CN101306754A - Carton packaged cigarette rapid-sorting method based on buffer memory principle and paralleling sorting mechanism - Google Patents
Carton packaged cigarette rapid-sorting method based on buffer memory principle and paralleling sorting mechanism Download PDFInfo
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- CN101306754A CN101306754A CNA2008100166586A CN200810016658A CN101306754A CN 101306754 A CN101306754 A CN 101306754A CN A2008100166586 A CNA2008100166586 A CN A2008100166586A CN 200810016658 A CN200810016658 A CN 200810016658A CN 101306754 A CN101306754 A CN 101306754A
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Abstract
The invention provides a rapid cigarette sorting method based on the caching theory and concurrent sorting mechanisms, and belongs to cigarette sorting technology field. The key points are that cigarette presorting caching passages are arranged between a sorting machine set and a conveyer belt, and the number of the cigarette presorting caching passages can be equal to the number of cigarette varieties, or a plurality of cigarette varieties share one caching passage. The sorting machine operates by the steps of sorting all the cigarette varieties in one order sheet, loading into the caching passages, and enabling the cigarette sequentially to fall on the conveyer belt and be brought away by controlling the opening sequence of cigarette outgoing shutters of the caching passages. The caching passages are arranged between the sorting machine and the conveyer belt, so as to realize concurrent sorting of the whole machine set and increase the system sorting efficiency to 20,000 cigarettes per hour. By using the method, the cigarettes can be tidily arranged on the conveyer belt, so as to facilitate the following labeling and packing steps. The inventive method can reduce sorting lines and operators to complete the same sorting task. Because of the arrangement of caching passages, the method can realize three-dimensional layout of the sorting system, make maximum use of operation site space, and save equipment floor area.
Description
(1) technical field
The present invention relates to a kind of cigarette sorting technology, specifically a kind of bar cigarette quick sorting method based on buffer memory principle and parallel letter sorting mechanism, this method realizes letter sorting fast to many kinds bar cigarette.
(2) technical background
According to the code requirement of domestic cigarette sorting operation, should be on load-transfer device through the bar cigarette that sorts out of letter sorting operation by the order serial arrangement, should be within an order by bar cigarette kind serial arrangement so that follow-up beat yard, check and package handling.For realizing this requirement, traditional sort process that domestic at present all cigarette automatic sorting lines adopt is: will sort the side that unit is arranged in bar cigarette load-transfer device, the bar cigarette of a kind of every sorter letter sorting, the letter sorting unit (is seen the patent of invention prospectus CN1631734A of State Intellectual Property Office of the People's Republic of China, CN1803559A etc.) with each kind cigarette sorting in the order one by one by the work in series pattern to load-transfer device.There are two defectives in this traditional handicraft: the one, directly deliver on the load-transfer device by the bar cigarette that sorter sorts out, for guarantee the bar cigarette on load-transfer device by the kind serial arrangement, each sorter can only work in series, and other sorter needs to wait for during a sorter job.Because every sorter operation must consume the regular hour, the time integral that letter sorting consumed of therefore finishing an order is just bigger, and the letter sorting efficient of system just is difficult to improve; The 2nd, be arranged in the directly smoke on load-transfer device of sorter of load-transfer device side, the velocity reversal that the bar cigarette ejects from sorter easily causes the bar cigarette crooked on load-transfer device with to fall the velocity reversal that load-transfer device is pulled away vertical, makes troubles to subsequent handling.For this reason, domestic some patent documentation has proposed some solutions, propose by the big young pathbreaker's bar of demand cigarette brand grouping collocation as patent CN1631734A, balanced each section smoke amount, and default each section zone face spacing improves letter sorting efficient with the method that increases the number of letter sorting group simultaneously on load-transfer device, but because the restriction of load-transfer device length, the number of letter sorting group simultaneously increases few, and the calculation procedure complexity, actual effect is not obvious; Patent CN1803559A has proposed to adopt the parallel letter sorting of many sorting lines, and then the method at interflow, and increases the conveyer of arrangement bar cigarette attitude, system forms complicated, the equipment investment height, and interflow and arrangement bar cigarette attitude also want elapsed time, and it is also limited that efficient improves degree.Factual survey shows that the efficient of the various cigarette automatic sorting line letter sorting of domestic existing at present generally about 7000-9000 bar/hour line, reaches individually about 12000/hour line.Several cigarette logistics distribution centers all will dispose the operation simultaneously of many sorting lines for guaranteeing finishing of sorting operation task mostly, cause equipment investment and operation place floor area huge, and the user of service is many, has influenced economic benefit of enterprises.
