CN111994538B - Full-automatic double-warehouse-area pull type logistics system - Google Patents
Full-automatic double-warehouse-area pull type logistics system Download PDFInfo
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- CN111994538B CN111994538B CN202010862285.5A CN202010862285A CN111994538B CN 111994538 B CN111994538 B CN 111994538B CN 202010862285 A CN202010862285 A CN 202010862285A CN 111994538 B CN111994538 B CN 111994538B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
Abstract
The invention discloses a full-automatic double-warehouse-area pull type logistics system, belongs to the field of logistics, and particularly relates to a pull type logistics system capable of achieving storage and delivery at the same time. Comprises a blank and finished product vertical storage area and a packaged goods vertical storage area which are relatively independent; the blank and finished product vertical warehouse area is divided into a finished product storage area and a blank storage area which are provided with a three-dimensional warehouse, and articles in the three-dimensional warehouse are stored and taken through a stacker; goods and articles are loaded through a turnover box, and RFID electronic tags are arranged on the side wall of the turnover box; a finished product packaging and dispatching area and a blank split-packaging and receiving area are also independently arranged on the outer sides of the blank and finished product vertical storage area; RFID information reading and writing and weighing detection input equipment are arranged in the finished product packaging and delivery area and the blank split charging and receiving area; the packed goods vertical warehouse area is independently arranged outside the blank and finished product vertical warehouse areas, shuttle guide rails are arranged, and shuttle goods shelves are arranged along the shuttle guide rails; and a four-way shuttle and a layer changing elevator are arranged; the mobile rack is transported by a hidden AGV.
Description
Technical Field
The invention discloses a full-automatic double-warehouse-area pull type logistics system, belongs to the field of logistics, and particularly relates to a pull type logistics system capable of achieving storage and delivery at the same time.
Background
The pull-type supply chain is the driving force of the entire supply chain generated by the ultimate customer, and the production of products is driven by demand. Production is coordinated according to actual customer demand rather than predicted demand. In the pull supply chain model, the demand uncertainty is high and the cycle is short, with the primary production strategies being order-based production, order-based assembly, and order-based configuration. The whole supply chain has higher integration level and rapid information exchange, and can realize customized service according to the requirements of end users.
In the supply chain mode, a fast response and reliable logistics system is needed to support.
Disclosure of Invention
The invention aims to solve the requirements, and provides a full-automatic double-warehouse-area pull type logistics system which is provided with a packaged goods standing warehouse, an order delivery area, a movable goods shelf storage area, a finished product packaging delivery area, a blank subpackaging and receiving area, a finished product storage area and a blank storage area, wherein the functional areas are integrated, so that the space is saved, the integration of production, supply and sale is realized, the preparation work can be carried out before an order is received, and the quick response is carried out after the order is received; when blanks and finished products are delivered from the warehouse, the blanks and the finished products are accurately and intelligently delivered from the warehouse through RFID information reading and writing and weighing detection input equipment.
The invention is realized by adopting the following technical scheme:
the full-automatic double-warehouse-area pull type logistics system comprises two large warehouse areas, namely a relatively independent blank and finished product warehouse area and a packaged goods warehouse area; the blank and finished product vertical warehouse area is used for storing finished products and unfinished blanks; the packaged goods vertical storage area is used for storing packaged goods;
the blank and finished product vertical warehouse area is divided into a finished product storage area and a blank storage area which are provided with a three-dimensional warehouse, and articles in the three-dimensional warehouse are stored and taken through a stacker;
the goods and the articles are all contained through a turnover box, and the side wall of the turnover box is provided with an RFID electronic tag;
a finished product packaging and dispatching area and a blank split-charging and receiving area are also independently arranged on the outer sides of the blank and finished product vertical storage area, and the finished product packaging and dispatching area is used for carrying out warehouse-out and warehouse-in turnover of finished products; the blank sub-packaging and receiving area is used for carrying out warehouse-out and warehouse-in turnover of the blanks; RFID information reading-writing and weighing detection input equipment is arranged in both the finished product packaging and delivery area and the blank split charging and receiving area and is used for accurately registering finished products and blank pieces which are delivered and stored in a warehouse;
the packaged goods vertical warehouse area is independently arranged outside the blank and finished product vertical warehouse areas, shuttle guide rails are distributed in the packaged goods vertical warehouse area, and shuttle goods shelves are arranged along the shuttle guide rails; a plurality of four-way shuttle vehicles are arranged in a matching way and used for realizing the storage and the taking of goods; the starting position and the ending position of the shuttle guide rail are both provided with a layer changing elevator which is used for realizing the height conversion of the four-way shuttle on the shuttle guide rail so as to store and take goods on different layers of the shuttle goods shelf;
outside the blank and finished product vertical storage area and the packaged goods vertical storage area, the blank, the finished products and the packaged goods are placed in a turnover box on a movable goods shelf and are transported by a latent AGV trolley.
The ground of the blank and finished product vertical warehouse area is provided with an annular ground rail with an opening, a matched top rail is arranged at a position corresponding to a roof, a stacker capable of advancing along the rail is arranged between the top rail and the ground rail, the stacker adopts the existing rail stacker and is used as a crane operating in a narrow roadway of a high-rise goods shelf, and the unprocessed blank pieces and the processed finished products placed in the blank and finished product vertical warehouse area are flexibly accessed; the finished product storage area and the blank storage area are arranged in parallel, and the stereoscopic warehouse of the finished product storage area and the blank storage area adopts the existing stereoscopic goods shelf; the three-dimensional goods shelf adopts a plurality of goods storage areas of a plurality of layers separated by the cross beam and the upright post, and a material box is placed in the goods storage areas and used for storing goods.
