the double-cigarette-bin mode or the multi-cigarette-bin mode;
and setting a double-cigarette-bin or multi-cigarette-bin mode for the sorting machines of the same type, and dynamically splitting the order under the double-cigarette-bin mode or the multi-cigarette-bin mode.
Above technical scheme is preferred, set up two cigarette storehouses or many cigarette storehouses mode with the sorting machine of different grade type and specifically include: setting a double-cigarette bin mode for two different types of sorters, namely an adjustable vertical sorter and an electronic tag sorter, and dynamically splitting an order in the double-cigarette bin mode of the adjustable vertical sorter and the electronic tag sorter; setting a double-cigarette bin mode for two different types of sorting machines of a horizontal machine sorting machine and a standard vertical machine sorting machine, and dynamically splitting an order in the double-cigarette bin mode for the horizontal machine sorting machine and the standard vertical machine sorting machine;
set up two cigarette storehouses or many cigarette storehouses mode with the sorting machine of the same type and specifically include: the sorting machine with the same type of the horizontal type sorting machine is set to be in a double-cigarette-bin mode, the sorting machine with the same type of the standard vertical type sorting machine is set to be in a double-cigarette-bin mode, and orders under the double-cigarette-bin mode of the horizontal type sorting machine and the double-cigarette-bin mode of the standard vertical type sorting machine are dynamically split.
Preferably, the dynamic splitting of the order in the mode of the adjustable vertical sorting machine and the electronic tag sorting machine with two cigarette bins specifically comprises the following steps:
reading the order, judging whether the cigarettes in the order have an adjustable vertical sorting machine cigarette bin and an electronic tag sorting machine double cigarette bin, if not, discharging the cigarettes from a sub-line where the relative cigarette bin is located in the order, generating a cigarette supplementing plan and optimizing sorting, and if so, entering the next step;
judging the quantity of cigarettes in the adjustable vertical sorting machine cigarette bin and the electronic tag sorting machine double cigarette bins in the order, if the quantity of the cigarettes is less than or equal to M, discharging the cigarettes from the electronic tag sorting machine, and if the quantity of the cigarettes is more than M, discharging the cigarettes from the adjustable vertical sorting machine;
and generating a cigarette supplementing plan and optimizing sorting.
Preferably, the dynamic splitting of the order in the double-cigarette-bin mode of the horizontal sorting machine and the standard vertical sorting machine specifically comprises the following steps:
reading an order, judging whether a standard vertical machine sorting machine cigarette bin and a horizontal machine sorting machine double cigarette bin exist in the order, if not, discharging cigarettes from a sub-line where the opposite cigarette bin is located in the order, generating a cigarette supplementing plan and optimizing sorting, and if so, entering the next step;
judging the order condition, if the order can be discharged from the standard vertical machine sorting machine, discharging the cigarettes from the standard vertical machine sorting machine, if the order can be discharged from the horizontal machine sorting machine, discharging the cigarettes from the horizontal machine sorting machine, if part of the order needs to be discharged from the standard vertical machine sorting machine and part needs to be discharged from the horizontal machine sorting machine, judging the quantity of the cigarettes in the standard vertical machine sorting machine cigarette bin and the horizontal machine sorting machine double cigarette bin in the order, if the quantity of the cigarettes is more than N, discharging the cigarettes from the horizontal machine sorting machine, and if the quantity of the cigarettes is less than or equal to N, discharging the cigarettes from the standard vertical machine sorting machine;
and generating a cigarette supplementing plan and optimizing sorting.
Preferably, the dynamic splitting of the order in the double-cigarette-bin mode of the horizontal-type mechanical sorting machine and the double-cigarette-bin mode of the standard vertical-type mechanical sorting machine specifically comprises the following steps:
reading the order, judging whether the cigarettes in the order have cigarettes in double cigarette bins of a horizontal machine sorting machine or cigarettes in double cigarette bins of a standard vertical machine sorting machine, if not, discharging the cigarettes from the sub-line where the opposite cigarette bin is located in the order, generating a cigarette supplementing plan and optimizing sorting, and if so, entering the next step;
and judging whether the order can output the cigarettes from one sub-line, if not, distributing the cigarettes according to a conventional sorting mode, generating a cigarette supplementing plan and optimizing sorting, and if so, outputting the cigarettes from one sub-line, generating a cigarette supplementing plan and optimizing sorting.
