CN103495560A - Flat mail sorter and flat mail sorting system - Google Patents

Flat mail sorter and flat mail sorting system Download PDF

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Publication number
CN103495560A
CN103495560A CN201310399043.7A CN201310399043A CN103495560A CN 103495560 A CN103495560 A CN 103495560A CN 201310399043 A CN201310399043 A CN 201310399043A CN 103495560 A CN103495560 A CN 103495560A
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sorting
host computer
mail
module
sorter
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CN201310399043.7A
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CN103495560B (en
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霍俊
罗卫东
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SHENZHEN ROUTDATA TECHNOLOGY Co Ltd
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SHENZHEN ROUTDATA TECHNOLOGY Co Ltd
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Abstract

The invention provides a flat mail sorter, which belongs to the technical fields of postal service and express delivery. The flat mail sorter comprises a plurality of sorting racks, a plurality of control boxes, a scanning gun and a host computer, wherein the scanning gun is connected with the host computer and is used for scanning bar codes of mails and transmitting scanned address data to the host computer, the host computer is connected with each control box and sends the address data and mail sorting and dispatching instructions to the control boxes, the plurality of sorting racks are used for temporary storage of sorted mails, and the plurality of control boxes are connected with the plurality of sorting racks in a one-to-one correspondence manner and used for receiving and matching the address data and the mail sorting and dispatching instructions sent by the host computer and driving indicating devices on corresponding sorting racks to indicate sorting and dispatching states so as to allow sorting personnel to carrying corresponding sorting operation according to the sorting states. The sorter provided by the invention can carry out intelligent judgment and indication to replace repeated thinking, memory and judgment of human brains, reduce labor intensity and requirements on skills involved in the labor and realize standardized sorting operation.

Description

A kind of flat sorter and flat sorting system
Technical field
The invention belongs to postal service, express delivery operation field, relate in particular to a kind of flat sorter and flat sorting system.
Background technology
Current mail sorting relies on intensive staff sorting fully, in the flat sort process, sorting labour intensity is large, and mainly by sorting personnel's vision and memory, differentiates, require sorter's specialty sorting technical ability qualification high, just can guarantee necessary speed and sorting more accurately.Manual sorting's mail, not only need the longer professional training time of cost, and, when professional sorter is run off, will the efficiency of sorting work be affected.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of flat sorter and flat sorting system, is intended to solve the low series of problems caused because of sorter's change that reaches of efficiency of hand-sorted.
The present invention is achieved in that a kind of flat sorter, comprising: some sorting frames, some control cabinets, scanner and host computer;
Described some sorting frames all have indicating device and have private address separately, and each sorting frame is separated into several grid for the rear mail of temporary sorting, and a destination or a plurality of grid that each grid points to mail point to same destination;
Described scanner is connected with described host computer, for the bar code that scans mail to be sorted and the communication scanned, gives described host computer;
Described host computer is connected with each control cabinet respectively, the information received from described scanner and the bar code information in server database are compared, mated, and obtain the address date of the corresponding mail bar code matched in database, then according to the controlled case of described address date discernible sorting frame address and grid information, the sorting of generation mail, seal indication send to described control cabinet, and described mail sorting, seal indication include sorting frame address and grid information;
Described some control cabinets and described some sorting frames connect one to one, for the address date and mail sorting, the seal that receive described host computer transmission, indicate, according to sorting frame, privately owned device address is separately mated corresponding address date and mail sorting, seal indication and is driven according to matching result that indicating device on corresponding sorting frame is sorted, the indication of seal state, so that the sorter carries out corresponding sorting work according to different sorting states.
Further, described host computer has a total device address and sends the instruction of revising the sorting frame address with described total device address to sorting frame; The privately owned device address of each sorting frame is defined after the host computer initial configuration, until be modified next time front effectively, whether receive the sign of mail sorting, seal indication as each control cabinet identification.
Further, described indicating device is the indicator lamp that is arranged on each grid four limit on described sorting frame, the grid of described indicator lamp for being sorted to sorter's indication.
