CN112041153B - 带有清除单元的焊接机器 - Google Patents

带有清除单元的焊接机器 Download PDF

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CN112041153B
CN112041153B CN201980028503.0A CN201980028503A CN112041153B CN 112041153 B CN112041153 B CN 112041153B CN 201980028503 A CN201980028503 A CN 201980028503A CN 112041153 B CN112041153 B CN 112041153B
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welding
welding machine
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CN112041153A (zh
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S·卡班
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Kabanmakina Trading Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/02—Deburring or deflashing
    • B29C37/04—Deburring or deflashing of welded articles, e.g. deburring or deflashing in combination with welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841—Holding or clamping means for handling purposes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7897—Means for discharging the joined articles from the joining apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/004—Preventing sticking together, e.g. of some areas of the parts to be joined
    • B29C66/0042—Preventing sticking together, e.g. of some areas of the parts to be joined of the joining tool and the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/03—After-treatments in the joint area
    • B29C66/032—Mechanical after-treatments
    • B29C66/0326—Cutting, e.g. by using waterjets, or perforating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/116—Single bevelled joints, i.e. one of the parts to be joined being bevelled in the joint area
    • B29C66/1162—Single bevel to bevel joints, e.g. mitre joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
    • B29C66/322—Providing cavities in the joined article to collect the burr
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
    • B29C66/326—Shaping the burr, e.g. by the joining tool
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
    • B29C66/326—Shaping the burr, e.g. by the joining tool
    • B29C66/3262—Shaping the burr, e.g. by the joining tool as after-treatment, e.g. by a separate tool
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52—Joining tubular articles, bars or profiled elements
    • B29C66/524—Joining profiled elements
    • B29C66/5243—Joining profiled elements for forming corner connections, e.g. for making window frames or V-shaped pieces
    • B29C66/52431—Joining profiled elements for forming corner connections, e.g. for making window frames or V-shaped pieces with a right angle, e.g. for making L-shaped pieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • B29C65/2053—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position
    • B29C65/2061—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by sliding
    • B29C65/2069—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by sliding with an angle with respect to the plane comprising the parts to be joined
    • B29C65/2076—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by sliding with an angle with respect to the plane comprising the parts to be joined perpendicularly to the plane comprising the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/812—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
    • B29C66/8122—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the composition of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/001—Profiled members, e.g. beams, sections
    • B29L2031/003—Profiled members, e.g. beams, sections having a profiled transverse cross-section
    • B29L2031/005—Profiled members, e.g. beams, sections having a profiled transverse cross-section for making window frames

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Milling, Broaching, Filing, Reaming, And Others (AREA)

Abstract

本发明涉及一种具有清除单元的焊接机器(1)，其中通过推力板挤压平坦表面上的毛刺，并且移除剥离刀片中的已剥离的刀片，这防止熔融材料在焊接的开槽PVC型材的边缘处出来。