(3) summary of the invention
Technical assignment of the present invention is the deficiency at existing cigarette automatic sorting process and technology existence, a kind of bar cigarette quick sorting method based on buffer memory principle and parallel letter sorting mechanism that provides.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of bar cigarette quick sorting method based on buffer memory principle and parallel letter sorting mechanism, comprise letter sorting unit and load-transfer device, playing innovative point is to increase by one group of bar cigarette to sort the buffer memory passage in advance between letter sorting unit and load-transfer device, the work of letter sorting unit, sort out and be sent to whole kind bar cigarettes in the order in the buffer memory passage simultaneously, by the order that control buffer memory passage smoke flashboard is opened, make the bar cigarette fall on the load-transfer device successively and be pulled away.
Above-mentioned bar cigarette quick sorting method based on buffer memory principle and parallel letter sorting mechanism, the order that its buffer memory passage smoke flashboard is opened is from seeing one backmost by the delivery speed direction, after this buffer memory passage smoke flashboard is opened, bar cigarette in the buffer memory passage is fallen on the load-transfer device fast and is pulled away, when the last item cigarette after rolling, this buffer memory passage smoke flashboard cuts out immediately, this buffer memory passage begins to receive the letter sorting of this kind bar cigarette of next order, and follow-up buffer memory passage smoke flashboard is opened successively by control.
Above-mentioned bar cigarette quick sorting method based on buffer memory principle and parallel letter sorting mechanism, the control of opening of its follow-up buffer memory passage smoke flashboard is when the last item cigarette of the fooled previous buffer memory passage of load-transfer device passes through the smoke outlet of a back buffer memory passage, detecting sensor is sensed signal, thereby controls opening of follow-up buffer memory passage smoke flashboard.
Above-mentioned bar cigarette quick sorting method based on buffer memory principle and parallel letter sorting mechanism, the quantity of its buffer memory passage equates with bar cigarette kind quantity.
Above-mentioned bar cigarette quick sorting method based on buffer memory principle and parallel letter sorting mechanism, the quantity of its buffer memory passage can also be less than the quantity of bar cigarette kind, i.e. the shared buffer memory passage of several cigarette kinds.
Above-mentioned bar cigarette quick sorting method based on buffer memory principle and parallel letter sorting mechanism, its buffer memory access arrangement is above load-transfer device, along load-transfer device length direction serial arrangement, make the bar cigarette by on gravity hurtles down load-transfer device from smoke outlet, and the velocity vector direction that the bar cigarette falls is consistent with the load-transfer device velocity reversal, thereby makes the bar cigarette not have crooked closely being arranged on the load-transfer device to be fed forward.