The finished product packaging and delivery area comprises a first long roller conveying line, a first short roller conveying line, a second short roller conveying line, a first belt line and finished product packaging and delivery area RFID information reading-writing and weighing detection input equipment; the first short roller conveying line is arranged at one end of the first long roller conveying line in parallel, and the second short roller conveying line is vertically arranged at the other end of the first long roller conveying line; the end parts of the first long roller conveying line and the first short roller conveying line are provided with first belt lines; the finished product packaging and delivery area RFID information reading-writing and weighing detection input equipment comprises a first computer and a first RFID card reader arranged in the middle of a first long roller conveying line; a finished product packaging and delivery area moving goods shelf is arranged at the outer end of the second short roller conveying line, and finished products to be delivered and stored are loaded on the finished product packaging and delivery area moving goods shelf through a turnover box; the finished product packaging and delivering area is also provided with a finished product packaging and delivering area transferring device for transferring goods.
The blank subpackaging and receiving area comprises a second long roller conveying line, a third short roller conveying line, a fourth short roller conveying line, a second belt line and blank subpackaging and receiving area RFID information reading-writing and weighing detection input equipment; the third short roller conveying line is arranged at one end of the second long roller conveying line in parallel, and the fourth short roller conveying line is vertically arranged at the other end of the second long roller conveying line; the end parts of the second long roller conveying line and the third short roller conveying line are provided with second belt lines; the blank subpackaging and receiving area RFID information reading-writing and weighing detection input equipment comprises a second computer and a second RFID card reader arranged in the middle of a second long roller conveying line; a blank split charging and receiving area moving goods shelf is arranged at the outer end of the fourth short roller conveying line, and blank pieces needing to be delivered and stored are loaded on the blank split charging and receiving area moving goods shelf through a turnover box; the blank split charging and receiving area is also provided with a transfer device for the blank split charging and receiving area, and the transfer device is used for transferring goods.
The shuttle goods shelf is provided with an upright post and a cross beam, and is separated into independent storage grids through the upright post and the cross beam; the shuttle guide rail is provided with a stand column and a cross beam, and the shuttle guide rail is separated into spaces corresponding to the shuttle goods shelf through the stand column and the cross beam, so that the four-way shuttle can smoothly reach the positions corresponding to the storage grids through the shuttle guide rail, and goods can be stored and taken out.
An order delivery area is arranged in the packaged goods storage area, a third long roller conveying line and a fourth long roller conveying line which are parallel are arranged in the order delivery area, and a fifth short roller conveying line and a sixth short roller conveying line are arranged between the third long roller conveying line and the fourth long roller conveying line; an industrial robot is further arranged in the order issuing area, the industrial robot adopts a commercial warehouse card KR125/3 transfer robot for transferring goods, and is provided with a vision system; a movable goods shelf with a turnover box is arranged in the order issuing area and used for placing goods conveyed by the latent AGV; the order delivery area transfer device arranged under the third and fourth long roller conveying lines is used for transferring goods.
Two movable goods shelf storage areas are independently arranged at the lower part of the packed goods vertical storage area and used for storing blank pieces, finished products and packed goods.
The finished product packaging and delivery area transfer device, the blank split charging and receiving area transfer device and the order delivery area transfer device all adopt cam jacking type high-speed transfer devices.
Safety purse nets are arranged between the finished product storage area and the blank storage area and the stereoscopic warehouse.
A safety purse net is arranged between the shuttle guide rail of the packaged goods storage area and the order delivery area.
The invention has two storage areas, namely a blank and finished product vertical storage area, which is used for storing unprocessed blank parts and processed finished products and storing and taking the blank parts and the processed finished products by a stacker. And the second is a packaged goods vertical storage area which is used for storing packaged goods and storing and taking the packaged goods by a plurality of four-way shuttle vehicles. And the blanks and finished products are input and output in a warehouse through RFID information reading and writing and weighing detection input systems. And (4) carrying out external packing after the finished products are delivered out of the warehouse, then conveying the finished products to a packaged goods warehouse erecting area by a latent AGV, and preparing for warehousing. Packaged goods are classified and selected by an industrial robot provided with a visual detection device in an warehouse and then are conveyed to a specified position by a warehouse entry and exit cylinder line. The transportation of the blank, the finished product and the packaged goods is completed by a latent AGV carrying a movable goods shelf. The invention is efficient, accurate and intelligent. The method is popular with a large number of users in practical application.
Drawings
The invention will be further explained with reference to the drawings, in which:
FIG. 1 is a top view of the structure of the system of the present invention;
FIG. 2 is a schematic diagram of the system of the present invention;
FIG. 3 is a schematic structural view of the stock and product vertical storage area of the present invention;
FIG. 4 is a schematic structural diagram of a finished product packaging and delivering area of a blank and finished product vertical storage area;
FIG. 5 is a schematic structural view of a blank split charging and receiving area of a blank and finished product vertical storage area;
FIG. 6 is a schematic view of a stacker configuration for use with the present invention;
FIG. 7 is a schematic view of the structure of the packaged product staging area of the present invention;
FIG. 8 is a schematic view of an order delivery area configuration of a packaged product staging area;
FIG. 9 is a schematic view of a latent AGV configuration for use with the present invention;
fig. 10 is a schematic structural diagram of a layer changing elevator used in the invention;
fig. 11 is an enlarged structural view of the lower part of the layer changing elevator;
FIG. 12 is a schematic view of a base structure of the changing elevator;
fig. 13 is a schematic structural view of a horizontal conveying device of the layer changing elevator;
FIG. 14 is a schematic structural view of a cam lifting type high-speed transfer device used in the present invention 1;
FIG. 15 is a schematic structural view of a cam lifting type high-speed transfer device used in the present invention, FIG. 2;
fig. 16 is a schematic view of the structure of the base of the cam lifting type high-speed transfer device;
fig. 17 is a schematic structural view of a lifting platform of the cam jacking type high-speed transfer device;
FIG. 18 is a schematic view of a four-way shuttle configuration for use with the present invention;
FIG. 19 is a schematic view of a bin or container configuration for use with the present invention;
FIG. 20 is a schematic view of a shuttle rail configuration for use with the present invention;
fig. 21 is a schematic view of the shuttle track configuration with shuttle shelf of the present invention.
