CN106111546A - Bar cigarette matrix form sorting system and method - Google Patents
Bar cigarette matrix form sorting system and method Download PDFInfo
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- CN106111546A CN106111546A CN201610609512.7A CN201610609512A CN106111546A CN 106111546 A CN106111546 A CN 106111546A CN 201610609512 A CN201610609512 A CN 201610609512A CN 106111546 A CN106111546 A CN 106111546A
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- sorting
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- sorter
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- order
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
Abstract
The invention discloses a kind of bar cigarette matrix form sorting system and method, relate to cigarette sorting field.Described system includes control station, n longitudinal carton packaged cigarette sorter and m laterally carton packaged cigarette sorter, the longitudinally in each corresponding sorting road direction of carton packaged cigarette sorter;The road direction of each horizontal carton packaged cigarette sorter is connected with the sorting road direction of one or more longitudinal carton packaged cigarette sorters simultaneously.Described method: band order sorting is sent to longitudinal carton packaged cigarette sorter;Order to be sorted is split as many sub-orders, and is sent to accept the horizontal carton packaged cigarette sorter of sub-order;The latter carries out cigarette sorting according to sub-order, and is delivered in the sorting road direction of longitudinal carton packaged cigarette sorter, till completing sub-order;Bar cigarette sorting completed send such as bagging area after integrating.The present invention is greatly improved sorting efficiency, and improves the utilization rate sorting submodule, reduces equipment investment, meanwhile, by module reuse, increase system redundancy, improve system reliability in the case of equal production efficiency.
Description
Technical field
The present invention relates to cigarette sorting field, particularly relate to a kind of bar cigarette matrix form sorting system and method.
Background technology
In recent years, along with development and the change of market environment of logistlcs technology, logistics response speed is wanted by retail customer
Asking more and more higher, the requirement of sorting arrangement is consequently increased by logistics user.
Existing linear strips cigarette method for sorting or system there is problems in that
1, the sorting cigarette of a set of customer order sorting instruction can only be carried out in the same time;
2, a sorting submodule, can only serve a sorting main stem;
3, in existing cigarette sorting method, if any pre-sorting link, the bar cigarette of its pre-sorting is also only a client's
Order, pre-sorting is also to carry out according to client, the most existing cigarette sorting method very flexible.
4, existing Sorting Technique is separate unit sorting arrangement, many set sorting command serial sortings.
In sum, efficiency is low, system reliability is low, put into product for existing cigarette sorting method or sorting system existence sorting
The problem going out specific unbalance.
Summary of the invention
It is an object of the invention to provide a kind of bar cigarette matrix form sorting system and method, thus solve prior art is deposited
Foregoing problems.
To achieve these goals, bar cigarette matrix form sorting system of the present invention, described system includes control station, n
Longitudinal carton packaged cigarette sorter and m horizontal carton packaged cigarette sorter, described n >=2, described m >=2;Carton packaged cigarette sorter correspondence one longitudinally in each
Individual sorting road direction;The road direction of each horizontal carton packaged cigarette sorter even with the sorting road direction of one or more longitudinal carton packaged cigarette sorters simultaneously
Connect;Any one corresponding main control module of longitudinal carton packaged cigarette sorter, the corresponding sorting submodule of each horizontal carton packaged cigarette sorter
Block, each main control module and m sorting submodule communication connection;All main control modules are connected with described console communication;Described
Control station is responsible for receiving order, and judges whether to split order, is also responsible for being sent to order one or more master control
Module.
Preferably, each horizontal carton packaged cigarette sorter arranges n independent cache mechanism, and each cache mechanism correspondence one
Bar sorting road direction;Described cache mechanism is connected with console communication, and described cache mechanism is responsible for storing each horizontal cigarette sorting
The bar cigarette that machine is sorted in the sorting road direction corresponding with cache mechanism.
Preferably, the quantity of longitudinal carton packaged cigarette sorter is 4, and the quantity of described horizontal carton packaged cigarette sorter is 10.
