CN112029211A - 一种水晶塑料透明卡牌及其制备方法 - Google Patents

一种水晶塑料透明卡牌及其制备方法 Download PDF

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CN112029211A
CN112029211A CN202010967157.7A CN202010967157A CN112029211A CN 112029211 A CN112029211 A CN 112029211A CN 202010967157 A CN202010967157 A CN 202010967157A CN 112029211 A CN112029211 A CN 112029211A
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高瑞龙
高璐
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Yangzhou Jinyi Entertainment Products Co ltd
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Abstract

本发明提供一种水晶塑料透明卡牌及其制备方法，涉及印刷技术领域。该水晶塑料透明卡牌，包括PVC树脂、稳定剂、填料、抗氧剂、聚丙烯酸酯，该水晶塑料透明卡牌的制备方法，包括以下步骤：S1.板材处理；S2.板材打底处理；S3.板材阻光处理；S4.拓白处理；S5.进行彩印；S6.进行上光；S7.裁剪；S8.打磨。通过在油墨中添加增强剂、撤淡剂助剂，增强油墨于PVC板之间的固化，使用过程中不易出现掉墨现象，同时UV印刷机能够进行自动调节紫外线波长，促进油墨的附着力，使其油墨不易脱落，延长使用寿命，通过打底、阻光、拓白、彩印、上光工艺，使得塑料卡牌的表面如同水晶卡牌一样透明光亮，使得观赏性具有极大的提升，得到大众的喜爱，有较好的经济前景。

Description

一种水晶塑料透明卡牌及其制备方法
技术领域
本发明涉及印刷制造领域，具体为一种水晶塑料透明卡牌及其制备方法。
背景技术
卡牌，通过硬纸或者塑料制成的纸牌类物品，通过其上面设置的图案、数字等，使其赋予特殊的含义，可以制成益智小游戏卡牌、学习卡牌等，对人们的学习、娱乐起到促进的作用，同时可以制作成为指示性的卡牌，在一些场所对前行的道路或者即将进入的场所进行指示性的说明，给人们的出行带来便利。
现有的卡牌在使用过程中，上面的油墨在使用过程中易于脱落，使得使用寿命较短，而且现有的塑料卡牌外观较差，没有光泽，美观度不足，不能够吸引人们进行购买。
发明内容
（一）解决的技术问题
针对现有技术的不足，本发明提供了一种水晶塑料透明卡牌及其制备方法，解决了油墨易于掉落、美观度不足的问题。
（二）技术方案
为实现以上目的，本发明通过以下技术方案予以实现：一种水晶塑料透明卡牌，包括PVC树脂、稳定剂、填料、抗氧剂、聚丙烯酸酯。
所述水晶透明卡牌按照重量份计：PVC树脂10~20份、聚丙烯酸酯10~15份、稳定剂3~5份、填料6~8份、抗氧剂1~5份，且通过热熔进行融合，形成透明塑料板材。
一种水晶塑料透明卡牌的印刷方法，包括以下步骤：
S1.板材处理：将透明PVC板的表面进行处理，消除表面静电，通过加湿或者离子棒中和，对静电进行消除；
S2.板材打底处理：将处理后的PVC板放置于UV印刷机上，对PVC板的两面进行印刷打底涂层，带有粘性，方便后续进行加工；
S3.板材阻光处理：将打底涂料处理完成后，对处理后的白菜进行涂抹阻光层，使板材上下两面不透光，进行反光，更有光泽度，且能够防止看透底牌；
S4.拓白处理：将阻光处理后的板材一面进行拓白，形成卡牌的底色与牌面，形成整套的卡牌图案；
S5.进行彩印：将处理后的板材，进行彩印，对其两面按照既定的图案与色彩进行印刷，形成卡牌牌面；
S6.进行上光：利用UV印刷机上的光油红外线进行上光，使卡牌的表面光亮；
S7.裁剪：将完成后的PVC板进行裁剪，裁剪成卡牌坯件；
S8.打磨：在模切机上对裁剪后的卡牌进行磨边加工，使卡牌的尺寸规格符合标准，同时使锋利的边缘进行圆滑处理，防止使用过程割伤人手。
优选的，所述打底、阻光、拓白、彩印、上光工序菌通过UV印刷机进行加工，所述阻光采用阻光涂层，所述阻光涂层包括树脂、粘合剂、炭黑、润滑剂。
优选的，所述上光采用脲醛树脂，所述脲醛树脂的内部含有消泡剂、表面活性剂、流平助剂。
优选的，所述UV印刷机中的油墨中含有增强剂、撤淡剂助剂，增强油墨于PVC板之间的固化，使用过程中不易出现掉墨现象。
优选的，所述UV印刷机能够进行自动调节紫外线波长，促进油墨的附着力。
（三）有益效果
本发明提供了一种水晶塑料透明卡牌及其制备方法。具备以下有益效果：
1、本发明，通过在油墨中添加增强剂、撤淡剂助剂，增强油墨于PVC板之间的固化，使用过程中不易出现掉墨现象，同时UV印刷机能够进行自动调节紫外线波长，促进油墨的附着力，使其油墨不易脱落，延长使用寿命。
2、本发明，通过打底、阻光、拓白、彩印、上光工艺，使得处理后的塑料卡牌的表面如同水晶卡牌一样透明光亮，使得观赏性具有极大的提升，得到大众的喜爱，有较好的经济前景。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例：
本发明实施例提供一种水晶塑料透明卡牌，包括PVC树脂、稳定剂、填料、抗氧剂、聚丙烯酸酯。
水晶透明卡牌按照重量份计：PVC树脂10~20份、聚丙烯酸酯10~15份、稳定剂3~5份、填料6~8份、抗氧剂1~5份，且通过热熔进行融合，形成透明塑料板材。
一种水晶塑料透明卡牌的印刷方法，包括以下步骤：
S1.板材处理：将透明PVC板的表面进行处理，消除表面静电，通过加湿或者离子棒中和，对静电进行消除；
S2.板材打底处理：将处理后的PVC板放置于UV印刷机上，对PVC板的两面进行印刷打底涂层，带有粘性，方便后续进行加工；
S3.板材阻光处理：将打底涂料处理完成后，对处理后的白菜进行涂抹阻光层，使板材上下两面不透光，进行反光，更有光泽度，且能够防止看透底牌；
S4.拓白处理：将阻光处理后的板材一面进行拓白，形成卡牌的底色与牌面，形成整套的卡牌图案；
S5.进行彩印：将处理后的板材，进行彩印，对其两面按照既定的图案与色彩进行印刷，形成卡牌牌面；
S6.进行上光：利用UV印刷机上的光油红外线进行上光，使卡牌的表面光亮；
S7.裁剪：将完成后的PVC板进行裁剪，裁剪成卡牌坯件；
S8.打磨：在模切机上对裁剪后的卡牌进行磨边加工，使卡牌的尺寸规格符合标准，同时使锋利的边缘进行圆滑处理，防止使用过程割伤人手。
打底、阻光、拓白、彩印、上光工序菌通过UV印刷机进行加工，阻光采用阻光涂层，阻光涂层包括树脂、粘合剂、炭黑、润滑剂，上光采用脲醛树脂，脲醛树脂的内部含有消泡剂、表面活性剂、流平助剂，UV印刷机中的油墨中含有增强剂、撤淡剂助剂，增强油墨于PVC板之间的固化，使用过程中不易出现掉墨现象，UV印刷机能够进行自动调节紫外线波长，促进油墨的附着力。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (7)