Preferably, in the above technical solution, the smoke distribution in the conventional sorting mode specifically includes the following steps:
and judging the residual cigarette number of the two sub-line cigarette bins, if the residual cigarette number of 1 sub-line is less than 2 sub-lines, discharging cigarettes from 2 sub-lines, generating a cigarette supplementing plan and optimizing and sorting, and if the residual cigarette number of 1 sub-line is greater than or equal to 2 sub-lines, discharging cigarettes from 1 sub-line, generating a cigarette supplementing plan and optimizing and sorting.
The invention has the advantages and positive effects that: the invention provides a sorting method of a full-specification combined cigarette sorting machine, which is suitable for sorting of the full-specification combined cigarette sorting machine, in particular to a sorting method of a C-type cigarette sorting machine. The quantity of the combined number can be greatly reduced, and the sorting efficiency is greatly improved in the same ratio; the characteristics of more small orders and poor order structure of sorted orders are greatly relieved, the residual cigarette bins of different sorting machines are utilized to the maximum extent, and the adaptability of the sorting lines to the orders is enhanced; the application of the multi-cigarette-bin mode of different kinds of cigarette bins greatly improves the sorting flexibility and the packing link efficiency.
Drawings
FIG. 1 is a flow chart of a conventional method of sorting group C combination cigarettes;
fig. 2 is a flowchart of a method for dynamically splitting an order in a dual cigarette bin mode of an adjustable vertical sorting machine and an electronic tag sorting machine according to an embodiment of the present invention;
FIG. 3 is a flow chart of a method for dynamically splitting an order in a double cigarette bin mode for a horizontal and a standard vertical sorting machine according to an embodiment of the present invention;
fig. 4 is a flowchart of a method for dynamically splitting an order in a horizontal and vertical dual-cigarette-bin mode of a sorting machine according to an embodiment of the present invention.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
At present, the sorting method of the full-specification combined cigarette sorting machine, in particular to the sorting method of C-type cigarettes, generally adopts a multi-sub-line combined sorting line, namely a vertical type machine sorting machine, a horizontal type machine sorting machine and an electronic tag combined sorting mode, and exerts the advantages of different sorting machines. After cigarettes are printed out from different sorting machines according to the requirements of orders according to the orders, 1 order is printed out from a group of cigarette bins to generate 1 serial number, then the orders are combined (the cigarettes which do not pass through the sorting machines are combined together), then the laser coding of the cigarettes is carried out, and the cigarette boxing link is entered. After cigarettes with different orders are printed out from the same sorting machine, a certain order interval (generally about 1.5 meters) is required between two serial numbers. The order interval is mainly used for combining orders between the sorting machines of different types through the swing arm belt conveyor. The order forms combine the same order group together through mechanisms such as a swing arm belt conveyor, a conveying belt conveyor, a stopping device and the like to carry out cigarette laser coding, and therefore boxing is carried out.
At present, if a plurality of groups of cigarette sorting modes exist, for example, 2 groups of horizontal machines exist in a C-type sorting line, if the sorting quantity of the fine cigarettes is larger, a sorting principle of average distribution of two sides of the cigarettes is generally adopted, and as shown in fig. 1, a plurality of cigarette bins have the priority to discharge cigarettes from the cigarette bins. If the stock of the cigarette warehouse A of the two sub-lines is 50, the order of m needs 10 cigarette orders A, and the order is taken from 1 sub-line, then the next order n is taken from 2 sub-lines. And only the same type of sorting machine is provided with a mode of double cigarette bins, such as a vertical machine double cigarette bin and a horizontal machine double cigarette bin.
In order to improve the sorting efficiency and reduce the number of the combined orders, the embodiment provides a sorting method of a full-specification combined cigarette sorting machine, as shown in fig. 2 to 4, including the following steps:
the method comprises the following steps:
setting a double-cigarette-bin mode or a multi-cigarette-bin mode for sorting machines of different types, and dynamically splitting orders in the double-cigarette-bin mode or the multi-cigarette-bin mode;
and setting a double-cigarette-bin or multi-cigarette-bin mode for the sorting machines of the same type, and dynamically splitting the order under the double-cigarette-bin mode or the multi-cigarette-bin mode.