Method for sorting based on bar cigarette matrix form sorting system of the present invention, described method includes:
S1, control station obtains cigarette sorting order, and judges whether to split, if do not torn open according to the order volume of described order
Point, then select any one longitudinal carton packaged cigarette sorter and carry out cigarette sorting, enter back into S2;If split, it is determined that split into
Call off order number, the order each to be sorted after then splitting matches corresponding longitudinal carton packaged cigarette sorter one to one, then enters
Enter S2;
S2, after the main control module of longitudinal carton packaged cigarette sorter receives the order to be sorted that control station is sent, according to described
The horizontal carton packaged cigarette sorter workload that main control module connects, is split as order to be sorted many sub-orders, and is sent to accept
The horizontal carton packaged cigarette sorter of sub-order;
S3, described horizontal carton packaged cigarette sorter carries out cigarette sorting according to sub-order, and is delivered to described longitudinal cigarette sorting
In the sorting road direction of machine, till completing sub-order;
S4, the sub-order that each the horizontal carton packaged cigarette sorter in sorting road direction has been sorted by described longitudinal carton packaged cigarette sorter
Merge, and be sent to bagging area, complete the sorting of bar cigarette matrix form.
Preferably, step S3, realize the most as steps described below:
S31, after the sorting submodule of any one horizontal carton packaged cigarette sorter A receives sub-order, starts from sorting road direction
Sorting bar cigarette;
S32, is placed in the bar cigarette being sorted in cache mechanism, and described cache mechanism is that described horizontal carton packaged cigarette sorter A enters
Enter the independent cache mechanism before described sorting road direction;
S33, after horizontal carton packaged cigarette sorter A completes sorting from sorting road direction, carries out number verification, if checked into
Merit, then be sent to main control module by the message completing sorting;If checking unsuccessful, then revise mistake until checking and being successfully
Only, then the message completing sorting is sent to main control module;
S34, main control module has received the message of sorting, confirms that horizontal carton packaged cigarette sorter A completes sorting.
It is highly preferred that pre-set current cache mechanism bar cigarette amount of storage W, if amount of storage w of current cache mechanism is little
In threshold W pre-set, sending a message to control station, control station sends instruction, master control to main control module after receiving message
Module sends sorting instruction, then corresponding with this cache mechanism sorting submodule, i.e. laterally cigarette sorting to sorting submodule again
Machine, the instruction that can send according to main control module, sequentially the bar cigarette of sorting p quantity from target sorting road direction, described p=W-w, and
The bar cigarette of p quantity is stored in this cache mechanism automatically.
Preferably, step S4, realize the most as steps described below:
S41, after main control module obtains the message of sorting in real time that described sorting submodule sends, withdraws from the bar in sorting road direction
Cigarette, and send, to control station, the request of integration;
S42, control station accepts described request, and sends integration instruction to main control module;
S43, after main control module receives integration instruction, sends to sorting submodule and will be stored in cache mechanism on bar cigarette
Pass to sort the instruction in road direction;
S44, the bar cigarette that sorting submodule will be stored in cache mechanism according to instruction sequentially uploads to sort in road direction;
S45, the bar cigarette in sorting road direction is sequentially delivered directly to be oppositely arranged with described longitudinal cigarette carton sorting mechanism
Bagging area is packed, till completing the packaging of all bar cigarettes.
Preferably, each sorting submodule can receive simultaneously and perform the connected main control module of two or more and sends
Sub-order.
Preferably, each sorting road sets up submodule entrance the same number of with horizontal sorter.
The invention has the beneficial effects as follows:
Use matrix form to carry out cigarette sorting, sorting efficiency can be greatly improved, and improve the utilization rate sorting submodule,
In the case of equal production efficiency, reduce equipment investment, meanwhile, by module reuse, increase system redundancy, improve system
Reliability.More specific description is:
(1) conventional arbitrary sorting cigarette technology, the Medicated cigarette that can only carry out 1 set customer order sorting instruction in the same time divides
Pick;Such scheme is 4 set sorting instructions, i.e. this Sorting Technique have carried out 4 set customer order sorting instructions in the same time
Sorting cigarette, the sorting instruction number that this technology was carried out in the same time, can according to user need customization, without maximum limit
System.