In the figure: 1. a finished product storage area 2, a blank storage area 3, a stacker 4, a turnover box 5 and an RFID electronic tag; 6. a finished product packaging and delivery area, 6-1, a first long roller conveying line, 6-2, a first short roller conveying line, 6-3, a second short roller conveying line, 6-4 and a first belt line; 6-5 parts of a first computer, 6-6 parts of a first RFID card reader, 6-7 parts of a finished product packaging and delivery area moving shelf, 6-8 parts of a finished product packaging and delivery area transferring device; 7. the system comprises a blank split charging and receiving area, 7-1 parts of a second long roller conveying line, 7-2 parts of a third short roller conveying line, 7-3 parts of a fourth short roller conveying line, 7-4 parts of a second belt line, 7-5 parts of a second computer, 7-6 parts of a second RFID card reader, 7-7 parts of a blank split charging and receiving area movable goods shelf and 7-8 parts of a blank split charging and receiving area transfer device; 8. a packaged goods warehouse-erecting area 9, a shuttle guide rail 10, a shuttle shelf 11, a fence 12 and a four-way shuttle;
13. a layer-changing elevator 13-1-1, an upper base 13-1-2, a lower base 13-2, a vertical column 13-3, a lifting platform 13-3-1, a longitudinal frame 13-3-2, a transverse frame 13-4, a lifting driving motor 13-5, a horizontal conveying driving motor 13-6, a transmission shaft mounting base 13-7-1, a first lifting chain wheel 13-7-2, a second lifting chain wheel 13-7-3, a third lifting chain wheel 13-7-4, a fourth lifting chain wheel 13-8-1, a first transmission shaft 13-8-2, a second transmission shaft 13-8-3, a reversing transmission shaft 13-9, a lifting chain 13-10 and a lifting driving chain wheel, 13-11 parts of a first reversing chain wheel, 13-12 parts of a first driven wheel, 13-13 parts of a second driven wheel, 13-14 parts of a second reversing chain wheel, 13-15 parts of a third driven wheel, 13-16 parts of a guide wheel fixing block, 13-17 parts of a connecting pin, 13-18 parts of a supporting guide wheel, 13-19 parts of a guide wheel shaft fixing seat, 13-20 parts of a guide wheel shaft, 13-21 parts of a linear motion guide wheel, 13-22 parts of a chain wheel bracket, 13-23 parts of a horizontal conveying chain, 13-24 parts of a conveying chain wheel driving shaft, 13-25 parts of a horizontal conveying driving chain wheel, 13-26 parts of an idle wheel, 13-27 parts of a double-row idle wheel, 13-28 parts of a horizontal conveying driven wheel;
14. the automatic storage system comprises a movable goods shelf, 15, a latent AGV trolley, 16-1, a ground rail, 16-2, a sky rail, 17, a three-dimensional goods shelf, 18, an order issuing area, 18-1, a third long roller conveying line, 18-2, a fourth long roller conveying line, 18-3, a fifth short roller conveying line, 18-4, a sixth short roller conveying line, 18-5, an industrial robot, 18-6, an order issuing area transfer device, 19, a movable goods shelf storage area, 20 and a safety fence;
21-1 parts of transfer device base, 21-2 parts of lifting guide column, 21-3 parts of lifting slide block, 21-4 parts of lifting driving motor, 21-5 parts of lifting cam, 21-5-1 parts of cam mounting seat, 21-5-2 parts of cam shaft, 21-6 parts of lifting roller, 21-6-1 parts of roller shaft, 21-6-2 parts of roller shaft mounting seat, 21-7 parts of transfer device lifting platform, 21-8 parts of conveying belt driving motor, 21-9 parts of lifting guide column mounting seat, 21-10 parts of platform support block, 21-11 parts of first roller chain wheel, 21-12 parts of second roller chain wheel, 21-13 parts of third roller chain wheel, 21-14 parts of fourth roller chain wheel, 21-15 parts of conveying belt motor transmission shaft, 21-16 parts of conveying belt motor, 21-17 parts of a third belt wheel, 21-18 parts of a fourth belt wheel, 21-19 parts of a shell, 21-20 parts of a horizontal conveying belt, 21-21 parts of a supporting belt wheel, 21-22 parts of an auxiliary belt wheel, 21-23 parts of a foot pad and a transmission shaft base.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings 1 to 21 and specific embodiments.
Referring to the attached figures 1-2, the full-automatic double-warehouse-area pull type logistics system comprises two large warehouse areas, namely a relatively independent blank and finished product warehouse area and a packaged goods warehouse area 8; the blank and finished product vertical warehouse area is used for storing finished products and unfinished blanks; the packaged goods vertical storage area 8 is used for storing packaged goods;
the blank and finished product vertical warehouse area is divided into a finished product storage area 1 and a blank storage area 2 which are provided with a three-dimensional warehouse, and articles in the three-dimensional warehouse are stored and taken through a stacker 3;
the goods and the articles are all contained through a turnover box 4, and the side wall of the turnover box 4 is provided with an RFID electronic tag 5;
referring to fig. 3-6, a finished product packaging and dispatching area 6 and a blank split-packaging and receiving area 7 are also independently arranged outside the blank and finished product vertical storage area, and the finished product packaging and dispatching area 6 is used for carrying out warehouse-out and warehouse-in turnover of finished products; the blank sub-packaging and receiving area 7 is used for carrying out warehouse-out and warehouse-in turnover of the blanks; RFID information reading-writing and weighing detection input equipment is arranged in the finished product packaging and delivery area 6 and the blank split charging and receiving area 7 and is used for accurately registering finished products and blank pieces which are delivered and stored in a warehouse;
the packaged goods vertical warehouse area 8 is independently arranged outside the blank and finished product vertical warehouse areas, the shuttle guide rails 9 are distributed in the packaged goods vertical warehouse area 8, and shuttle goods shelves 10 are arranged along the shuttle guide rails 9; a plurality of four-way shuttle vehicles 12 are arranged in a matching way and used for realizing the storage and the taking of goods; the starting position and the ending position of the shuttle guide rail 9 are both provided with a layer changing elevator 13 for realizing the height conversion of the four-way shuttle 12 on the shuttle guide rail 9 so as to store and take goods on different layers of the shuttle goods shelf 10;
outside the blank and finished product vertical storage area and the packaged goods vertical storage area 8, the blank, the finished products and the packaged goods are placed in the turnover box 4 on the movable goods shelf 14 and are transported by a latent AGV trolley 15.