Further, described control cabinet mainly comprises: TTL RS 232/RS485 module, MCU computing and Data processing core module, LED driving and display data transmissions module, TXD isolation and switch power module;
The input of described switch power module is connected with the 220VAC civil power, and output drives and is connected with the display data transmissions module with described TTL RS 232/RS485 module, MCU computing and Data processing core module, LED respectively;
Described MCU computing drives and is connected with the display data transmissions module with described TTL RS 232/RS485 module, LED respectively with the Data processing core module, processing is indicated from address date and mail sorting, the seal of host computer, and control LED drives and the display data transmissions module shows accordingly to indicating device;
Described TTL RS 232/RS485 module is connected with the RS232/RS485 standard interface of host computer, to convert the RS232/RS485 signal level to from the TTL signal level of described MCU computing and Data processing core module, will convert from the signal level of RS232/RS485 passage the TTL signal level that MCU computing and Data processing core module can bear to equally;
Described TXD isolation is connected with the RS232/RS485 standard interface of TTL RS 232/RS485 module, host computer respectively;
Described LED drives and is connected with indicating device with the display data transmissions module, according to the control signal from MCU computing and Data processing core module, drives indicating device to be shown.
Further, described indicating device comprises indicator lamp and character display module.
Further, described sorter also comprises touch-screen display, described touch-screen display is connected with described host computer by video data line, and sorting frame position, e-mail messages and the sorting that should place for the mail of reading scan, seal operation interface also can carry out corresponding touch-control.
Further, described host computer is connected with each control cabinet by RS232 or RS485 standard interface.
Further, distribute corresponding mapping side-play amount between the grid that described host computer is each sorting frame, described mapping side-play amount size by from left to right, order from top to bottom defined, the grid of sorting frame and mail to be sorted destination are shone upon.
Further, described scanner is multi-thread scanner or two-dimensional scan rifle or image identifier.
The present invention also provides a kind of flat sorting system, comprises as above arbitrary described flat sorter, router and server; Described server is connected with the host computer in described flat sorter by described router, and the built-in server database of described server stores the corresponding informance of mail bar code and address date in described server database.
Compared with prior art, flat sorter of the present invention has advantages of following:
1, replace human brain thinking memory judgement repeatedly with control cabinet intelligent decision and sorting frame indication, reduce labour intensity and skills involved in the labour requirement, realize the standardization sorting operation;
2, the demonstration of indicator lamp or character on the scanning by scanner and sorting frame, realized vision accurately sort mail directly perceived, and rough segmentation and segmentation settle at one go;
3, realize the seal of flat;
4, can realize segmenting the number of mail statistics and check and sort Efficiency Statistics;
5, shorten sorting personnel specialty training time, the work that can realize greater efficiency on duty.
The accompanying drawing explanation
Fig. 1 is the application system figure of flat sorter of the present invention;
Fig. 2 is the control module schematic diagram in flat sorter control cabinet;
Fig. 3 is control cabinet in sorting frame and the schematic diagram of LED light.
The specific embodiment
In order to make purpose of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
As shown in Figure 1, Figure 3, a kind of flat sorter comprises: some sorting frames 105, some control cabinets 104, scanner 102 and host computer 101.Described sorting frame 105 all has indicating device, and the state equipment address that has privately owned device address separately and can share described flat sorter 100, for the mail after temporary transient storage sorting, and can process the instruction sent from the state equipment address.Described sorting frame 105 also is separated into several grid for the rear mail of temporary sorting, each grid points to a destination of mail, when the number of mail of a certain destination is more, also can point to same destination by a plurality of grid, but same grid can not point to a plurality of destinations, same destination is a plurality of sorting frames of inseparable dispensing also.Grid and destination be mapped in upper computer end arranged.Described flat sorter 100 a plurality of sorting frames of can arranging in pairs or groups, the quantity of sorting frame 105 is determined according to the quantity of receiving and dispatching mail.The privately owned device address scope that now can provide by sorter 100,254 sorting frames 105 of arranging in pairs or groups at most.Can adopt the RS232 standard traffic when lower than 6 sorting frames 105; More than 6, consider decay and the external interference of circuit when sorting frame 105, adopt the RS485 standard traffic.Described scanner 102 is connected by the usb data line with described host computer 101, for the bar code that scans mail to be sorted and the communication scanned, gives described host computer 101.Described host computer 101 is connected with each control cabinet 104 respectively, the information received from described scanner and the bar code information in server database are compared, mated, and obtain the address date of the corresponding mail bar code matched in database, carry out computing controlled case 104 discernible sorting frame address and grid information based on address date, the sorting of generation mail, seal indication send to described control cabinet 104, and described mail sorting, seal indication include sorting frame address and grid information; Described control cabinet 104 is controlled indicating device and is sorted indication.When coupling reaches for information about less than corresponding address date in the database of host computer 101 at server, will on touch-screen display 106, show that e-mail messages does not exist or other similar information.The sorting of described mail, seal are designated as flat quantity when corresponding sorting frame on when having expired or having met other and requiring host computer is from the instruction of trend control cabinet transmission.Described host computer 101 can also receive the status information fed back from described control cabinet 104, determines according to status information whether normal this instruction of host computer sends.Described host computer 101 also has a total device address and sends to sorting frame 105 instruction of revising the sorting frame address with described total device address.Described some control cabinets 104 connect one to one with described some sorting frames 105, for the address date and mail sorting, the seal that receive described host computer 101 transmissions, indicate, according to sorting frame 105, corresponding address date and mail sorting, seal indication are mated in privately owned device address separately, and drive the indicating device 208 on corresponding sorting frame 105 to carry out the indication of sorting state according to matching result, so that the sorter carries out corresponding sorting work according to different sorting states.