Specifically, set up two cigarette storehouses or many cigarette storehouses mode with the sorting machine of different grade type and include: setting a double-cigarette bin mode for two different types of sorters, namely an adjustable vertical sorter and an electronic tag sorter, and dynamically splitting an order in the double-cigarette bin mode of the adjustable vertical sorter and the electronic tag sorter;
setting a double-cigarette bin mode for two different types of sorting machines of a horizontal machine sorting machine and a standard vertical machine sorting machine, and dynamically splitting an order in the double-cigarette bin mode for the horizontal machine sorting machine and the standard vertical machine sorting machine;
specifically, the mode that sets up two cigarette storehouses or many cigarette storehouses with the sorting machine of the same type includes: the sorting machine with the same type of the horizontal type sorting machine is set to be in a double-cigarette-bin mode, the sorting machine with the same type of the standard vertical type sorting machine is set to be in a double-cigarette-bin mode, and orders under the double-cigarette-bin mode of the horizontal type sorting machine and the double-cigarette-bin mode of the standard vertical type sorting machine are dynamically split.
Because the thin cigarette can be played cigarette from the cigarette storehouse of standard vertical quick-witted sorting machine and the cigarette storehouse of horizontal quick-witted sorting machine simultaneously, abnormal shape cigarette can be played cigarette from adjustable vertical quick-witted sorting machine cigarette storehouse and electronic tags sorting machine cigarette simultaneously, and conventional packing cigarette can be played cigarette from standard vertical quick-witted sorting machine cigarette storehouse and electronic tags sorting machine cigarette storehouse and horizontal quick-witted sorting machine cigarette storehouse simultaneously.
After improvement, the two cigarette bins of the sorting machines with different types of the adjustable vertical machine sorting machine and the electronic tag sorting machine, the two cigarette bins of the horizontal machine sorting machine and the standard vertical machine sorting machine, the two bins of the horizontal machine sorting machine and the two bins of the vertical machine sorting machine are adopted, and the orders are dynamically split under various modes of the two cigarette bins, wherein the mode of the two cigarette bins of the sorting machines with different types refers to that the sorting machines with different types are used as a group to output cigarettes according to the orders. The double cigarette bin mode of different types of sorting machines can be replaced by a multi-cigarette bin mode of different types of sorting machines, if a plurality of sorting machines are distributed for sorting cigarettes of each variety, namely, the cigarettes of each brand are distributed with a plurality of double cigarette bins, the occupied area of equipment is large, and the cost is relatively high. Simultaneously, if set up too much many cigarette storehouses, when the distribution flue carries out cigarette sorting machine cigarette storehouse benefit in advance, can be very big occupy the benefit of mending in advance, simultaneously if the stock concentrates on same sorting machine child line when, can cause the distributive value of each child line very unbalanced, probably just in most times a child line goes out the cigarette, has influenced letter sorting efficiency greatly, so set up two cigarette storehouses and many cigarette storehouses and need according to order structure actual conditions, preferentially select the cigarette article rule priority setting that distributes widely, discrete degree is more scattered. Meanwhile, a corresponding multi-cigarette-bin mixing bin can be arranged according to the flue condition and the order condition, namely, a double-cigarette bin and a multi-cigarette bin are mixed with a plurality of kinds of cigarettes in proper amount according to the actual condition, and the system calculates the cigarette putting sequence of the double-cigarette bin and the multi-cigarette bin. Certainly, because the vertical machine and the electronic tag adopt a manual mode to supplement the cigarettes, although the flexibility of supplementing the cigarettes is higher, the error probability of cigarette filling is increased when a plurality of varieties are excessively mixed, and therefore the cigarette filling machine needs to be used in a proper amount.
Further, the dynamic splitting of the order under the mode of the adjustable vertical sorting machine and the electronic tag sorting machine with double cigarette bins specifically comprises the following steps:
reading the order, judging whether the cigarettes in the order have an adjustable vertical sorting machine cigarette bin and an electronic tag sorting machine double cigarette bin, if not, discharging the cigarettes from a sub-line where the relative cigarette bin is located in the order, generating a cigarette supplementing plan and optimizing sorting, and if so, entering the next step;
judging the quantity of cigarettes in the adjustable vertical sorting machine cigarette bin and the electronic tag sorting machine double cigarette bins in the order, if the quantity of the cigarettes is less than or equal to M, discharging the cigarettes from the electronic tag sorting machine, and if the quantity of the cigarettes is more than M, discharging the cigarettes from the adjustable vertical sorting machine;
and generating a cigarette supplementing plan and optimizing sorting.
