CN105480698B - A kind of bar cigarette order sorting system and its method for sorting based on manipulator - Google Patents

A kind of bar cigarette order sorting system and its method for sorting based on manipulator Download PDF

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Publication number
CN105480698B
CN105480698B CN201610009841.8A CN201610009841A CN105480698B CN 105480698 B CN105480698 B CN 105480698B CN 201610009841 A CN201610009841 A CN 201610009841A CN 105480698 B CN105480698 B CN 105480698B
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bar
conveyer belt
fume chamber
sorting
cigarette
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Expired - Fee Related
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CN201610009841.8A
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Chinese (zh)
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CN105480698A (en
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姜新荣
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/72Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices transferring materials in bulk from one conveyor to several conveyors, or vice versa
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2209/00Indexing codes relating to order picking devices in General
    • B65G2209/02Batch order forming, e.g. several batches simultaneously

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)
  • Discharge Of Articles From Conveyors (AREA)

Abstract

The invention discloses a kind of bar cigarette order sorting system and its method for sorting based on manipulator.The sorting system includes multigroup bar fume chamber for being used to store bar cigarette and sorting performs device;The sorting performs device includes the sorting manipulator corresponding with bar fume chamber group number, one main transmission belt, a plurality of conjunction single-drive band corresponding with sorting manipulator number of units, one conjunction Single Mechanical hand, and for the smoke of control strip fume chamber, control sorting manipulator and close the PLC control system that Single Mechanical is made manually;Every group of bar fume chamber includes multiple fume chambers, the outlet flue of each bar fume chamber is connected with a rule fume chamber conveyer belt, the end of bar fume chamber conveyer belt at every group of bar fume chamber outlet flue is provided with a sorting manipulator, every sorting manipulator is arranged on the corresponding end for closing single-drive band, provided with the conjunction Single Mechanical hand between the end of the conjunction single-drive band and the head end of main belt.The present invention carries out fast and accurately sorting and closing single to bar cigarette order, improves the whole efficiency of sorting system.

Description

A kind of bar cigarette order sorting system and its method for sorting based on manipulator
Technical field
The present invention relates to a kind of bar cigarette order sorting system and its method for sorting based on manipulator, it is adaptable to bar cigarette order Sorting and close single task, belong to cigarette sorting technical field.
Background technology
Existing bar cigarette order sorting operation process includes three phases:Replenish stage, sorting stage and conjunction single phase.
In the stage of replenishing, replenishment system is replenished using bar cigarette temporary storing bin to sorting system, and bar cigarette temporary storing bin replenishes Speed and the sorting speed of sorting system are mismatched, and the limited capacity of bar cigarette temporary storing bin, are the bottlenecks of sorting system.
In the sorting stage, sorting system control bar cigarette temporary storing bin is kept in bar cigarette from bar cigarette using shifting block is driven by motor The mode that storehouse is dialed out on conveyer belt is sorted, and the maximum shortcoming of this mode is the bar cigarette direction of motion transferred to and transmission Tape motion direction is inconsistent, causes cigarette appearance undesirable, easily causes card cigarette, wrong cigarette, influences sort efficiency;The benefit of bar cigarette temporary storing bin Goods speed and the sorting speed of sorting system are mismatched, and are also to influence the bottleneck of sorting speed.
Single phase is being closed, is typically having artificial list and the conveyer belt of closing to close single two ways.Artificial close is singly by manual type The different piece of one order is combined, has the disadvantage that efficiency is low, error rate is high, automaticity is low;Conveyer belt is closed Realize that conjunction is single using the different conveyer belt cross-pair modes of refuting, have the disadvantage by space constraint, will to the degree of coupling of each carton packaged cigarette sorter Ask high, inefficient.
Conventional strip cigarette order sorting system sorting serious forgiveness is low, conjunction single-action rate is low, and the bottleneck as influence sort efficiency is asked Topic.
