CN205471490U - Order letter sorting system based on manipulator - Google Patents
Order letter sorting system based on manipulator Download PDFInfo
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- CN205471490U CN205471490U CN201620011971.0U CN201620011971U CN205471490U CN 205471490 U CN205471490 U CN 205471490U CN 201620011971 U CN201620011971 U CN 201620011971U CN 205471490 U CN205471490 U CN 205471490U
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- conveyer belt
- flowing
- cabinet
- sorting
- caching cabinet
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- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000005571 horizontal transmission Effects 0.000 claims description 2
- 235000019504 cigarettes Nutrition 0.000 abstract description 44
- 230000006399 behavior Effects 0.000 abstract 1
- 230000000875 corresponding effect Effects 0.000 description 8
- 230000001276 controlling effect Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000000151 deposition Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
Abstract
The utility model discloses an order letter sorting system based on manipulator. The letter sorting system includes that the multiunit is used for the mobile buffer memory cabinet and letter sorting final controlling element of memory stick cigarette, sort final controlling element and include the letter sorting machinery hand corresponding with mobile buffer memory group number, a final drive area, many the single driving that close that correspond with the mechanical hand platform number of letter sorting take, and one is closed single manipulator to and be used for the mobile buffer memory cabinet of control to go out the cigarette, control the PLC control system who sorts mechanical hand and close single manipulator behavior, every group flows the buffer memory cabinet and includes a plurality of mobile buffer memory cabinets, and the outlet flue and a buffer memory cabinet conveyer belt of every buffer memory cabinet that flows link up, and every group flows the end of the buffer memory cabinet conveyer belt of buffer memory cabinet outlet flue department and is equipped with a mechanical hand of letter sorting, and every mechanical hand setting of letter sorting is at the corresponding end that single driving took that closes, close and be equipped with between the terminal of single driving area and main belt's the head end close single manipulator. The utility model discloses carry out quick, accurate letter sorting and close the list strip cigarette order, improve the whole efficiency of letter sorting system.
Description
Technical field
This utility model relates to the order sorting system of a kind of mechanically-based hands, is particularly suited for the sorting such as bar cigarette order and conjunction single task, belongs to product sorting technical field.
Background technology
Existing product order sorting operation process comprises three phases: the stage that replenishes, sorting stage and close single phase, such as bar cigarette order sorting operation etc..
In the stage of replenishing, replenishment system utilizes bar cigarette temporary storing bin to replenish sorting system, and the speed that replenishes of bar cigarette temporary storing bin is not mated with the sorting speed of sorting system, and the capacity that bar cigarette temporary storing bin is limited, is all the bottleneck of sorting system.
In the sorting stage, sorting system controls bar cigarette temporary storing bin and uses by driven by motor shifting block, the mode that bar cigarette dials out to conveyer belt from bar cigarette temporary storing bin is sorted, the shortcoming of this mode maximum is that the bar cigarette direction of motion transferred to is inconsistent with conveyer belt direction, cause cigarette appearance undesirable, easily cause card cigarette, wrong cigarette, impact sorting efficiency；The speed that replenishes of bar cigarette temporary storing bin is not mated with the sorting speed of sorting system, is also the bottleneck affecting sorting speed.
Close single phase, typically have the artificial list that closes to close single two ways with conveyer belt.Artificial conjunction is singly the different piece of one order to be combined by manual type, and shortcoming is that efficiency is low, error rate is high, automaticity is low；It is singly to utilize the different conveyer belt cross-pair mode of refuting to realize closing list that conveyer belt closes, and shortcoming is that the degree of coupling by space constraint, to each carton packaged cigarette sorter requires high, inefficient.
Conventional strip cigarette order sorting system sorting serious forgiveness is low, it is low to close single-action rate, becomes the bottleneck problem of impact sorting efficiency.
Utility model content
In order to solve the above-mentioned technical problem that existing product order sorting system exists, this utility model aims to provide the order sorting system of a kind of mechanically-based hands, product order is sorted and closed list fast and accurately, improves the whole efficiency of sorting system.
To achieve these goals, this utility model be the technical scheme is that
The order sorting system of a kind of mechanically-based hands, it is structurally characterized in that: include that many groups cache cabinet and sorting for storing the flowing of product and close single execution device；Described sorting and the single device that performs of conjunction include the sorting manipulator corresponding with flowing caching cabinet group number, article one, main transmission belt, the a plurality of conjunction single-drive band corresponding with sorting manipulator number of units, one is closed Single Mechanical hands, and for controlling the output of products of flowing caching cabinet, controlling sorting manipulator and close the PLC control system that Single Mechanical is manually made；Often group flowing caching cabinet includes multiple flowing caching cabinet, the output of products mouth of each flowing caching cabinet and a caching cabinet conveyer belt linking, often the end of the caching cabinet conveyer belt at group flowing caching cabinet output of products mouth is provided with a sorting manipulator, every sorting manipulator is arranged on the corresponding end closing single-drive band, is provided with described conjunction Single Mechanical hands between end and the head end of main belt of described conjunction single-drive band.
