CN103495560B - A kind of flats sorting machine and flats sorting system - Google Patents
A kind of flats sorting machine and flats sorting system Download PDFInfo
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- CN103495560B CN103495560B CN201310399043.7A CN201310399043A CN103495560B CN 103495560 B CN103495560 B CN 103495560B CN 201310399043 A CN201310399043 A CN 201310399043A CN 103495560 B CN103495560 B CN 103495560B
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Abstract
The present invention is applicable to postal service, express delivery technical field, provides a kind of flats sorting machine, comprises some sorting frames, some control cabinets, scanner and host computer; Described scanner is connected with host computer, for scan mail bar code and the address date scanned is transferred to described host computer; Host computer is connected with each control cabinet respectively, and transmission address date and sorting mail, seal are indicated to control cabinet; Described some sorting frames are used for the mail after temporarily storing sorting; Described some control cabinets and described some sorting frames connect one to one, for receive and mate described host computer send address date and sorting mail, seal instruction, and drive the indicating device on corresponding sorting frame to carry out sorting, the instruction of seal state, perform corresponding sorting work to make sorter according to sorting state.Described sorting function intelligent decision and instruction replace human brain thinking memory repeatedly to judge, reduce labour intensity and skills involved in the labour requirement, realize standardization sorting operation.
Description
Technical field
The invention belongs to postal service, express delivery field of operation, particularly relate to a kind of flats sorting machine and flats sorting system.
Background technology
Current sorting mail relies on intensive staff to sort completely, in flat sort process, sorting labour intensity is large, and the main vision by sorting personnel and memory differentiate, require that sorter's specialty sorting technical ability qualification is high, just can ensure necessary speed and sort more accurately.Manual sorting's mail, not only needs to spend the longer professional training time, and when the sorter of specialty is run off, will affect to the efficiency of sorting work.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of flats sorting machine and flats sorting system, and it is low and change the series of problems caused because of sorter to be intended to solve the efficiency of hand-sorted.
The present invention is achieved in that a kind of flats sorting machine, comprising: some sorting frames, some control cabinets, scanner and host computer;
Described some sorting frames all have indicating device and have respective private address, and each sorting frame is separated into several grid for mail after temporary sorting, and each grid points to a destination of mail or multiple grid points to same destination;
Described scanner is connected with described host computer, for scan mail to be sorted bar code and the information transmission scanned give described host computer;
Described host computer is connected with each control cabinet respectively, the information received from described scanner is compared with the bar code information in server database, mated, and obtain the address date of the corresponding mail bar code matched in database, then the discernible sorting frame address of control cabinet and grid information is obtained according to described address date, generate sorting mail, seal instruction sends to described control cabinet, described sorting mail, seal instruction include sorting frame address and grid information;
Described some control cabinets and described some sorting frames connect one to one, address date and sorting mail, seal for receiving the transmission of described host computer indicate, according to sorting frame privately owned device address separately mate corresponding address date and sorting mail, seal instruction and drive the indicating device on corresponding sorting frame to carry out sorting according to matching result, the instruction of seal state, perform corresponding sorting work to make sorter according to different sorting states.
Further, described host computer has a total device address and sends the instruction of amendment sorting frame address with described total device address to sorting frame; The privately owned device address of each sorting frame is defined after host computer initial configuration, until before being modified effectively next time, identifies whether as each control cabinet the mark receiving sorting mail, seal instruction.
Further, described indicating device is the indicator lamp on each grid four limit be arranged on described sorting frame, and described indicator lamp is used for indicating to sorter the grid be sorted.