The content of the invention
In order to solve the above-mentioned technical problem that existing bar cigarette order sorting system is present, the present invention is intended to provide one kind is based on The bar cigarette order sorting system and its method for sorting of manipulator, carry out fast and accurately sorting and closing single to bar cigarette order, improve The whole efficiency of sorting system.
To achieve these goals, the technical solution adopted in the present invention is:
A kind of bar cigarette order sorting system based on manipulator, it is structurally characterized in that:It is used to store bar cigarette including multigroup Bar fume chamber and the single performs device of sorting and conjunction;The single performs device of sorting and conjunction includes the sorting corresponding with bar fume chamber group number Manipulator, a main transmission belt, a plurality of conjunction single-drive band corresponding with sorting manipulator number of units, a conjunction Single Mechanical hand, and The PLC control system made manually for the smoke of control strip fume chamber, control sorting manipulator and conjunction Single Mechanical;Every group of bar fume chamber includes Multiple fume chambers, the outlet flue of each bar fume chamber is connected with a rule fume chamber conveyer belt, the bar cigarette at every group of bar fume chamber outlet flue The end of cabinet conveyer belt is provided with a sorting manipulator, and every sorting manipulator is arranged on the corresponding end for closing single-drive band, Provided with the conjunction Single Mechanical hand between the end for closing single-drive band and the head end of main belt.
Embodiments in accordance with the present invention, can also make further optimization, below the skill to be formed after optimization to the present invention Art scheme:
The bar fume chamber that high-volume stores single kind bar cigarette is used to store bar cigarette and to sort and closing single performs device Replenish, the bar fume chamber conveyer belt for the bar cigarette that each bar fume chamber correspondence one is used in output bars fume chamber.
In order to expand the capacity that bar cigarette is temporary, while weakening influence of the replenishment system to sorting system, the bar fume chamber Inside be alongst provided with it is a plurality of can horizontal transmission conveyer belt, the side of a plurality of conveyer belt concatenates phase by connection member Even formed perpendicular to bar fume chamber length direction and the conveyer belt group that can rotate clockwise or counterclockwise, in the bottom one of bar fume chamber End is provided with bar cigarette input channel, and the other end is provided with bar cigarette output channel, and to be arranged on conveyer belt group most lower for this cigarette input channel The head end of layer conveyer belt, bar cigarette output channel is arranged on the tail end of conveyer belt group orlop conveyer belt.Thus, sorting of the invention The sorting speed of system is no longer limited by replenishment system.
Preferably, conveyer belt group is skyscraper wheel structure.Conveyer belt in bar fume chamber can be done to move clockwise or counterclockwise, and Conveyer belt remains level, and conveys bar cigarette along conveyer belt length direction.
Based on same inventive concept, the above-mentioned bar cigarette order sorting based on manipulator is utilized present invention also offers a kind of The method that system is sorted, it comprises the following steps:
1) bar fume chamber conveyer belt sends out bar cigarette from each bar fume chamber, waits to be sorted;
2) PLC control system reads the information of each order from order database;
3) PLC control system sends instructions to sorting manipulator and captured from each bar fume chamber conveyer belt according to the order of acquisition Each order correspondence kind, the bar cigarette of quantity, are positioned over conjunction patrilineal line of descent with only one son in each generation and send and take, and write information into Order splitting table;
4) PLC control system is according to Order splitting table, and sending instructions to send from each conjunction patrilineal line of descent with only one son in each generation to conjunction Single Mechanical hand takes crawl The bar cigarette of respective numbers, is positioned on main belt, is combined into a complete order.
In order to be further ensured that the accuracy of order sorting, step 4) after the completion of each complete order crawl, passed main Send the bar cigarette quantity and step 2 that take) in sequence information be compared, it is identical, carry out next order processing.