According to embodiment of the present utility model, it is also possible to make this utility model further to optimize, below for the technical scheme formed after optimizing:
High-volume stores the described flowing caching cabinet of single kind product for storing product and for sorting and close single device that performs and replenish, each flowing caching cabinet corresponding one for exporting the caching cabinet conveyer belt of the product in flowing caching cabinet.
The capacity temporary in order to expand product, weaken the replenishment system impact on sorting system simultaneously, alongst be provided with inside described flowing caching cabinet a plurality of can the conveyer belt of horizontal transmission, the side of a plurality of conveyer belt is connected by connection member concatenation and forms the conveyer belt group caching cabinet length direction and can rotate clockwise or counterclockwise that is perpendicular to flow, bottom end at flowing caching cabinet is provided with product input channel, the other end is provided with output of products passage, and this product input channel is arranged on the head end of conveyer belt group orlop conveyer belt, output of products passage is arranged on the tail end of conveyer belt group orlop conveyer belt.Thus, the sorting speed of sorting system of the present utility model is no longer limited by replenishment system.
Preferably, conveyer belt group is skyscraper wheel structure.Conveyer belt in flowing caching cabinet can do and move clockwise or counterclockwise, and conveyer belt remains level, and along conveyer belt length direction conveying products.
In the order sorting system of above-mentioned mechanically-based hands, flowing caching cabinet is divided into multiple groups, and often group flowing caching cabinet is made up of one or more flowing caching cabinets, and distributes a sorting manipulator, and corresponding one of each group flowing caching cabinet closes single conveyer belt.
In the order sorting system of above-mentioned mechanically-based hands, sorting manipulator and conjunction Single Mechanical hands are and can capture a plurality of product, and are allowed to produce the machinery of space displacement.
Compared with prior art, the beneficial effects of the utility model are: this utility model uses flowing caching cabinet to replace product temporary storing bin, not only expanding the capacity that product is temporary, and weaken the replenishment system impact on sorting system, the sorting speed of sorting system is no longer limited by replenishment system；Utilize PLC control system to be combined with robotic device simultaneously, product order, such as bar cigarette order are sorted fast and accurately and close list, greatly reduce the error rate of sorting, improve and close single speed, improve the whole efficiency of sorting.
Accompanying drawing explanation
Fig. 1 is for realizing operation principle schematic diagram of the present utility model；
Fig. 2 is flowing caching cabinet construction profile；
Fig. 3 is the left view of flowing caching cabinet.
Detailed description of the invention
As a example by cigarette sorting, combine accompanying drawing below this utility model is further described.
The order sorting system of a kind of mechanically-based hands, as it is shown in figure 1, include flowing caching cabinet C1, C2, C3 ..., Cx, sorting perform device and close single execution device, described sorting performs device and includes caching cabinet conveyer belt D1, D2, D3, ..., Dx, sorting manipulator M1, M2, ..., My, described conjunction list performs device and includes closing single conveyer belt E1, E2 ..., Ey, conjunction Single Mechanical hands H, main belt N；Wherein x represents quantity and the quantity of caching cabinet conveyer belt of flowing caching cabinet respectively, Cx represents x-th flowing caching cabinet, Dx represents x-th bar conveyer belt, y represents the quantity of sorting manipulator respectively and closes the quantity of single conveyer belt, My represents y-th sorting manipulator, and Ey represents that the y article is closed single conveyer belt.Described flowing caching cabinet is for depositing the bar cigarette of single kind, each flowing caching cabinet is equipped with a conveyer belt, for exporting the bar cigarette in flowing caching cabinet, described sorting manipulator is arranged on caching cabinet conveyer belt end and closes between single conveyer belt, and described conjunction Single Mechanical hands is arranged on conjunction patrilineal line of descent with only one son in each generation and send between end of tape and main belt.Flowing caching cabinet is divided into multiple groups, and every component joins a sorting manipulator, and corresponding one is closed single conveyer belt.Described sorting manipulator and conjunction Single Mechanical hands are for can capture many rules cigarette, and are allowed to produce the machinery of space displacement.PLC control system is used for controlling flowing caching cabinet C1, C2, C3 ..., Cx smoke, control sorting manipulator M1, M2 ..., My and the corresponding actions of conjunction Single Mechanical hands (H).