(2) conventional arbitrary sorting cigarette technology, a certain sorting submodule, only serves 1 sorting main stem;In this technology,
Arbitrary sorting submodule, all serves a plurality of sorting main stem.
(3) the pre-sorting link in this programme, the bar cigarette of pre-sorting can be a client, it is also possible to be multiple clients
, pre-sorting is carried out according to the quantity that prestores;In the past in sorting cigarette technology, if any pre-sorting link, its pre-sorting
Bar cigarette is a client, and pre-sorting is carried out according to client.
(4) this technology achieves separate unit sorting arrangement, and many set sorting parallel instructions sortings, conventional Sorting Technique is separate unit
Sorting arrangement, many set sorting command serial sortings.
Accompanying drawing explanation
Fig. 1 is bar cigarette matrix form sorting system structural representation, and 1 represents longitudinal carton packaged cigarette sorter, and 2 represent that Cross slat cigarette divides
Picking machine, 3 represent the sorting road direction of longitudinal carton packaged cigarette sorter;
Fig. 2 is the position view of cache mechanism in bar cigarette matrix form sorting system, and 4 represent cache mechanism;
Fig. 3 is the structural representation of submodule entrance, and 5 represent submodule entrance;
Fig. 4 is bar cigarette matrix form method for sorting schematic flow sheet.
Detailed description of the invention
In order to make the purpose of the present invention, technical scheme and advantage clearer, below in conjunction with accompanying drawing, the present invention is entered
Row further describes.Should be appreciated that detailed description of the invention described herein, only in order to explain the present invention, is not used to
Limit the present invention.
Embodiment
Bar cigarette matrix form sorting system described in the present embodiment, described system include control station, n longitudinal carton packaged cigarette sorter and
M horizontal carton packaged cigarette sorter;Described n >=2, described m >=3;The corresponding sorting road direction of carton packaged cigarette sorter longitudinally in each;Each horizontal stroke
It is connected with the sorting road direction of one or more longitudinal carton packaged cigarette sorters to the road direction of carton packaged cigarette sorter simultaneously;Any one longitudinally oriented strip
The corresponding main control module of cigarette sorter, the corresponding sorting submodule of each horizontal carton packaged cigarette sorter, each main control module and m
Individual sorting submodule communicates to connect;All main control modules are connected with described console communication;Described control station is responsible for receiving order,
And judge whether to split order, it is also responsible for being sent to order one or more main control module.
Being explained in more detail explanation is:
(1) n independent cache mechanism, and corresponding one point of each cache mechanism are set on each horizontal carton packaged cigarette sorter
Pick road direction;Described cache mechanism is connected with console communication, and described cache mechanism is responsible for storing each horizontal carton packaged cigarette sorter and is existed
The bar cigarette being sorted in the sorting road direction corresponding with cache mechanism.
(2) quantity of longitudinal carton packaged cigarette sorter is 4, and the quantity of described horizontal carton packaged cigarette sorter is 10.Represent: total
4 sorting road directions, 4 main control modules, 10 sorting submodules, each sorting road direction has 10 (can be arranged as required to)
Sorting submodule entrance.
According to console instruction, each sorting submodule to sorting the cache mechanism front end of road direction, automatic counting, will
The bar cigarette of correct number is sequentially input in this sorting road direction, and merges at bagging area, forms a complete order, and carries out
Packaging.
Herein described bar cigarette matrix form sorting system, i.e. the layout of sorting system is matrix form.By tradition single-line type
Sorter, is split as several sorting submodules.The many vertical many horizontal matrix-style of carton packaged cigarette sorter employing, correspondence one longitudinally in each
Individual sorting road direction, each horizontal corresponding sorting submodule.Each submodule all can independently carry out the sorting of bar cigarette, each
Individual order sorting is split as corresponding sub-order all in accordance with submodule configuring condition, and every sub-order enters in corresponding submodule
Row sorting, subsequently, the bar cigarette of each submodule sorting merges automatically, forms a complete order.