Description

带有清除单元的焊接机器
技术领域
本发明涉及一种具有清除单元的焊接机器，在该清除单元中通过推力板将平坦表面上的毛刺挤压，并且移除剥离刀片中的已剥离的刀片，这防止熔融材料在焊接的开槽PVC型材的边缘处出来。
背景技术
对于PVC型材的焊接过程，将具有用聚四氟乙烯(PTFE)薄膜包绕的平坦表面的加热板和/或电阻加热到一定温度。在加热过程之后，使用加热板和/或电阻器加热待接合的PVC型材的表面，并且优选地将型材的表面加热约3mm，然后通过4bar的力将加热表面挤压在一起。在接合过程之后，在型材的接合表面上形成焊接毛刺。因此，在焊接过程之后必须清除毛刺。因此如今，在焊接过程之后，使用机器移除PVC型材处的表面和角落部分上积聚的毛刺。
存在不同的系统(在现有技术中使用的)防止焊接毛刺。这些系统之一是在焊接时将板挤压至型材的焊接区域，从而通过确保焊接毛刺不向外溢出来防止在外表面上形成毛刺。然而，在该技术中，仅在平坦表面上防止毛刺形成。用现有技术的这种系统不能移除凹入的和突出的PVC型材接合表面上的焊接毛刺。因此，对于毛刺清除机存在需求，在该毛刺清除机中，平坦表面与凹入表面和突出表面上的毛刺均被快速、平顺且连续地清除。
在从属于专利申请号TR201412334的当前发明中，提及了无毛刺的PVC型材角焊机。提及的焊接机器包括主体、弹簧、接头、垫片和具有支撑板的支撑组(它们可以位于顶部或底部处)、至少一个切割端、至少一个轴承构件、主体、输送机带1、输送机带2、伺服马达1、皮带驱动和张紧辊、伺服马达安装板、包含毛刺吸收组(5)的铣刨组、带有通道电阻上支撑组或下支撑组的水平加工通道或竖直加工通道和铣刨组能够上下移动伺服马达2、底部支撑组或上支撑组、伺服马达3(其使得能够移动铣刨组和管道电阻组件)、以及伺服马达4(其使得能够移动可移动台)、电阻清除通过刷组(其提供在沟道电阻上留下的毛刺的清除)、型材转移组(其使得能够从源区域移除型材)。
发明内容
本发明的目的涉及一种具有清除单元的焊接机器，该清除单元在焊接过程之后，通过清除带有定位轴承的剥离刀片来防止在PVC型材的表面上形成毛刺，并且通过防止熔融材料在焊接的开槽PVC型材的边缘上熔融来防止在平坦表面上形成毛刺。
本发明的另一个目的涉及一种具有清除单元的焊接机器，该清除单元，通过防止在焊接后在PVC型材的表面上形成毛刺，节省了劳力和时间。
本发明的另一个目的涉及一种具有清除单元的焊接机器，其中型材的圆角部分和凹入部分中的间隙不会在型材上导致任何刮擦。
本发明的另一个目的涉及一种具有清除单元的焊接机器，该清除单元，通过利用焊接过程的无毛刺焊接消除对毛刺清除机的需求，节省操作区域中的装配。
附图说明
为了实现本发明的目的，在附图中示出了这种“具有清除单元的焊接机器”，并且该附图是：
图1。其是根据本发明的具有清除单元的焊接机器的前立体图。
附图中包括的部分单独进行了列举，并在以下提供其等同物。
1.焊接机器
2.主体
3.滑动台
4.移动元件
5.夹持单元
6.夹持移动元件
7.加工组
8.加热器元件
9.移动钳
10.发动机
11.清除单元
12.放置机构
13.推斥元件
14.定位轴承。
具体实施方式
根据本发明的焊接机器(1)，用于无毛刺地将型材接合在一起，其包括：
-至少一个主体(2)，PVC型材在其中加工用于焊接；
-主体(2)上的至少两个滑动台(3)，其中放置待焊接的型材，这些滑动台通过移动元件(4)移动，从而允许通过可调机构调节毛刺宽度，并且其中清除位置和焊接位置可通过受控的水平移动调节；
-包括至少一个夹持单元(5)，其具有至少一个夹持元件(6)，用于固定放置在滑动台(3)上的型材；
-至少一个加工组(7)，其在固定型材上开焊接槽；
-至少一个加热器元件(8)，其对型材进行熔融，以在开焊接槽后将通过能够移动的滑动台(3)的移动聚集在一起的型材接合；
-至少一个挤压钳，其由于焊接槽不形成在边缘上，而是通过从侧表面压缩可能在平坦的接合表面上产生的毛刺来调节毛刺的厚度；
-至少两个移动钳(9)，它们借助发动机(10)将固定型材移动到熔融位置，并将移动与型材彼此挤压相结合；
-至少一个清除单元(11)，其用于清除在型材表面上形成的毛刺，具有在夹持单元(5)上的定位刀片，并具有剥离刀片，剥离刀片通过弹簧机构可容许型材上的倾斜；