Further, described control cabinet mainly comprises: TTL RS 232/RS485 module, MCU computing and Data processing core module, LED driving and display data transmissions module, TXD isolation and switch power module;
The input of described switch power module is connected with 220VAC civil power, and output drives with Data processing core module, LED with described TTL RS 232/RS485 module, MCU computing respectively and is connected with display data transmissions module;
Described MCU computing and Data processing core module drive be connected with display data transmissions module with described TTL RS 232/RS485 module, LED respectively, process from the address date of host computer and sorting mail, seal instruction, and control LED drives and display data transmissions module shows accordingly to indicating device;
Described TTL RS 232/RS485 module is connected with the RS232/RS485 standard interface of host computer, convert the TTL signal level from described MCU computing and Data processing core module to RS232/RS485 signal level, equally the signal level from RS232/RS485 passage is converted to the TTL signal level that MCU computing and Data processing core module can bear;
Described TXD isolation is connected with the RS232/RS485 standard interface of TTL RS 232/RS485 module, host computer respectively;
Described LED drives and is connected with indicating device with display data transmissions module, according to the control signal from MCU computing and Data processing core module, drives indicating device to show.
Further, described indicating device comprises indicator lamp and Charactes Display module.
Further, described sorter also comprises touch-screen display, described touch-screen display is connected with described host computer by video data line, the mail for reading scan should place sorting frame position, e-mail messages and sorting, seal operation interface can corresponding touch-control be carried out.
Further, described host computer is connected with each control cabinet by RS232 or RS485 standard interface.
Further, described host computer be each sorting frame grid between distribute corresponding map offset, described map offset size defines by order from left to right, from top to bottom, the grid of sorting frame and mail destination to be sorted is mapped.
Further, described scanner is multi-thread scanner or two-dimensional scan rifle or image identifier.
The present invention also provides a kind of flats sorting system, comprises as above arbitrary described flats sorting machine, router and server; Described server is connected with the host computer in described flats sorting machine by described router, and the built-in server database of described server, stores the corresponding informance of mail bar code and address date in described server database.
Compared with prior art, flats sorting machine of the present invention has following advantage:
1, replace human brain thinking memory repeatedly to judge with control cabinet intelligent decision and sorting frame instruction, reduce labour intensity and skills involved in the labour requirement, realize standardization sorting operation;
2, by the display of indicator lamp or character in the scanning of scanner and sorting frame, achieve vision accurately sort mail directly perceived, and rough segmentation and segmentation settle at one go;
3, the seal of flat is realized;
4, segmentation number of mail statistics can be realized check and sort Efficiency Statistics;
5, the sorting personnel specialty training time is shortened, the work that can realize greater efficiency on duty.
Accompanying drawing explanation
Fig. 1 is the application system figure of flats sorting machine of the present invention;
Fig. 2 is the control module schematic diagram in flats sorting machine control cabinet;
Fig. 3 is the schematic diagram of control cabinet in sorting frame and LED light.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
As shown in Figure 1, Figure 3, a kind of flats sorting machine, comprising: some sorting frames 105, some control cabinets 104, scanner 102 and host computer 101.Described sorting frame 105 all has indicating device, and has respective privately owned device address and can share the state equipment address of described flats sorting machine 100, for temporarily storing the mail after sorting, and can process the instruction sent from state equipment address.Described sorting frame 105 is also separated into several grid for mail after temporary sorting, each grid points to a destination of mail, when the number of mail of a certain destination is more, also same destination can be pointed to by multiple grid, but same grid can not point to multiple destination, same destination is the multiple sorting frame of inseparable dispensing also.The upper computer end that is mapped in of grid and destination is arranged.Described flats sorting machine 100 can be arranged in pairs or groups multiple sorting frame, and the quantity of sorting frame 105 is determined according to the quantity of receiving and dispatching mail.The privately owned device address scope that now can provide by sorter 100, at most collocation 254 sorting frames 105.When adopting RS232 standard traffic lower than during 6 sorting frames 105; When sorting frame 105 is more than 6, consider decay and the external interference of circuit, adopt RS485 standard traffic.Described scanner 102 is connected by USB data line with described host computer 101, for scan mail to be sorted bar code and the information transmission scanned give described host computer 101.Described host computer 101 is connected with each control cabinet 