Preferably, be alongst provided with inside the bar fume chamber it is a plurality of can horizontal transmission conveyer belt, a plurality of biography Send the side of band to be concatenated by connection member to be connected and formed perpendicular to bar fume chamber length direction and can rotated clockwise or counterclockwise Conveyer belt group, be provided with bar cigarette input channel in the bottom end of bar fume chamber, the other end is provided with bar cigarette output channel, and this carton cigarette Input channel is arranged on the head end of conveyer belt group orlop conveyer belt, and bar cigarette output channel is arranged on the transmission of conveyer belt group orlop The tail end of band;Step 1) in:
When bar fume chamber needs to replenish, bar cigarette comes into the transmission of the bar fume chamber conveyer belt group bottom from replenishment system successively Take, after this conveyer belt is filled up, conveyer belt group is rotated clockwise or counterclockwise when the neighbouring conveyer belt is moved on to the bottom, is mended Goods system continues to come into bar cigarette, until filling up bar cigarette on each conveyer belt of the conveyer belt group of all fume chambers;
When bar fume chamber needs to sorting and closes single performs device shipment, the bar cigarette most bottom from bar fume chamber conveyer belt group successively Layer conveyer belt is to bar fume chamber conveyer belt output bars cigarette, after the bar cigarette output on bottom conveyer belt is finished, conveyer belt group up time When pin or rotate counterclockwise makes the neighbouring conveyer belt move on to the bottom, bar fume chamber continues to bar fume chamber conveyer belt output bars cigarette, directly The output of all bar cigarettes is finished on to bar fume chamber conveyer belt group.
In order to improve sort efficiency, bar fume chamber replenishes with bar fume chamber to sorting and closes the synchronous progress of single performs device shipment, I.e. shipment while replenished, it is possible thereby to carry out serialization sorting.
Bar fume chamber is used for the bar cigarette in high volume storing single kind, and effect is to store bar cigarette and to sort and closing single perform Device replenishes, and each bar fume chamber connects a conveyer belt, and for the bar cigarette in output bars fume chamber, the sorting manipulator is arranged on Bar fume chamber is transmitted between end of tape and the single conveyer belt of conjunction, and the conjunction Single Mechanical hand is arranged on conjunction patrilineal line of descent with only one son in each generation and send end of tape and main belt Between.
Described sorting manipulator and conjunction Single Mechanical hand are allowed to produce the machine of space displacement for that can capture many rule cigarettes Tool device.
In the above-mentioned bar cigarette order sorting system based on manipulator, bar fume chamber is divided into multiple groups, every group of bar fume chamber by One or more fume chamber compositions, and a sorting manipulator is distributed, each group bar fume chamber correspondence one closes single conveyer belt.
In the above-mentioned bar cigarette order sorting system based on manipulator, sorting manipulator and conjunction Single Mechanical hand are to grab Many rule cigarettes are taken, and are allowed to produce the mechanical device of space displacement.
Compared with prior art, the beneficial effects of the invention are as follows:The present invention replaces bar cigarette temporary storing bin using bar fume chamber, not only The temporary capacity of bar cigarette is expanded, and weakens influence of the replenishment system to sorting system, the sorting speed of sorting system is not Replenishment system is limited by again;Combined simultaneously using PLC control system with robotic device, it is quick, accurate that bar cigarette order is carried out Sorting and close single, greatly reduce the error rate of sorting, improve and close single speed, improve the whole efficiency of sorting.
The present invention is further illustrated below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is realization operation principle schematic diagram of the invention;
Fig. 2 is bar fume chamber construction profile;
Fig. 3 is the left view of bar fume chamber.