The method utilizing above-mentioned sorting system to sort bar cigarette order comprises the following steps:
(1) bar cigarette is sent out from flowing caching cabinet by caching cabinet conveyer belt, waits to be sorted；
(2) sorting system reads the information of each order from order database；
(3) sorting system is according to the order obtained, and sends instructions to sorting manipulator and captures each order correspondence kind, the bar cigarette of quantity from each caching cabinet conveyer belt, is positioned on the single conveyer belt of conjunction, and writes information in Order splitting table；
(4) sorting system is according to Order splitting table, sends instructions to conjunction Single Mechanical hands and closes the bar cigarette capturing respective numbers single conveyer belt from each, is positioned on main belt, is combined into a complete order；
(5), after each order has captured, the bar cigarette quantity captured is compared with the sequence information in step (2), identical, carry out next order processing.
See Fig. 1, it is achieved method of the present utility model is mainly realized by mechanical hand, each flowing caching cabinet C1,C2,C3..., CxDepositing the bar cigarette of a kind respectively, the bar cigarette in flowing caching cabinet is by respective caching cabinet conveyer belt D1,D2,D3,D4..., DxTransport out.
First sorting system reads the information of each order from order database, according to sequence information, to sorting manipulator (M1,M2..., Mx) sending instructions captures each order correspondence kind, the bar cigarette of quantity from each caching cabinet conveyer belt, is positioned over the single conveyer belt E of conjunction1,E2..., ExOn, and write information into Order splitting table (table 1).
Table 1 Order splitting list structure
Then sorting system is according still further to the information of Order splitting table, sends conjunction single instrction to closing Single Mechanical hands H, and the bar cigarette capturing corresponding bar number from the single conveyer belt of each bar conjunction is positioned on main belt N, forms complete order.
Such as order 4301010001, have 35 Medicated cigarette, sorting manipulator grab the single conveyer belt E of conjunction1(10), E2(10), E3On (5), then by closing the Single Mechanical hands H record according to table 1, close the bar cigarette capturing respective amount single conveyer belt successively from each bar, be placed on main belt N.
After the crawl completing order 4301010001 all bars cigarette, being compared with total number of orders in table 1 by the total number of crawl, if unanimously, then this order closes and singly completes, and then carries out the operation of next order.
See Fig. 2, flowing caching cabinet is between replenishment system and sorting system, outside is the rectangular structure of rigidity, inside is placed longitudinally a plurality of conveyer belt, conveyer belt is connected by endless member, circular array (sees Fig. 3), can do annular displacement under keeping level, can dense arrangement monolayer many rules cigarette on every layer of conveyer belt.Thus, between multilamellar, have rigid structure to connect, surround one ring-type, transport clockwise or counterclockwise, it is possible to realize have exchanged in order
First, bar cigarette comes into the conveyer belt of the flowing caching cabinet bottom successively from replenishment system by the conveyer belt on the left of flowing caching cabinet, after this conveyer belt fills up, flowing caching cabinet controls conveyer belt clockwise or counterclockwise, when neighbouring conveyer belt moves on to the bottom, continuing to come into, the rest may be inferred, until all conveyer belts fill up bar cigarette.
When needs replenish to sorting system, the bar cigarette output bars cigarette on the right side of flowing caching cabinet of the bottom conveyer belt from flowing caching cabinet successively, when the bar cigarette on every layer of conveyer belt is defeated after rolling, flowing caching cabinet controls conveyer belt clockwise or counterclockwise, when neighbouring conveyer belt moves on to the bottom, continuing to put out, the rest may be inferred, until the bar cigarette output on all conveyer belts is complete.In order to improve efficiency, in flowing caching cabinet, bar cigarette comes into and exports and can synchronize to carry out.
This utility model combines computer and robotic device, bar cigarette order is sorted and closed list fast and accurately, and sorting error rate is little, conjunction one velocity is fast, and little to site requirements, operating radius is big, order strong adaptability, is effectively improved the sorting efficiency of sorting arrangement.
The content that above-described embodiment illustrates should be understood to that these embodiments are only used for being illustrated more clearly that this utility model, rather than limit scope of the present utility model, after having read this utility model, those skilled in the art each fall within the application claims limited range to the amendment of the various equivalent form of values of the present utility model.