104 respectively, the information received from described scanner is compared with the bar code information in server database, mated, and obtain the address date of the corresponding mail bar code matched in database, carry out computing based on address date and obtain the discernible sorting frame address of control cabinet 104 and grid information, generate sorting mail, seal instruction sends to described control cabinet 104, described sorting mail, seal instruction include sorting frame address and grid information; Described control cabinet 104 controls indicating device and carries out sorting instruction.When mating less than corresponding address date in the database of host computer 101 at server and for information about, the information that e-mail messages does not exist or other is similar will be shown on touch-screen display 106.Described sorting mail, seal are designated as to expire when the flat quantity on corresponding sorting frame or to meet the instruction that when other requires, host computer sends from trend control cabinet.Described host computer 101 can also receive the status information fed back from described control cabinet 104, determines whether normal this instruction of host computer sends according to status information.Described host computer 101 also has a total device address and sends the instruction of amendment sorting frame address with described total device address to sorting frame 105.Described some control cabinets 104 connect one to one with described some sorting frames 105, address date and sorting mail, seal for receiving the transmission of described host computer 101 indicate, the privately owned device address respective according to sorting frame 105 mates corresponding address date and sorting mail, seal indicate, and drive the indicating device 208 on corresponding sorting frame 105 to carry out the instruction of sorting state according to matching result, perform corresponding sorting work to make sorter according to different sorting states.
Described state equipment address and privately owned device address are only effective for the RS232/RS485 communication of sorter inside.General as state equipment address by the custom 0 and 255 in communication, initialize front address in sorter various piece and be all defaulted as 0, so 0 can not as the privately owned device address of sorting frame, 255 only use when all sorting frame broadcast or issuing command at host computer.Use state equipment address function generally to disclose developer and equipment management personnel, other staff are underground.After initializing, each sorting frame just has privately owned device address special separately, is also equivalent to the ID of a sorting frame.After initialization, all sorting frames of instruction only issued with 255 addresses just respond, otherwise non-sorting frame address will be filtered.It is realize in the time queuing response mode that staggers that sorting frame responds host computer with the broadcasting instructions that state equipment address is issued.State equipment address and privately owned device address are all that agreement acquiescence divides, state equipment address is that in programming, acquiescence agreement exists, just occur during use, and privately owned device address identifies whether as each control cabinet the unique designation accepting instruction after dispensing, host computer also needs to know which address is assigned with simultaneously, and there is the privately owned device address of preserving and being assigned with host computer and sorting frame this locality.
Combine with above-described embodiment, each grid four limit on described sorting frame 105 is all provided with indicator lamp 301, specifically can adopt the realizations such as LED, and described indicator lamp 301 is for showing the grid be sorted to sorter.When sorting, corresponding grid is selected, then the indicator lamp 301 on this grid three limit is lighted automatically, facilitates the accurate sorting of sorter.When carrying out scan mail, often scan a bar code, the indicator lamp of the corresponding grid of corresponding addresses of items of mail can be bright, and other indicator lamp goes out, until scan next bar code, the state of indicator lamp just can change, without addresses of items of mail match information then indicator lamp do not work, the display screen of host computer can indicate the orientation of place grid simultaneously, and convenient working personnel distribute mail.
Combine with the various embodiments described above, control cabinet 104 communicates with host computer 101, and drive indicating device to indicate accordingly, described indicating device comprises indicator lamp and Charactes Display module.Preferably, described indicator lamp is LED light.Then drive indicator lamp when needs indicator lamp is bright, then drive Charactes Display module when needs display character.When driving an led, sorting frame 105 has a corresponding control cabinet 104 to drive, when driving Charactes Display, control cabinet and Charactes Display module as a whole, namely drive Charactes Display module simultaneously.Control cabinet 104 receives the message of host computer 101, and feeds back message status, when determining then to drive the LED light light on and off that sorting frame is specified to local message.Described message comprises: the device address arranging the amendment of each sorting frame device address in sorter, carry out sorting instruction processing, carry out seal instruction processing, force all sorting frames of disposable reading sorter to sorter sorter.