1.一种水晶塑料透明卡牌，其特征在于：包括PVC树脂、稳定剂、填料、抗氧剂、聚丙烯酸酯。
2.根据权利要求1所述的一种水晶塑料透明卡牌，其特征在于：所述水晶透明卡牌按照重量份计：PVC树脂10~20份、聚丙烯酸酯10~15份、稳定剂3~5份、填料6~8份、抗氧剂1~5份，且通过热熔进行融合，形成透明塑料板材。
3.一种水晶塑料透明卡牌的制备方法，其特征在于：包括以下步骤：
S1.板材处理：将透明PVC板的表面进行处理，消除表面静电，通过加湿或者离子棒中和，对静电进行消除；
S2.板材打底处理：将处理后的PVC板放置于UV印刷机上，对PVC板的两面进行印刷打底涂层，带有粘性，方便后续进行加工；
S3.板材阻光处理：将打底涂料处理完成后，对处理后的白菜进行涂抹阻光层，使板材上下两面不透光，进行反光，更有光泽度，且能够防止看透底牌；
S4.拓白处理：将阻光处理后的板材一面进行拓白，形成卡牌的底色与牌面，形成整套的卡牌图案；
S5.进行彩印：将处理后的板材，进行彩印，对其两面按照既定的图案与色彩进行印刷，形成卡牌牌面；
S6.进行上光：利用UV印刷机上的光油红外线进行上光，使卡牌的表面光亮；
S7.裁剪：将完成后的PVC板进行裁剪，裁剪成卡牌坯件；
S8.打磨：在模切机上对裁剪后的卡牌进行磨边加工，使卡牌的尺寸规格符合标准，同时使锋利的边缘进行圆滑处理，防止使用过程割伤人手。
4.根据权利要求3所述的一种水晶塑料透明卡牌的制备方法，其特征在于：所述打底、阻光、拓白、彩印、上光工序菌通过UV印刷机进行加工，所述阻光采用阻光涂层，所述阻光涂层包括树脂、粘合剂、炭黑、润滑剂。
5.根据权利要求3所述的一种水晶塑料透明卡牌的制备方法，其特征在于：所述上光采用脲醛树脂，所述脲醛树脂的内部含有消泡剂、表面活性剂、流平助剂。
6.根据权利要求3所述的一种水晶塑料透明卡牌的制备方法，其特征在于：所述UV印刷机中的油墨中含有增强剂、撤淡剂助剂，增强油墨于PVC板之间的固化，使用过程中不易出现掉墨现象。
7.根据权利要求3所述的一种水晶塑料透明卡牌的制备方法，其特征在于：所述UV印刷机能够进行自动调节紫外线波长，促进油墨的附着力。
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