Described state equipment address and privately owned device address are only effective for the RS232/RS485 communication of sorter inside.By the custom 0 and 255 in communication generally as the state equipment address, initialize front address in the sorter various piece and all be defaulted as 0, so 0 can not be as the privately owned device address of sorting frame, 255 only use during to all sorting frames broadcast or issuing command at host computer.Use the state equipment address function generally open to developer and equipment management personnel, other staff are underground.After initializing, each sorting frame just has special-purpose separately privately owned device address, also is equivalent to the ID of a sorting frame.After initialization, only all sorting frames of instruction with 255 address issues just respond, otherwise non-sorting frame address will be filtered.It is to realize in the queue up response mode that staggers of time with the broadcasting instructions of state equipment address issue that sorting frame is responded host computer.State equipment address and privately owned device address are all that the agreement acquiescence is divided, the state equipment address is that in programming, the acquiescence agreement exists, during use, just occur, and whether privately owned device address accepts unique sign of instruction after distribution as each control cabinet identification, host computer also needs to know which address is assigned with simultaneously, and host computer and sorting frame this locality have preserves the privately owned device address be assigned with.
With above-described embodiment, combine, each grid four limit on described sorting frame 105 all are equipped with indicator lamp 301, specifically can adopt the realizations such as LED, and described indicator lamp 301 is for showing the grid be sorted to the sorter.When sorting, corresponding grid is selected, and the indicator lamp 301 on these grid three limits is lighted automatically, facilitates sorter's accurate sorting.When carrying out scan mail, bar code of every scanning, the indicator lamp of the corresponding grid of corresponding addresses of items of mail can be bright, and other indicator lamp goes out, until scan next bar code, the state of indicator lamp just can change, without the addresses of items of mail match information indicator lamp do not work, the display screen of host computer can be indicated the orientation of place grid simultaneously, and the convenient working personnel distribute mail.
With the various embodiments described above, combine, control cabinet 104 communicates with host computer 101, drives indicating device to indicate accordingly, and described indicating device comprises indicator lamp and character display module.Preferably, described indicator lamp is LED light.Drive indicator lamp when the needs indicator lamp is bright, drives the character display module when needs show character.When driving LED, a sorting frame 105 has the control cabinet 104 of a correspondence to be driven, and when driving character to show, control cabinet and character display module are as a whole, drive the character display module simultaneously.Control cabinet 104 receives the message of host computer 101, and the feedback message status, when determining, is to drive the LED light light on and off of appointment on sorting frame to local message.Described message comprises: to the modification setting of each sorting frame device address in sorter, sorter is sorted to indication process, sorter is carried out to the seal indication process, force disposable device address of reading all sorting frames of sorter.