The ground of the blank and finished product vertical warehouse area is provided with an annular ground rail 16-1 with an opening, a matched top rail 16-2 is arranged at the corresponding position of the roof, a stacker 3 capable of advancing along the rail is arranged between the top rail 16-2 and the ground rail 16-1, the stacker 3 adopts the existing rail stacker and is used as a crane operating in a narrow tunnel of a high-rise goods shelf, and the unprocessed blank pieces and the processed finished products placed in the blank and finished product vertical warehouse area are flexibly accessed; the finished product storage area 1 and the blank storage area 2 are arranged in parallel, and the stereoscopic warehouse of the finished product storage area 1 and the blank storage area 2 adopts the existing stereoscopic shelf 17; the three-dimensional goods shelf 17 adopts a plurality of goods storage areas of a plurality of layers separated by the cross beam and the upright post, and the goods storage areas are provided with the material boxes 4 for storing goods.
The finished product packaging and delivery area 6 comprises a first long roller conveying line 6-1, a first short roller conveying line 6-2, a second short roller conveying line 6-3, a first belt line 6-4 and finished product packaging and delivery area RFID information reading, writing, weighing, detecting and inputting equipment; the first short roller conveying line 6-2 is arranged at one end of the first long roller conveying line 6-1 in parallel, and the second short roller conveying line 6-3 is vertically arranged at the other end of the first long roller conveying line 6-1; the end parts of the first long roller conveying line 6-1 and the first short roller conveying line 6-2 are respectively provided with a first belt line 6-4; the finished product packaging and delivery area RFID information reading-writing and weighing detection input equipment comprises a first computer 6-5 and a first RFID card reader 6-6 arranged in the middle of a first long roller conveying line 6-1; a finished product packaging and delivery area moving goods shelf 6-7 is arranged at the outer end of the second short roller conveying line 6-2, and finished products to be delivered and stored are loaded on the finished product packaging and delivery area moving goods shelf 6-7 through a turnover box; the finished product packaging and delivering area 6 is also provided with a finished product packaging and delivering area transfer device 6-8 for transferring goods.
The blank subpackaging and receiving area 7 comprises a second long roller conveying line 7-1, a third short roller conveying line 7-2, a fourth short roller conveying line 7-3, a second belt line 7-4 and blank subpackaging and receiving area RFID information reading-writing and weighing detection input equipment; the third short roller conveying line 7-2 is arranged at one end of the second long roller conveying line 7-1 in parallel, and the fourth short roller conveying line 7-3 is vertically arranged at the other end of the second long roller conveying line 7-1; the end parts of the second long roller conveying line 7-1 and the third short roller conveying line 7-2 are respectively provided with a second belt line 7-4; the blank subpackaging and receiving area RFID information reading-writing and weighing detection input equipment comprises a second computer 7-5 and a second RFID card reader 7-6 arranged in the middle of a second long roller conveying line 7-1; a blank split charging and goods receiving area moving goods shelf 7-7 is arranged at the outer end of the fourth short roller conveyor line 7-3, and blank pieces needing to be put in and out of a warehouse are loaded on the blank split charging and goods receiving area moving goods shelf 7-7 through a turnover box; the blank split charging and receiving area 7 is also provided with a blank split charging and receiving area transfer device 7-8 for transferring and carrying goods.
The shuttle rack 10 described with reference to fig. 7, 20 and 21 has uprights and cross-members by which individual storage compartments are spaced; the shuttle guide rails 9 are provided with vertical columns and transverse beams, and the shuttle guide rails 9 are separated into spaces corresponding to the shuttle goods shelves 10 through the vertical columns and the transverse beams, so that the four-way shuttle 12 can smoothly reach positions corresponding to the storage grids through the shuttle guide rails 9, and goods can be stored and taken out.
An order delivery area 18 is arranged in the packaged goods storage area 8, a third long roller conveying line 18-1 and a fourth long roller conveying line 18-2 are arranged in the order delivery area 18 in parallel, and a fifth short roller conveying line 18-3 and a sixth short roller conveying line 18-4 are arranged between the third long roller conveying line 18-1 and the fourth long roller conveying line 18-2; an industrial robot 18-5 is further arranged in the order issuing area 18, adopts a commercially available storage card KR125/3 transfer robot for transferring goods, and is provided with a vision system; a movable goods shelf 14 with a turnover box 4 is arranged in the order issuing area 18 and is used for placing goods conveyed by a latent AGV trolley 15; and the order issuing area transfer device 18-6 arranged under the third long roller conveying line and the fourth long roller conveying line is used for transferring goods.
Two movable shelf storage areas 19 are independently arranged at the lower part of the packed goods vertical storage area 8 and used for storing blank pieces, finished products and packed goods.
The finished product packaging and delivery area transfer device 6-8, the blank split charging and receiving area transfer device 7-8 and the order delivery area transfer device 18-6 all adopt cam jacking type high-speed transfer devices.
Safety purse nets 20 are arranged between the finished product storage area 1 and the blank storage area 2 and the stereoscopic warehouse.
A safety fence 20 is provided between the shuttle rail 9 of the packed product staging area 8 and the order delivery area 18.
An enclosure 11 is provided outside the system of the present invention.
Referring to fig. 9, the latent AGV carriage is a commercially available latent lift AGV carriage.