During the letter sorting beginning, the letter sorting instruction of sorter winding to an order, have the sorter of letter sorting task to work simultaneously, whole kind bar cigarettes of this order are sorted out simultaneously and are sent in the buffer memory passage, this moment, the smoke flashboard of each buffer memory channel bottom was in closed condition.After finishing, letter sorting begins by the kind sequentially-fed, begin the smoke flashboard is opened from the buffer memory passage of rear side, bar cigarette in this buffer memory passage is fallen on the load-transfer device fast and is pulled away, the last item cigarette in this buffer memory passage after rolling, the smoke flashboard cuts out immediately, and this buffer memory passage begins to receive the letter sorting of this kind bar cigarette of next order.On load-transfer device, when the last item cigarette of previous buffer memory passage passes through the smoke outlet of a back buffer memory passage, detecting sensor is sensed signal, the smoke flashboard of buffer memory channel bottom is opened, B kind bar cigarette is right after to be fallen on the load-transfer device in A kind bar cigarette sequence back and is taken away fast, and the rest may be inferred.During system layout, the buffer memory access arrangement is above load-transfer device, make the bar cigarette by on gravity hurtles down load-transfer device from smoke outlet, and the speed component direction that the bar cigarette falls is consistent with the load-transfer device velocity reversal, thereby makes the bar cigarette not have crooked closely being arranged on the load-transfer device to be fed forward.Under the situation of many kind letter sortings, when the follow-up kind of previous order also when order falls cigarette on load-transfer device, the buffer memory passage that has gone out cigarette has begun to receive the letter sorting of next order, in case arrive the smoke condition of setting, just can begin the cigarette of next order, avoid the serial of traditional each sorter of sorting system to wait for the time waste that causes, improved the letter sorting efficient of system greatly.
Bar cigarette quick sorting method based on buffer memory principle and parallel letter sorting mechanism of the present invention compared with prior art, the beneficial effect that is produced is:
1) between letter sorting unit and load-transfer device, increased the buffer memory passage, be achieved the parallel letter sorting of full unit, make system's letter sorting efficient bring up to 20,000/more than the hour line.
2) realized that cigarette velocity vector direction is consistent with the load-transfer device velocity reversal, the bar cigarette is arranged attitude on load-transfer device neat, is convenient to follow-up sign indicating number and the package handling beaten.
3) finish same letter sorting task, use the present invention can reduce sorting line and operating personnel's configuration quantity.
4) owing to increased the buffer memory passage, be convenient to realize the three-dimensional layout of sorting system, make full use of the operation field space, save occupation area of equipment.
(4) description of drawings
Accompanying drawing 1 is a technology arrangement plan structure scheme drawing of the present invention;
Accompanying drawing 2 is a technology arrangement structure schematic side view of the present invention;
Among Fig. 1,2,1, sorter, 2, the buffer memory passage, 3, the smoke flashboard, 4, detecting sensor, 5, load-transfer device.
Accompanying drawing 3 is the system layout structural representation of first embodiment of the present invention;
Accompanying drawing 4 is the system layout structural representation of second embodiment of the present invention.
Among Fig. 3,4,1, the letter sorting unit, 2, platform, 3, the buffer memory passage, 4, the smoke flashboard, 5, detecting sensor, 6, load-transfer device.
(5) specific embodiment
Explain below below in conjunction with accompanying drawing 3-4 a kind of bar cigarette quick sorting method based on buffer memory principle and parallel letter sorting mechanism of the present invention being done.