As shown in Figure 2, described control cabinet 104 mainly comprises: TTL RS 232/RS485 module 202, MCU computing and Data processing core module 201, LED driving and display data transmissions module 203, TXD isolation 205 and switch power module 204.The input of described switch power module 204 is connected with 220VAC civil power 207, output drives with Data processing core module 201, LED with described TTL RS 232/RS485 module 202, MCU computing respectively and is connected with display data transmissions module 203, described switch power module 204 is input as 220VAC electric main, export the direct current for 5VDC, for the modules in control cabinet provides working power.Described MCU computing and Data processing core module 201 drive be connected with display data transmissions module 203 with described TTL RS 232/RS485 module 202, LED respectively, process from the address date of host computer 101 and sorting mail, seal instruction, and control LED drives and display data transmissions module 203 pairs of indicating devices 208 indicate accordingly.Described indicating device 208 comprises indicator lamp and Charactes Display module.When only needing indicator lamp light on and off to indicate, light corresponding indicator lamp by by control signal control LED driving and display data transmissions module 203; When needs Charactes Display, then by RS485 mode, display is reportedly delivered to display data transmissions module drive Charactes Display.Described TTL RS 232/RS485 module 202 is connected with the RS232/RS485 standard interface 206 of host computer, convert the TTL signal level from described MCU computing and Data processing core module 201 to RS232/RS485 signal level, equally the signal level from RS232/RS485 passage is converted to the TTL signal level that MCU computing and Data processing core module 201 can bear.Described TXD isolation 205 is connected with the RS232/RS485 standard interface 206 of TTL RS 232/RS485 module 202, host computer respectively.Described TXD isolation 205 is mainly for the RS232 communication characteristic of host computer, TXD and the RXD signal illustrating each control cabinet in Fig. 3 devices communicating connected mode is in parallel physically respectively, but in software process, each control cabinet message is responded and is then adopted the response mode that staggers, and namely a time point only has a control cabinet back-signalling to appear on passage.Physically do not adopt TXD isolation technology, host computer RS232 standard serial port cannot receive the information from control cabinet.Described LED drives and is connected with indicator lamp or character 208 with display data transmissions module 203, according to the control signal from MCU computing and Data processing core module 201, and lighting or the display of character of driving indicator lamp.When needs Charactes Display, then module needs that display data are sent to character display portion by RS485 transmission means and divides and process and display.
Combine with the various embodiments described above, described scanner 102 is multi-thread scanner or two-dimensional scan rifle or image identifier, and described scanner 102 can realize covering in bar code scan region, and scanner 102 can realize up and down and orientation adjustment scanning angle.Can freely adjust bar code scan angle by adjustment scanner, in feasible region, Mobile barcode quick and precisely identifies automatically.
Combine with the various embodiments described above, described host computer 101 can also realize following control to sorter: the device address arranging, carry out sorting instruction processing to sorter, sorter carried out to seal instruction processing and force all sorting frames of disposable reading sorter to the amendment of each sorting frame device address of sorter.
In order to easy to operate, described sorter 100 also comprises touch-screen display 106, described touch-screen display 106 is connected with described host computer 101 by video data line, the mail for reading scan should place sorting frame position, e-mail messages and sorting, seal operation interface can corresponding touch-control be carried out.
Described host computer 101 is connected by the control cabinet of RS232 or RS485 standard interface with each sorting frame.During equipment indicating section employing indicator lamp, by control cabinet direct controlling and driving; When adopting Charactes Display, transmitting data by RS485 mode and making charactron or lattice module realize instruction and Charactes Display.
Described host computer 101 be each sorting frame grid between distribute corresponding map offset, described map offset size defines by order from left to right, from top to bottom, the grid of sorting frame and mail destination to be sorted is mapped.Simultaneously the allocation order of the grid side-play amount of sorting frame is also that the distance walked when sorter can be made like this to distribute mail is the shortest by order arrangement from left to right, from top to bottom, and does not need to get around and find corresponding grid.