As shown in Figure 2, described control cabinet 104 mainly comprises: TTL RS 232/RS485 module 202, MCU computing and Data processing core module 201, LED driving and display data transmissions module 203, TXD isolation 205 and switch power module 204.The input of described switch power module 204 is connected with 220VAC civil power 207, output drives and is connected with display data transmissions module 203 with described TTL RS 232/RS485 module 202, MCU computing and Data processing core module 201, LED respectively, described switch power module 204 is input as the 220VAC electric main, be output as the direct current of 5VDC, for the modules in control cabinet provides working power.Described MCU computing drives and is connected with display data transmissions module 203 with described TTL RS 232/RS485 module 202, LED respectively with Data processing core module 201, processing is indicated from address date and mail sorting, the seal of host computer 101, and control LED drives and 203 pairs of indicating devices 208 of display data transmissions module are indicated accordingly.Described indicating device 208 comprises indicator lamp and character display module.When only needing indicator lamp light on and off when indication, will control by control signal that LED drives and display data transmissions module 203 is lighted corresponding indicator lamp; When the needs character shows, by the RS485 mode, will show that data are sent to display data transmissions module drive character and show.Described TTL RS 232/RS485 module 202 is connected with the RS232/RS485 standard interface 206 of host computer, to convert the RS232/RS485 signal level to from the TTL signal level of described MCU computing and Data processing core module 201, will convert from the signal level of RS232/RS485 passage the TTL signal level that MCU computing and Data processing core module 201 can bear to equally.Described TXD isolation 205 is connected with the RS232/RS485 standard interface 206 of TTL RS 232/RS485 module 202, host computer respectively.Described TXD isolation 205 is mainly the RS232 communication characteristic for host computer, illustrated that in Fig. 3 devices communicating connected mode TXD and the RXD signal of each control cabinet are in parallel physically respectively, but on software is processed, each control cabinet message is responded the response mode that staggers that adopts, and a time point only has a control cabinet back-signalling to appear on passage.Physically do not adopt the TXD isolation technology, host computer RS232 standard serial port can't receive the information from control cabinet.Described LED drives and is connected with indicator lamp or character 208 with display data transmissions module 203, according to the control signal from MCU computing and Data processing core module 201, and the lighting or the demonstration of character of driving indicator lamp.When the needs character shows, module need to will show that data are sent to character display portion by the RS485 transmission means and divide and process and display.
With the various embodiments described above, combine, described scanner 102 is multi-thread scanner or two-dimensional scan rifle or image identifier, and described scanner 102 can be realized covering in the bar code scan zone, and scanner 102 can be realized upper and lower and orientation adjustment scanning angle.Can freely adjust the bar code scan angle by adjusting scanner, the quick and precisely identification automatically of Mobile barcode in feasible region.
With the various embodiments described above, combine, described host computer 101 can also be realized following control to sorter: to the modification setting of each sorting frame device address of sorter, sorter sort to indication process to, sorter is carried out seal indication processing and forces disposable device address of reading all sorting frames of sorter.
For easy to operate, described sorter 100 also comprises touch-screen display 106, described touch-screen display 106 is connected with described host computer 101 by video data line, and sorting frame position, e-mail messages and the sorting that should place for the mail of reading scan, seal operation interface also can carry out corresponding touch-control.
Described host computer 101 is connected with the control cabinet of each sorting frame by RS232 or RS485 standard interface.When the equipment indicating section adopts indicator lamp, by the control cabinet direct controlling and driving; When adopting character to show, transmit data by the RS485 mode and make charactron or lattice module realize that indication and character show.
Distribute corresponding mapping side-play amount between the grid that described host computer 101 is each sorting frame, described mapping side-play amount size by from left to right, order from top to bottom defined, the grid of sorting frame and mail to be sorted destination are shone upon.Simultaneously the allocation order of the grid side-play amount of sorting frame be also by from left to right, order from top to bottom arranges, the distance of walking in the time of making like this sorter distribute mail is the shortest, and does not need to get around and find corresponding grid.
The operation principle of described sorter is: each sorting frame of sorter must set in advance privately owned device address, after privately owned device address arranges, is written in nonvolatile memory, until be modified next time.By certain rule and order, such as, from left to right, from top to bottom, host computer must distribute a suitable side-play amount to the grid on each sorting frame by laying down a regulation, grid is mapped on a destination of mail, with corresponding grid after certified mail scanning and destination comparison match, is accurately lighted LED light, and host computer shows sorting frame and orientation, grid place simultaneously.
After each control cabinet of sorter powers on, before sorting work, can automatically enter self check, during self check the grid of each sorting frame will order by instant igniting 1 time, in order to find in time the indicator lamp problem.
During sorting, by scanner scan mail bar code, host computer will be automatically from server 103 database comparison coupling mail bar code information, obtain the address date of mail, and, after calculation process, to the control cabinet of sorter, sending the side-play amount of the grid of certain mail destination mapping at corresponding sorting frame, control cabinet is by automatic computing location grid position and light corresponding indicator lamp, host computer shows sorting frame position direction and e-mail messages simultaneously, as operating personnel's intuitive judgment and indication.During seal in upper computer selecting corresponding grid, the grid position indicator lamp of selecting is lighted, the sorter can get information about the mail position, and checked, envelope sending.
According to above-mentioned flat sorter, the present invention also provides a kind of flat sorting system, as shown in Figure 1, comprise arbitrary flat sorter 100 as above, router one 07 and server 103, described server 103 is connected with described flat sorter 100 by described router one 07.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.