Embodiment
A kind of bar cigarette order sorting system based on manipulator, as shown in figure 1, including bar fume chamber C1, C2, C3 ..., Cx, Sort performs device and close single performs device, the sorting performs device includes bar fume chamber conveyer belt D1, D2, D3 ..., Dx, point Manipulator M1, M2 ..., My are picked, the conjunction list performs device includes closing single conveyer belt E1, E2 ..., Ey, closes Single Mechanical hand H, master Conveyer belt N;Wherein x represents the quantity of bar fume chamber and the quantity of bar fume chamber conveyer belt respectively, and Cx represents x-th fume chamber, Dx X-th conveyer belt is represented, y represents the quantity of sorting manipulator and closes the quantity of single conveyer belt respectively, and My represents y-th of sorting Manipulator, Ey represents that the y articles is closed single conveyer belt.The bar fume chamber is used for the bar cigarette for depositing single kind, and each bar fume chamber is equipped with One conveyer belt, for the bar cigarette in output bars fume chamber, it is single with closing that the sorting manipulator is arranged on bar fume chamber transmission end of tape Between conveyer belt, the conjunction Single Mechanical hand is arranged on conjunction patrilineal line of descent with only one son in each generation and sent between end of tape and main belt.Bar fume chamber is divided into multiple groups, Per component with a sorting manipulator, and correspondence one closes single conveyer belt.Described sorting manipulator and conjunction Single Mechanical hand is can To capture many rule cigarettes, and it is allowed to produce the mechanical device of space displacement.PLC control system is used for control strip fume chamber C1, C2, C3 ..., Cx smoke, control sorting manipulator M1, M2 ..., My and the corresponding actions for closing Single Mechanical hand (H).
A kind of bar cigarette order method for sorting based on manipulator, this method comprises the following steps:
(1) bar fume chamber conveyer belt sends out bar cigarette from bar fume chamber, waits to be sorted;
(2) sorting system reads the information of each order from order database;
(3) sorting system is according to the order of acquisition, and sending instructions to sorting manipulator, it is every to be captured from each bar fume chamber conveyer belt Individual order correspondence kind, the bar cigarette of quantity, are positioned over conjunction patrilineal line of descent with only one son in each generation and send and take, and write information into Order splitting table;
(4) sorting system is according to Order splitting table, and sending instructions to send from each conjunction patrilineal line of descent with only one son in each generation to conjunction Single Mechanical hand takes crawl phase The bar cigarette of quantity is answered, is positioned on main belt, a complete order is combined into;
(5) after the completion of each order crawl, the sequence information in bar cigarette quantity and the step (2) of crawl is compared, It is identical, carry out next order processing.
Referring to Fig. 1, realize that the method for the present invention is mainly realized by manipulator, each bar fume chamber C1,C2,C3, ..., CxRespectively The bar cigarette in the bar cigarette of a kind, bar fume chamber is deposited by respective bar fume chamber conveyer belt D1,D2,D3,D4..., DxTransport out.
Sorting system reads the information of each order from order database first, according to sequence information, to sorting machinery Hand (M1,M2..., Mx) send instructions captures each order correspondence kind, the bar cigarette of quantity from each bar fume chamber conveyer belt, it is positioned over Close single conveyer belt E1,E2..., ExOn, and write information into Order splitting table (table 1).
The Order splitting table structure of table 1
Then sorting system sends conjunction single instrction to Single Mechanical hand H is closed, closed from each bar according still further to the information of Order splitting table Patrilineal line of descent with only one son in each generation, which is sent, to be taken the bar cigarette for capture corresponding bar number and is positioned on main belt N, the complete order of formation.
Such as order 4301010001,35 cigarette are had, the single conveyer belt E of conjunction has been grabbed by sorting manipulator1(10), E2(10), E3On (5), then by records of the conjunction Single Mechanical hand H according to table 1, sent from each bar conjunction patrilineal line of descent with only one son in each generation take crawl correspondence successively The bar cigarette of quantity, is placed on main belt N.
After the crawl of 4301010001 all cigarettes of order is completed, the total number of crawl is entered with total number of orders in table 1 Row compares, if unanimously, the order closes single completion, then carries out the operation of next order.