The operation principle of described sorter is: each sorting frame of sorter must pre-set privately owned device address, is written in nonvolatile memory after privately owned device address is arranged, until next time is modified.By certain rule and order, such as, from left to right, from top to bottom, host computer must distribute a suitable side-play amount by laying down a regulation to the grid on each sorting frame, grid is mapped on a destination of mail, is accurately lighted LED light, simultaneously host computer display sorting frame and orientation, grid place with corresponding grid after certified mail scanning and destination comparison match.
After each control cabinet of sorter powers on, before sorting work, automatically can enter self-inspection, during self-inspection each sorting frame grid will order by instant igniting 1 time so that Timeliness coverage indicator lamp problem.
During sorting, by scanner scan mail bar code, host computer will automatically from server 103 database comparison coupling mail bar code information, obtain the address date of mail, and after calculation process, the control cabinet to sorter sends grid that certain mail destination maps in the side-play amount of corresponding sorting frame, control cabinet is by automatic computing locator position and light corresponding indicator lamp, host computer display direction, sorting frame position and e-mail messages simultaneously, as intuitive judgment and the instruction of operating personnel.At the grid that upper computer selecting is corresponding during seal, then the grid position indicator lamp selected is lighted, and sorter then can get information about mail position, and carry out checking, envelope sending.
According to above-mentioned flats sorting machine, present invention also offers a kind of flats sorting system, as shown in Figure 1, comprise arbitrary flats sorting machine 100 as above, router one 07 and server 103, described server 103 is connected with described flats sorting machine 100 by described router one 07.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (9)
1. a flats sorting machine, is characterized in that, comprising: some sorting frames, some control cabinets, scanner and host computer;
Described some sorting frames all have indicating device and have respective private address, and each sorting frame is separated into several grid for mail after temporary sorting, and each grid points to a destination of mail or multiple grid points to same destination;
Described scanner is connected with described host computer, for scan mail to be sorted bar code and the information transmission scanned give described host computer;
Described host computer is connected with each control cabinet respectively, for the information received from described scanner is compared with the bar code information in server database, is mated, and obtain the address date of the corresponding mail bar code matched in database, then the discernible sorting frame address of control cabinet and grid information is obtained according to described address date, generate sorting mail, seal instruction sends to described control cabinet, described sorting mail, seal instruction include sorting frame address and grid information; Also for receiving the status information of described control cabinet feedback, whether normally send according to status information determination instruction;
Described some control cabinets and described some sorting frames connect one to one, address date and sorting mail, seal for receiving the transmission of described host computer indicate, according to sorting frame privately owned device address separately mate corresponding address date and sorting mail, seal instruction and drive the indicating device on corresponding sorting frame to carry out sorting according to matching result, the instruction of seal state, perform corresponding sorting work to make sorter according to different sorting states;
Described control cabinet mainly comprises: TTL RS 232/RS485 module, MCU computing and Data processing core module, LED driving and display data transmissions module, TXD isolation and switch power module;
The input of described switch power module is connected with 220VAC civil power, and output drives with Data processing core module, LED with described TTL RS 232/RS485 module, MCU computing respectively and is connected with display data transmissions module;
Described MCU computing and Data processing core module drive be connected with display data transmissions module with described TTL RS 232/RS485 module, LED respectively, process from the address date of host computer and sorting mail, seal instruction, and control LED drives and display data transmissions module shows accordingly to indicating device;
Described TTL RS 232/RS485 module is connected with the RS232/RS485 standard interface of host computer, convert the TTL signal level from described MCU computing and Data processing core module to RS232/RS485 signal level, equally the signal level from RS232/RS485 passage is converted to the TTL signal level that MCU computing and Data processing core module can bear;
Described TXD isolation is connected with the RS232/RS485 standard interface of TTL RS 232/RS485 module, host computer respectively;
Described LED drives and is connected with indicating device with display data transmissions module, according to the control signal from MCU computing and Data processing core module, drives indicating device to show.