Claims (10)

1. a flat sorter, is characterized in that, comprising: some sorting frames, some control cabinets, scanner and host computer;
Described some sorting frames all have indicating device and have private address separately, and each sorting frame is separated into several grid for the rear mail of temporary sorting, and a destination or a plurality of grid that each grid points to mail point to same destination;
Described scanner is connected with described host computer, for the bar code that scans mail to be sorted and the communication scanned, gives described host computer;
Described host computer is connected with each control cabinet respectively, the information received from described scanner and the bar code information in server database are compared, mated, and obtain the address date of the corresponding mail bar code matched in database, then according to the controlled case of described address date discernible sorting frame address and grid information, the sorting of generation mail, seal indication send to described control cabinet, and described mail sorting, seal indication include sorting frame address and grid information;
Described some control cabinets and described some sorting frames connect one to one, for the address date and mail sorting, the seal that receive described host computer transmission, indicate, according to sorting frame, privately owned device address is separately mated corresponding address date and mail sorting, seal indication and is driven according to matching result that indicating device on corresponding sorting frame is sorted, the indication of seal state, so that the sorter carries out corresponding sorting work according to different sorting states.
2. flat sorter according to claim 1, is characterized in that, described host computer has a total device address and sends the instruction of revising the sorting frame address with described total device address to sorting frame; The privately owned device address of each sorting frame is defined after the host computer initial configuration, until be modified next time front effectively, whether receive the sign of mail sorting, seal indication as each control cabinet identification.
3. flat sorter according to claim 1, is characterized in that, described indicating device is the indicator lamp that is arranged on each grid four limit on described sorting frame, the grid of described indicator lamp for being sorted to sorter's indication.
4. flat sorter according to claim 1, it is characterized in that, described control cabinet mainly comprises: TTL RS 232/RS485 module, MCU computing and Data processing core module, LED driving and display data transmissions module, TXD isolation and switch power module;
The input of described switch power module is connected with the 220VAC civil power, and output drives and is connected with the display data transmissions module with described TTL RS 232/RS485 module, MCU computing and Data processing core module, LED respectively;
Described MCU computing drives and is connected with the display data transmissions module with described TTL RS 232/RS485 module, LED respectively with the Data processing core module, processing is indicated from address date and mail sorting, the seal of host computer, and control LED drives and the display data transmissions module shows accordingly to indicating device;
Described TTL RS 232/RS485 module is connected with the RS232/RS485 standard interface of host computer, to convert the RS232/RS485 signal level to from the TTL signal level of described MCU computing and Data processing core module, will convert from the signal level of RS232/RS485 passage the TTL signal level that MCU computing and Data processing core module can bear to equally;
Described TXD isolation is connected with the RS232/RS485 standard interface of TTL RS 232/RS485 module, host computer respectively;
Described LED drives and is connected with indicating device with the display data transmissions module, according to the control signal from MCU computing and Data processing core module, drives indicating device to be shown.
5. flat sorter according to claim 1, is characterized in that, described indicating device comprises indicator lamp and character display module.
6. flat sorter according to claim 1, it is characterized in that, described sorter also comprises touch-screen display, described touch-screen display is connected with described host computer by video data line, and sorting frame position, e-mail messages and the sorting that should place for the mail of reading scan, seal operation interface also can carry out corresponding touch-control.
7. flat sorter according to claim 1, is characterized in that, described host computer is connected with each control cabinet by RS232 or RS485 standard interface.
8. flat sorter according to claim 1, it is characterized in that, distribute corresponding mapping side-play amount between the grid that described host computer is each sorting frame, described mapping side-play amount size by from left to right, order from top to bottom defined, the grid of sorting frame and mail to be sorted destination are shone upon.
9. flat sorter according to claim 1, is characterized in that, described scanner is multi-thread scanner or two-dimensional scan rifle or image identifier.
10. a flat sorting system, is characterized in that, comprises the described flat sorter of claim 1 to 9 any one, router and server; Described server is connected with the host computer in described flat sorter by described router, and the built-in server database of described server stores the corresponding informance of mail bar code and address date in described server database.
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CN104624508A (en) * 2015-02-16 2015-05-20 北京任我在线电子商务有限公司 Efficient sorting method and efficient sorting system
CN105099844A (en) * 2015-07-23 2015-11-25 西安诺瓦电子科技有限公司 Media release method, media data acquisition method and media release system
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