The advantage analysis of the order dynamic splitting method comprises the following steps: because the manual sorting speed of the electronic tags is relatively low, the adjustable vertical type machine sorting machine adopts a manual cigarette filling automatic cigarette discharging mode, the speed is relatively high, if the ordered quantity of cigarettes with double cigarette bins is larger than M, cigarettes are discharged from the adjustable vertical type machine sorting machine, the cigarette discharging efficiency is ensured, if the quantity of cigarettes with double cigarette bins is smaller than or equal to M in the order, the cigarettes are discharged from the electronic tag sorting machine together with other electronic tag cigarettes of the order, the cigarettes do not need to be discharged by the adjustable vertical type machine at the moment, the serial number of the adjustable vertical type machine is reduced, and the quantity of the serial number is reduced, wherein M is a numerical value preset according to actual conditions and can be 1, 2, 3 and the like. Under a conventional sorting method, the situation of 1 or 2 cigarettes of the adjustable vertical type sorting machine often occurs in an actual field, if the cigarettes of the product specifications and other cigarettes of the electronic tags are conveyed together, a certain order interval (generally about 1.5 meters) exists between two serial numbers, and the conveying distance of about 1.5 meters can be reduced by the dynamic order splitting method of the embodiment every time.
Further, the dynamic splitting of the order in the double-cigarette bin mode of the horizontal type sorting machine and the standard vertical type sorting machine specifically comprises the following steps:
reading an order, judging whether a standard vertical machine sorting machine cigarette bin and a horizontal machine sorting machine double cigarette bin exist in the order, if not, discharging cigarettes from a sub-line where the opposite cigarette bin is located in the order, generating a cigarette supplementing plan and optimizing sorting, and if so, entering the next step;
judging the order condition, if the order can be discharged from the standard vertical machine sorting machine, discharging the cigarettes from the standard vertical machine sorting machine, if the order can be discharged from the horizontal machine sorting machine, discharging the cigarettes from the horizontal machine sorting machine, if part of the order needs to be discharged from the standard vertical machine sorting machine and part needs to be discharged from the horizontal machine sorting machine, judging the quantity of the cigarettes in the standard vertical machine sorting machine cigarette bin and the horizontal machine sorting machine double cigarette bin in the order, if the quantity of the cigarettes is more than N, discharging the cigarettes from the horizontal machine sorting machine, and if the quantity of the cigarettes is less than or equal to N, discharging the cigarettes from the standard vertical machine sorting machine;
and generating a cigarette supplementing plan and optimizing sorting.
The principle of the order dynamic splitting method is as follows: if the order has cigarettes in the double cigarette bins of the standard vertical type sorting machine and the horizontal type sorting machine, if the order can be discharged from the standard vertical type sorting machine, the cigarettes can be discharged from the standard vertical type sorting machine; if the order can be discharged from the horizontal machine sorting machine, the order can be discharged from the horizontal machine sorting machine. If the single part needs to be discharged from the standard vertical machine sorting machine, and one part needs to be discharged from the horizontal machine sorting machine, judging the quantity of cigarettes in double cigarette bins, and if the quantity of cigarettes in double cigarette bins is more than N, discharging the cigarettes from the horizontal machine sorting machine; if the number of cigarettes in the double cigarette bins is less than or equal to N, the cigarettes are discharged from the standard vertical type sorting machine, wherein N is a numerical value preset according to actual conditions and can be 1, 2, 3 and the like.
The horizontal machine sorting machine adopts a replenishing trolley to automatically replenish 50 replenishing goods, and the vertical machine sorting machine adopts manual replenishing goods, wherein 5 replenishing goods are left or right. The manual labor intensity can be greatly reduced when the cigarettes are discharged from the horizontal sorting machine, and the sorting efficiency is improved. If the order is the standard vertical type machine sorting machine cigarette except the horizontal type machine sorting machine and the standard vertical type machine sorting machine double-cigarette bin standard cigarette, cigarette output from the standard vertical type machine sorting machine cigarette can reduce the serial number of the cigarette output from the horizontal type machine sorting machine, thereby shortening the order combining times and helping to improve the sorting efficiency.