2. flats sorting machine according to claim 1, is characterized in that, described host computer has a total device address and sends the instruction of amendment sorting frame address with described total device address to sorting frame; The privately owned device address of each sorting frame is defined after host computer initial configuration, until before being modified effectively next time, identifies whether as each control cabinet the mark receiving sorting mail, seal instruction.
3. flats sorting machine according to claim 1, is characterized in that, described indicating device is the indicator lamp on each grid four limit be arranged on described sorting frame, and described indicator lamp is used for indicating to sorter the grid be sorted.
4. flats sorting machine according to claim 1, is characterized in that, described indicating device comprises indicator lamp and Charactes Display module.
5. flats sorting machine according to claim 1, it is characterized in that, described sorter also comprises touch-screen display, described touch-screen display is connected with described host computer by video data line, the mail for reading scan should place sorting frame position, e-mail messages and sorting, seal operation interface can corresponding touch-control be carried out.
6. flats sorting machine according to claim 1, is characterized in that, described host computer is connected with each control cabinet by RS232 or RS485 standard interface.
7. flats sorting machine according to claim 1, it is characterized in that, described host computer be each sorting frame grid between distribute corresponding map offset, described map offset size defines by order from left to right, from top to bottom, the grid of sorting frame and mail destination to be sorted is mapped.
8. flats sorting machine according to claim 1, is characterized in that, described scanner is multi-thread scanner or two-dimensional scan rifle or image identifier.
9. a flats sorting system, is characterized in that, comprises the flats sorting machine described in any one of claim 1 to 8, router and server; Described server is connected with the host computer in described flats sorting machine by described router, and the built-in server database of described server, stores the corresponding informance of mail bar code and address date in described server database.
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| CN201310399043.7A CN103495560B (en) | 2013-09-05 | 2013-09-05 | A kind of flats sorting machine and flats sorting system |
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| CN201310399043.7A CN103495560B (en) | 2013-09-05 | 2013-09-05 | A kind of flats sorting machine and flats sorting system |
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| CN104408268B (en) * | 2014-12-17 | 2018-06-01 | 上海邮政科学研究院 | Place process design method inside a kind of express delivery processing center |
| CN104624508A (en) * | 2015-02-16 | 2015-05-20 | 北京任我在线电子商务有限公司 | Efficient sorting method and efficient sorting system |
| CN105099844B (en) * | 2015-07-23 | 2019-07-16 | 西安诺瓦电子科技有限公司 | Media releasing method, media data acquisition methods and media issuing system |
| CN105381958A (en) * | 2015-12-16 | 2016-03-09 | 辽宁方圆国际物流有限公司 | Method and system for sorting mailed items |
| CN106111546B (en) * | 2016-07-28 | 2018-02-16 | 中邮科技有限责任公司 | Bar cigarette matrix form sorting system and method |
| CN106670111A (en) * | 2016-12-08 | 2017-05-17 | 顺丰科技有限公司 | Sorting prompt device and application method thereof |
| CN108805477A (en) * | 2017-05-03 | 2018-11-13 | 贵港市厚顺信息技术有限公司 | System is reassigned in express delivery |
| CN107185839B (en) * | 2017-05-04 | 2020-05-29 | 顺丰科技有限公司 | Sorting method, sorting server, sorting device and sorting system |
| CN109127438A (en) * | 2017-06-19 | 2019-01-04 | 威海新北洋数码科技有限公司 | A kind of express delivery sorting method, control device and system |
| CN108499881A (en) * | 2018-02-01 | 2018-09-07 | 广东梦森信息科技有限公司 | Express delivery intelligent sorting algorithm based on NuPIC and system |
| CN108816776A (en) * | 2018-05-21 | 2018-11-16 | 江苏卓威智能科技有限公司 | A kind of control system and control method of turntable sorter |
| CN109087463B (en) | 2018-08-27 | 2024-04-05 | 杭州东城电子有限公司 | Access equipment with batch storage and reservation pickup functions and access method |
| CN109848052B (en) * | 2019-02-15 | 2021-09-03 | 深圳市收收科技有限公司 | Goods sorting method and terminal equipment |
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