Referring to fig. 10-13, the layer changing elevator 13 comprises a base, an upright column 13-2, a lifting platform 13-3, a lifting driving motor 13-4, a lifting transmission mechanism, a horizontal conveying chain set and a horizontal conveying driving motor 13-5; the base comprises an upper base 13-1-1 and a lower base 13-1-2, and the upper base 13-1-1 and the lower base 13-1-2 are both I-shaped; wherein, the lower base 13-1-2 is positioned at the lowest end, and upright columns 13-2 which are vertical to the base and are parallel to each other are respectively arranged between the corresponding upper base 13-1-1 and lower base 13-1-2; the lifting platform 13-3 is connected with a lifting transmission mechanism; a lifting driving motor 13-4 is independently arranged at the outer end of the lower base 13-1-2, and the lifting driving motor 13-4 realizes the lifting of the lifting platform 13-3 through a lifting transmission mechanism; a horizontal conveying chain group is also arranged on the lifting platform 13-3, and the horizontal conveying of goods on the lifting platform 13-3 is realized through the driving of a horizontal conveying driving motor 13-5.
The lifting transmission mechanism adopts a chain transmission mechanism and comprises a transmission shaft mounting seat 13-6, a lifting chain wheel and a lifting chain 13-9; two sides of the upright column 13-2 of the upper base 13-1-1 and the lower base 13-1-2 are respectively provided with a transmission shaft mounting base 13-6, and a horizontal transmission shaft is arranged between the opposite transmission shaft mounting bases 13-6; two ends of the transmission shaft are respectively provided with a lifting chain wheel, and a lifting chain 13-9 matched with the lifting chain wheel is arranged between the upper and lower corresponding lifting chain wheels; the lifting chain wheels on the lower base 13-1-2 comprise a first lifting chain wheel 13-7-1, a second lifting chain wheel 13-7-2, a third lifting chain wheel 13-7-3 and a fourth lifting chain wheel 13-7-4; the transmission shaft on the lower base 13-1-2 comprises a first transmission shaft 13-8-1, a second transmission shaft 13-8-2 and a reversing transmission shaft 13-8-3; the gear reversing assembly comprises a lifting driving chain wheel 13-10, a first reversing chain wheel 13-11, a first driven wheel 13-12, a second driven wheel 13-13, a second reversing chain wheel 13-14 and a third driven wheel 13-15; the lifting driving chain wheel 13-10 is connected with an output shaft of a lifting driving motor 13-4, the first reversing chain wheel 13-11 is sleeved on the first transmission shaft 13-8-1 and positioned on the outer side of the first lifting chain wheel 13-11, and the first reversing chain wheel 13-11 is connected with the lifting driving chain wheel 13-10 through a chain and keeps synchronization in movement; the first driven wheel 13-12 is sleeved on the first transmission shaft 13-8-1 and is positioned on the outer side of the second lifting chain wheel 13-7-2; the reversing transmission shaft 13-8-3 and the first transmission shaft 13-8-1 are arranged on the transmission shaft mounting seat 13-6 in parallel; a second driven wheel 13-13 and a second reversing chain wheel 13-14 are sleeved on the reversing transmission shaft 13-8-3, and the second driven wheel 13-13 is meshed with the first driven wheel 13-12; a third driven wheel 13-15 is sleeved on the second transmission shaft 13-8-2, is positioned between the third lifting chain wheel 13-7-3 and the fourth lifting chain wheel 13-7-4 and is close to the third lifting chain wheel 13-7-3; the third driven wheels 13-15 are connected with the second reversing chain wheels 13-14 through chains.
The lifting platform 13-3 comprises a longitudinal frame and a transverse frame, the transverse frame is positioned at the lower part of the longitudinal frame, and the longitudinal frame is vertically connected with the transverse frame; two sides of the longitudinal frame are respectively fixed with the lifting chains 13-9 at the sides of the two upright posts; the two sides of the transverse frame are also respectively fixed with the lifting chains 13-9 at the two upright posts.
In order to enable the lifting platform 13-3 to be lifted stably, the lifting platform further comprises a guide pulley block, wherein a plurality of sliding grooves are formed in the upright post 13-2, and at least three sliding grooves are used for fixing the guide pulley block; the guide pulley block comprises guide pulley fixing blocks 13-16, connecting pins 13-17, supporting guide pulleys 13-18, guide pulley shaft fixing seats 13-19, guide pulley shafts 13-20 and linear motion guide pulleys 13-21; the guide wheel fixing blocks 13-16 are fixedly arranged in the middle of the upper side of the longitudinal frame, the guide wheel fixing blocks 13-16 are connected with the supporting guide wheels 13-18 through connecting pins 13-17, the supporting guide wheels 13-18 are movably sleeved on the connecting pins 13-17, and the supporting guide wheels 13-18 are clamped in sliding grooves in the middle of the upright posts 13-2 and can roll along the sliding grooves along with the ascending and descending of the lifting platform 13-3; a pair of guide wheel shaft fixing seats 13-19 are fixedly arranged at two sides of the guide wheel fixing block at the upper part of the longitudinal frame, guide wheel shafts 13-20 are arranged on the pair of guide wheel shaft fixing seats 13-19, two linear motion guide wheels are respectively arranged at two ends of the guide wheel shafts 13-20 and are positioned at the inner sides of the guide wheel shaft fixing seats 13-19, and the linear motion guide wheels 13-21 are clamped and embedded in the upright post sliding grooves and can roll up and down along the sliding grooves along with the ascending and descending of the lifting platform 13-3; the support guide wheels 13-18 and the linear motion guide wheels 13-21 play a role of motion support and guide when in use.
The horizontal conveying chain group comprises chain wheel brackets 13-22, a pair of horizontal conveying chains 13-23, conveying chain wheel driving shafts 13-24, horizontal conveying driving chain wheels 13-25, idle wheels 13-26, double-row idle wheels 13-27 and horizontal conveying driven wheels 13-28; four chain wheel brackets 13-22 are respectively fixedly arranged at the lower part of the lifting platform 13-3, a horizontal conveying driven wheel 13-28 is arranged on the chain wheel bracket 13-22 at the rear part through a wheel shaft, a conveying chain wheel driving shaft is arranged between the chain wheel brackets at the front part, and double rows of idle wheels 13-27 are sleeved at the two ends of the conveying chain wheel driving shaft 13-24; the double-row idle wheels 13-27 and the horizontal conveying driven wheels 13-28 on the same side are connected through a horizontal conveying chain 13-23; the horizontal conveying driving motor 13-5 is arranged on the lifting platform 13-3 and is positioned at the middle lower part of the horizontal conveying chain group, the output shaft of the horizontal conveying driving motor 13-5 is connected with the horizontal conveying driving chain wheel 13-25, and the horizontal conveying driving chain wheel 13-25 is connected with the idle wheel 13-26 sleeved at the middle part of the conveying chain wheel driving shaft 13-24 through a chain; thereby driving the idle wheels 13-26 to rotate when the horizontal conveying driving chain wheels 13-25 rotate, and simultaneously enabling the horizontal conveying chain group to work, and the products placed at the upper part do horizontal movement.