A kind of method for sorting based on described bar cigarette matrix form sorting system, described method includes:
S1, control station obtains cigarette sorting order, and judges whether to split, if do not torn open according to the order volume of described order
Point, then select any one longitudinal carton packaged cigarette sorter and carry out cigarette sorting, enter back into S2;If split, it is determined that split into
Call off order number, the order each to be sorted after then splitting matches corresponding longitudinal carton packaged cigarette sorter one to one, then enters
Enter S2;
S2, after the main control module of longitudinal carton packaged cigarette sorter receives the order sorting that control station is sent, according to described master
The horizontal carton packaged cigarette sorter workload that control module connects, is split as order to be sorted many sub-orders, and is sent to accept son
The horizontal carton packaged cigarette sorter of order;
S3, described horizontal carton packaged cigarette sorter carries out cigarette sorting according to sub-order, and is delivered to described longitudinal cigarette sorting
In the sorting road direction of machine, till completing sub-order;
S4, the sub-order that each the horizontal carton packaged cigarette sorter in sorting road direction has been sorted by described longitudinal carton packaged cigarette sorter
Merge, and be sent to bagging area, complete the sorting of bar cigarette matrix form.
(1) step S3, realizes the most as steps described below:
S31, after the sorting submodule of any one horizontal carton packaged cigarette sorter A receives sub-order, starts from sorting road direction
Sorting bar cigarette;
S32, is placed in the bar cigarette being sorted in cache mechanism, and described cache mechanism is that described horizontal carton packaged cigarette sorter A enters
Enter the independent cache mechanism before described sorting road direction;
S33, after horizontal carton packaged cigarette sorter A completes sorting from sorting road direction, carries out number verification, if checked into
Merit, then be sent to main control module by the message completing sorting;If checking unsuccessful, then revise mistake until checking and being successfully
Only, then the message completing sorting is sent to main control module;
S34, main control module has received the message of sorting, confirms that horizontal carton packaged cigarette sorter A completes sorting.
(2) each cache mechanism bar cigarette amount of storage W is pre-set, if amount of storage w of cache mechanism is less than system in advance
Threshold w arranged, and send a message to control station, control station sends instruction, main control module to main control module after receiving message
Sorting instruction, then corresponding with this cache mechanism sorting submodule, i.e. laterally carton packaged cigarette sorter, meeting is sent again to sorting submodule
The instruction sent according to main control module, sequentially the bar cigarette of sorting p quantity from target sorting road direction, described p=W-w, and by p number
The bar cigarette of amount is stored in this cache mechanism automatically.
Each sorting submodule, carries out cigarette sorting according to the instruction of main control module.Each sorting submodule, appoints entering
Anticipate before a sorting road direction, all have an independent bar cigarette cache mechanism, for depositing the entrance that this sorting submodule sorts out
The bar cigarette of this sorting road direction.The stored number of cache mechanism can be pre-set, such as pre-set cache mechanism and keep in 250 altogether
Bar Medicated cigarette, when Medicated cigarette storage drops to 200 (can be arranged as required to), the sorting submodule corresponding with this cache mechanism according to
Main control module instructs, and sequentially sorts lower 50 Medicated cigarette of this road direction, and automatically into this cache mechanism.Divide for raising system herein
Pick the Medicated cigarette pre-sorting module of efficiency.
(3) step S4, realizes the most as steps described below:
S41, after main control module obtains the message of sorting in real time that described sorting submodule sends, withdraws from the bar in sorting road direction
Cigarette, and send, to control station, the request of integration;
S42, control station accepts described request, and sends integration instruction to main control module;
S43, after main control module receives integration instruction, sends to sorting submodule and will be stored in cache mechanism on bar cigarette
Pass to sort the instruction in road direction;
S44, the bar cigarette that sorting submodule will be stored in cache mechanism according to instruction sequentially uploads to sort in road direction;
S45, the bar cigarette in sorting road direction is sequentially delivered directly to be oppositely arranged with described longitudinal cigarette carton sorting mechanism
Bagging area is packed, till completing the packaging of all bar cigarettes.