Referring to Fig. 2, bar fume chamber is located between replenishment system and sorting system, and outside is rigid rectangular parallelepiped structure, internal Placed longitudinally to have a plurality of conveyer belt, conveyer belt is connected by endless member, (referring to Fig. 3) arranged in a ring, can keep horizontal Being done under state can many rule cigarette of dense arrangement individual layer on annular displacement, every layer of conveyer belt.Thus, there is rigid structure company between multilayer Connect, surround a ring-type, transport clockwise or counterclockwise, it is possible to which realization have exchanged in order
First, bar cigarette comes into the transmission of the bar fume chamber bottom from replenishment system by the conveyer belt on the left of bar fume chamber successively Band, after this conveyer belt is filled up, bar fume chamber controls conveyer belt clockwise or counterclockwise, when neighbouring conveyer belt moves on to most bottom During layer, continue to come into, the rest may be inferred, until all conveyer belts fill up bar cigarette.
When needing to replenish to sorting system, bar cigarette is defeated from bar fume chamber right side from the bottom conveyer belt in bar fume chamber successively Shaping cigarette, when the bar cigarette on every layer of conveyer belt is defeated after rolling, bar fume chamber controls conveyer belt clockwise or counterclockwise, when neighbouring Conveyer belt when moving on to the bottom, continue to output, the rest may be inferred, until the bar cigarette output on all conveyer belts is finished.
In order to improve coming into and export and can synchronously carrying out for bar cigarette in efficiency, bar fume chamber.
The present invention combines computer and robotic device, and bar cigarette order is carried out fast and accurately to sort and close single, sorting Error rate is small, closes one velocity soon, and small to site requirements, operating radius is big, and order strong adaptability is effectively improved sorting device Sort efficiency.
The content that above-described embodiment is illustrated should be understood to that these embodiments are only used for being illustrated more clearly that the present invention, without For limiting the scope of the present invention, after the present invention has been read, the various equivalent form of values of the those skilled in the art to the present invention Modification each fall within the application appended claims limited range.

Claims (8)

1. a kind of bar cigarette order sorting system based on manipulator, it is characterised in that:Including multigroup bar cigarette for being used to store bar cigarette Cabinet(C1, C2, C3 ..., Cx)With sorting and the single performs device of conjunction;The single performs device of sorting and conjunction includes and bar fume chamber(C1, C2, C3 ..., Cx)The corresponding sorting manipulator of group number(M1, M2 ..., My), a main transmission belt(N), a plurality of and sorter Tool hand(M1, M2 ..., My)Number of units is corresponding to close single-drive band(E1, E2 ..., Ey), a conjunction Single Mechanical hand(H), and be used for Control strip fume chamber(C1, C2, C3 ..., Cx)Smoke, control sorting manipulator(M1, M2 ..., My)With conjunction Single Mechanical hand(H)Action PLC control system;Every group of bar fume chamber includes multiple fume chambers, the outlet flue of each bar fume chamber and a rule fume chamber conveyer belt (D1, D2, D3 ..., Dx)The end of bar fume chamber conveyer belt at linking, every group of bar fume chamber outlet flue is provided with a sorting manipulator (M1, M2 ..., My), every sorting manipulator(M1, M2 ..., My)It is arranged on corresponding conjunction single-drive band(E1, E2 ..., Ey) End, the conjunction single-drive band(E1, E2 ..., Ey)End and main belt(N)Head end between be provided with the conjunction unit Tool hand(H).
2. the bar cigarette order sorting system according to claim 1 based on manipulator, it is characterised in that:High-volume stores single The bar fume chamber of individual kind bar cigarette is used to store bar cigarette and replenished to sort and closing single performs device, each bar fume chamber correspondence one The bar fume chamber conveyer belt for the bar cigarette that bar is used in output bars fume chamber.
3. the bar cigarette order sorting system according to claim 1 based on manipulator, it is characterised in that:In the bar fume chamber Portion be alongst provided with it is a plurality of can horizontal transmission conveyer belt, the side of a plurality of conveyer belt is concatenated by connection member to be connected And formed perpendicular to bar fume chamber length direction and the conveyer belt group that can rotate clockwise or counterclockwise, in the bottom end of bar fume chamber Provided with bar cigarette input channel, the other end is provided with bar cigarette output channel, and this cigarette input channel is arranged on conveyer belt group orlop The head end of conveyer belt, bar cigarette output channel is arranged on the tail end of conveyer belt group orlop conveyer belt.