When the layer changing elevator 13 works, the lifting chain wheel and the lifting chain 13-9 form a complete gear reversing assembly, so that the lifting transmission of the lifting platform 13-3 can be completed by utilizing one lifting driving motor 13-4; the arranged guide pulley block can effectively prevent the lifting platform 13-3 from swinging in the front-back direction and the left-right direction, and ensure the stable and accurate lifting motion; the horizontal conveying chain group arranged on the lifting platform 13-3 is driven by a horizontal conveying driving motor 13-5 and is used for horizontally transferring the four-way shuttle car 12 or other goods, thereby being very convenient and practical, accurate in positioning and high in efficiency.
Referring to 14-17, the cam jacking type high-speed transfer device comprises a transfer device base 21-2, a lifting guide pillar 21-2, a lifting slide block 21-3, a jacking driving motor 21-4, a jacking cam 21-5, a transfer device lifting platform 21-7, a conveying belt driving motor 21-8 and a horizontal conveying belt device;
the lifting guide post 21-2 is arranged on the base 21-2 of the transfer device, the lifting slide block 21-3 is movably arranged on the lifting guide post 21-2, the lifting platform 21-7 of the transfer device is connected with the lifting slide block 21-3, and the lifting platform 21-7 of the transfer device can move up and down along the lifting guide post 21-2 along with the lifting slide block 21-3; the power of the lifting motion comes from a jacking driving motor 21-4 arranged on a base 21-2 of the transfer device, and the jacking driving motor 21-4 drives a jacking cam 21-5 arranged in the base 21-1 of the transfer device in a chain transmission mode, so that the lifting motion of a lifting platform 21-7 of the transfer device is driven; a conveying belt driving motor 21-8 and a horizontal conveying belt device are arranged on the lifting platform 21-7 of the transfer device, and the conveying belt driving motor 21-8 drives the horizontal conveying belt 21-19 on the horizontal conveying belt device through chain transmission to realize horizontal transfer of goods.
The base 21-1 of the transfer device is arranged at the lower part of the transfer device, is of a rectangular three-dimensional frame structure and is provided with a side frame and a middle longitudinal frame, two pairs of lifting guide pillar mounting seats 21-9 are respectively arranged on the left upper side frame and the right lower side frame, and a lifting guide pillar 21-2 is fixedly arranged between the corresponding upper lifting guide pillar mounting seat 21-9 and the lower lifting guide pillar mounting seat; a lifting slide block 21-3 is movably arranged on the lifting guide post 21-2, and a transfer device platform support block 21-10 is fixed on the lifting slide block 21-3; four bottom edges of the lifting platform 21-7 of the transfer device are fixed on the platform supporting blocks 21-10; a pair of cam installation seats 21-5-1 are fixed in the frame of the transfer device base 21-1, and a cam shaft 21-5-2 is arranged between the pair of cam installation seats 21-5-1; two ends of the cam shaft 21-5-2 are respectively provided with a jacking cam 21-5; a jacking driving motor 21-4 is arranged in the frame of a base 21-1 of the transfer device, the output shaft of the jacking driving motor is connected with a first roller chain wheel 21-11, and the first roller chain wheel 21-11 is connected with a second roller chain wheel 21-12 sleeved on a cam shaft 21-5-2 through a belt; the second roller chain wheel 21-12 is positioned between the two jacking cams 21-5.
A jacking roller is arranged on the bottom frame of the lifting platform of the transfer device at a position corresponding to the jacking cam 21-5 through a roller shaft; the roller shaft is arranged between the pair of roller shaft mounting seats; a jacking roller is correspondingly arranged above each jacking cam 21-5 and matched with the jacking cam 21-5.
A conveyor belt driving motor 21-8 and a motor transmission device are arranged at the lower part of the upper frame of the lifting platform 21-7 of the transfer device, the motor transmission device comprises a conveyor belt motor transmission shaft 21-15 arranged between transmission shaft bases 21-23, a third belt wheel 21-16 and a fourth belt wheel 21-17 which can rotate along with the transmission shaft are sleeved at the two ends of the conveyor belt motor transmission shaft 21-15, and a third roller chain wheel 21-13 is sleeved at one side close to the third belt wheel 21-16; the output shaft of the conveying belt driving motor 21-8 is provided with a fourth roller chain wheel 21-14, the fourth roller chain wheel 21-14 is matched with the third roller chain wheel 21-13 through a chain, and the fourth roller chain wheel 21-14 drives the third roller chain wheel 21-13 to move together.
The horizontal conveyer belt devices are symmetrically arranged at two sides of the upper part of the upper frame of the lifting platform 21-7 of the transfer device, each horizontal conveyer belt device comprises a shell 21-18, a horizontal conveyer belt 21-19, supporting belt wheels 21-20 and auxiliary belt wheels 21-21, the two supporting belt wheels 21-20 are respectively arranged at two ends of the shell 21-18 through supporting shafts, two auxiliary belt wheels 21-21 are arranged below the upper horizontal conveyer belt 21-19 through two belt wheel shafts arranged in the shell 21-18, a belt on the horizontal conveyer belt 21-19 bypasses the supporting belt wheels 21-20 and then passes through the auxiliary belt wheels 21-21 to be wound to a third belt wheel 21-16 or a fourth belt wheel 21-17 at two ends of a conveyer belt motor transmission shaft 21-15 and is sleeved on the third belt wheel 21-16 or the fourth belt wheel 21-17, the third belt wheel 21-16 or the fourth belt wheel 21-17 drives the horizontal conveying belt to move and convey the articles placed on the horizontal conveying belt 21-19.