Embodiment 1:
As shown in Figure 3, cigarette sorting unit 1 is arranged in above the high platform of frame 2, carton packaged cigarette sorter a is multichannel vertical sorter, the below connects a buffer memory passage 3, be the corresponding buffer memory passage 3 of a plurality of passages, deposit the kind of little letter sorting amount in each passage of sorter a, during the letter sorting beginning, sorter a～h works simultaneously, and wherein many kinds bar cigarette of sorting out of a enters same buffer memory passage, each corresponding bar cigarette kind of every sorter of b-h passage, the below respectively connects a buffer memory passage 3, each kind enters a buffer memory passage, and letter sorting unit 1 and buffer memory passage 3 are along load-transfer device 6 length direction serial arrangement, and frame is above load-transfer device 6.Buffer memory passage 3 is the bevelled slideway, the direction that smoke outlet advances towards load-transfer device 6 speed, and the speed of the cigarette that falls on the load-transfer device 6 can be controlled in the angle of inclination of regulating slideway.Smoke flashboard 4 and bar cigarette detecting sensor 5 are installed in the bottom of each buffer memory passage 3.Suppose that each kind all has the letter sorting task.When beginning letter sorting, sorter a～h works simultaneously, and each kind bar cigarette is sorted out simultaneously and is sent in separately the buffer memory passage.(be called for short a passage from the buffer memory passage of leftmost side sorter a, all the other are same) begin smoke flashboard 4 is opened, make wherein bar cigarette fall on the load-transfer device 6 fast and be transferred, the last item cigarette in a passage after rolling, smoke flashboard 4 cuts out immediately, and a passage begins to receive the letter sorting of this kind bar cigarette of next order.During the smoke outlet of the last item cigarette that comes out when a passage on the load-transfer device 6 by the b passage, detecting sensor 5 is sensed signal, the smoke flashboard 4 of b channel bottom is opened, and the bar cigarette in the b passage is right after to be fallen on the load-transfer device 6 in the bar cigarette sequence back of a passage and taken away fast, and the rest may be inferred.
Embodiment 2:
As shown in Figure 4, cigarette sorting unit 1 is arranged in above the high platform of frame 2, during the letter sorting beginning, sorter a～h works simultaneously, each corresponding bar cigarette kind of a～every sorter of h passage, the below respectively connects a buffer memory passage 3, and each kind enters a buffer memory passage, letter sorting unit 1 and buffer memory passage 3 are along load-transfer device 6 length direction serial arrangement, and frame is above load-transfer device 6.Buffer memory passage 3 is the bevelled slideway, the direction that smoke outlet advances towards load-transfer device 6 speed, and the speed of the cigarette that falls on the load-transfer device 6 can be controlled in the angle of inclination of regulating slideway.Smoke flashboard 4 and bar cigarette detecting sensor 5 are installed in the bottom of each buffer memory passage 3.Suppose that each kind all has the letter sorting task.When beginning letter sorting, sorter a～h works simultaneously, and each kind bar cigarette is sorted out simultaneously and is sent in separately the buffer memory passage.(be called for short a passage from the buffer memory passage of leftmost side sorter a, all the other are same) begin smoke flashboard 4 is opened, make wherein bar cigarette fall on the load-transfer device 6 fast and be transferred, the last item cigarette in a passage after rolling, smoke flashboard 4 cuts out immediately, and a passage begins to receive the letter sorting of this kind bar cigarette of next order.During the smoke outlet of the last item cigarette that comes out when a passage on the load-transfer device 6 by the b passage, detecting sensor 5 is sensed signal, the smoke flashboard 4 of b channel bottom is opened, and the bar cigarette in the b passage is right after to be fallen on the load-transfer device 6 in the bar cigarette sequence back of a passage and taken away fast, and the rest may be inferred.
Claims (6)
1, a kind of bar cigarette quick sorting method based on buffer memory principle and parallel letter sorting mechanism, comprise letter sorting unit and load-transfer device, it is characterized in that, between letter sorting unit and load-transfer device, increase by one group of bar cigarette and sort the buffer memory passage in advance, the work of letter sorting unit, with in the order all kind bar cigarettes sort out simultaneously and be sent in the buffer memory passage, by the order that control buffer memory passage smoke flashboard is opened, make the bar cigarette fall on the load-transfer device successively and be pulled away.
2, a kind of bar cigarette quick sorting method according to claim 1 based on buffer memory principle and parallel letter sorting mechanism, it is characterized in that, the order that buffer memory passage smoke flashboard is opened is from seeing one backmost by the delivery speed direction, after this buffer memory passage smoke flashboard is opened, bar cigarette in the buffer memory passage is fallen on the load-transfer device fast and is pulled away, when the last item cigarette after rolling, this buffer memory passage smoke flashboard cuts out immediately, this buffer memory passage begins to receive the letter sorting of this kind bar cigarette of next order, and follow-up buffer memory passage smoke flashboard is opened successively by control.