(4) each sorting submodule can receive simultaneously and perform the son that all connected main control modules send and orders
Single.Each sorting road sets up submodule entrance the same number of with horizontal sorter.
The method of the invention is greatly improved cigarette sorting efficiency, makes up existing linear strips cigarette sorting system sorting efficiency low
Defect.Particularly as follows: former linear system, 3 submodules, the sorting efficiency of 18000/hour can be realized, and use the application
Bar cigarette matrix pattern, totally 10 sorting submodules work simultaneously, the sorting efficiency of 75000/hour can be realized.
By using technique scheme disclosed by the invention, obtain following beneficial effect:
Use matrix form to carry out cigarette sorting, sorting efficiency can be greatly improved, and improve the utilization rate sorting submodule,
In the case of equal production efficiency, reduce equipment investment, meanwhile, by module reuse, increase system redundancy, improve system
Reliability.More specific description is:
(1) conventional arbitrary sorting cigarette technology, the Medicated cigarette that can only carry out 1 set customer order sorting instruction in the same time divides
Pick;Such scheme is 4 set sorting instructions, i.e. this Sorting Technique have carried out 4 set customer order sorting instructions in the same time
Sorting cigarette, the sorting instruction number that this technology was carried out in the same time, can according to user need customization, without maximum limit
System.
(2) conventional arbitrary sorting cigarette technology, a certain sorting submodule, only serves 1 sorting main stem;In this technology,
Arbitrary sorting submodule, all serves a plurality of sorting main stem.
(3) the pre-sorting link in this programme, the bar cigarette of pre-sorting can be a client, it is also possible to be multiple clients
, pre-sorting is carried out according to the quantity that prestores;In the past in sorting cigarette technology, if any pre-sorting link, its pre-sorting
Bar cigarette is a client, and pre-sorting is carried out according to client.
(4) this technology achieves separate unit sorting arrangement, and many set sorting parallel instructions sortings, conventional Sorting Technique is separate unit
Sorting arrangement, many set sorting command serial sortings.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For Yuan, under the premise without departing from the principles of the invention, it is also possible to make some improvements and modifications, these improvements and modifications also should
Depending on protection scope of the present invention.
Claims (9)
1. a bar cigarette matrix form sorting system, it is characterised in that described system includes control station, n longitudinal carton packaged cigarette sorter
With m horizontal carton packaged cigarette sorter, described n >=2, described m >=2;
The corresponding sorting road direction of carton packaged cigarette sorter longitudinally in each;The road direction of each horizontal carton packaged cigarette sorter simultaneously with one or many
The sorting road direction of individual longitudinal carton packaged cigarette sorter connects;
Any one corresponding main control module of longitudinal carton packaged cigarette sorter, the corresponding sorting submodule of each horizontal carton packaged cigarette sorter
Block, each main control module and m sorting submodule communication connection;All main control modules are connected with described console communication;
Described control station is responsible for receiving order, and judges whether to split order, be also responsible for being sent to order one or
Multiple main control modules.
System the most according to claim 1, it is characterised in that n independent caching is set on each horizontal carton packaged cigarette sorter
Mechanism, and the corresponding sorting road direction of each cache mechanism;
Described cache mechanism is connected with console communication, and described cache mechanism is responsible for storing each horizontal carton packaged cigarette sorter with slow
Deposit the bar cigarette being sorted in the sorting road direction that mechanism is corresponding.
System the most according to claim 1, it is characterised in that the quantity of longitudinal carton packaged cigarette sorter is 4, described Cross slat cigarette
The quantity of sorter is 10.