-至少一个放置机构(12)，在清除单元(11)的毛刺清除过程中，放置机构(12)定位于型材的平坦表面上，该放置机构定位于夹持单元(5)上并且能够通过其具有的弹簧机构容许型材长度上的偏差；
-至少一个框架推斥元件(13)，用于将焊接的型材从主体(2)移除；以及
-至少一个定位轴承(14)，其确保平顺的去毛刺过程。
在焊接机器中，移动元件(4)、夹持单元(5)、夹持移动元件(6)、加工组(7)、加热器元件(8)、挤压钳(9)、发动机(10)、清除单元(11)、放置机构(12)和推斥元件(13)位于主体(2)上，这形成了本发明。
滑动台(3)通过移动元件(4)移动，该移动元件是主体(2)上的活塞。在用夹持单元(5)固定放置在滑动台(3)上的型材之后，其用于帮助通过加工组(7)开焊接槽。在进行开焊接槽之后，滑动台(3)通过移动到与加热器元件(8)的接合操作需要的型材端部而移动到熔融位置。滑动台(3)在熔融位置中通过加热器元件(8)帮助进行熔融操作。
在本发明的焊接机器(1)中，滑动台(3)朝处于固定位置的型材的端部部分移动，并且借助于移动钳(9)在型材的端部处进行熔融。
滑动台(3)还可用于，在清除过程后，通过移动清除单元(11)来用剥离刀片帮助清除毛刺。
在本发明的优选实施例中，夹持单元(5)通过夹持移动元件(6)提供对待组装和待放置在滑动台(3)上的型材的固定，该夹持移动元件(6)是用于型材固定的活塞。因此，由于通过移动钳(9)导致的位置变化而允许型材接头保持恒定。
在本发明的优选实施例中，用于固定型材的夹持移动元件(6)是活塞。
在本发明的焊接机器(1)中，加工组(7)用于在型材的圆角部分和凹入部分中开焊接开口。通过这种手段，防止材料从接头溢出。
在本发明中，加热器元件(8)优选是加热板和/或电阻器，其在开焊接槽之后熔融接合在一起的型材的端部。在优选实施例中，加热器元件(8)用作扁平电阻器，其用聚四氟乙烯(PTFE)薄膜包绕。加热器元件(8)通过滑动台(3)将型材带到熔融位置来熔融型材。在此过程之后，将型材挤压在一起进行焊接过程。
在本发明的优选实施例中，移动钳(9)借助于发动机(10)移动，并将固定型材带至合适的位置用于熔融。在熔融过程之后，移动钳(9)通过将型材挤压在一起来执行焊接过程。
在本发明的优选实施例中，推力板位于滑动台(3)上，并且在焊接之后，在型材的平坦表面上形成的毛刺从其侧表面被挤压，优选地被挤压薄至0.1mm。
在本发明的焊接机器(1)中，清除单元(11)包括用于从型材移除毛刺的剥离刀片。因此，在通过滑动台(3)带到清除位置的焊接型材上，毛刺用剥离刀片清除。在清除单元(11)中，剥离刀片优选地是伺服控制的。放置机构(12)用于此过程的正确操作。以这种方式，清除单元(11)通过使用剥离刀片和放置机构(12)移除在型材上熔融之后产生的毛刺。
当型材处于固定位置时，滑动台(3)缩回用于清除，位于清除单元(11)中的剥离器通过定位轴承(14)定位在平坦的表面上并清除熔融后的毛刺。在该过程之后，为活塞(13)的推斥元件将通过接合型材形成的框架推离主体(2)。
在本发明的优选实施例中，放置机构(12)与加工组和剥离刀片组合，该加工组是铣刨机，并且放置机构(12)可以通过弹簧机构补偿型材长度的误差。
在本发明的焊接机器(1)中，设置有定位轴承(14)和剥离刀片，以清除在型材的接头处形成的毛刺。
在根据本发明的焊接机器(1)中，当用加工组(7)对期望的型材开焊接槽时，防止移除远离边缘的熔融材料。在接合期间在平坦表面上产生的毛刺被推力板(9)从侧表面挤压至需要的细度。在挤压过程之后，在将放置机构(12)定位在型材的平坦表面上之后，滑动台(3)到达清除位置，并使用具有清除单元(11)的伺服控制剥离刀片提供对熔融后的毛刺的清除。
利用本发明的焊接机器(1)，防止在PVC型材的表面上形成毛刺，从而节省了劳力和时间，并且还防止从型材的圆角部分和凹入部分的型材轮廓的刮擦。除此之外，由于采用了无毛刺的焊接过程，因此消除了额外的毛刺清除机的需要，并在操作区域上实现了空间节省。
在这些基本概念的框架下，可以进行与“具有清除单元(1)的焊接机器”有关的各种实践，本发明的主题可以不限于在此说明的示例，实际上本发明的主题如权利要求阐述的那样。