3, a kind of bar cigarette quick sorting method according to claim 2 based on buffer memory principle and parallel letter sorting mechanism, it is characterized in that, the control of opening of follow-up buffer memory passage smoke flashboard is when the last item cigarette of the fooled previous buffer memory passage of load-transfer device passes through the smoke outlet of a back buffer memory passage, detecting sensor is sensed signal, thereby controls opening of follow-up buffer memory passage smoke flashboard.
4, a kind of bar cigarette quick sorting method based on buffer memory principle and parallel letter sorting mechanism according to claim 1 is characterized in that the quantity of buffer memory passage equates with bar cigarette kind quantity.
5, a kind of bar cigarette quick sorting method based on buffer memory principle and parallel letter sorting mechanism according to claim 1 is characterized in that the quantity of buffer memory passage is less than the quantity of bar cigarette kind.
6, a kind of bar cigarette quick sorting method according to claim 1 based on buffer memory principle and parallel letter sorting mechanism, it is characterized in that, the buffer memory access arrangement is above load-transfer device, along load-transfer device length direction serial arrangement, make the bar cigarette by on gravity hurtles down load-transfer device from smoke outlet, and the velocity vector direction that the bar cigarette falls is consistent with the load-transfer device velocity reversal, thereby makes the bar cigarette not have crooked closely being arranged on the load-transfer device to be fed forward.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CNA2008100166586A CN101306754A (en) | 2008-06-04 | 2008-06-04 | Carton packaged cigarette rapid-sorting method based on buffer memory principle and paralleling sorting mechanism |
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| CNA2008100166586A CN101306754A (en) | 2008-06-04 | 2008-06-04 | Carton packaged cigarette rapid-sorting method based on buffer memory principle and paralleling sorting mechanism |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102000670A (en) * | 2010-10-22 | 2011-04-06 | 姜新荣 | Intensive style circular sorting system and method thereof |
| CN102320467A (en) * | 2011-06-09 | 2012-01-18 | 普天物流技术有限公司 | The stock system and method |
| CN102698964A (en) * | 2012-05-25 | 2012-10-03 | 云南昆船设计研究院 | Automatic sorting system and sorting process for cigarettes with abnormal specifications |
| CN103274152B (en) * | 2013-05-31 | 2015-10-07 | 浙江省烟草公司绍兴市公司 | A kind of automatic replenishment of sorting in real time for real time orders and replenishing method |
| CN105417057A (en) * | 2015-12-23 | 2016-03-23 | 江苏华章物流科技股份有限公司 | System and method for integrating manually choosing and packaging of arrival cargos |
| CN105775550A (en) * | 2016-04-14 | 2016-07-20 | 福州大学 | Order zone picking system based on electronic tags and implementation method thereof |
| CN107954034A (en) * | 2017-12-20 | 2018-04-24 | 贵阳普天物流技术有限公司 | A kind of more product rule abnormity cigarette method for sorting and device |
| CN108516159A (en) * | 2018-04-12 | 2018-09-11 | 合肥工业大学 | A kind of cigarette sorting system |
| WO2019062934A1 (en) * | 2017-09-30 | 2019-04-04 | 山东兰剑物流科技股份有限公司 | Workbin storage and picking system, and storage and allocation integrated system |
| CN110555650A (en) * | 2019-08-21 | 2019-12-10 | 湖南省烟草公司衡阳市公司 | special-shaped cigarette order combining method and device based on virtual queue |