4., based on a method for sorting for bar cigarette matrix form sorting system as described in claim 1-3 any one, its feature exists
In, described method includes:
S1, control station obtains cigarette sorting order, and judges whether to split according to the order volume of described order, if do not split,
Then select any one longitudinal carton packaged cigarette sorter and carry out cigarette sorting, enter back into S2;If split, it is determined that dividing of splitting into is ordered
Single number, the order each to be sorted after then splitting matches corresponding longitudinal carton packaged cigarette sorter one to one, enters back into S2;
S2, after the main control module of longitudinal carton packaged cigarette sorter receives the order to be sorted that control station is sent, according to described master control
The horizontal carton packaged cigarette sorter workload that module connects, is split as many sub-orders by order to be sorted, and is sent to accept son and orders
Single horizontal carton packaged cigarette sorter;
S3, described horizontal carton packaged cigarette sorter carries out cigarette sorting according to sub-order, and is delivered to described longitudinal carton packaged cigarette sorter
In sorting road direction, till completing sub-order;
S4, the sub-order that each the horizontal carton packaged cigarette sorter in sorting road direction has sorted is carried out by described longitudinal carton packaged cigarette sorter
Merge, and be sent to bagging area, complete the sorting of bar cigarette matrix form.
The most according to claim 4, method, it is characterised in that step S3, realize the most as steps described below:
S31, after the sorting submodule of any one horizontal carton packaged cigarette sorter A receives sub-order, starts to sort from sorting road direction
Bar cigarette;
S32, is placed in the bar cigarette being sorted in cache mechanism, and described cache mechanism is that described horizontal carton packaged cigarette sorter A enters institute
State the independent cache mechanism before sorting road direction;
S33, after horizontal carton packaged cigarette sorter A completes sorting from sorting road direction, carries out number verification, if checking successfully, then
The message completing sorting is sent to main control module;If checking unsuccessful, then revise wrong till checking successfully, then
The message completing sorting is sent to main control module;
S34, main control module has received the message of sorting, confirms that horizontal carton packaged cigarette sorter A completes sorting.
The most according to claim 5, method, it is characterised in that pre-set current cache mechanism bar cigarette amount of storage W, if worked as
Amount of storage w of front cache mechanism, less than threshold W pre-set, sends a message to control station, and it is backward that control station receives message
Main control module sends instruction, and main control module sends sorting instruction, then corresponding with this cache mechanism sorting to sorting submodule again
Submodule, i.e. laterally carton packaged cigarette sorter, the instruction that can send according to main control module, sequentially from target sorting road direction, sort p number
The bar cigarette of amount, described p=W-w, and the bar cigarette of p quantity is stored in this cache mechanism automatically.
The most according to claim 4, method, it is characterised in that step S4, realize the most as steps described below:
S41, after main control module obtains the message of sorting in real time that described sorting submodule sends, withdraws from the bar cigarette in sorting road direction,
And send, to control station, the request of integration;
S42, control station accepts described request, and sends integration instruction to main control module;
S43, after main control module receives integration instruction, sends to sorting submodule and will be stored in bar cigarette in cache mechanism and upload to
Instruction in sorting road direction;
S44, the bar cigarette that sorting submodule will be stored in cache mechanism according to instruction sequentially uploads to sort in road direction;
S45, the bar cigarette in sorting road direction is sequentially delivered directly to the packaging being oppositely arranged with described longitudinal cigarette carton sorting mechanism
District packs, till completing the packaging of all bar cigarettes.
Method the most according to claim 4, it is characterised in that each sorting submodule can receive simultaneously and perform two with
The sub-order that upper connected main control module sends.
Method the most according to claim 4, it is characterised in that each sorting road sets up identical with horizontal sorter number
Submodule entrance.
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CN106980949A (en) * | 2017-03-22 | 2017-07-25 | 湖北九州通达科技开发有限公司 | The scattered commodity of Medical Logistics check sorting method and system |
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CN109382323A (en) * | 2017-08-04 | 2019-02-26 | 范德兰德工业公司 | Matrix sorting device |
CN109382323B (en) * | 2017-08-04 | 2022-04-22 | 范德兰德工业公司 | Matrix sorting equipment |
CN112061663A (en) * | 2020-08-31 | 2020-12-11 | 中国烟草总公司天津市公司物流中心 | Sorting method of full-specification combined cigarette sorting machine |
CN112061663B (en) * | 2020-08-31 | 2022-03-04 | 中国烟草总公司天津市公司物流中心 | Sorting method of full-specification combined cigarette sorting machine |
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