Claims (13)

1.焊接机器(1)，用于无毛刺地将型材接合在一起，其特征在于，所述焊接机器包括：
-至少一个主体(2)，PVC型材在其中加工用于焊接；
-主体(2)上的至少两个滑动台，其中放置待焊接的型材，这些滑动台通过移动元件(4)移动，从而允许通过可调机构调节毛刺宽度，并且其中清除位置和焊接位置能够通过受控的水平移动调节；
-至少一个夹持单元(5)，其具有至少一个夹持元件(6)，适于固定放置在滑动台(3)上的型材；
-至少一个加工组(7)，其适于在固定型材上开焊接槽；
-至少一个加热器元件(8)，其适于对型材进行熔融，以在开焊接槽后将通过能够移动的滑动台(3)的移动聚集在一起的型材接合；
-至少一个推力板，其适于通过从型材的侧表面压缩平坦结合表面调节毛刺厚度，所述毛刺会由于焊接槽而出现在型材的平坦结合表面上，但不会出现在型材的边缘上；
-至少两个移动钳(9)，它们适于借助发动机(10)将固定型材移动到熔融位置，并将移动与型材彼此挤压相结合；
-至少一个清除单元(11)，其适于通过夹持单元(5)上的定位刀片和通过弹簧机构补偿型材的倾斜的剥离刀片来清除在型材表面上形成的毛刺；
-至少一个放置机构(12)，在清除单元(11)的毛刺清除过程中其定位于型材的平坦表面上，所述放置机构定位于夹持单元(5)上并且能够通过其具有的弹簧机构补偿型材长度上的偏差；
-至少一个框架推斥元件(13)，适于将焊接的型材从主体(2)移除；以及
-至少一个定位轴承(14)，适于确保平顺的去毛刺过程。
2.根据权利要求1所述的焊接机器(1)，其特征在于，滑动台(3)适于在利用夹持单元(5)固定放置在其上的型材之后，用加工组(7)提供焊接槽的开口。
3.根据权利要求1或2所述的焊接机器(1)，其特征在于，滑动台(3)适于在进行开焊接槽之后，通过移动至与加热器元件(8)的接合操作需要的型材端部而移动至熔融位置。
4.根据权利要求3所述的焊接机器(1)，其特征在于，所述滑动台(3)适于在熔融位置中通过加热器元件(8)帮助进行熔融操作。
5.根据权利要求1或2所述的焊接机器(1)，其特征在于，滑动台(3)适于，在清除过程之后，通过移动所述至少一个清除单元(11)来用剥离刀片帮助清除毛刺。
6.根据权利要求1或2所述的焊接机器(1)，其特征在于，所述夹持单元(5)适于通过夹持元件(6)的移动来提供对待组装和待放置在所述滑动台(3)上的型材的固定，所述夹持元件是用于固定型材的活塞。
7.根据权利要求1或2所述的焊接机器(1)，其特征在于，所述至少一个加工组(7)用于在所述型材的圆角部分和凹入部分中开焊接开口。
8.根据权利要求1或2所述的焊接机器(1)，其特征在于，所述加热器元件(8)是加热板和/或电阻器，其在开所述焊接槽之后将型材的端部熔融接合在一起。
9.根据权利要求1或2所述的焊接机器(1)，其特征在于，在焊接之后，在所述型材的平坦表面上形成的毛刺的侧表面的挤压薄至0.1mm。
10.根据权利要求1或2所述的焊接机器(1)，其特征在于，所述至少一个清除单元(11)包括用于移除所述型材上的毛刺的剥离刀片。
11.根据权利要求1或2所述的焊接机器(1)，其特征在于，所述移动钳(9)借助于发动机(10)移动，并且适于将所述固定型材带到合适的位置用于熔融。
12.根据权利要求1或2所述的焊接机器(1)，其特征在于，所述至少一个放置机构(12)与所述加工组和剥离刀片组合，所述加工组是铣刨机，所述放置机构(12)能够通过弹簧机构补偿型材长度上的误差。
13.根据权利要求1或2所述的焊接机器(1)，其特征在于，所述至少一个定位轴承(14)通过防止所述剥离刀片在清除过程期间进入所述型材而确保平顺的去毛刺过程。
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