| CN111319821A (en) * | 2020-04-02 | 2020-06-23 | 江苏天楹环保能源成套设备有限公司 | System and method for continuously packaging similar materials sorted by machinery |
| CN111891722A (en) * | 2020-08-10 | 2020-11-06 | 中国烟草总公司重庆市公司涪陵分公司 | Cigarette carton packaging, sorting and warehousing system |
| CN113562244A (en) * | 2021-08-05 | 2021-10-29 | 赛特环球机械（青岛）有限公司 | Storage type quick counterweight system for package of whole package of cone yarn and use method thereof |
| CN113671903A (en) * | 2021-07-16 | 2021-11-19 | 深圳格芯集成电路装备有限公司 | Sorting machine movement module speed matching method and device and sorting machine |
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2008
- 2008-06-04 CN CNA2008100166586A patent/CN101306754A/en active Pending
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102000670A (en) * | 2010-10-22 | 2011-04-06 | 姜新荣 | Intensive style circular sorting system and method thereof |
| CN102000670B (en) * | 2010-10-22 | 2013-08-07 | 姜新荣 | Intensive style circular sorting system and method thereof |
| CN102320467A (en) * | 2011-06-09 | 2012-01-18 | 普天物流技术有限公司 | The stock system and method |
| CN102698964A (en) * | 2012-05-25 | 2012-10-03 | 云南昆船设计研究院 | Automatic sorting system and sorting process for cigarettes with abnormal specifications |
| CN103274152B (en) * | 2013-05-31 | 2015-10-07 | 浙江省烟草公司绍兴市公司 | A kind of automatic replenishment of sorting in real time for real time orders and replenishing method |
| CN105417057B (en) * | 2015-12-23 | 2018-05-04 | 江苏华章物流科技股份有限公司 | It is a kind of to realize goods to people's selection, packaging integrated system and method |
| CN105417057A (en) * | 2015-12-23 | 2016-03-23 | 江苏华章物流科技股份有限公司 | System and method for integrating manually choosing and packaging of arrival cargos |
| CN105775550A (en) * | 2016-04-14 | 2016-07-20 | 福州大学 | Order zone picking system based on electronic tags and implementation method thereof |
| WO2019062934A1 (en) * | 2017-09-30 | 2019-04-04 | 山东兰剑物流科技股份有限公司 | Workbin storage and picking system, and storage and allocation integrated system |
| CN107954034B (en) * | 2017-12-20 | 2023-06-16 | 贵阳普天物流技术有限公司 | Multi-product regular special-shaped cigarette sorting method and device |
| CN107954034A (en) * | 2017-12-20 | 2018-04-24 | 贵阳普天物流技术有限公司 | A kind of more product rule abnormity cigarette method for sorting and device |
| CN108516159A (en) * | 2018-04-12 | 2018-09-11 | 合肥工业大学 | A kind of cigarette sorting system |
| CN110555650A (en) * | 2019-08-21 | 2019-12-10 | 湖南省烟草公司衡阳市公司 | special-shaped cigarette order combining method and device based on virtual queue |
| CN111319821A (en) * | 2020-04-02 | 2020-06-23 | 江苏天楹环保能源成套设备有限公司 | System and method for continuously packaging similar materials sorted by machinery |
| CN111891722B (en) * | 2020-08-10 | 2022-02-25 | 中国烟草总公司重庆市公司涪陵分公司 | Cigarette carton packaging, sorting and warehousing system |
| CN111891722A (en) * | 2020-08-10 | 2020-11-06 | 中国烟草总公司重庆市公司涪陵分公司 | Cigarette carton packaging, sorting and warehousing system |
| CN113671903A (en) * | 2021-07-16 | 2021-11-19 | 深圳格芯集成电路装备有限公司 | Sorting machine movement module speed matching method and device and sorting machine |
| CN113671903B (en) * | 2021-07-16 | 2022-03-25 | 深圳格芯集成电路装备有限公司 | Speed matching method and device for sorting machine movement module and sorting machine |
| CN113562244A (en) * | 2021-08-05 | 2021-10-29 | 赛特环球机械（青岛）有限公司 | Storage type quick counterweight system for package of whole package of cone yarn and use method thereof |
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Open date: 20081119 |