When the transfer device is used, the jacking cam 21-5 is driven to rotate under the driving of the jacking driving motor 21-4, so that the lifting platform 21-7 of the transfer device is driven to move up and down; the conveying belt driving motor 21-8 drives the horizontal conveying belt 21-19 through chain transmission to realize horizontal transferring of goods.
Referring to fig. 18, the four-way shuttle 12 is a commercially available four-way shuttle.
Referring to fig. 19, RFID electronic tags 5 are arranged on the turnover boxes 4 or the material boxes.
The full-automatic double-warehouse-area pull type logistics system can be used for discharging and warehousing blanks and finished product warehouse-erecting areas and 8 discharging and warehousing packaged goods warehouse-erecting areas when working.
The blank and finished product warehouse-in and warehouse-out process in the vertical warehouse area comprises the following steps:
s1, conveying the blank into a second long roller conveying line 7-1 through a blank warehousing port, pasting RFID electronic tags 5 on two sides of a turnover box 4, weighing the blank by a second RFID reader-writer 7-6 and a weighing detection device on the second long roller conveying line 7-1, inputting information into a system, and warehousing;
s2, when the blank is delivered out of the warehouse, the blank is delivered to a blank delivery port by the second long roller conveyor line 7-1, and information on the turnover box 4 is read and recorded into the system through the second RFID reader-writer 7-6;
and S3, after the blanks are delivered out of the warehouse, manually classifying and sorting the blanks in the blank subpackaging and receiving area 7, and then conveying the blanks to a designated area of a processing workshop by the latent AGV trolley 15.
The finished product warehouse-out and warehouse-in process of the blank and finished product warehouse-in area comprises the following steps:
s1, conveying the processed finished products from the designated area of the processing workshop to a finished product warehousing port by the latent AGV trolley 15 to wait for warehousing;
s2, when warehousing, weighing the finished product by the first RFID card reader 6-6 and the weighing detection device on the first long roller conveying line 6-1, inputting the information into a system, and warehousing;
and S3, when the finished products are delivered out of the warehouse, the finished product packaging and delivery area 6 is externally packaged (manually completed), and the packaged finished products are transported to the mobile shelf storage area 19 by the latent AGV trolley 15 to wait for picking and warehousing.
The warehouse-in and warehouse-out process of the packaged goods warehouse-out area 8 comprises the following steps:
s1, the movable goods shelf is conveyed to a robot sorting operation area (namely an order delivery area 18) through the latent AGV trolley 15, and as the industrial robot 18-5 is provided with a visual system, the types of goods are identified by detecting the shapes and the sizes of outer packages of the goods, the goods are sorted into empty turnover boxes at a goods warehousing opening (1-3 kinds of goods can be put into each turnover box and are designated and recorded by the system), and the goods are conveyed to be warehoused through a warehousing bobbin line by the four-way shuttle 12; if the warehouse has no empty turnover box, the incomplete turnover box can be replenished and then put into the warehouse;
s2, there are two cases when shipping as an order: firstly, the whole box is delivered out of the warehouse, and the whole box of goods can be directly conveyed to a delivery bobbin line by the four-way shuttle 12; secondly, the parts are delivered out of the warehouse, the parts and goods are sorted into a turnover box of a goods warehousing port (an order issuing area transfer device 18-6 is arranged at the position) by an industrial robot 18-5, and the parts and the goods directly enter a delivery bobbin line upwards and enter a delivery outlet; the goods which are delivered from the turnover box are manually transported to the order delivery area 18, the empty turnover box returns to the warehousing bobbin line from the bobbin line, and can be directly warehoused or stopped at the goods warehousing port to wait for the industrial robot 18-5 to sort the goods and then warehouse in.
The flow circulation of the turnover box has two closed loop circuits:
the circulation is carried out in the packaged goods vertical storage area 8, and no matter the goods are delivered from the warehouse or put in the warehouse, the turnover box does not leave the delivery cylinder line and the warehouse entry cylinder line;
and secondly, the latent AGV trolley 15 bears the movable goods shelf 14 to circularly flow among the finished product blank storage area, the movable goods shelf storage area 19 and the designated area of the processing workshop.
The invention is efficient, accurate and intelligent. The method is popular with a large number of users in practical application.
Claims (9)
1. The utility model provides a pull formula logistics system in full-automatic two storehouses district which characterized in that: comprises two large vertical storage areas, namely a blank and finished product vertical storage area and a packaged goods vertical storage area which are relatively independent; the blank and finished product vertical warehouse area is used for storing finished products and unfinished blanks; the packaged goods vertical storage area is used for storing packaged goods;
the blank and finished product vertical warehouse area is divided into a finished product storage area and a blank storage area which are provided with a three-dimensional warehouse, and articles in the three-dimensional warehouse are stored and taken through a stacker;
the goods and the articles are all contained through a turnover box, and the side wall of the turnover box is provided with an RFID electronic tag;
a finished product packaging and dispatching area and a blank split-charging and receiving area are also independently arranged on the outer sides of the blank and finished product vertical storage area, and the finished product packaging and dispatching area is used for carrying out warehouse-out and warehouse-in turnover of finished products; the blank sub-packaging and receiving area is used for carrying out warehouse-out and warehouse-in turnover of the blanks; RFID information reading-writing and weighing detection input equipment is arranged in both the finished product packaging and delivery area and the blank split charging and receiving area and is used for accurately registering finished products and blank pieces which are delivered and stored in a warehouse;
the packaged goods vertical warehouse area is independently arranged outside the blank and finished product vertical warehouse areas, shuttle guide rails are distributed in the packaged goods vertical warehouse area, and shuttle goods shelves are arranged along the shuttle guide rails; a plurality of four-way shuttle vehicles are arranged in a matching way and used for realizing the storage and the taking of goods; the starting position and the ending position of the shuttle guide rail are both provided with a layer changing elevator which is used for realizing the height conversion of the four-way shuttle on the shuttle guide rail so as to store and take goods on different layers of the shuttle goods shelf;
outside the blank and finished product vertical storage area and the packaged goods vertical storage area, the blank, the finished products and the packaged goods are placed in a turnover box on a movable goods shelf and are transported by a latent AGV trolley;
the finished product packaging and delivery area comprises a first long roller conveying line, a first short roller conveying line, a second short roller conveying line, a first belt line and finished product packaging and delivery area RFID information reading-writing and weighing detection input equipment; the first short roller conveying line is arranged at one end of the first long roller conveying line in parallel, and the second short roller conveying line is vertically arranged at the other end of the first long roller conveying line; the end parts of the first long roller conveying line and the first short roller conveying line are provided with first belt lines; the finished product packaging and delivery area RFID information reading-writing and weighing detection input equipment comprises a first computer and a first RFID card reader arranged in the middle of a first long roller conveying line; a finished product packaging and delivery area moving goods shelf is arranged at the outer end of the second short roller conveying line, and finished products to be delivered and stored are loaded on the finished product packaging and delivery area moving goods shelf through a turnover box; the finished product packaging and delivering area is also provided with a finished product packaging and delivering area transferring device for transferring goods.