Claims (4)
1. the order sorting system of a mechanically-based hands, it is characterised in that: include many groups for store the flowing of product cache cabinet (C1, C2, C3 ..., Cx) and sorting and close single execution device；Described sorting and the single device that performs of conjunction include caching cabinet (C1, C2, C3 with flowing, ..., Cx) organize sorting manipulator (M1, M2 that number is corresponding, ..., My), a main transmission belt (N), a plurality of with sorting manipulator (M1, M2 ..., conjunction single-drive band that My) number of units is corresponding (E1, E2 ..., Ey), one is closed Single Mechanical hands (H), and is used for controlling flowing caching cabinet (C1, C2, C3, ..., Cx) output of products, control sorting manipulator (M1, M2, ..., My) and the PLC control system of conjunction Single Mechanical hands (H) action；Often group flowing caching cabinet includes multiple flowing caching cabinet, the output of products mouth of each flowing caching cabinet and a caching cabinet conveyer belt (D1, D2, D3, ..., Dx) linking, often the end of the caching cabinet conveyer belt at group flowing caching cabinet output of products mouth is provided with a sorting manipulator (M1, M2, ..., My), every sorting manipulator (M1, M2, ..., My) it is arranged on corresponding conjunction single-drive band (E1, E2, ..., Ey) end, described conjunction single-drive band (E1, E2, ..., Ey) it is provided with described conjunction Single Mechanical hands (H) between end and the head end of main belt (N).
The order sorting system of mechanically-based hands the most according to claim 1, it is characterized in that: high-volume stores the described flowing caching cabinet of single kind product for storing product and for sorting and close single device that performs and replenish, each flowing caching cabinet corresponding one for exporting the caching cabinet conveyer belt of the product in flowing caching cabinet.
The order sorting system of mechanically-based hands the most according to claim 1, it is characterized in that: be alongst provided with inside described flowing caching cabinet a plurality of can the conveyer belt of horizontal transmission, the side of a plurality of conveyer belt is connected by connection member concatenation and forms the conveyer belt group caching cabinet length direction and can rotate clockwise or counterclockwise that is perpendicular to flow, bottom end at flowing caching cabinet is provided with product input channel, the other end is provided with output of products passage, and this product input channel is arranged on the head end of conveyer belt group orlop conveyer belt, output of products passage is arranged on the tail end of conveyer belt group orlop conveyer belt.
The order sorting system of mechanically-based hands the most according to claim 3, it is characterised in that: conveyer belt group is skyscraper wheel structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620011971.0U CN205471490U (en) | 2016-01-07 | 2016-01-07 | Order letter sorting system based on manipulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620011971.0U CN205471490U (en) | 2016-01-07 | 2016-01-07 | Order letter sorting system based on manipulator |
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| Publication Number | Publication Date |
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| CN205471490U true CN205471490U (en) | 2016-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620011971.0U Expired - Fee Related CN205471490U (en) | 2016-01-07 | 2016-01-07 | Order letter sorting system based on manipulator |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107444824A (en) * | 2017-09-30 | 2017-12-08 | 山东兰剑物流科技股份有限公司 | Consolidating the load caching system and hopper storage radio frequency |
| CN109353778A (en) * | 2018-11-06 | 2019-02-19 | 深圳蓝胖子机器人有限公司 | Caching and feeding method, device and computer-readable storage media |
| CN111292027A (en) * | 2018-12-06 | 2020-06-16 | 北京京东尚科信息技术有限公司 | Order processing method and system, computer system and computer readable storage medium |
| CN113387102A (en) * | 2021-08-18 | 2021-09-14 | 深圳市库宝软件有限公司 | Cargo scheduling method, device, equipment, warehousing system and storage medium |
| CN113753471A (en) * | 2021-03-22 | 2021-12-07 | 北京京东乾石科技有限公司 | Goods sorting device and method and goods packing device and method |
-
2016
- 2016-01-07 CN CN201620011971.0U patent/CN205471490U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107444824A (en) * | 2017-09-30 | 2017-12-08 | 山东兰剑物流科技股份有限公司 | Consolidating the load caching system and hopper storage radio frequency |
| CN109353778A (en) * | 2018-11-06 | 2019-02-19 | 深圳蓝胖子机器人有限公司 | Caching and feeding method, device and computer-readable storage media |
| CN111292027A (en) * | 2018-12-06 | 2020-06-16 | 北京京东尚科信息技术有限公司 | Order processing method and system, computer system and computer readable storage medium |
| CN113753471A (en) * | 2021-03-22 | 2021-12-07 | 北京京东乾石科技有限公司 | Goods sorting device and method and goods packing device and method |
| CN113387102A (en) * | 2021-08-18 | 2021-09-14 | 深圳市库宝软件有限公司 | Cargo scheduling method, device, equipment, warehousing system and storage medium |
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Legal Events
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160817 |
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| CF01 | Termination of patent right due to non-payment of annual fee |