4. the bar cigarette order sorting system according to claim 3 based on manipulator, it is characterised in that:Conveyer belt group is to rub Its wheel construction.
5. a kind of method that bar cigarette order sorting system based on manipulator using one of claim 1-4 is sorted, its It is characterised by, comprises the following steps:
1)Bar fume chamber conveyer belt(D1, D2, D3 ..., Dx)By bar cigarette from each bar fume chamber(C1, C2, C3 ..., Cx)In send out, Etc. to be sorted;
2)PLC control system reads the information of each order from order database;
3)PLC control system according to acquisition order, to sorting manipulator(M1, M2 ..., My)Send instructions from the transmission of each bar fume chamber Band(D1, D2, D3 ..., Dx)The upper each order correspondence kind of crawl, the bar cigarette of quantity, are positioned over the single conveyer belt of conjunction(E1, E2 ..., Ey)On, and write information into Order splitting table;
4)PLC control system is according to Order splitting table, to conjunction Single Mechanical hand(H)Send instructions from the single conveyer belt of each conjunction(E1, E2 ..., Ey)The bar cigarette of upper crawl respective numbers, is positioned over main belt(N)On, it is combined into a complete order.
6. the method that the bar cigarette order sorting system according to claim 5 based on manipulator is sorted, its feature exists In step 4)After the completion of each complete order crawl, by main belt(N)On bar cigarette quantity and step 2)In order letter Breath is compared, identical, carries out next order processing.
7. the method that the bar cigarette order sorting system according to claim 5 based on manipulator is sorted, its feature exists In, be alongst provided with inside the bar fume chamber it is a plurality of can horizontal transmission conveyer belt, the side of a plurality of conveyer belt by Connection member concatenation is connected and formed perpendicular to bar fume chamber length direction and the conveyer belt group that can rotate clockwise or counterclockwise, The bottom end of bar fume chamber is provided with bar cigarette input channel, and the other end is provided with bar cigarette output channel, and this carton cigarette input channel is set In the head end of conveyer belt group orlop conveyer belt, bar cigarette output channel is arranged on the tail end of conveyer belt group orlop conveyer belt;Step Rapid 1)In:
When bar fume chamber needs to replenish, bar cigarette comes into the conveyer belt of the bar fume chamber conveyer belt group bottom from replenishment system successively On, after this conveyer belt is filled up, conveyer belt group is rotated clockwise or counterclockwise when the neighbouring conveyer belt is moved on to the bottom, is replenished System continues to come into bar cigarette, until filling up bar cigarette on each conveyer belt of the conveyer belt group of all fume chambers;
When bar fume chamber needs to sorting and closes single performs device shipment, the bottom is passed bar cigarette from bar fume chamber conveyer belt group successively Band is sent to bar fume chamber conveyer belt(D1, D2, D3 ..., Dx)Output bars cigarette, after the bar cigarette output on bottom conveyer belt is finished, Conveyer belt group is rotated clockwise or counterclockwise when the neighbouring conveyer belt is moved on to the bottom, and bar fume chamber continues to bar fume chamber conveyer belt Output bars cigarette, until bar cigarette output all in bar fume chamber conveyer belt group is finished.
8. the method that the bar cigarette order sorting system according to claim 7 based on manipulator is sorted, its feature exists Replenished in, bar fume chamber with bar fume chamber to sorting and close the synchronous progress of single performs device shipment.
CN201610009841.8A 2016-01-07 2016-01-07 A kind of bar cigarette order sorting system and its method for sorting based on manipulator Expired - Fee Related CN105480698B (en)

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CN109382322A (en) * 2017-08-03 2019-02-26 天海欧康科技信息(厦门)有限公司 A kind of conveying of part cigarette and distribution method based on high speed branching machine
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