2. The fully automatic double-reservoir pull type logistics system of claim 1, wherein: the ground of the blank and finished product vertical warehouse area is provided with an annular ground rail with an opening, a matched top rail is arranged at a position corresponding to a roof, a stacker capable of advancing along the rail is arranged between the top rail and the ground rail, the stacker adopts the existing rail stacker and is used as a crane operating in a narrow roadway of a high-rise goods shelf, and the unprocessed blank pieces and the processed finished products placed in the blank and finished product vertical warehouse area are flexibly accessed; the finished product storage area and the blank storage area are arranged in parallel, and the stereoscopic warehouse of the finished product storage area and the blank storage area adopts the existing stereoscopic goods shelf; the three-dimensional goods shelf adopts a plurality of goods storage areas of a plurality of layers separated by the cross beam and the upright post, and a material box is placed in the goods storage areas and used for storing goods.
3. The fully automatic double-reservoir pull type logistics system of claim 1, wherein: the blank subpackaging and receiving area comprises a second long roller conveying line, a third short roller conveying line, a fourth short roller conveying line, a second belt line and blank subpackaging and receiving area RFID information reading-writing and weighing detection input equipment; the third short roller conveying line is arranged at one end of the second long roller conveying line in parallel, and the fourth short roller conveying line is vertically arranged at the other end of the second long roller conveying line; the end parts of the second long roller conveying line and the third short roller conveying line are provided with second belt lines; the blank subpackaging and receiving area RFID information reading-writing and weighing detection input equipment comprises a second computer and a second RFID card reader arranged in the middle of a second long roller conveying line; a blank split charging and receiving area moving goods shelf is arranged at the outer end of the fourth short roller conveying line, and blank pieces needing to be delivered and stored are loaded on the blank split charging and receiving area moving goods shelf through a turnover box; the blank split charging and receiving area is also provided with a transfer device for the blank split charging and receiving area, and the transfer device is used for transferring goods.
4. The fully automatic double-reservoir pull type logistics system of claim 1, wherein: the shuttle goods shelf is provided with an upright post and a cross beam, and is separated into independent storage grids through the upright post and the cross beam; the shuttle guide rail is provided with a stand column and a cross beam, and the shuttle guide rail is separated into spaces corresponding to the shuttle goods shelf through the stand column and the cross beam, so that the four-way shuttle can smoothly reach the positions corresponding to the storage grids through the shuttle guide rail, and goods can be stored and taken out.
5. The fully automatic double-reservoir pull type logistics system of claim 1, wherein: an order delivery area is arranged in the packaged goods storage area, a third long roller conveying line and a fourth long roller conveying line which are parallel are arranged in the order delivery area, and a fifth short roller conveying line and a sixth short roller conveying line are arranged between the third long roller conveying line and the fourth long roller conveying line; an industrial robot is also arranged in the order issuing area and used for carrying goods, and a vision system is arranged; a movable goods shelf with a turnover box is arranged in the order issuing area and used for placing goods conveyed by the latent AGV; the order delivery area transfer device arranged under the third and fourth long roller conveying lines is used for transferring goods.
6. The fully automatic double-reservoir pull type logistics system of claim 1, wherein: two movable goods shelf storage areas are independently arranged at the lower part of the packed goods vertical storage area and used for storing blank pieces, finished products and packed goods.
7. The fully automatic double-reservoir pull type logistics system of claim 1, wherein: the finished product packaging and delivery area transfer device, the blank split charging and receiving area transfer device and the order delivery area transfer device all adopt cam jacking type high-speed transfer devices.
8. The fully automatic double-reservoir pull type logistics system of claim 1, wherein: safety purse nets are arranged between the finished product storage area and the blank storage area and the stereoscopic warehouse.
9. The fully automatic double-reservoir pull type logistics system of claim 1, wherein: a safety purse net is arranged between the shuttle guide rail of the packaged goods storage area and the order delivery area.
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| CN112744501B (en) * | 2020-12-29 | 2022-06-03 | 昆船智能技术股份有限公司 | Automatic storage and distribution system and method for aviation materials |
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| CN114537960B (en) * | 2021-11-22 | 2023-11-14 | 南方电网海南数字电网研究院有限公司 | Three-dimensional intelligent warehousing system |
| CN113978996B (en) * | 2021-11-29 | 2024-04-23 | 珠海格力智能装备有限公司 | Intelligent logistics system |
| CN114620401A (en) * | 2022-02-22 | 2022-06-14 | 苏州艾隆科技股份有限公司 | Integrated intelligent warehouse |
| CN115180335A (en) * | 2022-07-15 | 2022-10-14 | 北京德诚科技有限责任公司 | Goods access system |
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