Further, the dynamic splitting of the order in the double-cigarette-bin mode of the horizontal-type sorting machine and the double-cigarette-bin mode of the standard vertical-type sorting machine specifically comprises the following steps:
reading the order, judging whether the cigarettes in the order have cigarettes in double cigarette bins of a horizontal machine sorting machine or cigarettes in double cigarette bins of a standard vertical machine sorting machine, if not, discharging the cigarettes from the sub-line where the opposite cigarette bin is located in the order, generating a cigarette supplementing plan and optimizing sorting, and if so, entering the next step;
and judging whether the order can output the cigarettes from one sub-line, if not, distributing the cigarettes according to a conventional sorting mode, generating a cigarette supplementing plan and optimizing sorting, and if so, outputting the cigarettes from one sub-line, generating a cigarette supplementing plan and optimizing sorting.
After improvement, whether the cigarette in the order is a vertical machine sorting machine double-bin cigarette or a horizontal machine sorting machine double-bin cigarette is judged by reading the order, if the cigarette can be discharged from one sub-line, the cigarette can be discharged from the sub-line, and if the cigarette can not be discharged from the sub-line, the cigarette discharged is distributed according to a conventional sorting mode. The mode of average distribution of cigarette bin cigarette output in the conventional mode is improved by the double bins of the vertical machine sorting machine and the double bins of the horizontal machine sorting machine, the cigarette output condition of each cigarette bin is distributed according to orders and the field conditions of the double bins of the vertical machine sorting machine and the double bins of the horizontal machine sorting machine after improvement, and the serial number of the orders is greatly reduced.
As shown in fig. 1, the method for distributing smoke in the conventional sorting mode to be average distribution specifically includes the following steps:
and judging the residual cigarette number of the two sub-line cigarette bins, if the residual cigarette number of 1 sub-line is less than 2 sub-lines, discharging cigarettes from 2 sub-lines, generating a cigarette supplementing plan and optimizing and sorting, and if the residual cigarette number of 1 sub-line is greater than or equal to 2 sub-lines, discharging cigarettes from 1 sub-line, generating a cigarette supplementing plan and optimizing and sorting.
The method provided by the embodiment can be suitable for sorting of the full-specification combined cigarette sorting machine, and is particularly suitable for sorting of C-type cigarette sorting machines.
The invention has the advantages and positive effects that: the invention provides a sorting method of a full-specification combined cigarette sorting machine, which is suitable for sorting of the full-specification combined cigarette sorting machine, in particular to a sorting method of a C-type cigarette sorting machine. Through the field application of the optimization method, the order optimization comparison shows that the sorting serial number of the C-type combined sorting machine is reduced by 20-25% every day, the number of the combined pieces can be greatly reduced, and the sorting efficiency is improved greatly on a par; the characteristics of more small orders and poor order structure of sorted orders are greatly relieved, the residual cigarette bins of different sorting machines are utilized to the maximum extent, and the adaptability of the sorting lines to the orders is enhanced; the application of the multi-cigarette-bin mode of different kinds of cigarette bins greatly improves the sorting flexibility and the packing link efficiency.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (6)
1. A sorting method of a full-specification combined cigarette sorting machine is characterized by comprising the following steps:
setting a double-cigarette-bin mode or a multi-cigarette-bin mode for sorting machines of different types, and dynamically splitting orders in the double-cigarette-bin mode or the multi-cigarette-bin mode;
and setting a double-cigarette-bin or multi-cigarette-bin mode for the sorting machines of the same type, and dynamically splitting the order under the double-cigarette-bin mode or the multi-cigarette-bin mode.
2. The sorting method of the full-specification combined cigarette sorting machine according to claim 1, wherein the setting of a double cigarette bin or a multi cigarette bin mode for different types of sorting machines specifically comprises: setting a double-cigarette bin mode for two different types of sorters, namely an adjustable vertical sorter and an electronic tag sorter, and dynamically splitting an order in the double-cigarette bin mode of the adjustable vertical sorter and the electronic tag sorter; setting a double-cigarette bin mode for two different types of sorting machines of a horizontal machine sorting machine and a standard vertical machine sorting machine, and dynamically splitting an order in the double-cigarette bin mode for the horizontal machine sorting machine and the standard vertical machine sorting machine;
set up two cigarette storehouses or many cigarette storehouses mode with the sorting machine of the same type and specifically include: the sorting machine with the same type of the horizontal type sorting machine is set to be in a double-cigarette-bin mode, the sorting machine with the same type of the standard vertical type sorting machine is set to be in a double-cigarette-bin mode, and orders under the double-cigarette-bin mode of the horizontal type sorting machine and the double-cigarette-bin mode of the standard vertical type sorting machine are dynamically split.
3. The sorting method of the full-specification combined cigarette sorting machine according to claim 2, wherein the step of dynamically splitting the order in the double-cigarette bin mode of the adjustable vertical sorting machine and the electronic label sorting machine specifically comprises the following steps:
reading the order, judging whether the cigarettes in the order have an adjustable vertical sorting machine cigarette bin and an electronic tag sorting machine double cigarette bin, if not, discharging the cigarettes from a sub-line where the relative cigarette bin is located in the order, generating a cigarette supplementing plan and optimizing sorting, and if so, entering the next step;
judging the quantity of cigarettes in the adjustable vertical sorting machine cigarette bin and the electronic tag sorting machine double cigarette bins in the order, if the quantity of the cigarettes is less than or equal to M, discharging the cigarettes from the electronic tag sorting machine, and if the quantity of the cigarettes is more than M, discharging the cigarettes from the adjustable vertical sorting machine;
and generating a cigarette supplementing plan and optimizing sorting.
4. The sorting method of the full-specification combined cigarette sorting machine according to claim 2, wherein the step of dynamically splitting the order in the double-cigarette bin mode of the horizontal type sorting machine and the standard vertical type sorting machine comprises the following steps:
reading an order, judging whether a standard vertical machine sorting machine cigarette bin and a horizontal machine sorting machine double cigarette bin exist in the order, if not, discharging cigarettes from a sub-line where the opposite cigarette bin is located in the order, generating a cigarette supplementing plan and optimizing sorting, and if so, entering the next step;
judging the order condition, if the order can be discharged from the standard vertical machine sorting machine, discharging the cigarettes from the standard vertical machine sorting machine, if the order can be discharged from the horizontal machine sorting machine, discharging the cigarettes from the horizontal machine sorting machine, if part of the order needs to be discharged from the standard vertical machine sorting machine and part needs to be discharged from the horizontal machine sorting machine, judging the quantity of the cigarettes in the standard vertical machine sorting machine cigarette bin and the horizontal machine sorting machine double cigarette bin in the order, if the quantity of the cigarettes is more than N, discharging the cigarettes from the horizontal machine sorting machine, and if the quantity of the cigarettes is less than or equal to N, discharging the cigarettes from the standard vertical machine sorting machine;
and generating a cigarette supplementing plan and optimizing sorting.
5. The full-specification combined cigarette sorting machine sorting method according to claim 2, wherein the dynamic splitting of the orders in the horizontal machine sorting machine double cigarette bin mode and the standard vertical machine sorting machine double cigarette bin mode specifically comprises the following steps:
reading the order, judging whether the cigarettes in the order have cigarettes in double cigarette bins of a horizontal machine sorting machine or cigarettes in double cigarette bins of a standard vertical machine sorting machine, if not, discharging the cigarettes from the sub-line where the opposite cigarette bin is located in the order, generating a cigarette supplementing plan and optimizing sorting, and if so, entering the next step;
and judging whether the order can output the cigarettes from one sub-line, if not, distributing the cigarettes according to a conventional sorting mode, generating a cigarette supplementing plan and optimizing sorting, and if so, outputting the cigarettes from one sub-line, generating a cigarette supplementing plan and optimizing sorting.
6. The sorting method of the full-specification combined cigarette sorting machine according to claim 5, wherein the normal sorting mode for distributing cigarettes comprises the following steps:
and judging the residual cigarette number of the two sub-line cigarette bins, if the residual cigarette number of 1 sub-line is less than 2 sub-lines, discharging cigarettes from 2 sub-lines, generating a cigarette supplementing plan and optimizing and sorting, and if the residual cigarette number of 1 sub-line is greater than or equal to 2 sub-lines, discharging cigarettes from 1 sub-line, generating a cigarette supplementing plan and optimizing and sorting.
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| CN202010901503.1A CN112061663B (en) | 2020-08-31 | 2020-08-31 | Sorting method of full-specification combined cigarette sorting machine |
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| CN114298509A (en) * | 2021-12-19 | 2022-04-08 | 昆船智能技术股份有限公司 | Flexible sorting channel distribution method of automatic cigarette sorting system |
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